Efficient processing equipment for power tabs
By introducing unwinding correction, shaping, vacuuming, glue covering, pulling pressing, cutting and processing modules into the power ear processing equipment, the problem of inefficiency of existing equipment is solved and the same time is achieved High-efficiency processing of three times the product.
Patent Information
- Application Number
- CN202411445544.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-13
AI Technical Summary
The existing linear pulling production equipment is inefficient in power ear processing, unable to meet the increasingly stringent production cost requirements, and can only integrate the products once at a time, which is relatively inefficient.
A powered extreme ear high-efficiency processing equipment was designed, including unwinding and deviation correction module, shaping module, vacuuming module, glue coating module, pulling and pressing module, cutting module, transport module and processing module, which are cut within one round Cut three pieces of rolled material and fuse three pieces of metal at one time at a time at the processing station to improve production efficiency.
It has achieved three times the production of powered ear products within the same time beat, significantly improving production efficiency and meeting more stringent production cost requirements.
Smart Images

Figure CN119115560A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power tab processing, and in particular to a high-efficiency processing device for power tabs. Background Art
[0002] In view of the rapid development of the electric vehicle industry, power tabs, as key components in electric vehicles, require more and more matching production capacity, and the cost control is becoming more and more stringent. The production efficiency of the original linear production equipment can no longer meet the increasingly stringent production costs. Therefore, an efficient processing equipment for power tabs is designed.
[0003] The original linear production equipment is: after loading the material in the form of a coil, glue is applied every step forward, and then glue is applied on a linear material strip, and then the tabs are cut into pieces through the cutting station. The station flow chart is as follows Figures 1 to 3 As shown. The specific steps are: the raw materials are loaded into the loading station 1 in the form of rolls, and enter the glue coating station 6 through the guiding station 2 and the pressing station 3. The upper and lower glue of the tabs are passed through the material by mechanical fingers, and pressed through the glue coating station 6 to make the glue and metal combine. Then, they pass through the exhaust station 7, the fusion station 8, and the shaping station 9 in turn to make the product meet the performance requirements, and then pass through the cutting station 11 to cut the product to the desired specifications. This processing method is the first generation of fully automated production mode. Although the degree of automation is also high, the efficiency is relatively low. Each fusion product can only be fused once, so that only one tab can be made within the fusion beat time, which is inefficient. Summary of the invention
[0004] According to an embodiment of the present invention, there is provided a power tab efficient processing device, comprising: Machine; Unwinding and correcting module: The unwinding and correcting module is set on the machine platform and is used to unwind the metal sheet coil and correct the deviation in real time; The shaping module is connected to the unwinding and correcting module and is used to level the metal sheet coil after unwinding; A dust collection module is arranged on the machine platform and located on one side of the shaping module, and is used to remove dust from the metal sheet coil after being leveled by the shaping module; The glue coating module is arranged on the machine platform and located on one side of the dust collection module, and is used to coat the upper and lower surfaces of the metal sheet coil after the dust is removed by the dust collection module with glue; The material drawing and pressing module is arranged on the machine platform and is located on one side of the coating module, and is used for drawing and secondary pressing the metal sheet coil that has been coated by the coating module; A cutting module is arranged on the machine platform and is located on one side of the drawing and pressing module, and is used for cutting the metal sheet coil to form metal sheets one by one; A grabbing module, which is arranged on the machine platform and is used to grab the metal sheet cut by the cutting module; A first transfer module, which is arranged on the machine platform and located on one side of the cutting module, and is used to receive the metal sheets grasped by the three grasping modules; A processing module, which is disposed on the machine platform and is located on one side of the first transfer module; The second transfer module is arranged on the machine platform and is arranged opposite to the processing module, and is used to transfer the three metal sheets on the first transfer module to the processing module, and the processing module performs preheating, primary exhaust, secondary exhaust, fusion, shaping, cold pressing, and rubber cutting to form three tabs, and the three tabs are transferred out of the processing module; The collecting module is arranged on the machine platform and is located at one side of the processing module, and is used for grabbing and collecting the three tabs that have been processed.
[0005] Furthermore, the unwinding correction module includes: The correction system is set on the machine platform, and the detection end of the correction system is used to detect the metal sheet coil; A pair of guide members, the pair of guide members are arranged on the machine platform; An adjustment table, the adjustment table guide sliding is arranged on a pair of guide members, and is also connected to the adjustment end of the deviation correction system; Four guide rods, four guide rods are arranged on the top of the adjustment table; A material tray seat, wherein the guide sliding sleeve of the material tray seat is arranged on four guide rods; The unwinding unit is arranged on the material tray seat and is used to place the metal sheet coil and unwind it; A lifting unit is arranged on the machine platform to provide a driving force for lifting; A lifting platform, which is arranged at the output end of the lifting unit and performs lifting motion under the action of the lifting unit; Two first guide wheels, the two first guide wheels are arranged on the lifting platform, and the tops of the two first guide wheels are in contact with the bottom of the material tray seat; Two second guide wheels, the two second guide wheels are arranged at the bottom of the material tray seat, the bottoms of the two second guide wheels are in contact with the top of the lifting platform, and the two second guide wheels are arranged opposite to the two first guide wheels; The winding unit is loaded on the machine table and is used to wind up the protective film on the metal sheet coil.
[0006] Furthermore, the shaping module includes: A shaping frame, which is arranged on an adjustment table; A plurality of first shaping rollers, wherein the plurality of first shaping rollers are arranged on a shaping frame; A shaping cylinder, which is arranged on a shaping frame; A shaping plate, which is arranged on the output end of the shaping cylinder and is slidably connected to the shaping frame; A plurality of second shaping rollers are arranged on the shaping plate.
[0007] Furthermore, the dust collection module comprises: A vacuum cleaner is arranged on the machine platform and is located on one side of the shaping module; A support roller, the support roller is arranged on one side of the vacuum cleaner; The support platform is arranged on the other side of the vacuum cleaner, and a support channel is arranged on the support platform.
[0008] Furthermore, the coating module includes: A glue coating frame, the glue coating frame is arranged on the machine platform; Two pressing units, which are arranged oppositely at the top and bottom of the glue coating frame; Two heating blocks, the two heating blocks are respectively connected to the output ends of the pressing unit; Two guide rollers, the two guide rollers are arranged on the rubber coating frame; The glue placing rack is arranged on the machine platform and has two glue placing units; A glue guiding unit, which is arranged on the glue placing rack; The linear module is arranged on the frame body to provide driving force for linear motion; The glue feeding frame is arranged at the output end of the linear module and performs linear motion under the action of the linear module; Two pressing mechanisms, which are respectively arranged on the top and bottom of the glue feeding frame; Two glue feeding plates, which are respectively arranged at the output ends of the two pressing mechanisms, and opposite sides of the two glue feeding plates are provided with glue feeding channels; A clamping cylinder, which is arranged on the glue coating frame, and an output end of the clamping cylinder is provided with two clamping claws, which are directly opposite to the two glue feeding plates; A cutting cylinder is connected to the output end of one of the pressing units, and a cutting knife is arranged at the output end of the cutting cylinder.
[0009] Furthermore, the drawing and pressing module includes: A moving unit, which is arranged on the machine platform and provides a driving force for movement; A secondary pressing unit, which is arranged at the output end of the moving unit and moves under the drive of the moving unit; A pressing frame, which is arranged on the machine platform; Two pressing cylinders, which are respectively arranged oppositely at the top and bottom of the pressing frame; Two clamping plates are arranged at the output ends of the two clamping cylinders.
[0010] Furthermore, the first transfer module comprises: The second linear module is arranged on the machine platform to provide driving force in the Y-axis direction; A third linear module, which is arranged at the output end of the second linear module and provides driving force in the X-axis direction; A Z-axis driver, which is arranged at the output end of the third linear module and provides driving force in the Z-axis direction; The first adsorption plate is arranged at the output end of the Z-axis driver.
[0011] Furthermore, an adsorption area and a regular area are provided on the first adsorption plate, a plane where the regular area is located is lower than a plane where the adsorption area is located, and a regular unit is provided in the regular area.
[0012] Furthermore, the regularization unit includes: A regularizing cylinder, wherein the regularizing cylinder is arranged in the regularizing area; A regularizing plate is arranged at the output end of the regularizing cylinder.
[0013] According to an efficient processing equipment for power tabs according to an embodiment of the present invention, it has been observed that each beat is stuck in the fusion beat, which takes a relatively long time, because the product performance of the power tabs mainly depends on maintaining a certain fusion time for heating to ensure its product performance. The previous cutting and other stations take a relatively short time, so a processing method concept is proposed, which cuts three coils in one round, and transfers the three metal sheets to the processing station through a robot. When fusion, the three metal sheets are fused at one time, so that three tabs can be produced within the same time frame, and the product has tripled in the same time.
[0014] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The present invention is a workstation flow chart for power tab processing in the prior art.
[0016] Figure 2 It is a structural diagram of the glue coating station in the power tab processing in the prior art.
[0017] Figure 3 It is an overall structural diagram of the power tab processing equipment in the prior art.
[0018] Figure 4It is a schematic diagram of the three-dimensional structure of an efficient processing equipment for power tabs according to an embodiment of the present invention.
[0019] Figure 5 It is a schematic structural diagram of a processing module of a high-efficiency processing device for power tabs according to an embodiment of the present invention.
[0020] Figure 6 The present invention is a flow chart of workstations of a highly efficient processing device for a power tab according to an embodiment of the present invention.
[0021] Figure 7 The three-dimensional structure diagram of the unwinding correction module and the shaping module of the high-efficiency processing equipment of the power tab according to the embodiment of the present invention is shown in FIG. Figure 1 .
[0022] Figure 8 The three-dimensional structure diagram of the unwinding correction module and the shaping module of the high-efficiency processing equipment of the power tab according to the embodiment of the present invention is shown in FIG. Figure 2 .
[0023] Fig. 9 It is a schematic diagram of the three-dimensional structure of a dust collection module of a high-efficiency processing equipment for power tabs according to an embodiment of the present invention.
[0024] Fig.10 The three-dimensional structure of the glue coating module of a high-efficiency processing equipment for power tabs according to an embodiment of the present invention is shown in FIG. Figure 1 .
[0025] Fig.11 The three-dimensional structure of the glue coating module of a high-efficiency processing equipment for power tabs according to an embodiment of the present invention is shown in FIG. Figure 2 .
[0026] Fig.12 It is a schematic diagram of the three-dimensional structure of a glue feeding plate of a high-efficiency processing equipment for power pole lugs according to an embodiment of the present invention.
[0027] Fig.13 The three-dimensional structure of the material drawing and pressing module of a high-efficiency processing equipment for power tabs according to an embodiment of the present invention is shown in FIG. Figure 1 .
[0028] Fig.14 The three-dimensional structure of the material drawing and pressing module of a high-efficiency processing equipment for power tabs according to an embodiment of the present invention is shown in FIG. Figure 2 .
[0029] Fig.15 It is a schematic diagram of the three-dimensional structure of the first transfer module of a high-efficiency processing equipment for power tabs according to an embodiment of the present invention.
[0030] Fig.16 This is a schematic diagram of the structure of the power pole ear. DETAILED DESCRIPTION
[0031] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.
[0032] First, combine Figures 4 to 13 An efficient processing device for a power tab according to an embodiment of the present invention is described, which is used for the production and processing of the power tab 1300 and has a wide range of application scenarios.
[0033] like Figures 4 to 13 As shown, an efficient processing equipment for power pole ears according to an embodiment of the present invention comprises a machine table 100, a rewinding and correcting module 200, a shaping module 300, a dust collection module 400, a coating module 500, a material drawing and pressing module 600, a cutting module 700, a grabbing module 800, a first transfer module 900, a processing module 1000, a second transfer module 1100 and a collection module 1200.
[0034] Specifically, Figure 4 , 6As shown in Figure 8, the unwinding and correcting module 200 is arranged on the machine 100, and is used to unwind the metal sheet coil 1301 and correct the deviation in real time. The unwinding and correcting module 200 includes: a correcting system 201, a pair of guide members 202, an adjustment platform 203, four guide rods 204, a material tray seat 205, a unwinding unit 206, a lifting unit 207, a lifting platform 208, two first guide wheels 209, two second guide wheels 210 and a winding unit 211. The deflection correction system 201 is arranged on the machine 100. The detection end 2011 of the deflection correction system 201 is used to detect the metal sheet coil 1301. When the metal sheet coil 1301 deviates, it can be detected, so as to adjust the metal sheet coil 1301 to ensure the accuracy of the conveying of the metal sheet coil 1301. A pair of guide members 202 are arranged on the machine 100. The adjustment platform 203 is arranged on the pair of guide members 202 for guiding and sliding, and is also connected with the adjustment end 2012 of the deflection correction system 201. The adjusting end 2012 of the deviation correction system 201 can move on a pair of guide members 202; four guide rods 204 are arranged on the top of the adjustment platform 203; the material tray seat 205 is guided and slidably sleeved on the four guide rods 204; the unloading unit 206 is arranged on the material tray seat 205, and is used to place the metal sheet coil 1301 and unwind it, and the unloading unit 206 in the prior art can be used; the lifting unit 207 is arranged on the machine table 100, and provides a driving force for lifting and lowering. The servo screw lifting unit 207 in the prior art is adopted; the lifting platform 208 is arranged at the output end of the lifting unit 207, and performs lifting movement under the action of the lifting unit 207; two first guide wheels 209 are arranged on the lifting platform 208, and the tops of the two first guide wheels 209 are in contact with the bottom of the material tray seat 205; two second guide wheels 210 are arranged at the bottom of the material tray seat 205, and the bottoms of the two second guide wheels 210 are in contact with the top of the lifting platform 208, and the two second guide wheels 210 are arranged opposite to the two first guide wheels 209, and the two first guide wheels 209 and the two second guide wheels 210 are used for guiding and assisting the sliding of the material tray seat 205; the winding unit 211 is loaded with the machine 100, and is used for winding the protective film on the metal sheet coil 1301. The winding unit 211 in the prior art can be adopted, because a layer of protective film is provided in the metal sheet coil 1301. Through the setting of the winding unit 211, the protective film can be prevented from flying around and affecting the processing, and it is also convenient for collection and processing.
[0035] The specific principle of the unwinding correction module 200 is as follows: when the metal sheet coil 1301 is unwinding and conveying, it will pass through the detection end 2011 of the correction system 201, and then enter the shaping module 300. When the detection end 2011 of the correction system 201 detects that the metal sheet coil 1301 is offset, the position of the adjustment platform 203 will be adjusted through the adjustment end 2012 of the correction system 201, that is, the position of the unwinding unit 206 will be adjusted, so as to achieve correction adjustment. And by setting the lifting unit 207, the operation of the lifting unit 207 can drive the lifting platform 208, the material tray seat 205, and the unwinding unit 206 to descend, so that when the unwinding unit 206 unwinds the metal sheet coil 1301, the metal sheet coil 1301 is kept at the same height.
[0036] Specifically, Figure 4 , 6 As shown in Figures 9 and 9, the shaping module 300 is connected to the unwinding and correcting module 200, and is used to level the unwinding metal sheet coil 1301. The shaping module 300 comprises: a shaping frame 301, a plurality of first shaping rollers 302, a shaping cylinder 303, a shaping plate 304, and a plurality of second shaping rollers 305. The shaping frame 301 is arranged on the adjustment platform 203; the plurality of first shaping rollers 302 are arranged on the shaping frame 301; the shaping cylinder 303 is arranged on the shaping frame 301; the shaping plate 304 is arranged on the output end of the shaping cylinder 303, and is slidably connected to the shaping frame 301; and the plurality of second shaping rollers 305 are arranged on the shaping plate 304.
[0037] The specific principle of the shaping module 300 is as follows: the shaping plate 304 is controlled to descend through the shaping cylinder 303, and the spacing between the multiple second shaping rollers 305 and the multiple first shaping rollers 302 is adjusted, so that the metal sheet coil 1301 can be leveled when passing between the multiple second shaping rollers 305 and the multiple first shaping rollers 302.
[0038] Specifically, Figure 4 , 6 As shown in Figures 9 and 10, the dust collection module 400 is arranged on the machine 100 and is located on one side of the shaping module 300, and is used to remove dust from the metal sheet coil 1301 after being leveled by the shaping module 300. The dust collection module 400 includes: a dust collector 401, a support roller 402, and a support platform 403. The dust collector 401 is arranged on the machine 100 and is located on one side of the shaping module 300; the support roller 402 is arranged on one side of the dust collector 401; the support platform 403 is arranged on the other side of the dust collector 401, and a support channel is provided on the support platform 403. The support roller 402 and the support channel are both used to support the metal sheet coil 1301, and the dust collector 401 is used to remove dust from the metal sheet coil 1301 passing through it.
[0039] Specifically, Figure 4 ,6 As shown in 10-12, the glue coating module 500 is arranged on the machine 100 and is located on one side of the dust collection module 400, and is used to coat the upper and lower surfaces of the metal sheet coil 1301 after the dust collection module 400 has been dusted. The glue coating module 500 includes: a glue coating frame 501, two pressing units 502, two heating blocks 503, two guide rollers 504, a glue placing rack 505, a glue guiding unit 506, a linear module 507, a glue feeding rack 508, two pressing mechanisms 509, two glue feeding plates 510, a clamping cylinder 511 and a cutting cylinder 512. The glue coating frame 501 is arranged on the machine 100; two pressing units 502 are relatively arranged at the top and bottom of the glue coating frame 501, and the pressing units 502 are all cylinder pressing units 502 in the prior art; two heating blocks 503 are respectively connected to the output ends of the pressing units 502, and the material of the heating blocks 503 is brass; two guide rollers 504 are arranged on the glue coating frame 501, and are used to support the metal sheet coil 1301; the glue placing rack 505 is arranged on the machine 100, and two glue placing units are arranged on the glue placing rack 505, and the glue placing unit 5051 is used to unwind the ear glue; the glue guiding unit 506 is arranged on the glue placing rack 505, and the glue guiding unit 506 is a combination of multiple glue guiding rollers in the prior art, which is used to guide the unloading of the ear glue; the linear module 507 is arranged on the frame body to provide linear motion Driving force; the glue feeding rack 508 is arranged at the output end of the linear module 507, and performs linear motion under the action of the linear module 507; two pressing mechanisms 509 are respectively arranged at the top and bottom of the glue feeding rack 508, and the two pressing mechanisms 509 adopt the cylinder pressing mechanism 509 in the prior art; two glue feeding plates 510 are respectively arranged at the output ends of the two pressing mechanisms 509, and the opposite sides of the two glue feeding plates 510 are provided with glue feeding channels 5101, and the glue feeding channels 5101 are used for guiding the conveying of the ear glue; the clamping cylinder 511 is arranged on the glue coating frame 501, and the output end of the clamping cylinder 511 is provided with two clamping claws, and the two clamping claws are directly opposite to the two glue feeding plates 510; the cutting cylinder 512 is connected to the output end of one of the pressing units 502, and the output end of the cutting cylinder 512 is provided with a cutting knife 5121.
[0040] The specific working principle of the glue coating module 500 is as follows: when the metal sheet coil 1301 enters the material drawing and pressing module 600 from the dust collection module 400 through the glue coating module 500, the ear glue on the two glue placing units 5051 will be guided by the glue guiding unit 506, and enter the glue feeding channel 5101 from the tail end of the glue feeding channel 5101 of the two glue feeding plates 510 respectively, and protrude from the head end of the glue feeding channel 5101, and then the linear module 507 drives the glue feeding frame 508 and the two glue feeding plates 510 to move toward the clamping cylinder 511. When in place, the clamping cylinder 511 drives the two clamping claws to clamp the ear glue on the glue feeding channel 5101 of the two glue feeding plates 510. At this time, the metal sheet coil 130 1 is located between the two glue feeding plates 510, and the two pressing mechanisms 509 are operated to move the two glue feeding plates 510 closer to the metal sheet coil 1301 to a certain distance, and then the two glue feeding plates 510 are driven backward by the linear module 507. At this time, the top and bottom of the metal sheet coil 1301 both have the ear glue, and the two pressing units 502 are controlled to operate, and the two heating blocks 503 are close to fuse the ear glue at the bottom and top of the metal sheet coil 1301 on the metal sheet coil 1301, and the cutting cylinder 512 drives the cutting knife 5121 to cut off the fused ear glue from the unfused ear glue, and still let the head end of the glue feeding channel 5101 protrude a part of the ear glue, so as to facilitate the clamping of the clamping cylinder 511 when feeding glue next time. The above actions are repeated to achieve the glue coating of the metal sheet coil 1301.
[0041] Specifically, Figure 4 , 6 As shown in Figures 12, the material drawing and pressing module 600 is arranged on the machine 100 and is located on one side of the coating module 500, and is used to draw and perform secondary pressing on the metal sheet coil 1301 coated by the coating module 500. The material drawing and pressing module 600 includes: a moving unit (not shown in the figure), a secondary pressing unit 602, a pressing frame 603, two pressing cylinders 604 and two pressing plates 605. The moving unit is arranged on the machine 100 to provide a driving force for movement; the secondary pressing unit 602 is arranged at the output end of the moving unit and moves under the drive of the moving unit. The secondary pressing unit 602 is a cylinder pressing unit 502 in the prior art; the pressing frame 603 is arranged on the machine 100; the two pressing cylinders 604 are respectively arranged at the top and bottom of the pressing frame 603; and the two pressing plates 605 are arranged at the output ends of the two pressing cylinders 604.
[0042] The specific working principle of the drawing and pressing module 600 is as follows: the metal sheet coil 1301 coated with glue will be subjected to secondary pressing by the secondary pressing unit 602 and transported to two pressing plates 605, and the secondary pressing unit 602 will be moved by the moving unit during pressing, thereby realizing the drawing of the metal sheet coil 1301, and the secondary pressing unit 602 is moved back and forth by the moving unit, and at this time, the two pressing plates 605 are alternately pressed with the secondary pressing unit 602, thereby realizing intermittent drawing of the metal sheet coil 1301.
[0043] Specifically, Figure 4 As shown, the cutting module 700 is arranged on the machine 100 and is located on one side of the drawing and pressing module 600, and is used for cutting the metal sheet coil 1301 to form pieces of metal sheets. The cutting module 700 can be a cutting module 700 in the prior art.
[0044] Specifically, Figure 4 As shown, the grabbing module 800 is disposed on the machine platform 100 and is used to grab the metal sheet cut by the cutting module 700. The grabbing module 800 can be any grabbing module 800 in the prior art.
[0045] Specifically, Figure 4 As shown, the first transfer module 900 is arranged on the machine 100 and is located on one side of the cutting module 700, and is used to receive the three metal sheets grasped by the grasping module 800. The first transfer module 900 includes: a second linear module 901, a third linear module 902, a Z-axis driver 903 and a first adsorption plate 904. The second linear module 901 is arranged on the machine 100, and provides a driving force in the Y-axis direction; the third linear module 902 is arranged at the output end of the second linear module 901, and provides a driving force in the X-axis direction; the Z-axis driver 903 is arranged at the output end of the third linear module 902, and provides a driving force in the Z-axis direction; the first adsorption plate 904 is arranged at the output end of the Z-axis driver 903. An adsorption area 9041 and a regularization area 9042 are provided on the first adsorption plate 904, and the plane where the regularization area 9042 is located is lower than the plane where the adsorption area 9041 is located, and the regularization area 9042 is provided with a regularization unit. The adsorption area 9041 is used to adsorb and fix the three metal sheets.
[0046] Further, if Figure 4 As shown, the regularization unit includes: a regularization cylinder 905 and a regularization plate 906. The regularization cylinder 905 is arranged at the regularization area 9042; the regularization plate 906 is arranged at the output end of the regularization cylinder 905. When the three metal sheets are adsorbed by the adsorption area 9041, the regularization cylinder 905 pushes the regularization plate 906 to move toward the three metal sheets, thereby performing regularization on the three metal sheets.
[0047] Further, if Figure 4As shown, the processing module 1000 is arranged on the machine 100 and is located on one side of the first transfer module 900. The processing module 1000 can be the processing module 1000 in the prior art, which is used for preheating, primary exhaust, secondary exhaust, fusion, shaping, cold pressing, and rubber cutting of the metal sheet to form the pole ear.
[0048] Further, if Figure 4 As shown, the second transfer module 1100 is arranged on the machine 100 and is arranged opposite to the processing module 1000. It is used to transfer the three metal sheets on the first transfer module 900 to the processing module 1000, and the processing module 1000 performs preheating, primary exhaust, secondary exhaust, fusion, shaping, cold pressing, and glue cutting to form three pole ears, and the three pole ears are transferred out of the processing module 1000. The second transfer module 1100 can adopt the transfer module in the existing technology.
[0049] Further, if Figure 4 As shown, the collection module 1200 is arranged on the machine 100 and is located on one side of the processing module 1000, and is used to grab and collect the three tabs that have been processed. The collection module 1200 may include a manipulator, a detection mechanism, a good product collection unit, and a defective product collection unit. The manipulator places the processed tabs on the detection mechanism for detection, and the good tabs are placed in the good product collection unit for detection, and the defective tabs are placed in the defective product collection unit.
[0050] Working principle: The metal sheet coil 1301 is placed on the unwinding unit 206 for unwinding, and the protective film on the metal sheet coil 1301 is collected by the rewinding unit 211; The metal sheet coil 1301 is sequentially passed through the shaping module 300, the dust collection module 400, the glue coating module 500, the material drawing and pressing module 600, and the cutting module 700 for corresponding shaping, dust collection, glue coating, material drawing and pressing for the second time, and cutting; The three cut metal sheets are sequentially grabbed by the grabbing module 800 and placed into the first transfer module 900, and are aligned by the first transfer module 900; The second transfer module 1100 transfers the electrode to the processing module 1000, and the processing module 1000 performs preheating, primary exhaust, secondary exhaust, fusion, shaping, cold pressing, and rubber cutting to form three electrode tabs, and the three electrode tabs are transferred out of the processing module 1000; Finally, the collection module 1200 collects and processes the processed tabs in sequence.
[0051] Above, refer to Figures 4 to 16An efficient processing device for power tabs 1300 according to an embodiment of the present invention is described. It has been observed that each beat is stuck in the fusion beat, which takes a relatively long time, because the product performance of the power tabs 1300 mainly depends on maintaining a certain fusion time for heating to ensure its product performance. The previous cutting stations are relatively short in time, so a processing method concept is proposed, which cuts three coils in one round, and transfers the three metal sheets to the processing station through a robot. When fusion, the three metal sheets are fused at one time, so that three tabs can be produced within the same time-limited beat, and the product has tripled in the same time.
[0052] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0053] Although the content of the present invention has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be apparent to those skilled in the art that various modifications and substitutions of the present invention will occur. Therefore, the protection scope of the present invention should be limited by the appended claims.
Claims
1. A high-efficiency processing equipment for power tabs, characterized in that: Include: Machine; An unwinding and deflection correction module, which is arranged on the machine platform and is used to unwind the metal sheet coil and perform deflection correction in real time; A shaping module, which is connected to the unwinding and correcting module and is used to level the unwinding metal sheet coil; A dust collection module, which is arranged on the machine platform and located at one side of the shaping module, and is used to remove dust from the metal sheet coil after being leveled by the shaping module; A glue coating module, which is arranged on the machine platform and located on one side of the dust collection module, and is used to coat the upper and lower surfaces of the metal sheet coil after the dust is removed by the dust collection module with glue; A material drawing and pressing module, which is arranged on the machine platform and located on one side of the coating module, and is used for drawing and secondary pressing the metal sheet coil that has been coated by the coating module; A cutting module, which is arranged on the machine platform and located at one side of the drawing and pressing module, and is used for cutting the metal sheet coil to form metal sheets one by one; A grabbing module, which is arranged on the machine platform and is used to grab the metal sheet cut by the cutting module; A first transfer module, which is disposed on the machine platform and located at one side of the cutting module, and is used to receive three metal sheets grasped by the grasping module; A processing module, which is disposed on the machine platform and located on one side of the first transfer module; A second transfer module, which is arranged on the machine platform and is arranged opposite to the processing module, and is used to transfer the three metal sheets on the first transfer module to the processing module, and perform preheating, primary exhaust, secondary exhaust, fusion, shaping, cold pressing, and glue cutting in the processing module to form three tabs, and then transfer the three tabs out of the processing module; A collecting module is arranged on the machine platform and located at one side of the processing module, and is used for grabbing and collecting the three tabs that have been processed.
2. The power tab efficient processing equipment according to claim 1, characterized in that: The unwinding and correcting module comprises: A deviation correction system, the deviation correction system is arranged on the machine platform, and the detection end of the deviation correction system is used to detect the metal sheet coil; A pair of guide members, the pair of guide members are arranged on the machine platform; An adjustment platform, the adjustment platform is slidably disposed on the pair of guide members and is also connected to the adjustment end of the deviation correction system; Four guide rods, the four guide rods are arranged on the top of the adjustment platform; A material tray seat, wherein the material tray seat is slidingly sleeved on the four guide rods; A material unwinding unit, which is arranged on the material tray seat and is used to place and unwind the metal sheet coil; A lifting unit, the lifting unit is arranged on the platform and provides a driving force for lifting; A lifting platform, which is arranged at the output end of the lifting unit and performs lifting motion under the action of the lifting unit; Two first guide wheels, the two first guide wheels are arranged on the lifting platform, and the tops of the two first guide wheels are in contact with the bottom of the material tray seat; Two second guide wheels, the two second guide wheels are arranged at the bottom of the material tray seat, the bottoms of the two second guide wheels are in contact with the top of the lifting platform, and the two second guide wheels are arranged opposite to the two first guide wheels; The winding unit is loaded on the machine platform and is used to wind up the protective film on the metal sheet coil.
3. The power tab efficient processing equipment as claimed in claim 2, characterized in that: The shaping module comprises: A shaping frame, wherein the shaping frame is arranged on the adjusting platform; A plurality of first shaping rollers, wherein the plurality of first shaping rollers are arranged on the shaping frame; A shaping cylinder, wherein the shaping cylinder is arranged on the shaping frame; A shaping plate, which is arranged on the output end of the shaping cylinder and is slidably connected to the shaping frame; A plurality of second shaping rollers are provided on the shaping plate.
4. The power tab efficient processing equipment according to claim 1, characterized in that: The dust collection module comprises: A vacuum cleaner, which is arranged on the machine platform and located at one side of the shaping module; A supporting roller, wherein the supporting roller is arranged on one side of the vacuum cleaner; A support platform is arranged on the other side of the vacuum cleaner, and a support channel is provided on the support platform.
5. The power tab efficient processing equipment according to claim 1, characterized in that: The coating module comprises: A glue coating frame, wherein the glue coating frame is arranged on the machine platform; Two pressing units, the two pressing units are arranged oppositely at the top and bottom of the glue coating frame; Two heating blocks, the two heating blocks are respectively connected to the output ends of the pressing unit; Two guide rollers, the two guide rollers are arranged on the glue coating frame; A glue placing rack, the glue placing rack is arranged on the machine platform, and two glue placing units are arranged on the glue placing rack; A glue guiding unit, wherein the glue guiding unit is arranged on the glue placing rack; A linear module, which is arranged on the frame body and provides a driving force for linear motion; A glue feeding frame, which is arranged at the output end of the linear module and performs linear motion under the action of the linear module; Two pressing mechanisms, the two pressing mechanisms are respectively arranged on the top and bottom of the glue feeding frame; Two glue feeding plates, the two glue feeding plates are respectively arranged at the output ends of the two pressing mechanisms, and opposite sides of the two glue feeding plates are provided with glue feeding channels; A clamping cylinder, wherein the clamping cylinder is arranged on the glue coating frame, and an output end of the clamping cylinder is provided with two clamping claws, and the two clamping claws are directly opposite to the two glue feeding plates; A cutting cylinder is connected to an output end of one of the pressing units, and a cutting knife is provided at the output end of the cutting cylinder.
6. The power tab efficient processing equipment according to claim 1, characterized in that: The material drawing and pressing module comprises: A moving unit, the moving unit is arranged on the machine platform and provides a driving force for movement; A secondary pressing unit, which is arranged at the output end of the moving unit and moves under the drive of the moving unit; A pressing frame, the pressing frame is arranged on the machine platform; Two pressing cylinders, the two pressing cylinders are respectively arranged oppositely at the top and bottom of the pressing frame; Two pressing plates are arranged at the output ends of the two pressing cylinders.
7. The power tab efficient processing equipment according to claim 1, characterized in that: The first transfer module comprises: A second linear module, the second linear module is arranged on the machine platform and provides a driving force in the Y-axis direction; A third linear module, which is arranged at the output end of the second linear module and provides a driving force in the X-axis direction; A Z-axis driver, which is arranged at the output end of the third linear module and provides a driving force in the Z-axis direction; A first adsorption plate is arranged at an output end of the Z-axis driver.
8. The power tab efficient processing equipment as claimed in claim 7, characterized in that: The first adsorption plate is provided with an adsorption area and a regular area, the plane where the regular area is located is lower than the plane where the adsorption area is located, and the regular area is provided with a regular unit.
9. The power tab efficient processing equipment as claimed in claim 8, characterized in that: The regularization unit comprises: A regularizing cylinder, wherein the regularizing cylinder is arranged in the regularizing area; A regularizing plate is arranged at the output end of the regularizing cylinder.
Citation Information
Cited By
Full-automatic manufacturing equipment for breathable tabs
CN120587939A
An automatic die cutting machine
CN224847337U
