Release agent constant-temperature treatment device
By designing a constant temperature treatment device for mold release agent, the heating circulation barrel and agitating system prevent the oily release agent from freezing, the production interruption problem caused by temperature difference is solved, the continuous circulation and temperature control of the release agent are realized, and the stability of the die-casting machine is ensured. run.
Patent Information
- Application Number
- CN202411269807.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2024-12-13
AI Technical Summary
In seasons with large temperature differences, oily mold release agents may freeze after the die-casting machine is shut down, resulting in production interruption. The existing mold release agent rationing machines lack constant temperature treatment devices, which affects production.
A constant temperature treatment device for mold release agent is designed, including heating circulation bucket, stirring pump, stirring blade, circulation mechanism and thermocouple. The release agent is heated by heating rods, and heat is uniformly distributed through the stirring pump and stirring blades. The circulation mechanism and contactless capacitive sensor monitor and control the temperature to prevent freezing.
Effectively prevent the release agent from freezing, reduce the probability of nozzle clogging and product molding defects, and ensure the continuous production of die-casting machines.
Smart Images

Figure CN119114895A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of die-casting automation, in particular to a release agent constant temperature treatment device. Background Art
[0002] The products produced by the spraying system need to be demolded with a release agent. At present, water-based release agents are widely used in the industry for demolding, and oil-based release agents have also begun to be used recently. Oil-based release agents are easier to demold than water-based release agents. Therefore, the research on the performance of oil-based release agents has also begun to deepen. One of the important indicators of its characteristics is viscosity.
[0003] At present, all the release agents supplied by the proportioning machines of die-casting manufacturers are at room temperature, without heating devices and liquid circulation devices, which leads to a great impact on the viscosity of the release agent in the seasons with large temperature differences between summer and winter. In winter, the oil will gradually cool and solidify after the die-casting machine is shut down for a period of time, and the interaction force between the molecules of the oily release agent will increase, that is, the Reynolds number will increase. At this time, the force required to push the release agent forward will increase, thus affecting the production of the product. The temperature in some areas of Northeast China can reach -20℃, so the release agent may be frozen after the die-casting machine is shut down for a period of time, resulting in the inability of the die-casting machine to produce parts. Summary of the invention
[0004] The object of the present invention is to provide a release agent constant temperature treatment device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A release agent constant temperature treatment device comprises a heating circulation barrel, a stirring pump is arranged on the top of the heating circulation barrel, stirring blades are arranged inside the heating circulation barrel, a heating circulation barrel cover is arranged on one side of the top of the heating circulation barrel, the heating circulation barrel cover is folded and switched on the heating circulation barrel, a circulation mechanism is arranged on one side of the bottom of the heating circulation barrel, the circulation mechanism is used to drive the release agent to circulate, a thermocouple is arranged on the other side of the bottom of the heating circulation barrel, a heating rod is arranged on the bottom of the inner side of the heating circulation barrel, the heating rod is used to heat the release agent, and a plurality of non-contact capacitive sensors are arranged above the thermocouple.
[0007] In a preferred embodiment of the present invention, a rotating shaft is provided at the bottom of the stirring pump, and a stirring blade is connected to the bottom of the rotating shaft.
[0008] In a preferred embodiment of the present invention, the circulation mechanism comprises a release agent circulation port, a release agent inlet is arranged on one side of the release agent circulation port, and a release agent outlet is arranged on the other side of the release agent circulation port.
[0009] In a preferred embodiment of the present invention, a cooling water outlet is provided above the release agent circulation port, and a cooling water inlet is provided above the cooling water outlet.
[0010] In a preferred embodiment of the present invention, mounting plates are provided on both sides of the heating rod.
[0011] In a preferred embodiment of the present invention, the plurality of non-contact capacitive sensors include, from bottom to top, a first non-contact capacitive sensor, a second non-contact capacitive sensor, and a third non-contact capacitive sensor.
[0012] In a preferred embodiment of the present invention, a drain outlet is provided at the bottom of the heating circulation barrel.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention.
[0014] Beneficial effects:
[0015] 1. When the release agent is output from the release agent outlet, the liquid level of the device decreases, and the release agent is input into the heating circulation barrel at the release agent inlet. The subsequent steps are repeated. When the die-casting machine stops, the release agent in the pipeline will return to the heating circulation barrel through the release agent circulation port, thereby realizing the circulation of the release agent to prevent freezing.
[0016] 2. The device heats the release agent through a heating rod, and the stirring pump drives the stirring blade to rotate through the rotating shaft to evenly distribute the heat of the release agent. The thermocouple monitors the temperature of the release agent in the heating circulation barrel, thereby realizing the circulation of the release agent. Heating the release agent can effectively reduce the probability of nozzle blockage and defects after product molding.
[0017] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation of the present invention is given in detail by the following embodiments and their accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 It is a schematic diagram of the main structure of the release agent constant temperature treatment device;
[0020] Figure 2 It is a schematic diagram of the side structure of the release agent constant temperature treatment device;
[0021] Figure 3It is a schematic diagram of the rear structure of the release agent constant temperature treatment device;
[0022] Figure 4 It is a schematic diagram of the top structure of the release agent constant temperature treatment device;
[0023] Figure 5 This is a schematic diagram of the internal structure of the release agent constant temperature treatment device.
[0024] In the figure: 1. Heating circulation barrel; 2. Stirring pump; 3. Heating circulation barrel cover; 4. Third non-contact capacitive sensor; 5. Second non-contact capacitive sensor; 6. First non-contact capacitive sensor; 7. Thermocouple; 8. Drain port; 9. Release agent inlet; 10. Release agent outlet; 11. Cooling water inlet; 12. Cooling water outlet; 13. Release agent circulation port; 14. Mounting plate; 15. Heating rod; 16. Stirring blade; 17. Rotating shaft. DETAILED DESCRIPTION
[0025] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0026] Please refer to Figure 1-5 The release agent constant temperature treatment device of the present invention comprises a heating circulation barrel 1. The heating circulation barrel 1 is used as the main structure of the device for installing related parts and performing constant temperature treatment on the release agent. A stirring pump 2 is arranged on the top of the heating circulation barrel 1. A stirring blade 16 is arranged inside the heating circulation barrel 1. A rotating shaft 17 is arranged at the bottom of the stirring pump 2. The bottom of the rotating shaft 17 is connected to the stirring blade 16, that is, the stirring pump 2 drives the stirring blade 16 to rotate through the rotating shaft 17, so that the heat of the release agent in the heating circulation barrel 1 is stirred evenly. A heating circulation barrel cover plate 3 is arranged on one side of the top of the heating circulation barrel 1. The heating circulation barrel cover plate 3 is folded and switched on the heating circulation barrel 1, and the current liquid level can be checked through the heating circulation barrel cover plate 3.
[0027] A circulation mechanism is arranged on one side of the bottom of the heating circulation barrel 1, and the circulation mechanism is used to drive the release agent to circulate. The circulation mechanism includes a release agent circulation port 13, and a release agent inlet 9 is arranged on one side of the release agent circulation port 13. The liquid pumped by the diaphragm pump enters the heating circulation barrel 1 from the release agent circulation port 13, and a release agent outlet 10 is arranged on the other side of the release agent circulation port 13. The diaphragm pump pumps the release agent in the barrel out from the release agent outlet 10, and the released release agent will eventually return to the heating circulation barrel 1 through the release agent circulation port 13. A cooling water outlet 12 is arranged above the release agent circulation port 13, and a cooling water inlet 11 is arranged above the cooling water outlet 12. When the temperature of the release agent in the barrel is higher than 30°C, the cooling water enters the interior of the heating circulation barrel 1 through the cooling water inlet 11, and the cooling water outlet 12 is used to discharge the cooling water inside the heating circulation barrel 1.
[0028] A thermocouple 7 is arranged on the other side of the bottom of the heating circulation barrel 1. The thermocouple 7 is used to monitor the current temperature of the release agent. A plurality of non-contact capacitive sensors are arranged above the thermocouple 7. The non-contact capacitive sensors monitor the liquid level inside the heating circulation barrel 1. The plurality of non-contact capacitive sensors include a first non-contact capacitive sensor 6, a second non-contact capacitive sensor 5, and a third non-contact capacitive sensor 4 from bottom to top, that is, the liquid level is detected in sequence by the first non-contact capacitive sensor 6, the second non-contact capacitive sensor 5, and the third non-contact capacitive sensor 4. A heating rod 15 is arranged at the bottom of the inner side of the heating circulation barrel 1. The heating rod 15 is used to heat the release agent. Mounting plates 14 are arranged on both sides of the heating rod 15. The mounting plates 14 on both sides are used to fix the heating rod 15. A drain port 8 is arranged at the bottom of the heating circulation barrel 1. When the equipment is maintained, the release agent in the barrel is drained through the drain port 8.
[0029] The working principle of the present invention is as follows: when the device is used, the mold release agent is input into the heating circulation barrel 1 through the mold release agent inlet 9. As the liquid level rises, the first non-contact capacitance sensor 6, the second non-contact capacitance sensor 5, and the third non-contact capacitance sensor 4 light up in sequence, the mold release agent inlet 9 stops replenishing liquid, the heating rod 15 heats the mold release agent, the stirring pump 2 drives the stirring blade 16 to rotate through the rotating shaft 17 to evenly distribute the heat of the mold release agent, and the thermocouple 7 monitors the temperature of the mold release agent in the heating circulation barrel 1. When the temperature of the heating rod 15 is When the temperature is too high, the channels of the cooling water inlet 11 and the cooling water outlet 12 will be opened, and the cooling water will enter the heating circulation barrel 1 to cool down the release agent in the heating circulation barrel 1. After reaching the set temperature, the channels of the cooling water inlet 11 and the cooling water outlet 12 will be closed, and the liquid level will drop after the release agent is output from the release agent outlet 10, and the release agent will be input into the heating circulation barrel 1 by the release agent inlet 9. The subsequent steps will be repeated. When the die-casting machine is shut down, the release agent in the pipeline will return to the heating circulation barrel 1 through the release agent circulation port 13, thereby realizing the circulation of the release agent.
[0030] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A release agent constant temperature treatment device, comprising a heating circulation barrel (1), characterized in that: The top of the heating circulation barrel (1) is provided with a stirring pump (2), the interior of the heating circulation barrel (1) is provided with a stirring blade (16), a heating circulation barrel cover plate (3) is provided on one side of the top of the heating circulation barrel (1), the heating circulation barrel cover plate (3) is folded and opened on the heating circulation barrel (1), a circulation mechanism is provided on one side of the bottom of the heating circulation barrel (1), the circulation mechanism is used to drive the release agent to circulate, a thermocouple (7) is provided on the other side of the bottom of the heating circulation barrel (1), a heating rod (15) is provided on the bottom of the inner side of the heating circulation barrel (1), the heating rod (15) is used to heat the release agent, and a plurality of non-contact capacitive sensors are provided above the thermocouple (7).
2. The release agent constant temperature treatment device according to claim 1, characterized in that: A rotating shaft (17) is provided at the bottom of the stirring pump (2), and a stirring blade (16) is connected to the bottom of the rotating shaft (17).
3. The release agent constant temperature treatment device according to claim 1, characterized in that: The circulation mechanism comprises a release agent circulation port (13), a release agent inlet (9) is arranged on one side of the release agent circulation port (13), and a release agent outlet (10) is arranged on the other side of the release agent circulation port (13).
4. The release agent constant temperature treatment device according to claim 3, characterized in that: A cooling water outlet (12) is provided above the release agent circulation port (13), and a cooling water inlet (11) is provided above the cooling water outlet (12).
5. The release agent constant temperature treatment device according to claim 1, characterized in that: Mounting plates (14) are provided on both sides of the heating rod (15).
6. The release agent constant temperature treatment device according to claim 1, characterized in that: The plurality of non-contact capacitive sensors include, from bottom to top, a first non-contact capacitive sensor (6), a second non-contact capacitive sensor (5), and a third non-contact capacitive sensor (4).
7. The release agent constant temperature treatment device according to claim 1, characterized in that: The bottom of the heating circulation barrel (1) is provided with a drainage outlet (8).
