Cutting and chamfering all-in-one machine

By designing a cutting machine and using the mechanized operation of the cutting and chamfering mechanism, the problems of independence and manual dependence of cutting and chamfering equipment in the prior art are solved, automated processing is achieved, and processing efficiency and stability are improved.

CN119115541APending Publication Date: 2024-12-13SHENZHEN HONGRUN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411540210.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

During the processing process of existing plastic cups, columns, rods and other products, independent equipment is required for cutting and chamfering, and the transmission efficiency and downforce stability rely on manual operation, resulting in low efficiency and poor stability.

Method used

Design a cutting machine, including a cutting mechanism, a chamfering mechanism, a feeding mechanism and a rotation driving mechanism, to realize automatic cutting, chamfering and moving of the product through mechanization, use cutting knives and chamfering tools for processing, and through processing The position driving mechanism and the downward pressure mechanism are operated automatically.

Benefits of technology

The automation of cutting and chamfering is achieved, which improves work stability, reduces manual intervention, and improves processing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cutting and chamfering all-in-one machine which comprises a cutting-off mechanism, a cutting-off pressing mechanism, a chamfering mechanism, a chamfering pressing mechanism, a feeding mechanism and a rotation driving mechanism. The cutting mechanism comprises a cutter and a cutter fixing structure, and the position of the cutter is adjustable; the cutting and pressing mechanism is arranged above the cutting mechanism; the chamfering mechanism comprises a chamfering tool and a chamfering tool fixing structure, and the position of the chamfering tool is adjustable; the chamfering pressing mechanism is arranged above the chamfering mechanism; the feeding mechanism comprises a product station and a station driving mechanism, and the station driving mechanism drives the product station to move so that products in the product station can reach the machining position. And the rotation driving mechanism is in transmission connection with the product or the product station and used for driving the product to rotate. Automation of cutting, chamfering and moving is achieved, the working state is more stable, and the problem that cutting equipment and chamfering equipment are independent of each other is solved.
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Description

Technical Field

[0001] The invention relates to the field of processing equipment, in particular to a cutting and tilting machine. Background Art

[0002] Some existing plastic cups, columns, rods, tubes and other products need to be cut and chamfered during the processing. In the existing structural equipment, cutting and chamfering are completed by independent equipment. After being cut by the cutting equipment, the cut products are placed in the chamfering equipment for chamfering processing, during which manual placement and removal are adopted. The work efficiency of the workpiece transfer between the cutting equipment and the chamfering equipment is greatly affected by the manual working state, and the downward pressure of the cutting equipment and the chamfering equipment must also be provided manually, and the stability is poor. Summary of the invention

[0003] The main purpose of the present invention is to provide a cutting and chamfering machine to solve the problem that the cutting device and the chamfering device are independent of each other.

[0004] The present invention provides a cutting and laying machine, comprising:

[0005] The cutting mechanism comprises a cutter and a cutter fixing structure, and the position of the cutter is adjustable;

[0006] A cutting down-pressing mechanism is arranged above the cutting mechanism;

[0007] A chamfering mechanism, comprising a chamfering tool and a chamfering tool fixing structure, wherein the position of the chamfering tool is adjustable;

[0008] The chamfering pressing mechanism is arranged above the chamfering mechanism;

[0009] The feeding mechanism includes a product station and a station driving mechanism, wherein the station driving mechanism drives the product station to move so that the product in the product station reaches the processing position;

[0010] The rotating driving mechanism is connected to the product or the product station in transmission and is used to drive the product to rotate.

[0011] Furthermore, the workstation driving mechanism includes:

[0012] Turntable, on which the product stations are located;

[0013] The turntable driving mechanism is connected to the turntable transmission and is used to drive the turntable to rotate so that the product station reaches the set position.

[0014] Furthermore, the turntable driving mechanism adopts a scaler.

[0015] Further, a mounting hole is provided on the turntable;

[0016] Product stations include:

[0017] A rotating bearing is arranged in the mounting hole;

[0018] The mounting seat is inserted into the rotating bearing. The mounting seat is provided with a working hole, and the product is inserted into and passes through the working hole.

[0019] Furthermore, the mounting seat includes a seat body and a seat core, the seat core is detachably connected to the seat body, and the working hole is arranged on the seat core.

[0020] Furthermore, the outer surface of the mounting seat is provided with gear teeth;

[0021] The rotation driving mechanism includes a driving motor and a transmission gear, and the output shaft of the driving motor is in transmission connection with the transmission gear;

[0022] The transmission gear meshes with the gear teeth on the outer surface of the mounting seat.

[0023] Furthermore, the rotation driving mechanism includes a driving motor and a rubber wheel, and the output shaft of the driving motor is drivingly connected to the rubber wheel;

[0024] The rubber wheel forms friction with the outer surface of the mounting seat, and the rubber wheel can drive the mounting seat to rotate.

[0025] Furthermore, a plurality of rotating drive mechanisms are provided, and at least one rotating drive mechanism is provided corresponding to each of the cutting mechanism and the chamfering mechanism.

[0026] Furthermore, the cutting and tilting machine also includes an ejection mechanism;

[0027] The ejection mechanism includes an ejection rod and a lifting mechanism, and the lifting mechanism drives the ejection rod to move up and down.

[0028] Furthermore, waste collection mechanisms are provided below the cutting mechanism and the chamfering mechanism respectively.

[0029] The present invention proposes a cutting and chamfering machine, which drives the product station to move through the station driving mechanism, and then drives the product to the cutting mechanism and the chamfering mechanism respectively, and applies downward pressure to the product through the cutting pressing mechanism and the chamfering pressing mechanism respectively. The product rotates under the drive of the rotating driving mechanism, and then is cut and chamfered under the action of the cutting knife and the chamfering tool respectively. Machinery is used instead of applying force to and moving the product in the cutting and chamfering processes, to realize the automation of cutting, chamfering and moving, and the working state is more stable, which solves the problem of the cutting equipment and chamfering equipment being independent of each other. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of an embodiment of a cutting and tilting machine of the present invention;

[0031] Figure 2 yes Figure 1 Enlarged schematic diagram of part A.

[0032] Figure 1-2 In the figure, chamfering mechanism 1, cutting and pressing mechanism 2, chamfering and pressing mechanism 3, rotation driving mechanism 4, driving motor 41, transmission gear 42, feeding mechanism 5, product station 51, seat body 511, seat core 512, working hole 513, station driving mechanism 52, turntable 521, turntable driving mechanism 522, and lifting mechanism 6. DETAILED DESCRIPTION

[0033] The technical solution of this article will be further described in detail below in conjunction with the accompanying drawings.

[0034] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.

[0035] Reference Figure 1-2 The present invention proposes a cutting and chamfering machine, comprising a cutting mechanism (not visible in the figure), a cutting pressing mechanism 2, a chamfering mechanism 1, a chamfering pressing mechanism 3, a feeding mechanism 5 and a rotating driving mechanism 4; the cutting mechanism comprises a cutter and a cutter fixing structure, and the position of the cutter is adjustable; the cutting pressing mechanism 2 is arranged above the cutting mechanism; the chamfering mechanism 1 comprises a chamfering tool and a chamfering tool fixing structure, and the position of the chamfering tool is adjustable; the chamfering pressing mechanism 3 is arranged above the chamfering mechanism 1; the feeding mechanism 5 comprises a product station 51 and a station driving mechanism 52, and the station driving mechanism 52 drives the product station 51 to move so that the product in the product station 51 reaches the processing position; the rotating driving mechanism 4 is connected to the product or the product station 51 in transmission, and is used to drive the product to rotate.

[0036] Specifically, the cutting and chamfering machine drives the product station 51 to move through the station driving mechanism 52, and then drives the product to the cutting mechanism and the chamfering mechanism 1 respectively, and applies downward pressure to the product through the cutting pressing mechanism 2 and the chamfering pressing mechanism 3 respectively, and the product rotates under the drive of the rotating driving mechanism 4, and then the cutting and chamfering are achieved under the action of the cutting knife and the chamfering tool respectively, so that the force applied to the product and the movement of the product in the cutting and chamfering processes are replaced by machinery, so as to realize the automation of cutting, chamfering and movement, and the working state is more stable, which solves the problem of the cutting equipment and chamfering equipment being independent of each other.

[0037] It should be said that the cutter fixing structure is a mechanical bracket used to fix and adjust the position of the cutter, so that the position of the cutter can be adjusted accordingly for different products, and the cutter can be replaced; the chamfering tool fixing structure is a mechanical bracket used to fix and adjust the position of the chamfering tool, so that the position of the chamfering tool can be adjusted accordingly for different products, and the chamfering tool can be replaced.

[0038] In some embodiments, the cutting pressing mechanism 2 and the chamfering pressing mechanism 3 both include a pressing mechanism and a rotating pressing block. The pressing mechanism drives the rotating pressing block to move up and down, and the rotating pressing block can rotate, so the rotating pressing block provides downward pressure for the product and does not hinder the rotation of the product; in some embodiments, the pressing mechanism is a structure such as a cylinder or a linear motor to realize the corresponding function.

[0039] Further, in some embodiments, the workstation driving mechanism 52 includes a turntable 521 and a turntable driving mechanism 522; the product workstation 51 is disposed on the turntable 521; the turntable driving mechanism 522 is transmission-connected to the turntable 521, and is used to drive the turntable 521 to rotate so that the product workstation 51 reaches a set position.

[0040] Specifically, the turntable 521 rotates and can stop at a corresponding position under the drive of the turntable driving mechanism 522. The rotation of the turntable 521 enables the product station 51 to reach the set position, thereby realizing the processing of the product. In some embodiments, four product stations 51 are provided on the turntable 521. After the product is placed in a product station 51, the turntable 521 rotates and drives the product to the working positions of the cutting mechanism and the chamfering mechanism 1 for processing, and then reaches the taking-out position to take out the product.

[0041] Furthermore, in some embodiments, the turntable driving mechanism 522 adopts an indexer.

[0042] Specifically, the indexer is a prior art, and the indexer can be used to control the rotation angle of the turntable 521, thereby controlling the position where the product station 51 reaches.

[0043] Further, in some embodiments, a mounting hole is provided on the turntable 521; the product station 51 includes a rotating bearing and a mounting seat; the rotating bearing is provided in the mounting hole; the mounting seat is inserted into the rotating bearing, and the mounting seat is provided with a working hole 513, and the product is inserted into and passes through the working hole 513.

[0044] Specifically, the rotating bearing and the mounting seat rotate synchronously, thereby driving the product in the working hole 513 to rotate, thereby realizing the processing of the product; it should be said that in order to avoid scratching the surface of the product, a soft pad is provided on the inner wall of the working hole 513; the shape of the working hole 513 is adapted to the position with a larger radius of the product part, and the mounting seat can fix the product so that the product will not fall off downward.

[0045] Furthermore, in some embodiments, the mounting seat includes a seat body 511 and a seat core 512 , the seat core 512 is detachably connected to the seat body 511 , and the working hole 513 is provided on the seat core 512 .

[0046] Specifically, the seat core 512 rotates synchronously with the seat body 511, and the friction between the seat core 512 and the product is increased under the action of pressure. When the seat core 512 rotates, the product also rotates. The seat core 512 can be replaced. Specifically, the corresponding seat core 512 can be replaced according to the different shapes of the products, so that the seat core 512 can be adapted to the products, which is convenient for processing a variety of products. In some embodiments, the seat core 512 is plugged into the seat body 511. In some embodiments, the seat core 512 is snap-connected to the seat body 511, threadedly connected, or connected by a screw.

[0047] Furthermore, in some embodiments, gear teeth are provided on the outer surface of the mounting seat; the rotation driving mechanism 4 includes a driving motor 41 and a transmission gear 42, and the output shaft of the driving motor 41 is transmission-connected to the transmission gear 42; the transmission gear 42 meshes with the gear teeth on the outer surface of the mounting seat.

[0048] Specifically, the driving motor 41 drives the transmission gear 42 to rotate, and the transmission gear 42 drives the mounting base to rotate, thereby realizing the rotation of the product.

[0049] Furthermore, in some embodiments, the rotation driving mechanism 4 includes a driving motor 41 and a rubber wheel, and the output shaft of the driving motor 41 is drivingly connected to the rubber wheel; the rubber wheel forms friction with the outer surface of the mounting seat, and the rubber wheel can drive the mounting seat to rotate.

[0050] Specifically, in some embodiments, the motor 41 drives the rubber wheel to rotate, and through the friction between the rubber wheel and the outer surface of the mounting seat, the rubber wheel can drive the mounting seat to rotate, thereby realizing the rotation of the product.

[0051] Furthermore, in some embodiments, a plurality of the rotation driving mechanisms 4 are provided, and at least one rotation driving mechanism 4 is provided corresponding to each of the cutting mechanism and the chamfering mechanism 1 .

[0052] Specifically, in some embodiments, a rotation driving mechanism 4 is provided at a position where the product needs to rotate, so that the cutting and tilting machine can work normally.

[0053] Furthermore, in some embodiments, the cutting and tilting machine further includes an ejection mechanism 6; the ejection mechanism 6 includes an ejection rod and a lifting mechanism, and the lifting mechanism drives the ejection rod to move up and down.

[0054] Specifically, the processed product is driven by the lifting mechanism 6 to separate or partially separate from the product station 51, so that the operator can take out the processed product conveniently; in some embodiments, the product can be placed in the product station 51 and the processed product can be taken out by a robotic arm.

[0055] In this embodiment, the cutting and chamfering machine is provided with four product stations 51, and the four product stations 51 are evenly distributed. The product is put in from one station, and after the product is rotated and cut and chamfered, it is taken out with the help of the lifting mechanism 6. In the case of manual operation, only the product needs to be put in and taken out, and there is no need to participate in cutting and chamfering, which reduces the labor intensity and ensures stable processing quality.

[0056] Furthermore, in some embodiments, waste collection mechanisms are provided below the cutting mechanism and the chamfering mechanism 1 , respectively.

[0057] Specifically, the waste is collected by a waste collection mechanism; in some embodiments, the waste collection mechanism includes a collection bucket; in some embodiments, the waste collection mechanism also includes a suction mechanism to facilitate better collection of fine waste; in some embodiments, the suction mechanism is linked with the corresponding cutting and pressing mechanism 2 and chamfering and pressing mechanism 3 to work during cutting and chamfering processing to reduce energy consumption.

[0058] It should be said that the cutting pressing mechanism 2, the chamfering pressing mechanism 3, the feeding mechanism 5, the ejecting mechanism 6 and the rotating driving mechanism 4 are electrically connected to the control electrical box and are controlled by the control electrical box to realize stable and automatic operation of the cutting and chamfering machine.

[0059] The present invention proposes a cutting and chamfering machine, which drives the product station 51 to move through the station driving mechanism 52, and then drives the product to the cutting mechanism and the chamfering mechanism 1 respectively, and applies downward pressure to the product through the cutting pressing mechanism 2 and the chamfering pressing mechanism 3 respectively, and the product rotates under the drive of the rotating driving mechanism 4, and then realizes cutting and chamfering under the action of the cutting knife and the chamfering tool respectively, so that the force applied to the product and the movement of the product in the cutting and chamfering processes are replaced by machinery, so as to realize the automation of cutting, chamfering and movement, and the working state is more stable, which solves the problem that the cutting equipment and the chamfering equipment are independent of each other.

[0060] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A cutting and tilting machine, It is characterized in that include: The cutting mechanism comprises a cutter and a cutter fixing structure, wherein the position of the cutter is adjustable; A cutting and pressing mechanism is arranged above the cutting mechanism; A chamfering mechanism, comprising a chamfering tool and a chamfering tool fixing structure, wherein the position of the chamfering tool is adjustable; A chamfering pressing mechanism is arranged above the chamfering mechanism; A feeding mechanism, comprising a product station and a station driving mechanism, wherein the station driving mechanism drives the product station to move so that the product in the product station reaches a processing position; The rotating driving mechanism is transmission-connected with the product or the product station, and is used for driving the product to rotate.

2. The cutting and pouring machine according to claim 1, It is characterized in that The station driving mechanism comprises: A turntable, on which the product station is arranged; The turntable driving mechanism is connected to the turntable in driving mode and is used to drive the turntable to rotate so that the product station reaches a set position.

3. The cutting and pouring machine according to claim 2, It is characterized in that The rotating disk driving mechanism adopts a scaler.

4. The cutting and pouring machine according to claim 2, It is characterized in that The turntable is provided with a mounting hole; The product stations include: A rotating bearing is arranged in the mounting hole; The mounting seat is inserted into the rotating bearing. The mounting seat is provided with a working hole, and the product is inserted into and passes through the working hole.

5. The cutting and tilting machine according to claim 4, It is characterized in that The mounting seat comprises a seat body and a seat core, the seat core is detachably connected to the seat body, and the working hole is arranged on the seat core.

6. The cutting and pouring machine according to claim 4, It is characterized in that The outer surface of the mounting seat is provided with gear teeth; The rotation driving mechanism comprises a driving motor and a transmission gear, and the output shaft of the driving motor is in transmission connection with the transmission gear; The transmission gear is meshed with the gear teeth on the outer surface of the mounting seat.

7. The cutting and pouring machine according to claim 4, It is characterized in that The rotation driving mechanism comprises a driving motor and a rubber wheel, and the output shaft of the driving motor is drivingly connected to the rubber wheel; The rubber wheel forms friction with the outer surface of the mounting seat, and the rubber wheel can drive the mounting seat to rotate.

8. The cutting and pouring machine according to claim 4, It is characterized in that There are multiple rotation driving mechanisms, and at least one rotation driving mechanism is correspondingly provided for each of the cutting mechanism and the chamfering mechanism.

9. The cutting and pouring machine according to claim 1, It is characterized in that The cutting and tilting machine also includes an ejection mechanism; The ejection mechanism comprises an ejection rod and a lifting mechanism, and the lifting mechanism drives the ejection rod to move up and down.

10. The cutting and pouring machine according to claim 1, It is characterized in that A waste collecting mechanism is provided below the cutting mechanism and the chamfering mechanism respectively.

Citation Information

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