Automatic assembly equipment for air compressor production and operation method thereof

Abstract

The present invention discloses an automated assembly device for air compressor production and an operating method thereof, which relate to the technical field of air compressor assembly; the device comprises an assembly conveying portion, on which a support mounting member is installed, and on which a centering clamping member is symmetrically installed; the centering clamping member is used to clamp the air compressor screw; the assembly conveying portion is used to convey the air compressor casing; two centering clamping members are respectively installed with positioning guide members; the present invention can understand the axial deviation of the main and auxiliary rotor screws in real time, and avoid the uneven end faces of the main and auxiliary rotor screws after installation, which affects the gas compression performance of the air compressor and increases the defective rate, so as to solve the problem that the current automated assembly equipment for air compressors is not convenient for precision testing of the main and auxiliary rotors after installation, and the rotor axial clearance control effect is poor.

Description

Technical Field

[0001] The present invention relates to the technical field of air compressor assembly, and in particular to automated assembly equipment for air compressor production and an operating method thereof. Background Art

[0002] An air compressor is a device used to compress gas, including a twin-screw air compressor. A twin-screw compressor is a double-shaft positive displacement rotary compressor, which mainly compresses air by rotating the main and auxiliary rotor screws. During the actual assembly process, it is necessary to avoid bumping and damaging the coatings of the main and auxiliary rotor screws. At the same time, it is necessary to ensure that the clearance between the main and auxiliary rotors meets the standard, otherwise it will affect the quality of air compression. Current automated assembly equipment for air compressors mostly uses a sling to hang the rotor screws one by one and insert them into the air compressor housing. After the main rotor is inserted into the air compressor housing, the auxiliary rotor needs to be inserted in a spiral rotation state when installing. Improper operation can easily bump against the main rotor and the air compressor housing, making it inconvenient to insert the main and auxiliary rotors into the air compressor housing after pre-automatic assembly. The installation is not efficient enough, and the installation accuracy is poor. It is also inconvenient to perform accuracy testing on the main and auxiliary rotor screws after installation. The rotor axial clearance control effect is poor, which can easily lead to poor performance of the air compressor after assembly.

[0003] To this end, we propose an automated assembly equipment for air compressor production and an operating method thereof. Summary of the Invention

[0004] The object of the present invention is to provide an automated assembly device for air compressor production and an operating method thereof, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated assembly device for air compressor production, comprising an assembly conveying part, on which a support mounting part is installed, and a centering clamping part is symmetrically installed on the support mounting part; the centering clamping part is used to clamp the air compressor screw; the assembly conveying part is used to convey the air compressor housing; two positioning guides are respectively installed on the two centering clamps; the two positioning guides are used to guide the air compressor screw; the two positioning guides are respectively installed on the two positioning guides; the two threaded limiters pass through the positioning guides respectively; the two positioning guides are respectively installed with a rotating drive part ; The rotating drive part is used for rolling and fitting the air compressor screw; a propulsion part is installed on the support mounting part, and an end face adapter is installed on the propulsion part; the propulsion part is used to detect the rotation of the end face adapter; the assembled conveying part includes: a conveying mounting frame, a roller, a conveying motor, a conveying belt and a limit bar, and two rollers are rotatably mounted on the conveying mounting frame; a conveying motor is fixedly mounted on the conveying mounting frame, and the output shaft of the conveying motor is connected to the roller end on the same side; a conveyor belt is sleeved on the two rollers; a circle of limit bars is installed on the conveyor belt, and a circle of limit bars is grouped in pairs; two support legs are installed at the bottom of the conveying mounting frame.

[0006] Preferably, the threaded limiter includes: a limit drive cylinder and a plug-in column, the limit drive cylinder is fixedly mounted on the positioning clamping plate; the output shaft of the limit drive cylinder passes through the positioning clamping plate; a plug-in column is fixedly mounted on the output shaft of the limit drive cylinder; the end of the plug-in column is an arc-shaped structure; the plug-in column is used to insert the air compressor screw.

[0007] Preferably, the positioning guide includes: a positioning clamping plate and a guide positioning piece, the positioning clamping plate is fixedly installed on the driving bracket by bolts; a guide positioning piece is fixedly installed on the side of the positioning clamping plate, and the guide positioning piece is an arc-shaped structure; the inner side of the guide positioning piece is a slope structure; the guide positioning piece is used to guide the air compressor screw to insert into the air compressor housing.

[0008] Preferably, the end face adapter includes: a swing arm, a detection ball and a swing rod, the swing arm is rotatably mounted on the movable slider; the bottom of the swing arm is fixedly connected to the four ends of the tension spring; two detection balls are fixedly mounted on the swing arm; a swing rod is fixedly mounted on the swing arm; the end of the swing rod is a hemispherical structure; the end of the swing rod is attached to the sliding column; the two detection balls are respectively used to abut against the end face of the screw of the air compressor.

[0009] Preferably, the assembly conveying part also includes: a centering hydraulic cylinder and a positioning plate, two centering hydraulic cylinders are fixedly installed on the conveying mounting frame through a bracket; positioning plates are fixedly installed on the output shafts of the two centering hydraulic cylinders; the two inner sides of the positioning plates are inclined structures; the positioning plates are used to fit and position the air compressor casing.

[0010] Preferably, the propulsion part includes: an electric screw, a movable slider, a tension spring, a detection frame, a spring cylinder, a pressure collapse spring, a slide plate, a pressure sensor and a sliding column, the motor end of the electric screw is fixedly mounted on the support mounting plate; the screw end of the electric screw is rotatably mounted on the support mounting plate; the movable slide plate is slidably mounted in a slide groove opened on the support mounting plate; two tension springs are fixedly mounted on both sides of the movable slide; the movable slide plate is threadedly connected to the screw end of the electric screw; the detection frame is fixedly mounted on the movable slide; the detection frame is fixedly mounted on the spring cylinder; the pressure collapse spring is sleeved inside the spring cylinder; the end of the pressure collapse spring is fixedly mounted on the slide plate, and the slide plate is slidably mounted inside the spring cylinder; the other end of the pressure collapse spring is connected to the inside of the spring cylinder; the pressure sensor is fixedly mounted on the slide plate; the sliding column is slidably mounted on the spring cylinder; the sliding column is connected to the end of the pressure sensor; the end of the sliding column is provided with a groove; the movable slide plate is used to advance the air compressor screw; the pressure sensor is slidably sleeved inside the spring cylinder.

[0011] Preferably, the support mounting member includes: a support mounting plate and a pressure sensor digital display module, the support mounting plate is fixedly mounted on the conveying mounting frame by two bolts; the pressure sensor digital display module is fixedly mounted on the side of the support mounting plate; a slide groove is opened on the support mounting plate; and a support leg is provided at the bottom of the support mounting plate.

[0012] Preferably, the centering clamping member includes: a driving bracket and a clamping driving hydraulic cylinder, the driving bracket is slidably mounted on the support mounting plate; the output shaft of the clamping driving hydraulic cylinder is fixedly mounted on the side of the support mounting plate; the clamping driving hydraulic cylinder is fixedly connected to the driving bracket; the clamping driving hydraulic cylinder is used to drive the clamping air compressor screw.

[0013] Preferably, the rotary drive unit includes: a driving motor, a driving wheel and a driven wheel, the driving motor is fixedly mounted on a side of the positioning clamping plate away from the guide positioning plate; the driving wheel is fixedly mounted on the output shaft of the driving motor; the driving wheel is rotatably mounted on the positioning clamping plate; the driven wheel is rotatably mounted under the positioning clamping plate; the driving wheel and the driven wheel are symmetrically mounted; the conveying motor, the centering hydraulic cylinder, the clamping drive hydraulic cylinder, the limit drive cylinder, the driving motor and the electric screw are all provided with a start-stop control switch; the outside of the driving wheel and the driven wheel are both provided with a rubber coating.

[0014] A method for operating automated assembly equipment for air compressor production, comprising the following steps:

[0015] 1) Place the air compressor housing between the two limit bars, manually start the conveying motor to drive the roller to rotate, and drive the conveyor belt to transport the air compressor housing; manually control the centering hydraulic cylinder to drive the positioning plate to push the air compressor housing against the end of the guide positioning piece for positioning;

[0016] 2) The main and auxiliary rotor screws are placed on the support mounting plate, and the manual control clamping drive hydraulic cylinder drives the two drive brackets to move toward each other, driving the two driving wheels and the driven wheels to move in opposite directions, clamping the main and auxiliary rotor screws. The manual control limit drive cylinder pushes out the plug-in column and inserts it into the main and auxiliary rotor screws. The drive motor is controlled to drive the driving wheel to rotate, driving the main and auxiliary rotor screws to rotate at the same time. At this time, the matching plug-in column is inserted into the thread of the main and auxiliary rotor screws. Under the rotation and extrusion of the thread, the main and auxiliary rotor screws will generate axial displacement on the driving wheel and the driven wheel, and then be inserted into the air compressor casing for assembly;

[0017] 3) After the rotor screw is driven to be inserted into the air compressor housing, the electric screw is manually controlled to drive the movable slider to move, driving the two detection balls on the swing arm to fit and squeeze the ends of the main and auxiliary rotor screws; manually observe whether the pressure data displayed by the pressure sensor digital display module deviates from the basic value.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention adopts a propulsion part to move and propel the main and auxiliary rotor screws, and can further ensure that the main and auxiliary rotor screws are fully inserted into the air compressor housing by extrusion. At the same time, in conjunction with the end face adapter, the main and auxiliary rotor screws can be accurately detected, and the axial deviation of the main and auxiliary rotor screws can be understood in real time, so as to avoid the main and auxiliary rotor screws having inconsistent end faces after installation, which affects the gas compression performance of the air compressor and increases the defective rate, thereby improving the precision control effect of the automated and labor-saving assembly of the air compressor.

[0020] The centering clamping parts can cooperate with the assembly conveying part to position the main and auxiliary rotor screws respectively, and at the same time position the air compressor housing, automatically control the centering, ensure the installation accuracy, effectively prevent the bumps caused by the separate installation of the main and auxiliary rotor screws, reduce assembly wear, and protect the coating on the rotor screws. The main and auxiliary rotor screws can be pre-assembled and meshed to ensure installation accuracy while ensuring that the main and auxiliary rotors are assembled at the same time, thereby improving assembly efficiency.

[0021] By adopting the plug-in column limiting method, when the main and auxiliary rotor screws are driven to rotate by the rotary drive part, the threaded extrusion plug-in column can be used to drive the displacement work, which is convenient for the spiral insertion into the air compressor housing, and can also ensure that the driving wheel and the driven wheel are positioned on the outside of the main and auxiliary rotor screws in real time. The driving wheel and the driven wheel can support the main and auxiliary rotor screws when they are inserted into the air compressor housing, avoiding the heavy main and auxiliary rotor screws from causing extrusion damage to the air compressor port. The structure is more reasonable. At the same time, the guide positioning piece can guide the main and auxiliary rotor screws to be accurately inserted into the air compressor housing, ensuring assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 This is a structural schematic diagram of the bottom of the conveying mounting frame of the present invention;

[0024] Figure 3 This is a schematic structural diagram of the rear side of the conveying and mounting frame of the present invention;

[0025] Figure 4 For the present invention Figure 1 A magnified view of the structure of area A in the middle;

[0026] Figure 5 This is a schematic diagram of the structure of the assembled conveying part of the present invention;

[0027] Figure 6 This is a schematic structural diagram of the support and mounting member of the present invention;

[0028] Figure 7 This is a schematic structural diagram of a positioning guide member of the present invention;

[0029] Figure 8 This is a cross-sectional view of the structure of the threaded stopper of the present invention;

[0030] Figure 9 It is a structural schematic diagram of the propulsion unit of the present invention;

[0031] Figure 10 It is a cross-sectional view of the overall structure of the present invention;

[0032] Figure 11 For the present invention Figure 10 A magnified view of the structure of the middle F region;

[0033] Figure 12 For the present invention Figure 3 A magnified view of the structure of the middle G region.

[0034] In the picture:

[0035] 1. Assemble the conveying unit; 101. Conveyor mounting frame; 102. Roller; 103. Conveyor motor; 104. Conveyor belt; 105. Limit bar; 106. Centering hydraulic cylinder; 107. Positioning plate; 2. Support mounting parts; 201. Support mounting plate; 202. Pressure sensor digital display module; 3. Centering clamping parts; 301. Drive bracket; 302. Clamping drive hydraulic cylinder; 4. Positioning guide; 401. Positioning clamping plate; 402. Guide positioning piece; 5. Threaded limiter; 5 01. Limit drive cylinder; 502. Plug-in column; 6. Rotation drive unit; 601. Drive motor; 602. Driving wheel; 603. Driven wheel; 7. Propulsion unit; 701. Electric screw; 702. Moving slider; 7021. Tension spring; 703. Detection frame; 704. Spring cylinder; 705. Pressure collapse spring; 706. Slide plate; 707. Pressure sensor; 708. Sliding column; 8. End face adapter; 801. Swing arm; 802. Detection ball; 803. Swing rod. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] Example 1: Please refer to Figures 1-12 As shown:

[0038] The present invention provides a technical solution: an automated assembly device for air compressor production, comprising an assembly conveying part 1, a support mounting part 2 is mounted on the assembly conveying part 1, a centering clamping part 3 is symmetrically mounted on the support mounting part 2; the centering clamping part 3 is used to clamp the air compressor screw; the assembly conveying part 1 is used to convey the air compressor housing; two centering clamping parts 3 are respectively mounted on the two centering clamping parts 3; the two positioning guides 4 are used to guide the air compressor screw; the two positioning guides 4 are respectively mounted on the threaded limiters 5; the two threaded limiters 5 respectively pass through the positioning guides 4; the two positioning guides 4 are respectively mounted on the rotation driving parts 6; the rotation driving parts 6 are used to roll and fit the air compressor screw; the support mounting part 2 A propulsion part 7 is installed on it, and an end face adapter 8 is installed on the propulsion part 7; the propulsion part 7 is used to detect the rotation of the end face adapter 8; the assembled conveying part 1 includes: a conveying mounting frame 101, a roller 102, a conveying motor 103, a conveying belt 104 and a limit bar 105, and two rollers 102 are rotatably installed on the conveying mounting frame 101; a conveying motor 103 is fixedly installed on the conveying mounting frame 101, and the output shaft of the conveying motor 103 is connected to the end of the roller 102 on the same side; a conveyor belt 104 is sleeved on the two rollers 102; a circle of limit bars 105 is installed on the conveyor belt 104, and a circle of limit bars 105 is grouped in pairs; two supporting legs are installed at the bottom of the conveying mounting frame 101.

[0039] Among them, the assembly conveying part 1 also includes: a centering hydraulic cylinder 106 and a positioning plate 107. Two centering hydraulic cylinders 106 are fixedly installed on the conveying mounting frame 101 through a bracket; the positioning plates 107 are fixedly installed on the output shafts of the two centering hydraulic cylinders 106; the two inner sides of the positioning plates 107 are inclined structures; the positioning plates 107 are used to fit and position the air compressor housing; the support mounting part 2 includes: a support mounting plate 201 and a pressure sensor digital display module 202. The support mounting plate 201 is fixedly installed on the conveying mounting frame 101 by two bolts; the side of the support mounting plate 201 is fixed A pressure sensor digital display module 202 is fixedly installed; a slide groove is opened on the support mounting plate 201; a support leg is provided at the bottom of the support mounting plate 201; the centering clamping member 3 includes: a driving bracket 301 and a clamping driving hydraulic cylinder 302, the driving bracket 301 is slidably mounted on the support mounting plate 201; the output shaft of the clamping driving hydraulic cylinder 302 is fixedly mounted on the side of the support mounting plate 201; the clamping driving hydraulic cylinder 302 is fixedly connected to the driving bracket 301; the clamping driving hydraulic cylinder 302 is used to drive the rotor screw of the air compressor, and the centering clamping member 3 is used to cooperate with the assembly The conveying part 1 positions the main and auxiliary rotor screws respectively while positioning the air compressor housing, automatically controls the centering, ensures installation accuracy, effectively prevents the rotor screws from colliding, reduces assembly wear, and protects the coating on the rotor screw. The main and auxiliary rotor screws can be pre-assembled and meshed to ensure installation accuracy while ensuring that the main and auxiliary rotors are assembled at the same time, thereby improving assembly efficiency and avoiding collision damage caused by the split installation of the auxiliary rotor screw. At the same time, this structure can automatically convey the air compressor housing, and the rotor screw can also be automatically assembled, with a high degree of automation, which also improves Production efficiency, by adopting the limit bar 105 to adapt to the limit air compressor housing, the air compressor housing can be quickly pushed forward and positioned in conjunction with the positioning plate 107, and at the same time, the two driving brackets 301 can be simultaneously moved inward to position the main and auxiliary rotor screws, and the main and auxiliary rotor screws are meshed and attached to each other by extrusion, ensuring smooth subsequent installation. When the two clamping driving hydraulic cylinders 302 drive the two driving brackets 301 to move inward, the two driving wheels 602 and the driven wheels 603 can be driven to move in opposite directions, thereby clamping the main and auxiliary rotor screws and engaging their threads to ensure installation accuracy.

[0040] Among them, the positioning guide 4 includes: a positioning clamping plate 401 and a guide positioning piece 402, the positioning clamping plate 401 is fixedly installed on the driving bracket 301 by bolts; a guide positioning piece 402 is fixedly installed on the side of the positioning clamping plate 401, and the guide positioning piece 402 is an arc-shaped structure; the inner side of the guide positioning piece 402 is a sloped structure; the guide positioning piece 402 is used to guide the air compressor screw to insert into the air compressor housing; the threaded limiter 5 includes: a limit driving cylinder 501 and a plug-in column 502, the limit driving cylinder 501 is fixedly installed on the positioning clamping plate 401; the output shaft of the limit driving cylinder 501 passes through the positioning clamping plate 401; a plug-in column 502 is fixedly installed on the output shaft of the limit driving cylinder 501; the end of the plug-in column 502 is Arc structure; the plug-in column 502 is used to insert the air compressor screw; the rotary drive part 6 includes: a driving motor 601, a driving wheel 602 and a driven wheel 603, the driving motor 601 is fixedly mounted on the side of the positioning clamping plate 401 away from the guide positioning piece 402; the driving wheel 602 is fixedly mounted on the output shaft of the driving motor 601; the driving wheel 602 is rotatably mounted on the positioning clamping plate 401; the driven wheel 603 is rotatably mounted below the positioning clamping plate 401; the driving wheel 602 and the driven wheel 603 are symmetrically mounted; the outer surfaces of the driving wheel 602 and the driven wheel 603 are both provided with a rubber coating, and the rubber coating on the outer surfaces of the driving wheel 602 and the driven wheel 603 is used to prevent extrusion and wear of the main and auxiliary rotor screws; the rotary drive part 6 is used to achieve The rolling clamping main and auxiliary rotor screws can be spirally inserted into the air compressor housing for the main and auxiliary rotor screws of the air compressor, and it is also convenient for subsequent detection of the main and auxiliary rotor screws of the air compressor. The structure adopts a plug-in column 502 that can be telescopically controlled and can be inserted into the threads of the main and auxiliary rotor screws for limiting. At the same time, the positioning is flexible. The plug-in column 502 of this structure uses a limiting method. When the main and auxiliary rotor screws are driven to rotate by the rotating drive part 6, the thread can be used to squeeze the plug-in column 502 to drive the displacement work, which is convenient for insertion into the air compressor housing. The driving wheel 602 and the driven wheel 603 can support the main and auxiliary rotor screws when they are inserted into the air compressor housing to avoid the heavy main and auxiliary rotor screws from causing extrusion damage to the air compressor port. The structure is more reasonable and the guide positioning piece 402 can guide the main and auxiliary rotor screws to be accurately inserted into the air compressor housing, ensuring the assembly accuracy. The plug-in column 502 is pushed out by the limit driving cylinder 501 and inserted into the threads of the main and auxiliary rotor screws. The driving motor 601 drives the driving wheel 602 to rotate, driving the main and auxiliary rotor screws to rotate at the same time. At this time, the plug-in column 502 is inserted into the threads of the main and auxiliary rotor screws. Under the rotation and extrusion of the threads on the main and auxiliary rotor screws, the main and auxiliary rotor screws will produce axial displacement on the driving wheel 602 and the driven wheel 603. At this time, the main and auxiliary rotor screws will be respectively attached to the inner sides of the two guide positioning pieces 402, and spirally inserted into the air compressor housing for assembly. The assembly method is stable and the spiral insertion method has less wear than the direct axial push method, and is not easy to get stuck.

[0041] Example 2, based on Example 1, the propulsion unit 7 includes: an electric screw 701, a movable slider 702, a tension spring 7021, a detection frame 703, a spring tube 704, a pressure collapse spring 705, a slide plate 706, a pressure sensor 707 and a sliding column 708. The pressure sensor 707 can adopt an SC-10N digital pressure sensor. At the same time, the pressure sensor digital display module 202 is a matching display component for the SC-10N digital pressure sensor. The motor end of the electric screw 701 is fixedly mounted on the support mounting plate 201; the screw end of the electric screw 701 The movable slider 702 is rotatably mounted on the support mounting plate 201; the movable slider 702 is slidably mounted in the slide groove provided on the support mounting plate 201; two tension springs 7021 are fixedly mounted on both sides of the movable slider 702; the movable slider 702 is threadedly connected to the screw end of the electric screw 701; a detection frame 703 is fixedly mounted on the movable slider 702; a spring cylinder 704 is fixedly mounted on the detection frame 703; a pressure collapse spring 705 is sleeved inside the spring cylinder 704; a slide plate 706 is fixedly mounted on the end of the pressure collapse spring 705, and the slide plate 706 is slidably mounted inside the spring cylinder 704 The other end of the pressure collapse spring 705 is connected to the inside of the spring cylinder 704; a pressure sensor 707 is fixedly mounted on the slide 706; a sliding column 708 is slidably mounted on the spring cylinder 704; the sliding column 708 is connected to the end of the pressure sensor 707; a groove is provided on the end of the sliding column 708; the movable slider 702 is used to advance the air compressor screw; the pressure sensor 707 is slidably sleeved inside the spring cylinder 704; the end face adapter 8 includes: a swing arm 801, a detection ball 802 and a swing rod 803, the swing arm 801 is rotatably mounted on the movable slider 702; the swing arm 8 The bottom of 01 is fixedly connected to the ends of four tension springs 7021; two detection balls 802 are fixedly installed on the swing arm 801; a swing rod 803 is fixedly installed on the swing arm 801; the end of the swing rod 803 is a hemispherical structure; the end of the swing rod 803 is attached to the sliding column 708; the two detection balls 802 are used to abut against the end face of the air compressor screw; the conveying motor 103, the centering hydraulic cylinder 106, the clamping drive hydraulic cylinder 302, the limit drive cylinder 501, the drive motor 601 and the electric screw 701 are all equipped with start and stop control switches and can be controlled by an external control box;The propulsion part 7 is used to move and propel the main and auxiliary rotor screws, and the main and auxiliary rotor screws can be further ensured to be fully inserted into the air compressor housing by extrusion. At the same time, with the end face adapter 8, the accuracy detection of the main and auxiliary rotor screws can be carried out, and the axial deviation of the main and auxiliary rotor screws can be understood in real time to avoid the main and auxiliary rotor screws having inconsistent end faces after installation, which affects the gas compression performance of the air compressor. The rotation of the end face adapter 8 when fitting two uneven main and auxiliary rotor screws is used for detection. With the use of the driving wheel 602 and the driven wheel 603, the rotation of the main and auxiliary rotor screws can be controlled to ensure the comprehensiveness of the detection and the detection accuracy, thereby improving the reliability of the automated assembly work. This effectively reduces labor costs and improves assembly quality. If the ends of the main and auxiliary rotor screws are not flush, the swing arm 801, driven by the movable slider 702, will fit the ends of the main and auxiliary rotor screws. However, at this time, the swing arm 801 will become skewed, squeezing the pressure sensor 707. The pressure data is displayed by the pressure sensor digital display module 202, and the numerical value can be manually observed without the need for tedious manual measurement using a micrometer. If there is a deviation from the basic value, it means that the swing arm 801 is skewed, that is, the ends of the main and auxiliary rotor screws are not flush, and the installation accuracy is not up to standard. This makes it more intuitive and efficient to understand the assembly quality of the air compressor. At the same time, the overall structure is labor-saving, convenient, and safer to use.

[0042] A method for operating automated assembly equipment for air compressor production, comprising the following steps:

[0043] 1) Place the air compressor housing between the two limit bars 105, manually start the conveying motor 103 to drive the roller 102 to rotate, and drive the conveyor belt 104 to transport the air compressor housing; manually control the centering hydraulic cylinder 106 to drive the positioning plate 107 to push the air compressor housing against the end of the guide positioning piece 402 for positioning;

[0044] 2) The main and auxiliary rotor screws are placed on the support mounting plate 201, and the clamping drive hydraulic cylinder 302 is manually controlled to drive the two drive brackets 301 to move toward each other, driving the two driving wheels 602 and the driven wheels 603 to move in opposite directions, clamping the main and auxiliary rotor screws. The limit drive cylinder 501 is manually controlled to push out the plug-in column 502 and insert it into the main and auxiliary rotor screws. The drive motor 601 is controlled to drive the driving wheel 602 to rotate, driving the main and auxiliary rotor screws to rotate at the same time. At this time, the plug-in column 502 is inserted into the thread of the main and auxiliary rotor screws. Under the rotation and extrusion of the thread, the main and auxiliary rotor screws will generate axial displacement on the driving wheel 602 and the driven wheel 603, and then be inserted into the air compressor housing for assembly;

[0045] 3) After the rotor screw is driven to be inserted into the air compressor housing, the electric screw 701 is manually controlled to drive the movable slider 702 to move, driving the two detection balls 802 on the swing arm 801 to fit and squeeze the ends of the main and auxiliary rotor screws; the pressure data displayed by the pressure sensor digital display module 202 is manually observed to see if there is any deviation from the basic value.

[0046] The working principle of this embodiment is as follows: First, place the entire device on the ground, place the air compressor housing between the two limit bars 105, use the limit bars 105 to limit, place the main and auxiliary rotor screws on the support mounting plate 201, and drive the roller 102 to rotate through the conveying motor 103, which can drive the conveyor belt 104 to transport the air compressor housing. When the air compressor housing moves to the position of the support mounting plate 201, control the centering hydraulic cylinder 106 to drive the positioning plate 107 to move, and use the inner inclined surface structure of the positioning plate 107 to achieve centering and push the air compressor housing so that it is close to the end of the guide positioning piece 402 for positioning, ensuring smooth subsequent installation. At the same time, the two clamping drive hydraulic cylinders 302 drive the two drive brackets 301 When moving toward each other, the two driving wheels 602 and the driven wheels 603 can be driven to move in opposite directions to clamp the main and auxiliary rotor screws, and make their threads mesh and fit together to ensure installation accuracy. When the two driving brackets 301 move toward each other, they drive the positioning clamping plate 401 and the guide positioning piece 402 to move at the same time. At this time, the two guide positioning pieces 402 are aligned with the ports of the air compressor housing respectively. At the same time, the two main and auxiliary rotor screws are clamped by the driving wheel 602 and the driven wheel 603. During the process, the main and auxiliary rotor screws mesh with each other and fit closely. When the main and auxiliary rotor screws need to be installed, the plug-in column 502 is pushed out by the limit driving cylinder 501, so that the end of the plug-in column 502 is inserted into the inner side of the thread of the main and auxiliary rotor screws, and cooperates with the driving cylinder 501 to push out the plug-in column 502. The motor 601 drives the driving wheel 602 to rotate, driving the main and auxiliary rotor screws to rotate at the same time. At this time, the plug-in column 502 is inserted into the thread of the main and auxiliary rotor screws. Under the rotation and extrusion of the thread, the main and auxiliary rotor screws will produce axial displacement on the driving wheel 602 and the driven wheel 603. At this time, the main and auxiliary rotor screws will be respectively attached to the inner sides of the two guide positioning pieces 402, and spirally inserted into the air compressor housing for assembly; after the main and auxiliary rotor screws are driven to be inserted into the air compressor housing, the electric screw rod 701 is manually controlled to drive the moving slider 702 to move, driving the two detection balls 802 on the swing arm 801 to fit and squeeze the main and auxiliary rotor screws, applying pressure, and under the elastic pull of the tension springs 7021 on both sides of the swing arm 801, the main The auxiliary rotor screw is fully inserted into the air compressor housing. If the ends of the main and auxiliary rotor screws are not flush at this time, the swing arm 801 will fit the ends of the main and auxiliary rotor screws under the drive of the movable slider 702. However, the swing arm 801 will be skewed at this time, and the swing rod 803 on the swing arm 801 is no longer coaxial with the sliding column 708, but rotates to squeeze the sliding column 708, driving the sliding column 708 to retract. The retraction of the sliding column 708 squeezes the pressure sensor 707, and the pressure data is displayed by the pressure sensor digital display module 202. The value is manually observed. Once it deviates from the basic value, it means that the swing arm 801 is skewed, that is, the ends of the main and auxiliary rotor screws are not flush. In this case, the installation accuracy does not meet the standard and needs to be adjusted and repaired.

[0047] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0048] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An automated assembly device for air compressor production, comprising an assembly conveying portion (1), wherein a support mounting member (2) is mounted on the assembly conveying portion (1), and characterized in that: A centering clamping member (3) is symmetrically mounted on the support mounting member (2); the centering clamping member (3) is used to clamp the air compressor screw; the assembly conveying portion (1) is used to convey the air compressor housing; Positioning guides (4) are respectively installed on the two centering clamping members (3); the two positioning guides (4) are used to guide the air compressor screw; The two positioning guide members (4) are respectively mounted with threaded stoppers (5); the two threaded stoppers (5) respectively pass through the positioning guide members (4); A rotation drive unit (6) is respectively installed on the two positioning guide members (4); the rotation drive unit (6) is used to roll and fit the air compressor screw; A propulsion part (7) is mounted on the support mounting member (2), and an end face adapter (8) is mounted on the propulsion part (7); the propulsion part (7) is used to detect the rotation of the end face adapter (8); The assembled conveying portion (1) comprises: a conveying mounting frame (101), rollers (102), a conveying motor (103), a conveying belt (104) and a limiting strip (105); two rollers (102) are rotatably mounted on the conveying mounting frame (101); a conveying motor (103) is fixedly mounted on the conveying mounting frame (101), and the output shaft of the conveying motor (103) is connected to the ends of the rollers (102) on the same side; a conveying belt (104) is sleeved on the two rollers (102); a circle of limiting strips (105) is mounted on the conveying belt (104), and the limiting strips (105) are arranged in pairs; two supporting legs are mounted on the bottom of the conveying mounting frame (101); The centering clamping member (3) comprises: a driving bracket (301) and a clamping driving hydraulic cylinder (302); the driving bracket (301) is slidably mounted on the support mounting plate (201); the output shaft of the clamping driving hydraulic cylinder (302) is fixedly mounted on the side of the support mounting plate (201); the clamping driving hydraulic cylinder (302) is fixedly connected to the driving bracket (301); the clamping driving hydraulic cylinder (302) is used to drive the screw of the clamping air compressor; The positioning guide (4) comprises: a positioning clamping plate (401) and a guide positioning piece (402); the positioning clamping plate (401) is fixedly mounted on the driving bracket (301) by means of bolts; a guide positioning piece (402) is fixedly mounted on the side of the positioning clamping plate (401), and the guide positioning piece (402) is an arc-shaped structure; the inner side of the guide positioning piece (402) is an inclined surface structure; the guide positioning piece (402) is used to guide the air compressor screw to be inserted into the air compressor housing.

2. The automated assembly equipment for air compressor production according to claim 1, characterized in that: The assembly conveying portion (1) further comprises: a centering hydraulic cylinder (106) and a positioning plate (107); two centering hydraulic cylinders (106) are fixedly mounted on the conveying mounting frame (101) via a bracket; positioning plates (107) are fixedly mounted on the output shafts of the two centering hydraulic cylinders (106); both inner sides of the positioning plates (107) are inclined structures; the positioning plates (107) are used for fitting and positioning the air compressor housing.

3. The automated assembly equipment for air compressor production according to claim 2, characterized in that: The support mounting member (2) comprises: a support mounting plate (201) and a pressure sensor digital display module (202); the support mounting plate (201) is fixedly mounted on the conveying mounting frame (101) by two bolts; the pressure sensor digital display module (202) is fixedly mounted on the side of the support mounting plate (201); a slide groove is provided on the support mounting plate (201); and a support leg is provided at the bottom of the support mounting plate (201).

4. The automated assembly equipment for air compressor production according to claim 3, characterized in that: The threaded limiter (5) comprises: a limit driving cylinder (501) and a plug-in column (502); the limit driving cylinder (501) is fixedly mounted on the positioning clamping plate (401); the output shaft of the limit driving cylinder (501) passes through the positioning clamping plate (401); the plug-in column (502) is fixedly mounted on the output shaft of the limit driving cylinder (501); the end of the plug-in column (502) is an arc-shaped structure; the plug-in column (502) is used to insert the screw of the air compressor.

5. The automated assembly equipment for air compressor production according to claim 4, characterized in that: The rotary drive unit (6) comprises: a driving motor (601), a driving wheel (602) and a driven wheel (603); the driving motor (601) is fixedly mounted on a side of the positioning clamping plate (401) away from the guide positioning piece (402); the driving wheel (602) is fixedly mounted on the output shaft of the driving motor (601); the driving wheel (602) is rotatably mounted on the positioning clamping plate (401); the driven wheel (603) is rotatably mounted below the positioning clamping plate (401); the driving wheel (602) and the driven wheel (603) are symmetrically mounted; and the exteriors of the driving wheel (602) and the driven wheel (603) are both provided with a rubber coating.

6. The automated assembly equipment for air compressor production according to claim 5, characterized in that: The propulsion unit (7) comprises: an electric screw (701), a movable slider (702), a tension spring (7021), a detection frame (703), a spring tube (704), a pressure collapse spring (705), a slide plate (706), a pressure sensor (707) and a sliding column (708), wherein the motor end of the electric screw (701) is fixedly mounted on the support mounting plate (201); the screw end of the electric screw (701) is rotatably mounted on the support mounting plate (201); the movable slider (702) is slidably mounted in a slide groove provided on the support mounting plate (201); two tension springs (7021) are fixedly mounted on both sides of the movable slider (702); the movable slider (702) is threadedly connected to the screw end of the electric screw (701); and the detection frame (702) is fixedly mounted on the movable slider (702). 3); a spring barrel (704) is fixedly mounted on the detection frame (703); a pressure collapse spring (705) is sleeved inside the spring barrel (704); a slide plate (706) is fixedly mounted on the end of the pressure collapse spring (705), and the slide plate (706) is slidably mounted inside the spring barrel (704); the other end of the pressure collapse spring (705) is connected to the inside of the spring barrel (704); a pressure sensor (707) is fixedly mounted on the slide plate (706); the sliding column (708) is slidably mounted on the spring barrel (704); the sliding column (708) is connected to the end of the pressure sensor (707); a groove is provided at the end of the sliding column (708); the movable slider (702) is used to advance the air compressor screw; the pressure sensor (707) is slidably sleeved inside the spring barrel (704).

7. The automated assembly equipment for air compressor production according to claim 6, characterized in that: The end face adapter (8) comprises: a swing arm (801), a detection ball (802) and a swing rod (803); the swing arm (801) is rotatably mounted on the movable slider (702); the bottom of the swing arm (801) is fixedly connected to the ends of four tension springs (7021); two detection balls (802) are fixedly mounted on the swing arm (801); a swing rod (803) is fixedly mounted on the swing arm (801); the end of the swing rod (803) is a hemispherical structure; the end of the swing rod (803) is attached to the sliding column (708); and the two detection balls (802) are respectively used to abut against the end face of the screw rod of the air compressor.

8. The method for operating an automated assembly device for air compressor production according to claim 7, characterized in that: The steps include: 1) Place the air compressor housing between the two limit bars (105), manually start the conveying motor (103) to drive the roller (102) to rotate, and drive the conveyor belt (104) to convey the air compressor housing; manually control the centering hydraulic cylinder (106) to drive the positioning plate (107) to push the air compressor housing against the end of the guide positioning piece (402) for positioning; 2) The main and auxiliary rotor screws are placed on the support mounting plate (201), and the clamping drive hydraulic cylinder (302) is manually controlled to drive the two drive brackets (301) to move toward each other, driving the two driving wheels (602) and the driven wheel (603) to move in opposite directions, clamping the main and auxiliary rotor screws, and the limit driving cylinder (501) is manually controlled to push out the plug-in column (502), inserting it into the main and auxiliary rotor screws, and controlling the drive motor (601) to drive the driving wheel (602) to rotate, driving the main and auxiliary rotor screws to rotate at the same time, at this time, the plug-in column (502) is inserted into the thread of the main and auxiliary rotor screws. Under the rotation and extrusion of the main and auxiliary rotor screw threads, the main and auxiliary rotor screws will generate axial displacement on the driving wheel (602) and the driven wheel (603), and are inserted into the air compressor housing for assembly; 3) After the rotor screw is driven to be inserted into the air compressor housing, the electric screw (701) is manually controlled to drive the movable slider (702) to move, thereby driving the two detection balls (802) on the swing arm (801) to fit and squeeze the ends of the main and auxiliary rotor screws; and manually observing whether the pressure data displayed by the pressure sensor digital display module (202) deviates from the basic value.

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