Integrated forming device for flowmeter machining
The flowmeter measuring tube prepared by ceramic materials and the probe prepared by metal cermet material are integrated into one, combined with the assembly line molding process, the problem of gap expansion and low production efficiency of electromagnetic flowmeters during use is solved, achieving high precision and efficient production .
Patent Information
- Application Number
- CN202411300212.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-18
AI Technical Summary
During the production and use of existing electromagnetic flowmeters, the gaps are expanded due to wear and thermal expansion and contraction of the measuring tubes and probes, resulting in leakage, electrode short circuits and reduced accuracy, and low production efficiency.
The flowmeter measurement tube is prepared by ceramic materials and the probe is prepared by metal cermet material. It is formed in one piece and combined with the molding forming process in the form of assembly line to achieve seamless and tight connection between the measurement tube and the induction electrode through the mold mechanism to improve production efficiency.
It effectively avoids the potential for electrode leakage, improves the measurement accuracy of the flowmeter, and greatly improves the production efficiency, ensuring the long-term stability and efficient production of the flowmeter.
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Figure CN119116111A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flow meter processing, and in particular to an integrated molding device for processing a flow meter. Background Art
[0002] A flow meter is an instrument that indicates the measured flow rate and / or the total amount of fluid in a selected time interval. Flow meters are divided into differential pressure flow meters, rotor flow meters, throttling flow meters, slit flow meters, volumetric flow meters, electromagnetic flow meters, ultrasonic flow meters, etc. according to their measurement principles.
[0003] Among them, the electromagnetic flowmeter uses the principle of electromagnetic induction to measure the flow rate of conductive fluids based on the electromotive force generated when the conductive fluid passes through an external magnetic field. The structure of an electromagnetic flowmeter is usually a measuring tube with an induction electrode installed. The measuring tube and the induction electrode usually need to be produced separately and then assembled. This production method is not only inefficient, but also in the long-term use process, due to the wear of the measuring tube and the probe, and the thermal expansion and contraction between the two, the gap between the measuring tube and the probe will expand, resulting in leakage, electrode short circuit and housing moisture, causing the detection accuracy of the flowmeter to decrease.
[0004] Therefore, in order to solve the above technical problems existing in the prior art, an integrated molding device for processing a flow meter is proposed. Summary of the invention
[0005] The present invention provides an integrated molding device for processing a flow meter, which is capable of preparing a flow meter measuring tube by means of ceramic material and preparing a probe by means of metal ceramic material, and forming the two in one piece, thereby avoiding potential leakage hazards at the electrode to the greatest extent, and adopting batch assembly molds in the form of an assembly line for compression molding, which greatly improves the beneficial effect of production efficiency, and solves the problem that the measuring tube and the induction electrode mentioned in the above background technology usually need to be produced separately and then assembled, and this production method is not only inefficient, but also in the long-term use process, due to the wear of the measuring tube and the probe, as well as the thermal expansion and contraction between the two, the gap between the measuring tube and the probe will expand to cause leakage, the electrode short circuit and the casing will become wet, resulting in a decrease in the detection accuracy of the flow meter.
[0006] The present invention provides the following technical solution: an integrated molding device for processing a flow meter, comprising a workbench, a conveying mechanism is arranged on the workbench, and a plurality of mold mechanisms are carried on the conveying mechanism; The mold mechanism is used for processing a flow meter, the flow meter comprises a measuring tube, the measuring tube is cylindrical, and the radius of the measuring tube gradually increases from the middle to both ends, and both sides of the middle of the measuring tube are provided with reserved holes, and the two reserved holes are provided with sensing electrodes; The mold mechanism includes two mold cores, a fixed mold, a first movable mold and two second movable molds, the two mold cores are symmetrically distributed, and the shape of the cavity formed by the inner cavity of the fixed mold and the first movable mold and the outer surface of the two mold cores is consistent with the shape of the measuring tube; During the operation of the conveying mechanism, the raw materials of the measuring tube and the sensing electrode are sequentially injected into a plurality of groups of the mold mechanisms and molded, thereby manufacturing the flow meters in batches.
[0007] As an optional solution of the one-piece molding device for processing a flow meter according to the present invention, wherein: a slide rail is arranged on the workbench, a first slideway and a second slideway connected to each other are arranged on the slide rail, and two first cylinders are symmetrically arranged on the workbench; The two mold cores are driven to slide from left to right along the first slideway by the conveying mechanism, and then the two first cylinders push the two mold cores to move toward each other for assembly, and then the two mold cores are driven to slide from left to right along the second slideway by the conveying mechanism.
[0008] As an optional solution of the one-piece molding device for processing a flow meter described in the present invention, wherein: a first dual-axis displacement assembly is arranged on the right side of the first cylinder, the first dual-axis displacement assembly includes a first screw conveying device arranged on the workbench, a first bearing seat is arranged on the first screw conveying device, a second screw conveying device is arranged on the first bearing seat, a second screw conveying device is arranged on the second screw conveying device, and a first vacuum suction cup is arranged on the second bearing seat; The first vacuum suction cup is driven by the first screw conveying device and the second screw conveying device to embed the fixed mold into the upper part of the two mold cores.
[0009] As an optional solution of the one-piece molding device for processing a flow meter according to the present invention, wherein: a first flipping mechanism is arranged on the right side of the first biaxial displacement assembly, and the first flipping mechanism is used to flip the two mold cores and the fixed mold; The slide rail is also provided with a third slideway connected to the second slideway, and the two mold cores and the fixed mold are driven by the conveying mechanism to slide from left to right along the third slideway; A primary molding mechanism is arranged on the right side of the first flipping mechanism, and the primary molding mechanism comprises a third cylinder and a first injection machine arranged on the workbench, a piston rod of the third cylinder is connected to the first movable mold, and the first injection machine is connected to the first movable mold through a first connecting pipe; The first movable mold is driven to be pressed against the fixed mold by the third cylinder, and material is injected into the mold mechanism by the first injection machine and the first connecting pipe, thereby molding the measuring tube.
[0010] As an optional solution of the one-piece molding device for flow meter processing described in the present invention, the first flipping mechanism includes a slide seat and a second cylinder arranged on the workbench, the piston rod of the second cylinder is connected to the slide seat, and two first clamping components are symmetrically arranged on the slide seat.
[0011] As an optional solution of the one-piece molding device for processing a flow meter described in the present invention, wherein: the first clamping assembly includes a first mounting seat rotatably arranged on the sliding seat, two first clamps are slidably arranged on the first mounting seat, a first hollow rod is further arranged on the first mounting seat, a first guide rod is slidably arranged on the first hollow rod, a first guide groove is opened on the workbench, and the first guide rod is slidably connected to the first guide groove; The first clamping assembly further includes two first connecting rods, one end of each of the two first connecting rods is movably hinged to the first guide rod through a hinge shaft, and the other ends of the two first connecting rods are movably hinged to the two first clamps through a hinge shaft; Gears are arranged on the two first hollow rods, two racks are symmetrically arranged on the workbench, and the two gears are respectively meshed with the two racks.
[0012] As an optional solution of the one-piece molding device for processing a flow meter described in the present invention, wherein: the conveying mechanism includes a belt conveying device arranged on the workbench, and a plurality of second clamping assemblies are equidistantly arranged on the belt conveying device, and the plurality of second clamping assemblies are used to carry the mold mechanism; The second clamping assembly includes a second mounting seat arranged on the belt conveyor, two second clamps are slidably arranged on the second mounting seat, a second hollow rod is also arranged on the second mounting seat, a second guide rod is slidably arranged on the second hollow rod, a second guide groove is opened on the workbench, and the second guide rod is slidably connected to the second guide groove; The second clamping assembly also includes two second connecting rods, one end of each of the two second connecting rods is movably hinged to the second guide rod through a hinge shaft, and the other end of each of the two second connecting rods is movably hinged to the two second clamps through a hinge shaft.
[0013] As an optional solution of the one-piece molding device for processing a flow meter described in the present invention, wherein: a secondary molding mechanism is arranged on the right side of the primary molding mechanism, the secondary molding mechanism comprises a fourth cylinder, a second injection machine and a second biaxial displacement assembly arranged on the workbench, the structure of the second biaxial displacement assembly is consistent with that of the first biaxial displacement assembly, the second injection machine is provided with a second connecting pipe, and the piston rod of the fourth cylinder is connected to the second connecting pipe; The second injection machine is used to inject material into one of the reserved holes, and the second biaxial displacement assembly is used to press the first second movable mold onto the fixed mold, so that the first sensing electrode is integrally formed on the measuring tube.
[0014] As an optional solution of the one-piece molding device for processing a flow meter according to the present invention, a second flipping mechanism is arranged on the right side of the secondary molding mechanism, the second flipping mechanism has the same structure as the first flipping mechanism, and the second flipping mechanism is used to flip the two mold cores, the fixed mold and the second movable mold; A tertiary molding mechanism is arranged on the right side of the second flipping mechanism. The structure of the tertiary molding mechanism is consistent with that of the secondary molding mechanism. Material is injected into another reserved hole through the tertiary molding mechanism, and then the second second movable mold is pressed against the first second movable mold through the tertiary molding mechanism, so that the second sensing electrode is integrally formed on the measuring tube.
[0015] As an optional solution of the one-piece molding device for processing a flow meter described in the present invention, wherein: a blanking mechanism is arranged on the right side of the three-stage molding mechanism, and the blanking mechanism comprises a third biaxial displacement assembly and two fifth cylinders arranged on the workbench, the structure of the third biaxial displacement assembly is consistent with that of the first biaxial displacement assembly, and a second vacuum suction cup is arranged on the piston rod of the fifth cylinder; After the two second vacuum suction cups are driven by the two fifth cylinders to take out the two mold cores, the flow meter is taken out by the third biaxial displacement assembly.
[0016] The present invention has the following beneficial effects: 1. The flow meter is processed with an integrated molding device. A ceramic measuring tube and a metal ceramic sensing electrode are selected. The green body is first prepared through a mold mechanism, and then sintered into an integrated body, so that the measuring tube and the two sensing electrodes form a seamless and tight connection, eliminating the potential leakage risk at the electrode.
[0017] 2. The one-piece molding device for processing the flowmeter, according to the principle of fluid mechanics, in order to improve the measurement accuracy, sets the measuring tube to a cylindrical shape with a taper whose radius gradually increases from the middle to both ends, which can optimize the flow state of the fluid and make the fluid more regular and convenient for measurement. Based on the special shape of the measuring tube, two mold cores are selected as the internal structure of the mold, and the fixed mold and the first movable mold are used as the external structure, so that the raw material of the measuring tube is formed in the inner cavity of the mold. Then, the raw materials of the induction electrodes are injected into the two reserved holes on the measuring tube for molding.
[0018] 3. The one-piece molding device for processing the flow meter conveys a large number of mold mechanisms along the production line through a conveying mechanism. During the conveying process, the mold mechanisms are assembled and the measuring tubes and sensing electrodes are injected, thereby greatly improving the production efficiency in the form of an assembly line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a schematic diagram of the structure of the flow meter in the present invention.
[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the flow meter in the present invention.
[0022] Figure 4 It is a first cross-sectional structural schematic diagram of the workbench in the present invention.
[0023] Figure 5 for Figure 4 A partial enlarged view of point A in the middle.
[0024] Figure 6 It is a second cross-sectional structural schematic diagram of the workbench in the present invention.
[0025] Figure 7 for Figure 6 A partial enlarged view of point B in the middle.
[0026] Figure 8 It is a schematic diagram of the explosion structure at the slide rail in the present invention.
[0027] Fig. 9 It is a schematic diagram of the exploded structure of the first biaxial displacement assembly in the present invention.
[0028] Fig.10 It is a schematic diagram of the exploded structure of the first turning mechanism in the present invention.
[0029] Fig.11 It is a schematic diagram of the exploded structure of the first clamping assembly in the present invention.
[0030] Fig.12It is a schematic diagram of the exploded structure of the one-step molding mechanism in the present invention.
[0031] Fig.13 It is a schematic diagram of the local structure of the second dual-axis displacement component in the present invention.
[0032] In the figure: 100, workbench; 110, slide rail; 120, first slide; 130, second slide; 140, third slide; 200, flow meter; 210, measuring tube; 220, reserved hole; 230, induction electrode; 300, mold mechanism; 310, mold core; 320, fixed mold; 330, first movable mold; 340, second movable mold; 400, conveying mechanism; 410, belt conveyor; 420, second clamping assembly; 421, second mounting seat; 422, second fixture; 423, second hollow rod; 424, second guide rod; 425, second guide groove; 426, second connecting rod; 500, first cylinder; 600, first dual-axis displacement assembly; 610, first screw conveyor; 620, first bearing seat; 630, second screw conveyor; 640, second bearing seat; 650, first A vacuum suction cup; 700, a first turning mechanism; 710, a slide seat; 720, a second cylinder; 730, a first clamping assembly; 731, a first mounting seat; 732, a first fixture; 733, a first hollow rod; 734, a first guide rod; 735, a first guide groove; 736, a first connecting rod; 740, a gear; 750, a rack; 800, a primary molding mechanism; 810, a third cylinder; 820, a first injection machine; 830, a first connecting pipe; 900, a secondary molding mechanism; 910, a fourth cylinder; 920, a second injection machine; 930, a second connecting pipe; 940, a second two-axis displacement assembly; 1000, a second turning mechanism; 1100, a three-dimensional molding mechanism; 1200, a feeding mechanism; 1210, a third two-axis displacement assembly; 1220, a fifth cylinder; 1230, a second vacuum suction cup. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] For example, see Figure 1-Figure 8 , an integrated molding device for processing a flow meter, comprising a workbench 100, a conveying mechanism 400 is arranged on the workbench 100, and a plurality of mold mechanisms 300 are carried on the conveying mechanism 400; The mold mechanism 300 is used to process and form the flow meter 200. The flow meter 200 includes a measuring tube 210. The measuring tube 210 is cylindrical, and the radius of the measuring tube 210 gradually increases from the middle to both ends. Reserved holes 220 are opened on both sides of the middle of the measuring tube 210. Induction electrodes 230 are arranged in the two reserved holes 220. The mold mechanism 300 includes two mold cores 310, a fixed mold 320, a first movable mold 330 and two second movable molds 340. The two mold cores 310 are symmetrically distributed. The shape of the cavity formed by the inner cavity of the fixed mold 320 and the first movable mold 330 and the outer surface of the two mold cores 310 is consistent with the outer shape of the measuring tube 210. During the operation of the conveying mechanism 400, the raw materials of the measuring tube 210 and the sensing electrode 230 are sequentially injected into a plurality of sets of mold mechanisms 300 and molded, thereby manufacturing the flowmeter 200 in batches; The conveying mechanism 400 includes a belt conveying device 410 disposed on the workbench 100 , and a plurality of second clamping assemblies 420 are equidistantly disposed on the belt conveying device 410 , and the plurality of second clamping assemblies 420 are all used to carry the mold mechanism 300 ; The second clamping assembly 420 includes a second mounting seat 421 disposed on the belt conveyor 410, two second clamps 422 are slidably disposed on the second mounting seat 421, a second hollow rod 423 is further disposed on the second mounting seat 421, a second guide rod 424 is slidably disposed on the second hollow rod 423, a second guide groove 425 is opened on the workbench 100, and the second guide rod 424 is slidably connected in the second guide groove 425; The second clamping assembly 420 further includes two second connecting rods 426 , one end of each of the two second connecting rods 426 is movably hinged to the second guide rod 424 via a hinge shaft, and the other end of each of the two second connecting rods 426 is movably hinged to the two second clamps 422 via a hinge shaft.
[0035] In this embodiment: Figure 2 and Figure 3 As shown in , the final processed product includes a measuring tube 210 which is narrow in the middle and wide at both ends, and two sensing electrodes 230 are symmetrically mounted on the measuring tube 210. In order to realize the integrated forming of the measuring tube 210 and the sensing electrode 230, a material such as zirconia ceramic can be selected to form the measuring tube 210, and a material such as metal ceramic composed of a mixture of precious metal platinum and zirconia ceramic can be selected to form the sensing electrode 230. First, the two slurry or powder raw materials are molded into a blank consistent with the flow meter 200 through a mold mechanism 300, and then sintered together to form.
[0036] In order to improve production efficiency, a large number of mold mechanisms 300 are assembled and molded in the form of an assembly line. The belt conveyor 410 installed on the workbench 100 can be specifically composed of a rectangular belt, four pulleys and a driving motor, etc., which are conventional technical means and are not described in detail. A plurality of second clamping assemblies 420 are equidistantly installed on the belt, and the second clamping assemblies 420 clamp the mold mechanism 300 through two second clamps 422 with adjustable distances.
[0037] Embodiment 2: This embodiment is an improvement on Embodiment 1. For details, please refer to Figure 1-Figure 12 The workbench 100 is provided with a slide rail 110, and the slide rail 110 is provided with a first slideway 120 and a second slideway 130 that are connected to each other. The workbench 100 is also symmetrically provided with two first cylinders 500; The two mold cores 310 are driven to slide from left to right along the first slideway 120 by the conveying mechanism 400, and then the two mold cores 310 are pushed to move toward each other for assembly by the two first cylinders 500, and then the two mold cores 310 are driven to slide from left to right along the second slideway 130 by the conveying mechanism 400; A first double-axis displacement assembly 600 is disposed on the right side of the first cylinder 500. The first double-axis displacement assembly 600 includes a first screw conveying device 610 disposed on the workbench 100. A first bearing seat 620 is disposed on the first screw conveying device 610. A second screw conveying device 630 is disposed on the first bearing seat 620. A second bearing seat 640 is disposed on the second screw conveying device 630. A first vacuum suction cup 650 is disposed on the second bearing seat 640. The first vacuum suction cup 650 is driven by the first screw conveying device 610 and the second screw conveying device 630 to embed the fixed mold 320 into the upper part of the two mold cores 310; A first flipping mechanism 700 is disposed on the right side of the first biaxial displacement assembly 600. The first flipping mechanism 700 is used to flip the two mold cores 310 and the fixed mold 320. The slide rail 110 is also provided with a third slideway 140 connected to the second slideway 130. The two mold cores 310 and the fixed mold 320 are driven by the conveying mechanism 400 to slide from left to right along the third slideway 140. A primary molding mechanism 800 is disposed on the right side of the first flipping mechanism 700. The primary molding mechanism 800 includes a third cylinder 810 and a first injection machine 820 disposed on the workbench 100. The piston rod of the third cylinder 810 is connected to the first movable mold 330. The first injection machine 820 is connected to the first movable mold 330 through a first connecting pipe 830. The first movable mold 330 is driven to press against the fixed mold 320 by the third cylinder 810, and the material is injected into the mold mechanism 300 by the first injection machine 820 and the first connecting pipe 830, so as to mold the measuring tube 210; The first flipping mechanism 700 includes a slide 710 and a second cylinder 720 disposed on the workbench 100. The piston rod of the second cylinder 720 is connected to the slide 710. Two first clamping assemblies 730 are symmetrically disposed on the slide 710. The first clamping assembly 730 includes a first mounting seat 731 rotatably disposed on the slide 710, two first clamps 732 are slidably disposed on the first mounting seat 731, a first hollow rod 733 is further disposed on the first mounting seat 731, a first guide rod 734 is slidably disposed on the first hollow rod 733, a first guide groove 735 is opened on the workbench 100, and the first guide rod 734 is slidably connected in the first guide groove 735; The first clamping assembly 730 further includes two first connecting rods 736, one end of each of the two first connecting rods 736 is movably hinged to the first guide rod 734 through a hinge shaft, and the other end of each of the two first connecting rods 736 is movably hinged to the two first clamps 732 through a hinge shaft. A gear 740 is disposed on each of the two first hollow rods 733 , and two racks 750 are symmetrically disposed on the workbench 100 . The two gears 740 are meshed with the two racks 750 , respectively.
[0038] In this embodiment: first, along the slope on the left side of the slide rail 110, several groups of mold cores 310 can be transported to the right side at equal distances, and each group of mold cores 310 is composed of two symmetrical front and rear mold cores 310. Considering the special shape of the flow meter 200, two tapered mold cores 310 are selected to form the internal structure of the mold.
[0039] The two mold cores 310 slide down along the first slideway 120, fall between the first set of second clamps 422, are clamped and transported to the right, and stop when they reach the position of the two first cylinders 500. The two first cylinders 500 push the two mold cores 310 to slide toward each other and join together along the connecting part of the first slideway 120 and the second slideway 130. Then the belt conveyor 410 continues to transport the two mold cores 310 to slide to the right along the second slideway 130 and stop at the first dual-axis displacement assembly 600.
[0040] Another set of belt conveyors 410 may be provided at the rear side of the workbench 100 to convey a plurality of fixed molds 320 at equal intervals, and the first vacuum suction cup 650 may be controlled to move in the front-back and up-down directions by the first screw conveyor 610 and the second screw conveyor 630 to adsorb a fixed mold 320 and place it on the two mold cores 310. The first screw conveyor 610 and the second screw conveyor 630 may be composed of a motor, a screw, a nut, etc., and the first vacuum suction cup 650 may be connected to a vacuum pump to generate suction force for grasping objects through the operation of the vacuum pump. The above-mentioned are conventional technical means and will not be described in detail.
[0041] The middle of the fixed mold 320 has a truncated cone-shaped protrusion, which abuts against the two mold cores 310 to form a shape consistent with the sensing electrode 230. When the belt conveyor 410 continues to drive the two mold cores 310 and the fixed mold 320 to move to the right along the third slide 140 to the first flipping mechanism 700, the second cylinder 720 drives the slide 710 to keep moving synchronously with the belt conveyor 410. In this process, the initial state is as follows Fig.10 The two first clamps 732 shown in the figure will first rotate clockwise while clamping the two mold cores 310 and the fixed mold 320, and then rotate 180° while maintaining the clamping state. The two first clamps 732 will then move away from each other to release the two mold cores 310 and the fixed mold 320, thereby flipping the fixed mold 320 to the lower side.
[0042] Specifically, in Figure 4 and Figure 5 Taking a group of first clamping assemblies 730 located at the rear side as an example, the first guide rod 734 slides to the right along the trapezoidal first guide groove 735, and firstly moves backward under the guidance of the first guide groove 735, and the two first clamps 732 are brought closer to each other through the transmission of the two first connecting rods 736, and then the first guide rod 734 moves along the horizontal part of the first guide groove 735, and then the first guide rod 734 moves forward under the guidance of the first guide groove 735, so that the two first clamps 732 are separated from each other. At the same time, during this process, the gear 740 rolls along the rack 750, so that the first guide rod 734, the first hollow rod 733 and the first mounting seat 731 rotate.
[0043] After turning over, the belt conveyor 410 continues to convey so that the two mold cores 310 and the fixed mold 320 stop at the primary molding mechanism 800, and the third cylinder 810 drives the first movable mold 330 to move down and assemble on the fixed mold 320. The first movable mold 330 has the same structure as the fixed mold 320 and also has a truncated cone-shaped protrusion. Then the first injection machine 820 selects different forms of raw materials according to the material of the measuring tube 210 and injects them into the gap between the fixed mold 320, the first movable mold 330 and the two mold cores 310 to form a measuring tube 210 with two reserved holes 220. The primary molding mechanism 800 can select different types of equipment according to different conveying materials, as a conventional technical means, it will not be described in detail.
[0044] In addition, during the conveying process, before reaching the first flipping mechanism 700, as shown in FIG. Figure 6 As shown, the second guide groove 425 corresponds to a lower portion of the first slideway 120 to the portion before the first flipping mechanism 700, and a higher portion of the portion after the inclined section corresponding to the portion after the first flipping mechanism 700. The second guide groove 425 guides the two second clamps 422 to be closer to each other in front of the first flipping mechanism 700 to hold the two mold cores 310, and after the fixed mold 320 is assembled and flipped, the distance between the two second clamps 422 is extended to hold the fixed mold 320.
[0045] Embodiment 3: This embodiment is an improvement made on the basis of Embodiment 2. For details, please refer to Figure 1-Figure 13 A secondary molding mechanism 900 is arranged on the right side of the primary molding mechanism 800. The secondary molding mechanism 900 includes a fourth cylinder 910, a second injection machine 920 and a second biaxial displacement assembly 940 arranged on the workbench 100. The structure of the second biaxial displacement assembly 940 is consistent with that of the first biaxial displacement assembly 600. The second injection machine 920 is provided with a second connecting pipe 930. The piston rod of the fourth cylinder 910 is connected to the second connecting pipe 930. The second injection machine 920 injects material into one of the reserved holes 220, and the second biaxial displacement assembly 940 presses the first second movable mold 340 onto the fixed mold 320, so that the first sensing electrode 230 is integrally formed on the measuring tube 210; A second flipping mechanism 1000 is disposed on the right side of the secondary molding mechanism 900. The second flipping mechanism 1000 has the same structure as the first flipping mechanism 700. The second flipping mechanism 1000 is used to flip the two mold cores 310, the fixed mold 320 and the second movable mold 340. A tertiary molding mechanism 1100 is disposed on the right side of the second flipping mechanism 1000. The structure of the tertiary molding mechanism 1100 is consistent with that of the secondary molding mechanism 900. The tertiary molding mechanism 1100 is used to inject material into another reserved hole 220, and then the second second movable mold 340 is pressed against the first second movable mold 340 by the tertiary molding mechanism 1100, so that the second sensing electrode 230 is integrally formed on the measuring tube 210. A material unloading mechanism 1200 is arranged on the right side of the three-stage molding mechanism 1100. The material unloading mechanism 1200 includes a third biaxial displacement assembly 1210 and two fifth cylinders 1220 arranged on the workbench 100. The structure of the third biaxial displacement assembly 1210 is consistent with that of the first biaxial displacement assembly 600. A second vacuum suction cup 1230 is arranged on the piston rod of the fifth cylinder 1220. After the two mold cores 310 are taken out by driving the two second vacuum suction cups 1230 through the two fifth cylinders 1220 , the flow meter 200 is taken out through the third dual-axis displacement assembly 1210 .
[0046] In this embodiment: after the measuring tube 210 is formed, the third cylinder 810 drives the first movable mold 330 to lift, and then the belt conveyor 410 continues to convey the two mold cores 310, the fixed mold 320 and the measuring tube 210 to the right, and pauses when reaching the secondary molding mechanism 900. The fourth cylinder 910 drives the second connecting pipe 930 to align with a reserved hole 220 for injection, and then the second biaxial displacement component 940 grabs a second movable mold 340 from a separate conveying device and covers the fixed mold 320. The second movable mold 340 has the same structure as the fixed mold 320 but has no truncated cone protrusion. Through the molding of the second movable mold 340, a sensing electrode 230 can be formed.
[0047] Then, the fixed mold 320 and the second movable mold 340 are turned over by the second turning mechanism 1000, and the fixed mold 320 is removed by the third molding mechanism 1100, and material is injected into another reserved hole 220, and then another second movable mold 340 is grabbed and covered on the previous second movable mold 340 to mold another sensing electrode 230.
[0048] Finally, the other second movable mold 340 is removed, the two mold cores 310 are extracted through the two fifth cylinders 1220 and the second vacuum suction cups 1230, and then the flow meter 200 is removed through the third dual-axis displacement assembly 1210.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. An integrated molding device for processing a flow meter, comprising a workbench (100), characterized in that: The workbench (100) is provided with a conveying mechanism (400), and the conveying mechanism (400) carries a plurality of mold mechanisms (300); The mold mechanism (300) is used to process a flow meter (200), wherein the flow meter (200) comprises a measuring tube (210), the measuring tube (210) is cylindrical, and the radius of the measuring tube (210) gradually increases from the middle to both ends, and both sides of the middle of the measuring tube (210) are provided with reserved holes (220), and both reserved holes (220) are provided with sensing electrodes (230); The mold mechanism (300) comprises two mold cores (310), a fixed mold (320), a first movable mold (330) and two second movable molds (340); the two mold cores (310) are symmetrically distributed; the shape of the cavity formed by the inner cavities of the fixed mold (320) and the first movable mold (330) and the outer surfaces of the two mold cores (310) is consistent with the outer shape of the measuring tube (210); During the operation of the conveying mechanism (400), raw materials of the measuring tube (210) and the sensing electrode (230) are sequentially injected into a plurality of groups of the mold mechanisms (300) and molded, thereby manufacturing the flow meters (200) in batches.
2. The one-piece molding device for flow meter processing according to claim 1, characterized in that: The workbench (100) is provided with a slide rail (110), the slide rail (110) is provided with a first slideway (120) and a second slideway (130) which are connected to each other, and the workbench (100) is also symmetrically provided with two first cylinders (500); The two mold cores (310) are driven by the conveying mechanism (400) to slide from left to right along the first slideway (120), and then the two first cylinders (500) respectively push the two mold cores (310) to move toward each other for assembly, and then the two mold cores (310) are driven by the conveying mechanism (400) to slide from left to right along the second slideway (130).
3. The one-piece molding device for processing a flow meter according to claim 2, characterized in that: A first dual-axis displacement assembly (600) is arranged on the right side of the first cylinder (500), the first dual-axis displacement assembly (600) comprising a first screw conveying device (610) arranged on the workbench (100), a first bearing seat (620) being arranged on the first screw conveying device (610), a second screw conveying device (630) being arranged on the first bearing seat (620), a second bearing seat (640) being arranged on the second screw conveying device (630), and a first vacuum suction cup (650) being arranged on the second bearing seat (640); The first vacuum suction cup (650) is driven by the first screw conveying device (610) and the second screw conveying device (630) to embed the fixed mold (320) into the upper part of the two mold cores (310).
4. The one-piece molding device for processing a flow meter according to claim 3, characterized in that: A first flipping mechanism (700) is provided on the right side of the first biaxial displacement component (600), and the first flipping mechanism (700) is used to flip the two mold cores (310) and the fixed mold (320); The slide rail (110) is also provided with a third slideway (140) which is connected to the second slideway (130), and the two mold cores (310) and the fixed mold (320) are driven by the conveying mechanism (400) to slide from left to right along the third slideway (140); A primary molding mechanism (800) is arranged on the right side of the first flipping mechanism (700), the primary molding mechanism (800) comprising a third cylinder (810) and a first injection machine (820) arranged on the workbench (100), the piston rod of the third cylinder (810) being connected to the first movable mold (330), and the first injection machine (820) being connected to the first movable mold (330) via a first connecting pipe (830); The first movable mold (330) is driven to be pressed against the fixed mold (320) by the third cylinder (810), and material is injected into the mold mechanism (300) by the first injection machine (820) and the first connecting pipe (830), thereby molding the measuring tube (210).
5. The one-piece molding device for processing a flow meter according to claim 4, characterized in that: The first turning mechanism (700) comprises a slide seat (710) and a second cylinder (720) arranged on the workbench (100); a piston rod of the second cylinder (720) is connected to the slide seat (710); and two first clamping assemblies (730) are symmetrically arranged on the slide seat (710).
6. The one-piece molding device for processing a flow meter according to claim 5, characterized in that: The first clamping assembly (730) comprises a first mounting seat (731) rotatably arranged on the sliding seat (710), two first clamps (732) being slidably arranged on the first mounting seat (731), a first hollow rod (733) being further arranged on the first mounting seat (731), a first guide rod (734) being slidably arranged on the first hollow rod (733), a first guide groove (735) being provided on the workbench (100), and the first guide rod (734) being slidably connected in the first guide groove (735); The first clamping assembly (730) further comprises two first connecting rods (736), one end of each of the two first connecting rods (736) being movably hinged to the first guide rod (734) via a hinge shaft, and the other ends of the two first connecting rods (736) being movably hinged to the two first clamps (732) via a hinge shaft; The two first hollow rods (733) are each provided with a gear (740), the workbench (100) is symmetrically provided with two racks (750), and the two gears (740) are respectively meshed with the two racks (750).
7. The one-piece molding device for processing a flow meter according to claim 6, characterized in that: The conveying mechanism (400) comprises a belt conveying device (410) arranged on the workbench (100), a plurality of second clamping assemblies (420) being arranged at equal intervals on the belt conveying device (410), and the plurality of second clamping assemblies (420) are all used to carry the mold mechanism (300); The second clamping assembly (420) comprises a second mounting seat (421) arranged on the belt conveyor (410), two second clamps (422) are slidably arranged on the second mounting seat (421), a second hollow rod (423) is further arranged on the second mounting seat (421), a second guide rod (424) is slidably arranged on the second hollow rod (423), a second guide groove (425) is provided on the workbench (100), and the second guide rod (424) is slidably connected to the second guide groove (425); The second clamping assembly (420) further comprises two second connecting rods (426), one end of each of the two second connecting rods (426) being movably hinged to the second guide rod (424) via a hinge shaft, and the other end of each of the two second connecting rods (426) being movably hinged to the two second clamps (422) via a hinge shaft.
8. The one-piece molding device for processing a flow meter according to claim 4, characterized in that: A secondary molding mechanism (900) is arranged on the right side of the primary molding mechanism (800), the secondary molding mechanism (900) comprising a fourth cylinder (910) arranged on the workbench (100), a second injection machine (920) and a second double-axis displacement assembly (940), the structure of the second double-axis displacement assembly (940) being consistent with that of the first double-axis displacement assembly (600), the second injection machine (920) being provided with a second connecting pipe (930), and the piston rod of the fourth cylinder (910) being connected to the second connecting pipe (930); The second injection machine (920) is used to inject material into one of the reserved holes (220), and the second dual-axis displacement assembly (940) is then used to press the first second movable mold (340) onto the fixed mold (320), thereby integrally forming the first sensing electrode (230) on the measuring tube (210).
9. The one-piece molding device for processing a flow meter according to claim 8, characterized in that: A second flipping mechanism (1000) is arranged on the right side of the secondary molding mechanism (900), the second flipping mechanism (1000) having the same structure as the first flipping mechanism (700), and the second flipping mechanism (1000) is used to flip the two mold cores (310), the fixed mold (320) and the second movable mold (340); A tertiary molding mechanism (1100) is arranged on the right side of the second turning mechanism (1000); the structure of the tertiary molding mechanism (1100) is consistent with that of the secondary molding mechanism (900); material is injected into another reserved hole (220) through the tertiary molding mechanism (1100); and the second second movable mold (340) is pressed onto the first second movable mold (340) through the tertiary molding mechanism (1100), thereby integrally molding the second sensing electrode (230) on the measuring tube (210).
10. The one-piece molding device for processing a flow meter according to claim 9, characterized in that: A material unloading mechanism (1200) is arranged on the right side of the three-stage molding mechanism (1100), the material unloading mechanism (1200) comprising a third dual-axis displacement assembly (1210) and two fifth cylinders (1220) arranged on the workbench (100), the structure of the third dual-axis displacement assembly (1210) being consistent with that of the first dual-axis displacement assembly (600), and a second vacuum suction cup (1230) being arranged on the piston rod of the fifth cylinder (1220); After the two second vacuum suction cups (1230) are driven by the two fifth cylinders (1220) to remove the two mold cores (310), the flow meter (200) is removed by the third dual-axis displacement assembly (1210).
Citation Information
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