Adjustable welding reamer capable of being replaced quickly

The quick-change adjustable welding reamer addresses the issue of screw rust and bending by employing a gear-driven mechanism for synchronized tool handling and integrated cooling, facilitating rapid tool exchange and coolant application, enhancing operational efficiency and tool stability.

CN119115089APending Publication Date: 2024-12-13CALCULUS PRECISION TOOLS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202411319313.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-22
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

Existing welding reamers face difficulties in quick disassembly and replacement due to screws rusting or bending from coolant or cooling water, leading to operational inefficiencies and increased risk of misoperation.

Method used

A quick-change adjustable welding reamer design featuring a gear-driven mechanism with a motor, gear ring, and rack system for synchronized tool handling, combined with a limiting assembly and cooling oil system for stable tool fixation and cooling, allowing for rapid tool exchange and coolant application during cutting.

Benefits of technology

Enables quick and stable tool replacement, reduces wear and deformation, and enhances operational efficiency by ensuring precise tool positioning and effective coolant application, thereby improving production speed and reducing tool failure risks.

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Abstract

The invention relates to the technical field of reamers, and discloses a quick-change adjustable welding reamer which comprises a reamer holder, a fixing ring is fixedly connected to the outer wall of the reamer holder, the outer wall of a rack is slidably connected to the inner wall of the fixing ring, a fixing insertion plate is fixedly connected to the outer wall of the rack, and a lantern ring is fixedly connected to one end of a reamer handle. The outer wall of the fixing inserting plate is slidably connected to the inner wall of the fixing groove, the outer wall of the lantern ring is slidably connected to the inner wall of the fixing ring, the outer wall of the right side of the fixing inserting plate is slidably connected to the outer wall of the left side of the cutter handle, and a limiting assembly is arranged on the outer wall of the cutter handle and used for fixing a cutter and positioning the cutter during installation. A motor drives a gear to drive a gear ring to move, the gear ring drives other gears and racks to slide on the inner wall of a fixing ring, the racks drive a fixing insertion plate to slide into the inner wall of a fixing groove, the effect of rapidly installing and detaching the cutter handle is achieved, and the cutter handle or other cutters can be rapidly replaced according to the production condition.
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Description

Technical Field

[0001] The invention relates to the technical field of reamer, in particular to a quick-change adjustable welding reamer. Background Art

[0002] Welding a reamer generally refers to the process of repairing, reinforcing or customizing a reamer. A reamer is a mechanical part used for connection and motion control, commonly found in doors, windows, furniture and mechanical equipment, used to connect two parts and allow them to rotate relative to each other. Welding may be required when a reamer is worn, damaged during use or requires a specific shape or size.

[0003] Quick-change adjustable welding reamer Because the reamer can be quickly replaced or adjusted, workers can adapt to different workpiece requirements more quickly, saving adjustment time and improving production efficiency. The quick-change design makes operation easier, reduces the skills and time costs required by the operator, and also reduces the risk of misoperation.

[0004] However, most welding reamers do not have a quick-disassembly structure during use. Screws are usually used to fix the reamers inside the tool holder for use. During the cutting process, the screws may rust or bend due to factors such as coolant or cooling water, making it difficult to disassemble and replace them. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a quick-change adjustable welding reamer, which solves the problem that the screws may be rusted or bent due to factors such as coolant or cooling water, making them difficult to disassemble and replace during disassembly.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A quick-change adjustable welding reamer comprises a tool holder: the outer wall of the tool holder is fixedly connected with a fixing ring, the inner wall of the fixing ring is rotatably connected with a gear ring, the inner wall of the fixing ring is fixedly connected with a motor, the output end of the motor is fixedly connected with a gear, the outer wall of the gear is meshingly connected with a rack, the outer wall of the rack is slidably connected to the inner wall of the fixing ring, the outer wall of the rack is fixedly connected with a fixing plug plate, the outer wall of the fixing plug plate is slidably connected to a tool handle, the inner wall of the tool handle is provided with a fixing groove, one end of the tool handle is fixedly connected with a sleeve ring, the outer wall of the fixing plug plate is slidably connected to the inner wall of the fixing groove, the outer wall of the sleeve ring is slidably connected to the inner wall of the fixing ring, the right outer wall of the fixing plug plate is slidably connected to the left outer wall of the tool handle, and the outer wall of the tool handle is provided with a limiting assembly, and the limiting assembly is used to fix and position the tool during installation.

[0008] Preferably, the limiting assembly comprises a limiting ring, the inner wall of the limiting ring is slidably connected to the outer wall of the knife handle, and the outer wall of the limiting ring is fixedly connected to a positioning rod.

[0009] Preferably, a connecting seat is fixedly connected to the right inner wall of the shank, a cooling oil pipe is fixedly connected to the inner wall of the connecting seat, and a fixing plate is fixedly connected to the other end of the cooling oil pipe.

[0010] Preferably, the outer wall of the fixing plate is fixedly connected with a support rod, the other end of the support rod is fixedly connected to the right outer wall of the connecting seat, and the upper surface of the connecting seat is fixedly connected with a shell.

[0011] Preferably, an electric push rod is fixedly connected to the inner wall of the shell, a connecting sleeve is fixedly connected to the output end of the electric push rod, and a first connecting plate is rotatably connected to the outer wall of the connecting sleeve.

[0012] Preferably, the inner wall of the first connecting plate is rotatably connected to an inner supporting card plate, the inner wall of the inner supporting card plate is rotatably connected to a second connecting plate, and the outer wall of the second connecting plate is rotatably connected to the outer wall of the outer shell.

[0013] Preferably, the outer wall of the inner support clamp is slidably connected to a knife body, the outer wall of the knife body is provided with a welding groove, the outer wall of the knife body is provided with a blade, and the outer wall of the blade is fixedly connected to the inner wall of the welding groove.

[0014] Preferably, an adjusting ring is fixedly connected to the inner wall of the cutter body, a bolt is threadedly connected to the inner wall of the adjusting ring, and an outer wall of the bolt is threadedly connected to the inner wall of the fixing plate.

[0015] Preferably, an oil hole is provided on the inner wall of the bolt, and a mounting ring is opened on the inner wall of the bolt.

[0016] Preferably, a spray shell is provided on the outer wall of the bolt, the outer wall of the spray shell is rotatably connected to the inner wall of the mounting ring, and the inner wall of the spray shell is provided with a cooling nozzle.

[0017] Working principle: when the reamer is needed, the collar is inserted into the inner wall of the fixed ring through the tool handle, the gear is driven to rotate on the inner wall of the fixed ring through the motor, the gear drives the gear ring to rotate on the inner wall of the fixed ring through the gear, the gear drives the gear rack to slide on the inner wall of the fixed ring through the gear ring, and the gear ring drives other gears inside the fixed ring to rotate during movement. The fixed ring can achieve synchronization, thereby avoiding the problem of gaps in the middle caused by the offset and asynchronism of multiple fixed plug plates during movement. During use, the fixed plug plate is driven by the rack to insert into the inner wall of the fixed groove to quickly fix the tool handle, and the shape of the fixed groove is the same as that of the fixed plug plate, which is convenient for the fixed plug plate to be inserted and fixed during use. The tool body is sleeved on the outer wall of the tool handle, the electric push rod drives the support rod to move upward or downward, and the connecting sleeve drives the first connecting plate to drive the inner supporting card plate to open outward, which can achieve the effect of quickly supporting and fixing the tool body, and the position where the inner supporting card plate is opened is provided with a card groove the same as the inner supporting card plate on the inner wall of the tool body during use, which can avoid the problem of slipping during high-speed rotation for cutting, thereby achieving the effect of quick installation and fixing, and the multi-stage installation method can quickly disassemble the tool body during cutting, thereby achieving a variety of drilling effects, and during use, the cooling oil is transported forward to the inside of the tool handle through the inside of the tool holder, and the oil is transported to the fixed plate and the inner wall through the cooling oil pipe during use. The middle part of the adjusting ring is screwed into the adjusting ring and the fixing plate during installation to further fix the cutter body, and also has the effect of adjusting the tightness of the cutter body. It can be adjusted according to the process used during use. During use, the cooling oil is transported to the inside of the spray shell through the oil hole, and is temporarily stored in the spray shell and sprayed out through the cooling nozzle. During use, when the cutter body rotates at high speed for cutting, it can not only cool the blade, but also has the effect of spraying coolant on the cut object to cool it down to prevent deformation caused by excessive temperature. In the process of high-speed rotation, the coolant is sprayed in a spiral state, which can flush out the residual cutting debris inside during drilling. The effect of avoiding wear and damage to the blade caused by debris can be avoided. During use, when the blade is sleeved on the outer wall of the limiting ring and the positioning rod, the positioning rod and the limiting ring further fix the blade. During the installation process, the positioning rod can position and install the blade. Not only can the slot where the inner support clamp is opened and fixed during installation be further determined, but it can also prevent shaking after being sleeved, so that it can be more accurate after installation. The welding groove outside the blade body can position the blade when welding the blade. While ensuring the welding position during welding, it also prevents the blade from shaking and falling off when placed on the top of the blade body, which may cause the blade to fall off during welding and reduce the difficulty of welding.

[0018] The present invention provides a quick-change adjustable welding reamer. It has the following beneficial effects:

[0019] 1. The present invention drives the sleeve ring to be inserted into the inner wall of the fixed ring through the tool handle, drives the gear to drive the gear ring to move through the motor, drives other gears to rotate through the gear ring during use, drives the rack to slide on the inner wall of the fixed ring through the gear, and drives the fixed plug plate to slide into the inner wall of the fixed groove through the rack. During use, the tool handle can be quickly installed and disassembled, and the tool handle or other cutting tools can be quickly replaced according to production conditions.

[0020] 2. The present invention drives the connecting sleeve to move up and down through the electric push rod, and drives the first connecting plate through the connecting sleeve to drive the inner supporting card to open on the inner wall of the knife body, so that the inner supporting card can be clamped on the inner wall of the knife body to quickly fix the knife body. The inner supporting card can be limited by the second connecting plate to achieve the effect of positioning and centering, and can maintain better stability when supporting the knife body. During use, the knife body can be quickly replaced through the inner supporting card. During use, the knife body can be replaced according to the degree of wear of the knife body, or when welding the blade, the blade can be conveniently welded by removing the knife body.

[0021] 3. The present invention delivers cooling oil to the cavity of the tool handle through the tool holder, intercepts the cooling oil through the connecting seat and delivers the cooling oil to the cavity between the fixed plate and the adjusting ring through the cooling oil pipe, and delivers the cooling oil to the inside of the spray shell through the oil hole set by the bolt. During the cutting process, the cooling oil is used to cool the blade to prevent deformation and extend the service life. When the cooling oil is sprayed from the cooling nozzle by the tool holder driving the rotation, the cut chips can be flushed out of the drill hole during the cutting process, thereby avoiding the additional wear of the blade by the chips during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A perspective view of the present invention;

[0023] Figure 2 is a schematic diagram of a gear ring of the present invention;

[0024] Figure 3 It is a schematic diagram of a limiting ring of the present invention;

[0025] Figure 4 It is a schematic diagram of the knife handle of the present invention;

[0026] Figure 5 It is a schematic diagram of a support rod of the present invention;

[0027] Figure 6 It is a schematic diagram of the inner support card plate of the present invention;

[0028] Figure 7 It is a schematic diagram of the spray shell of the present invention.

[0029] Among them, 1. tool holder; 2. fixing ring; 3. gear ring; 4. motor; 5. gear; 6. rack; 7. fixing plug plate; 8. tool handle; 9. fixing groove; 10. collar; 11. limit ring; 12. positioning rod; 13. connecting seat; 14. cooling oil pipe; 15. fixing plate; 16. support rod; 17. outer shell; 18. electric push rod; 19. connecting sleeve; 20. first connecting plate; 21. inner support card plate; 22. second connecting plate; 23. tool body; 24. adjusting ring; 25. welding groove; 26. blade; 27. oil hole; 28. mounting ring; 29. ​​bolt; 30. spray shell; 31. cooling nozzle. DETAILED DESCRIPTION

[0030] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Example:

[0032] Please refer to the attached Figure 1 -Attached Figure 3 The embodiment of the present invention provides a quick-change adjustable welding reamer, including a tool holder 1, the outer wall of the tool holder 1 is fixedly connected with a fixing ring 2, the inner wall of the fixing ring 2 is rotatably connected with a gear ring 3, the inner wall of the fixing ring 2 is fixedly connected with a motor 4, the output end of the motor 4 is fixedly connected with a gear 5, the outer wall of the gear 5 is meshingly connected with a rack 6, the outer wall of the rack 6 is slidably connected to the inner wall of the fixing ring 2, the outer wall of the rack 6 is fixedly connected with a fixing plug plate 7, the outer wall of the fixing plug plate 7 is slidably connected with a tool handle 8, the inner wall of the tool handle 8 is provided with a fixing groove 9, one end of the tool handle 8 is fixedly connected with a sleeve ring 10, the outer wall of the fixing plug plate 7 is slidably connected to the inner wall of the fixing groove 9, the outer wall of the sleeve ring 10 is slidably connected to the inner wall of the fixing ring 2, the right outer wall of the fixing plug plate 7 is slidably connected to the left outer wall of the tool handle 8, and the outer wall of the tool handle 8 is provided with a limiting component, which is used to fix and position the tool during installation. The limiting assembly comprises a limiting ring 11 , the inner wall of the limiting ring 11 is slidably connected to the outer wall of the shank 8 , and the outer wall of the limiting ring 11 is fixedly connected to a positioning rod 12 .

[0033] Specifically, the sleeve ring 10 is driven by the tool handle 8 to insert into the inner wall of the fixed ring 2, the motor 4 is used to drive the gear 5 to rotate on the inner wall of the fixed ring 2, the gear 5 is used to drive the gear ring 3 to rotate on the inner wall of the fixed ring 2, the gear ring 3 is used to drive the gear 5 to drive the rack 6 to slide on the inner wall of the fixed ring 2, and the gear ring 3 drives other gears 5 inside the fixed ring 2 to rotate during movement, and the fixed ring 2 can achieve a synchronization effect, thereby avoiding the problem of gaps in the middle caused by the offset and asynchronism of multiple fixed plug plates 7 during movement, and the fixed plug plate 7 is driven by the rack 6 to insert into the inner wall of the fixed groove 9 to quickly fix the tool handle 8. During use, the limit ring 11 and the positioning rod 12 have a positioning effect when the tool body 23 is installed, and also have the effect of further fixing the tool body 23. During use, the tool body 23 can be further prevented from falling off and slipping, and better support can be provided during processing.

[0034] Please refer to the attached Figure 4 -Attached Figure 6 The right inner wall of the handle 8 is fixedly connected with a connection seat 13, the inner wall of the connection seat 13 is fixedly connected with a cooling oil pipe 14, and the other end of the cooling oil pipe 14 is fixedly connected with a fixing plate 15. The outer wall of the fixing plate 15 is fixedly connected with a support rod 16, the other end of the support rod 16 is fixedly connected to the right outer wall of the connection seat 13, and the upper surface of the connection seat 13 is fixedly connected with a housing 17. The inner wall of the housing 17 is fixedly connected with an electric push rod 18, the output end of the electric push rod 18 is fixedly connected with a connecting sleeve 19, and the outer wall of the connecting sleeve 19 is rotatably connected with a first connecting plate 20.

[0035] Specifically, the cooling oil delivered from the tool holder 1 to the inside of the tool handle 8 can be delivered to the inside of the tool body 23 through the cooling oil pipe 14, and stored in the middle of the fixed plate 15 and the adjustment ring 24 for use and cooling. During use, the connecting sleeve 19 is driven to rise or fall by the electric push rod 18, and the first connecting plate 20 is driven by the connecting sleeve 19 to drive the inner support card plate 21 to open or merge, so that the tool body 23 can be quickly fixed for use during use. During use, the outer shell 17 plays a protective role, which can avoid the electric push rod 18 from being protected when the fixed plate 15 leaks oil, and the outer shell 17 has the effect of limiting the inner support card plate 21, which can further ensure the stability and smoothness of the inner support card plate 21 during use.

[0036] Please refer to the attached Figure 1 and attached Figure 6-Figure 7The inner wall of the first connecting plate 20 is rotatably connected with the inner support card plate 21, and the inner wall of the inner support card plate 21 is rotatably connected with the second connecting plate 22, and the outer wall of the second connecting plate 22 is rotatably connected to the outer wall of the outer shell 17. The outer wall of the inner support card plate 21 is slidably connected with the blade body 23, and the outer wall of the blade body 23 is provided with a welding groove 25, and the outer wall of the blade body 23 is provided with a blade 26, and the outer wall of the blade 26 is fixedly connected to the inner wall of the welding groove 25. The inner wall of the blade body 23 is fixedly connected with an adjustment ring 24, and the inner wall of the adjustment ring 24 is threadedly connected with a bolt 29, and the outer wall of the bolt 29 is threadedly connected to the inner wall of the fixed plate 15. The inner wall of the bolt 29 is provided with an oil hole 27, and the inner wall of the bolt 29 is provided with a mounting ring 28. The outer wall of the bolt 29 is provided with a spray shell 30, and the outer wall of the spray shell 30 is rotatably connected to the inner wall of the mounting ring 28, and the inner wall of the spray shell 30 is provided with a cooling nozzle 31.

[0037] Specifically, when the inner support card plate 21 is opened, the inner support card plate 21 and the outer shell 17 play a limiting effect, so that the blade 23 can be fixed more stably. During use, the welding groove 25 in the blade body 23 is used. When welding, the blade 26 is placed on the inner wall of the welding groove 25, which can play a temporary supporting effect on the blade 26, and can play a limiting and positioning effect during the welding process, so that the blade 26 is more stable and stable during the welding process. During use, the bolt 29 enters the inner wall of the adjusting ring 24 and the fixing plate 15 to seal the fixing plate 15 and fix the adjusting ring 24. When the tightness of the blade body 23 needs to be adjusted during use, the bolt 29 can be used. 9 adjustment. During use, the cooling oil stored in the middle of the fixing plate 15 and the adjusting ring 24 can be transported to the inside of the spray shell 30 through the oil hole 27. During use, the cooling oil is sprayed outward through the spray shell 30 and the cooling nozzle 31 during the rotation of the cutter body 23. During cutting, it can not only cool the cutter body 23, but also cool the cut object at the same time. During use, the problem of overheating and deformation of the product caused by the high-speed rotation of the cutter body 23 can be further avoided. During use, the high-speed rotation of the cutter body 23 during drilling and cutting can flush out the chips cut from the inside, thereby avoiding the wear of the blade 26 due to the chips and extending the service life of the blade 26.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quick-change adjustable welding reamer, comprising a tool holder (1), characterized in that: The outer wall of the tool holder (1) is fixedly connected to a fixing ring (2), the inner wall of the fixing ring (2) is rotatably connected to a gear ring (3), the inner wall of the fixing ring (2) is fixedly connected to a motor (4), the output end of the motor (4) is fixedly connected to a gear (5), the outer wall of the gear (5) is meshingly connected to a rack (6), the outer wall of the rack (6) is slidably connected to the inner wall of the fixing ring (2), the outer wall of the rack (6) is fixedly connected to a fixing plug plate (7), and the outer wall of the fixing plug plate (7) is slidably connected to the inner wall of the fixing ring (2). A knife handle (8) is connected, the inner wall of the knife handle (8) is provided with a fixing groove (9), one end of the knife handle (8) is fixedly connected with a collar (10), the outer wall of the fixing plug plate (7) is slidably connected to the inner wall of the fixing groove (9), the outer wall of the collar (10) is slidably connected to the inner wall of the fixing ring (2), the right outer wall of the fixing plug plate (7) is slidably connected to the left outer wall of the knife handle (8), and the outer wall of the knife handle (8) is provided with a limiting component, which is used to fix the knife and position it during installation.

2. The quick-change adjustable welding reamer according to claim 1, characterized in that: The limiting assembly comprises a limiting ring (11), the inner wall of the limiting ring (11) is slidably connected to the outer wall of the knife handle (8), and the outer wall of the limiting ring (11) is fixedly connected to a positioning rod (12).

3. The quick-change adjustable welding reamer according to claim 1, characterized in that: The right inner wall of the shank (8) is fixedly connected to a connecting seat (13), the inner wall of the connecting seat (13) is fixedly connected to a cooling oil pipe (14), and the other end of the cooling oil pipe (14) is fixedly connected to a fixing plate (15).

4. The quick-change adjustable welding reamer according to claim 3, characterized in that: The outer wall of the fixing plate (15) is fixedly connected to a support rod (16), the other end of the support rod (16) is fixedly connected to the right outer wall of the connecting seat (13), and the upper surface of the connecting seat (13) is fixedly connected to a housing (17).

5. The quick-change adjustable welding reamer according to claim 4, characterized in that: An electric push rod (18) is fixedly connected to the inner wall of the housing (17), a connecting sleeve (19) is fixedly connected to the output end of the electric push rod (18), and a first connecting plate (20) is rotatably connected to the outer wall of the connecting sleeve (19).

6. The quick-change adjustable welding reamer according to claim 5, characterized in that: The inner wall of the first connecting plate (20) is rotatably connected to an inner supporting plate (21), the inner wall of the inner supporting plate (21) is rotatably connected to a second connecting plate (22), and the outer wall of the second connecting plate (22) is rotatably connected to the outer wall of the outer shell (17).

7. The quick-change adjustable welding reamer according to claim 6, characterized in that: The outer wall of the inner support clamp (21) is slidably connected to a knife body (23), the outer wall of the knife body (23) is provided with a welding groove (25), the outer wall of the knife body (23) is provided with a blade (26), and the outer wall of the blade (26) is fixedly connected to the inner wall of the welding groove (25).

8. The quick-change adjustable welding reamer according to claim 7, characterized in that: An adjusting ring (24) is fixedly connected to the inner wall of the blade body (23), a bolt (29) is threadedly connected to the inner wall of the adjusting ring (24), and an outer wall of the bolt (29) is threadedly connected to the inner wall of the fixing plate (15).

9. The quick-change adjustable welding reamer according to claim 8, characterized in that: The inner wall of the bolt (29) is provided with an oil hole (27), and the inner wall of the bolt (29) is provided with a mounting ring (28).

10. The quick-change adjustable welding reamer according to claim 9, characterized in that: The outer wall of the bolt (29) is provided with a spray shell (30), the outer wall of the spray shell (30) is rotatably connected to the inner wall of the mounting ring (28), and the inner wall of the spray shell (30) is provided with a cooling nozzle (31).