Film pasting unit and electronic equipment accessory assembling production line
By introducing a film sticker unit into the washing machine knob production line and accurately attaching the protective film by using positioning and handling mechanisms, the problems of assembly accuracy and efficiency are solved, and efficient assembly of electronic equipment accessories is achieved.
Patent Information
- Application Number
- CN202411214802.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2024-12-13
AI Technical Summary
During the production process of washing machine knobs, there are problems such as low assembly accuracy, inadequate assembly and low assembly efficiency.
A film sticking unit is designed, including a positioning mechanism, a feeding mechanism and a handling mechanism. By accurately positioning and handling the protective film, it is attached to electronic equipment accessories to improve assembly accuracy and efficiency. This film unit is used in the production line of electronic equipment accessories such as washing machine knobs, and combines the pre-order and post-order assembly units to form an automated production line.
It improves the assembly accuracy and assembly efficiency of electronic equipment accessories, and ensures the degree of automation and production efficiency of the production line.
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Figure CN119117366A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of electronic product production equipment, and more specifically, to a film sticking unit and an electronic equipment accessories assembly production line. Background Art
[0002] The washing machine knob is an important part of the washing machine operation control system. The process of its production is directly related to the yield and stability of the whole machine product. At present, the production of washing machine knobs has problems such as low assembly precision, inadequate assembly, and low assembly efficiency.
[0003] In view of this, it is necessary to propose a new technical solution to solve the above technical problems. Summary of the invention
[0004] One purpose of the present application is to provide a new technical solution for a film sticking unit and an assembly production line for electronic equipment accessories.
[0005] According to a first aspect of the present application, a film sticking unit is provided, the film sticking unit is used to stick a protective film to an electronic device accessory, the film sticking unit comprises:
[0006] A positioning mechanism, the positioning mechanism is used to place the electronic device accessories to be attached with the protective film and to position the electronic device accessories;
[0007] A feeding mechanism, which is arranged on one side of the positioning mechanism and is used to provide a protective film;
[0008] The conveying mechanism is arranged on the other side of the positioning mechanism, and the working end of the conveying mechanism can be moved between the positioning mechanism and the feeding mechanism, so as to be used for conveying and attaching the protective film provided at the feeding mechanism to the electronic device accessories placed at the positioning mechanism.
[0009] Optionally, the positioning mechanism comprises a bearing plate, a positioning baffle and a lifting and fixing assembly, at least a part of the structure of the positioning baffle is arranged above the bearing plate, and the lifting and fixing assembly is arranged below the bearing plate;
[0010] The supporting plate has a first surface and a second surface arranged opposite to each other, the first surface is used to support electronic equipment accessories, and the lifting and fixing component abuts and is positioned and connected to the second surface. When the lifting and fixing component lifts the supporting plate along the first direction until the first surface contacts the positioning baffle, the position of the supporting plate along the first direction is fixed.
[0011] Optionally, the positioning mechanism further includes a first blocking component and a second blocking component, and the first blocking component and the second blocking component are distributed on both sides of the carrying plate along the second direction;
[0012] The first blocking assembly and the second blocking assembly can move up and down along the first direction. When the first blocking assembly and the second blocking assembly are raised along the first direction and the first blocking assembly and the second blocking assembly are connected to the supporting plate, the position of the supporting plate along the second direction is fixed.
[0013] Optionally, the number of the positioning baffles is two, and the two positioning baffles are distributed on both sides of the carrying plate along the third direction;
[0014] The positioning baffle includes a first plate and a second plate, the first plate and the second plate are connected to each other and the positioning baffle is L-shaped, the first plate is located on the side of the supporting plate along the third direction, and the first plate abuts the supporting plate, and the second plate is located above the supporting plate.
[0015] Optionally, the lifting and fixing assembly includes a lifting cylinder, a lifting member and a positioning member, the cylinder head of the lifting cylinder is fixedly connected to the lifting member, the positioning member is installed on the lifting member, the lifting cylinder drives the lifting member to lift the supporting plate, and the positioning member is used to match and connect with the supporting plate.
[0016] Optionally, the lifting member comprises a lifting plate and a lifting rod, the lifting plate is provided with a slot, and the cylinder head of the lifting cylinder is clamped in the slot;
[0017] One end of the lifting rod is fixedly connected to the lifting plate, and the other end of the lifting rod is used to lift the bearing plate.
[0018] Optionally, the positioning member includes a positioning pin and a spring, and a positioning hole is formed at the bottom of the supporting plate;
[0019] One end of the positioning pin is installed on the lifting member through the spring, and the other end of the positioning pin is used for matching and connecting with the positioning hole.
[0020] Optionally, the film sticking unit further comprises a first visual mechanism and a second visual mechanism, wherein the first visual mechanism is fixedly arranged beside the feeding mechanism, and the first visual mechanism is used to obtain an image of the protective film;
[0021] The second visual mechanism is installed on the conveying mechanism, and the second visual mechanism is used to obtain an image of the electronic device accessory.
[0022] According to a second aspect of the present application, an electronic device accessory assembly production line is provided, which includes a film-sticking unit as described in the first aspect, and also includes a preceding assembly unit and a subsequent assembly unit. According to the process sequence of the assembly production line, the preceding assembly unit, the film-sticking unit and the subsequent assembly unit are arranged in sequence.
[0023] Optionally, according to the process sequence of the assembly production line, the preceding assembly unit includes a rotating component assembly unit, a communication assembly unit, an oiling unit, a core assembly unit, a knob assembly unit, a first PCB assembly unit and a frame assembly unit in sequence;
[0024] According to the process sequence of the assembly production line, the subsequent assembly units include a button assembly unit, a second PCB assembly unit, a screw assembly unit and a testing unit in sequence.
[0025] Optionally, at least the rotating component assembly unit, the core assembly unit, the knob assembly unit, the first PCB assembly unit and the second PCB assembly unit are provided with an automatic material feeding bin.
[0026] Optionally, the automatic feeding bin comprises a first lifting mechanism, a second lifting mechanism and a tray separation mechanism, the first lifting mechanism and the second lifting mechanism are arranged along the second direction, and the first lifting mechanism and the second lifting mechanism can both move up and down along the first direction;
[0027] The tray separation mechanism is arranged above the first lifting mechanism and the second lifting mechanism, and the tray separation mechanism can move translationally along the second direction;
[0028] The first lifting mechanism carries a plurality of trays in the first state and rises to a position corresponding to the tray separation mechanism along the first direction, and the tray separation mechanism moves translationally close to the first lifting mechanism along the second direction. The tray separation mechanism receives the tray in the first state at the top layer, and the first lifting mechanism drives the remaining trays in the first state to descend;
[0029] The tray dividing mechanism drives the first-state tray on the top layer to move along the second direction toward the second lifting mechanism, and the first-state tray on the top layer is switched to the second-state tray under the action of an external device. When the first-state tray on the top layer is switched to the second-state tray, the second lifting mechanism rises and receives the second-state tray.
[0030] Optionally, the disk separation mechanism comprises a translation driving member, a translation plate and a positioning member, wherein the translation driving member is connected to the translation plate and can drive the translation plate to translate along the second direction;
[0031] A hollow area is provided in the middle of the translation plate, and the positioning member is installed on the translation plate. Two positioning members are provided, and the two positioning members are arranged relatively on both sides of the hollow area along the second direction; the positioning member is used for positioning and connecting with the material tray.
[0032] Optionally, the positioning member includes a positioning cylinder and a positioning tooth, the positioning cylinder and the positioning tooth are connected, the positioning cylinder can drive the positioning tooth to telescopically move along the second direction, and when the positioning tooth is extended along the second direction, the positioning tooth is positioned and connected to the material tray.
[0033] Optionally, the tray dividing mechanism further comprises a positioning block, wherein the positioning block is mounted on the translation plate and located in the hollow area, and the positioning block is used to abut against the material tray.
[0034] Optionally, the automatic feeding bin further comprises a bottom supporting mechanism, which is arranged close to the tray dividing mechanism, and which is capable of lifting and lowering movements along a first direction and translating movements along a second direction; when the tray dividing mechanism receives the topmost tray in the first state, and the first lifting mechanism drives the remaining trays in the first state to descend, the bottom supporting mechanism abuts against the bottom of the topmost tray in the first state.
[0035] According to a second aspect of the present application, an electronic equipment component assembly production line is provided, wherein the electronic equipment component assembly production line comprises a film sticking unit as described in the first aspect.
[0036] In the film sticking unit provided in the embodiment of the present application, a positioning mechanism is used to place the electronic device accessory to which the protective film is to be attached and to position the electronic device accessory; that is, the position of the electronic device accessory in the positioning mechanism is precisely determined, which facilitates the conveying mechanism to accurately attach the protective film to the electronic device accessory, thereby improving assembly accuracy and assembly efficiency.
[0037] Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments of the present application with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the application and, together with the description, serve to explain the principles of the application.
[0039] Figure 1a The figure shows the overall structure schematic diagram 1 of the film sticking unit of the embodiment of the present application;
[0040] Figure 1b The overall structure of the film sticking unit of the embodiment of the present application is shown as follows Figure 2 ;
[0041] Figure 1cThe figure shows a partial structural schematic diagram 1 of the film sticking unit of the embodiment of the present application;
[0042] Figure 1d The figure shows a partial structure of the film sticking unit of the embodiment of the present application. Figure 2 ;
[0043] Figure 1e The third schematic diagram of the partial structure of the film sticking unit of the embodiment of the present application is shown;
[0044] Figure 2 The figure shows a schematic diagram of the structure of an electronic equipment parts assembly production line according to an embodiment of the present application;
[0045] Figure 3a The first schematic diagram of the overall structure of the automatic feeding bin in the electronic equipment parts assembly production line according to the embodiment of the present application is shown;
[0046] Figure 3b The figure shows the overall structure of the automatic feeding bin in the electronic equipment parts assembly production line of the embodiment of the present application. Figure 2 ;
[0047] Figure 3c The third overall structural diagram of the automatic feeding bin in the electronic equipment parts assembly production line according to the embodiment of the present application is shown;
[0048] Figure 3d The fourth schematic diagram of the overall structure of the automatic feeding bin in the electronic equipment parts assembly production line according to the embodiment of the present application is shown;
[0049] Figure 3e Shown is a partial structural schematic diagram of an automatic feeding bin in an electronic equipment parts assembly production line according to an embodiment of the present application.
[0050] Description of reference numerals:
[0051] 1. Film laminating unit; 11. Positioning mechanism; 110. Fixing frame; 111. Loading plate; 1111. First surface; 1112. Second surface; 1101. First groove; 1102. Second groove; 1110. Positioning hole; 112. Positioning baffle; 1121. First plate; 1122. Second plate; 113. Lifting and fixing assembly; 1131. Lifting cylinder; 1132. Lifting member; 1134. Lifting plate; 1130. Slot; 1135. Lifting rod; 1133. Positioning member; 1136. Positioning pin; 1137. Spring ; 114, first blocking assembly; 1141, first blocking cylinder; 1142, first blocking block; 115, second blocking assembly; 1151, second blocking cylinder; 1152, second blocking block; 116, adapter plate; 12, feeding mechanism; 121, frame; 122, unloading roller; 123, receiving roller; 124, unloading platform; 13, transport mechanism; 130, transport suction head; 131, first transport axis; 132, second transport axis; 14, first visual mechanism; 15, second visual mechanism; 151, camera; 152, light source;
[0052] 2. Pre-sequence assembly unit; 21. Rotating component assembly unit; 22. Communication assembly unit; 23. Oiling unit; 24. Core assembly unit; 25. Knob assembly unit; 26. First PCB assembly unit; 27. Frame assembly unit;
[0053] 3. Post-assembly unit; 31. Button assembly unit; 32. Second PCB assembly unit; 33. Screw assembly unit; 34. Test unit;
[0054] 4. Automatic feeding bin; 41. First lifting mechanism; 42. Second lifting mechanism; 43. Plate dividing mechanism; 431. Translation driving member; 432. Translation plate; 4320. Hollow area; 433. Positioning member; 4331. Positioning cylinder; 4332. Positioning tooth; 434. Positioning block; 44. Bottom supporting mechanism. DETAILED DESCRIPTION
[0055] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application.
[0056] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present application, its application, or uses.
[0057] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
[0058] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limiting. Therefore, other examples of the exemplary embodiments may have different values.
[0059] It should be noted that like reference numerals and letters refer to similar items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0060] Reference Figure 1a-Figure 1e As shown, according to one embodiment of the present application, a film sticking unit 1 is provided, and the film sticking unit 1 is used to stick a protective film to an electronic device accessory, and the film sticking unit comprises a positioning mechanism 11, a feeding mechanism 12 and a conveying mechanism 13, and the positioning mechanism 11 is used to place the electronic device accessory to be stuck with a protective film and to position the electronic device accessory;
[0061] The feeding mechanism 12 is disposed on one side of the positioning mechanism 11, and the feeding mechanism 12 is used to provide a protective film;
[0062] The conveying mechanism 13 is arranged on the other side of the positioning mechanism 11, and the working end of the conveying mechanism 13 can move between the positioning mechanism 11 and the loading mechanism 12 to convey and attach the protective film provided at the loading mechanism 12 to the electronic device accessories placed at the positioning mechanism 11.
[0063] The film sticking unit 1 provided in the embodiment of the present application can be suitable for sticking a protective film to an electronic device accessory, such as a washing machine knob, and the protective film is stuck to the outer surface of the washing machine knob.
[0064] In the film laminating unit 1 provided in the embodiment of the present application, a feeding mechanism 12 is used to feed the protective film. The feeding mechanism 12 includes a frame 121, a feeding roller 122 and a collecting roller 123, wherein the feeding roller 122 and the collecting roller 123 are installed on the frame 121, the feeding roller 122 is used to place the protective film roll, and the collecting roller 123 is used to collect the base paper of the protective film. In addition, the feeding mechanism 12 also includes a feeding platform 124 arranged on the frame 121, the feeding platform 124 is used to carry the protective film after the base paper is peeled off, and the conveying mechanism 13 takes the protective film after the base paper is peeled off at the feeding platform 124. It is worth noting that the feeding platform 124 is made of a material with a non-sticky layer, that is, there will be no adhesion between the adhesive layer of the protective film and the feeding platform 124.
[0065] In the film laminating unit 1 provided in the embodiment of the present application, the protective film is transported by using the transport mechanism 13, specifically, the protective film is sucked by using the transport suction head 130 in the transport mechanism 13, and the transport suction head 130 can perform translational movement in the first direction, the second direction and the third direction; Figure 1a As shown, the first direction is Figure 1a The a direction in the second direction is Figure 1a The b direction in the figure is Figure 1a c direction in the assembly line; in the assembly line, the first direction corresponds to the vertical direction, and the second direction is the direction in which each process in the assembly line is arranged; the first direction, the second direction and the third direction are perpendicular to each other.
[0066] In an optional example, the transport mechanism 13 may include, for example, a first transport shaft 131, a first electric cylinder and a first transport cylinder; the first transport shaft 131 may drive the first electric cylinder to translate along the second direction and the third direction, the first electric cylinder may drive the first transport cylinder to move up and down over a large range along the first direction, and the first transport cylinder itself may move up and down over a small range in the first direction, and the transport head 130 is installed on the first transport cylinder; thereby realizing the translational movement of the transport head 130 in the first direction, the second direction and the third direction.
[0067] In the film sticking unit 1 provided in the embodiment of the present application, a positioning mechanism 11 is used to place the electronic device accessory to which the protective film is to be attached and to position the electronic device accessory; that is, the position of the electronic device accessory in the positioning mechanism 11 is accurately determined, which is conducive to the conveying mechanism 13 accurately attaching the protective film to the electronic device accessory, thereby improving assembly accuracy and assembly efficiency.
[0068] Reference Figure 1a-Figure 1e As shown, in one embodiment, the positioning mechanism 11 includes a bearing plate 111, a positioning baffle 112 and a lifting and fixing assembly 113, at least part of the structure of the positioning baffle 112 is arranged above the bearing plate 111, and the lifting and fixing assembly 113 is arranged below the bearing plate 111;
[0069] The supporting plate 111 has a first surface 1111 and a second surface 1112 arranged opposite to each other, the first surface 1111 is used to support electronic equipment accessories, and the lifting and fixing component 113 abuts and is positioned and connected to the second surface 1112. When the lifting and fixing component 113 lifts the supporting plate 111 along the first direction until the first surface 1111 contacts the positioning baffle 112, the position of the supporting plate 111 along the first direction is fixed.
[0070] In this specific example, the carrier plate 111 carries the electronic equipment accessories at the middle position of its first surface 1111; the lifting and fixing assembly 113 arranged below the carrier plate 111 lifts the carrier plate 111 and positions and connects with the carrier plate 111 at its second surface 1112; the lifting and fixing assembly 113 lifts the carrier plate 111 to the position where the positioning baffle 112 is located, and when the carrier plate 111 abuts against the positioning baffle 112 at the edge position of its first surface 1111, the positioning baffle 112 limits the upward translation movement of the carrier plate 111 along the first direction, and the position of the carrier plate 111 along the first direction is fixed. Thus, the carrier plate 111 is lifted by the lifting and fixing assembly 113 at its bottom, and the carrier plate 111 is limited by the positioning baffle 112 at its top, so that the carrier plate 111 will not be displaced in the first direction, ensuring the accuracy of the position of the carrier plate 111 in the first direction.
[0071] Reference Figure 1a-Figure 1e As shown, in one embodiment, the positioning mechanism 11 further includes a first blocking component 114 and a second blocking component 115, and the first blocking component 114 and the second blocking component 115 are distributed on both sides of the carrying plate 111 along the second direction;
[0072] The first blocking component 114 and the second blocking component 115 can move up and down along the first direction. When the first blocking component 114 and the second blocking component 115 are raised along the first direction and the first blocking component 114 and the second blocking component 115 are connected to the supporting plate 111, the position of the supporting plate 111 along the second direction is fixed.
[0073] In this specific example, in the process flow of the assembly production line, the carrier plate 111 drives the electronic device accessories to flow along the second direction. When it flows to the workstation where the film sticking unit 1 is located, in order to stop it from continuing to flow and to prevent the previous and subsequent processes of the film sticking unit 1 from interfering with the carrier plate 111, the first blocking component 114 and the second blocking component 115 are raised along the first direction to the height of the carrier plate 111, and the first blocking component 114 and the second blocking component 115 stop both sides of the carrier plate 111 along the second direction.
[0074] Optionally, the first blocking assembly 114 includes a first blocking cylinder 1141 and a first blocking block 1142, and the first blocking block 1142 is connected to the working end of the first blocking cylinder 1141; a first groove 1101 is opened on one side of the supporting plate 111 along the second direction, and the first blocking cylinder 1141 drives the first blocking block 1142 to rise along the first direction, and the first blocking block 1142 is connected to the supporting plate 111 at the first groove 1101.
[0075] The second blocking assembly 115 includes a second blocking cylinder 1151 and a second blocking block 1152, and the second blocking block 1152 is connected to the working end of the second blocking cylinder 1151; a second groove 1102 is opened on the other side of the supporting plate 111 along the second direction, and the second blocking cylinder 1151 drives the second blocking block 1152 to rise along the second direction, and the second blocking block 1152 is connected to the supporting plate 111 at the second groove 1102.
[0076] Optionally, the positioning mechanism 11 also includes an adapter plate 116, which is fixedly arranged under the supporting plate 111; the adapter plate 116 has two through holes, for the first blocking block 1142 and the second blocking block 1152 to pass through respectively; when the first blocking assembly 114 and the second blocking assembly 115 are not needed, the first blocking cylinder 1141 drives the first blocking block 1142 to descend and fall back to the first through hole position of the adapter plate 116; the second blocking cylinder 1151 drives the second blocking block 1152 to descend and fall back to the second through hole position of the adapter plate 116.
[0077] It is understandable that the adapter plate 116 is provided with an avoidance hole for avoiding the jacking and fixing assembly 113 .
[0078] Reference Figure 1a-Figure 1e As shown, in one embodiment, the number of the positioning baffles 112 is two, and the two positioning baffles 112 are distributed on both sides of the carrying plate 111 along the third direction;
[0079] The positioning baffle 112 includes a first plate 1121 and a second plate 1122, the first plate 1121 and the second plate 1122 are connected to each other and the positioning baffle 112 is L-shaped, the first plate 1121 is located on the side of the supporting plate 111 along the third direction, and the first plate 1121 abuts against the supporting plate 111, and the second plate 1122 is located above the supporting plate 111.
[0080] In this specific example, the positioning baffle 112 is L-shaped, with one end of the first plate 1121 fixed, the other end of the first plate 1121 connected to one end of the second plate 1122, the other end of the second plate 1122 extending toward the top of the carrier plate 111, and the second plate 1122 parallel to the carrier plate 111. The two first plates 1121 respectively abut the carrier plate 111 from both sides of the carrier plate 111 along the third direction, thereby positioning the position of the carrier plate 111 along the third direction; the two second plates 1122 abut the carrier plate 111 at the edge of the first surface 1111, thereby positioning the position of the carrier plate 111 in the first direction.
[0081] The positioning mechanism 11 further includes a fixing frame 110 , and one end of the first plate 1121 is connected to the fixing frame 110 via a fastener; and the adapter plate 116 is also connected to the fixing frame 110 via a fastener.
[0082] Reference Figure 1a-Figure 1e As shown, in one embodiment, the lifting and fixing assembly 113 includes a lifting cylinder 1131, a lifting member 1132 and a positioning member 1133, the cylinder head of the lifting cylinder 1131 is fixedly connected to the lifting member 1132, the positioning member 1133 is installed on the lifting member 1132, the lifting cylinder 1131 drives the lifting member 1132 to lift the supporting plate 111, and the positioning member 1133 is used to match and connect with the supporting plate 111.
[0083] In this specific example, the cylinder head of the lifting cylinder 1131 can extend or retract along the first direction. When the cylinder head of the lifting cylinder 1131 extends along the first direction, the lifting member 1132 rises synchronously along the first direction following the cylinder head. At the same time, the positioning member 1133 also rises synchronously along the first direction; the lifting member 1132 provides a lifting force for the supporting plate 111, thereby lifting the supporting plate 111 along the first direction; the positioning member 1133 is matched and connected with the supporting plate 111, thereby positioning the supporting plate 111.
[0084] Reference Figure 1a-Figure 1e As shown, in one embodiment, the lifting member 1132 includes a lifting plate 1134 and a lifting rod 1135, and the lifting plate 1134 is provided with a slot 1130, and the cylinder head of the lifting cylinder 1131 is clamped in the slot 1130;
[0085] One end of the lifting rod 1135 is fixedly connected to the lifting plate 1134 , and the other end of the lifting rod 1135 is used to lift the supporting plate 111 .
[0086] In this specific example, the lifting plate 1134 is clamped together with the cylinder head of the lifting cylinder 1131 so that the lifting cylinder 1131 can drive the lifting plate 1134 to move synchronously up and down; and the lifting rod 1135 fixedly connected to the lifting plate 1134 moves synchronously with the lifting plate 1134 and the lifting cylinder 1131.
[0087] At least two lifting rods 1135 are provided. For example, in order to provide a stable and reliable lifting force to the supporting plate 111 , a total of four lifting rods 1135 are provided. The four lifting rods 1135 are respectively located at the four vertex positions of the lifting plate 1134 .
[0088] Reference Figure 1a-Figure 1eAs shown, in one embodiment, the positioning member 1133 includes a positioning pin 1136 and a spring 1137, and a positioning hole 1110 is formed at the bottom of the supporting plate 111;
[0089] One end of the positioning pin 1136 is installed on the lifting member 1132 through the spring 1137 , and the other end of the positioning pin 1136 is used for matching and connecting with the positioning hole 1110 .
[0090] In this specific example, the positioning pin 1136 is matched and plugged with the positioning hole 1110 opened at the bottom of the carrier plate 111, so as to realize the positioning of the carrier plate 111. The spring 1137 provides a flexible buffering effect, so that the positioning pin 1136 can be inserted into the positioning hole 1110 slowly and smoothly.
[0091] Reference Figure 1a-Figure 1e As shown, in one embodiment, the film laminating unit 1 further includes a first visual mechanism 14 and a second visual mechanism 15, wherein the first visual mechanism 14 is fixedly arranged beside the feeding mechanism 12, and the first visual mechanism 14 is used to obtain an image of the protective film;
[0092] The second visual mechanism 15 is installed on the conveying mechanism 13 , and the second visual mechanism 15 is used to obtain an image of the electronic device accessory.
[0093] In this specific example, the transport suction head 130 of the transport mechanism 13 sucks the protective film and moves to the first visual mechanism 14 to take pictures. For example, a first reference hole is provided on the protective film, and the first visual mechanism 14 takes pictures and obtains the position information of the first reference hole.
[0094] The second visual mechanism 15 is installed on the transport mechanism 13. For example, the transport mechanism 13 includes a second transport shaft 132, a second electric cylinder and a second transport cylinder. The second transport shaft 132 can drive the second electric cylinder to move in translation along the second direction and the third direction. The second electric cylinder can drive the second transport cylinder to move up and down in a large range along the first direction. The second transport cylinder itself can move up and down in a small range in the first direction. The second visual mechanism 15 is installed on the second transport cylinder. Thus, the second visual mechanism 15 can move in translation in the first direction, the second direction and the third direction. The second visual mechanism 15 includes a camera 151 and a light source 152. The camera 151 takes pictures of electronic equipment accessories. For example, a second reference hole is provided on the electronic equipment accessories. The camera 151 takes pictures and obtains the position information of the second reference hole.
[0095] When attaching the protective film to the electronic device accessory, the position of the first reference hole and the position of the second reference hole are made to correspond to each other, so that the accuracy of attaching the protective film to the electronic device accessory can be ensured.
[0096] According to another embodiment of the present application, referring to Figure 2 As shown, an electronic device accessory assembly production line is provided, which includes the film sticking unit 1 as described above, and also includes a preceding assembly unit 2 and a subsequent assembly unit 3. According to the process sequence of the assembly production line, the preceding assembly unit 2, the film sticking unit 1 and the subsequent assembly unit 3 are arranged in sequence.
[0097] In the electronic device accessory assembly production line provided in the embodiment of the present application, since the film sticking unit 1 is included, it can accurately stick the protective film to the electronic device accessory, ensuring assembly accuracy and assembly efficiency, and having a high degree of automation.
[0098] Reference Figure 2 As shown, in one embodiment, according to the process sequence of the assembly production line, the preceding assembly unit 2 sequentially includes a rotating component assembly unit 21, a communication assembly unit 22, an oiling unit 23, a core assembly unit 24, a knob assembly unit 25, a first PCB assembly unit 26 and a frame assembly unit 27;
[0099] According to the process sequence of the assembly production line, the subsequent assembly unit 3 includes a button assembly unit 31 , a second PCB assembly unit 32 , a screw assembly unit 33 and a testing unit 34 in sequence.
[0100] In this specific example, before the protective film is attached to the electronic device accessories, the electronic device accessories sequentially pass through the rotating component assembly unit 21, the communication assembly unit 22, the oiling unit 23, the core assembly unit 24, the knob assembly unit 25, the first PCB assembly unit 26 and the frame assembly unit 27; after the protective film is attached to the electronic device accessories, the electronic device accessories sequentially pass through the button assembly unit 31, the second PCB assembly unit 32, the screw assembly unit 33 and the testing unit 34. The assembly production line is compact and reasonable, and has a high degree of automation.
[0101] Reference Figure 2 As shown, in one embodiment, at least the rotating component assembly unit 21, the core assembly unit 24, the knob assembly unit 25, the first PCB assembly unit 26 and the second PCB assembly unit 32 are provided with an automatic feeding bin 4.
[0102] In this specific example, by providing an automatic feeding bin 4, the feeding speed of the assembly production line is increased, thereby ensuring the production efficiency of the entire line.
[0103] Reference Figure 3a-3eAs shown, in one embodiment, the automatic feeding bin 4 includes a first lifting mechanism 41, a second lifting mechanism 42 and a tray separation mechanism 43, the first lifting mechanism 41 and the second lifting mechanism 42 are arranged along the second direction, and the first lifting mechanism 41 and the second lifting mechanism 42 can both move up and down along the first direction;
[0104] The tray separation mechanism 43 is disposed above the first lifting mechanism 41 and the second lifting mechanism 42, and the tray separation mechanism 43 can move translationally along the second direction;
[0105] The first lifting mechanism 41 carries a plurality of trays in the first state and rises to a position corresponding to the tray separation mechanism 43 along the first direction. The tray separation mechanism 43 moves translationally close to the first lifting mechanism 41 along the second direction. The tray separation mechanism 43 receives the tray in the first state at the top layer, and the first lifting mechanism 41 drives the remaining trays in the first state to descend.
[0106] The tray dividing mechanism 43 drives the first-state material tray on the top layer to move along the second direction close to the second lifting mechanism 42, and the first-state material tray on the top layer is switched to the second-state material tray under the action of external equipment. When the first-state material tray on the top layer is switched to the second-state material tray, the second lifting mechanism 42 rises and receives the second-state material tray.
[0107] In this specific example, the external device may be, for example, a material taking device, and the material tray in the first state is a full material tray, and the material tray in the second state is an empty material tray; if the external device is a material discharging device, the material tray in the first state is an empty material tray, and the material tray in the second state is a full material tray. The following is an example in which the material tray in the first state is a full material tray and the material tray in the second state is an empty material tray.
[0108] Generally, before the first lifting mechanism 41 drives the stacked multiple full trays to perform an upward movement, the stacked multiple full trays enter from the rear end of the loading compartment and then translate along the third direction to the front end of the loading compartment through the conveyor belt.
[0109] Then the first lifting mechanism 41 drives the multiple stacked full trays to rise to the height position where the tray separating mechanism 43 is located. The tray separating mechanism 43 first moves horizontally along the second direction to approach the full trays. After the tray separating mechanism 43 moves into position, it receives the full tray on the top layer. At the same time, the first lifting mechanism 41 drives the remaining full trays to descend, thereby separating the full tray on the top layer from the other full trays.
[0110] Afterwards, the tray-separating mechanism 43 drives the full tray on the top layer to move in the second direction and gradually approach the position of the second lifting mechanism 42. During this process, the external material-retrieving device retrieves the materials placed in the full tray on the top layer. For example, the tray-separating mechanism 43 moves in the second direction one step, and the material-retrieving device retrieves a row of materials until all the materials are taken away, and the full tray on the top layer is converted into an empty tray. Then, the second lifting mechanism 42 rises and receives the empty tray, and at the same time, the tray-separating mechanism 43 releases the empty tray; finally, the second lifting mechanism 42 drives the empty tray to move downward for a certain distance to wait for the next empty tray.
[0111] The unloading compartment where the second lifting mechanism 42 is located is also provided with a conveyor belt that can transport along the third direction; after the second lifting mechanism 42 has taken over all the empty material trays, the second lifting mechanism 42 drives the stacked multiple empty material trays to first move downward, and then, under the action of the conveyor belt, the empty material trays are transported from the front end to the rear end of the unloading compartment, thereby completing the entire feeding operation of the automatic feeding bin 4.
[0112] The automatic feeding bin 4 has a compact structure, a reasonable layout, and a high degree of automation and working efficiency.
[0113] Reference Figure 3a-3e As shown, in one embodiment, the disk separation mechanism 43 includes a translation driving member 431, a translation plate 432 and a positioning member 433, and the translation driving member 431 is connected to the translation plate 432 and can drive the translation plate 432 to translate along the second direction;
[0114] A hollow area 4320 is provided in the middle of the translation plate 432, and the positioning member 433 is installed on the translation plate 432. Two positioning members 433 are provided, and the two positioning members 433 are arranged relatively on both sides of the hollow area 4320 along the second direction; the positioning member 433 is used to be connected with the material tray for positioning.
[0115] In this specific example, the translation driving member 431 is used to drive the translation plate 432 to translate along the second direction; optionally, the translation driving member 431 can be, for example, an electric cylinder, a conveyor belt, a motor screw mechanism, etc.
[0116] Driven by the translation drive member 431, the translation plate 432 moves to a position where the central hollow area 4320 corresponds to the full tray, and the topmost full tray rises into the hollow area 4320, and then is positioned and connected by two positioning members 433 from both sides of the full tray to clamp the full tray.
[0117] Reference Figure 3a-3eAs shown, in one embodiment, the positioning member 433 includes a positioning cylinder 4331 and a positioning tooth 4332, and the positioning cylinder 4331 and the positioning tooth 4332 are connected, and the positioning cylinder 4331 can drive the positioning tooth 4332 to telescopically move along the second direction. When the positioning tooth 4332 is extended along the second direction, the positioning tooth 4332 is positioned and connected to the material tray.
[0118] In this specific example, when the full tray needs to be clamped, the positioning cylinder 4331 drives the positioning tooth 4332 to extend, and the positioning tooth 4332 is clamped into the positioning clamping hole set on the full tray, and the positioning teeth 4332 of the two positioning members 433 clamp the full tray.
[0119] Reference Figure 3a-3e As shown, in one embodiment, the tray separation mechanism 43 further includes a positioning block 434, and the positioning block 434 is installed on the translation plate 432 and located in the hollow area 4320, and the positioning block 434 is used to abut the material tray.
[0120] In this specific example, two positioning blocks 434 are provided, and the hollow area 4320 is roughly rectangular. The two positioning blocks 434 are respectively located at the diagonal positions of the hollow area 4320, and the two positioning blocks 434 respectively abut the two top corners of the full tray, so that the tray separation mechanism 43 can more stably and reliably separate the topmost full tray from the remaining full trays.
[0121] Reference Figure 3a-3e As shown, in one embodiment, the automatic feeding bin 4 also includes a bottom supporting mechanism 44, and the bottom supporting mechanism 44 is arranged close to the tray dividing mechanism 43, and the bottom supporting mechanism 44 can move up and down along the first direction and move horizontally along the second direction; when the tray dividing mechanism 43 receives the uppermost tray in the first state, and the first lifting mechanism 41 drives the remaining trays in the first state to descend, the bottom supporting mechanism 44 abuts against the bottom of the uppermost tray in the first state.
[0122] In this specific example, when the tray dividing mechanism 43 clamps the topmost full tray and the first lifting mechanism 41 drives the remaining full trays to descend, the bottom supporting mechanism 44 first moves along the second direction to below the hollow area 4320. At this time, the bottom supporting mechanism 44 moves into position along the second direction, and then the bottom supporting mechanism 44 rises along the first direction to abut against the bottom of the full tray clamped by the tray dividing mechanism 43. The bottom supporting mechanism 44 supports the full tray from the bottom. In the process that the tray dividing mechanism 43 drives the full tray to move translationally toward the second lifting mechanism 42, the bottom supporting mechanism 44 synchronously moves translationally along the second direction. During this process, the bottom supporting mechanism 44 always supports the full tray from the bottom to prevent the full tray from falling off.
[0123] When the full tray is converted into an empty tray and needs to be taken up by the second lifting mechanism 42 , the bottom supporting mechanism 44 first descends a certain distance in the first direction to separate from the empty tray, and then moves a certain distance in the second direction to avoid the second lifting mechanism 42 .
[0124] Although some specific embodiments of the present application have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are only for illustration, not for limiting the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
Claims
1. A film sticking unit, characterized in that: The film sticking unit (1) is used to stick a protective film to an electronic device accessory, and the film sticking unit comprises: A positioning mechanism (11), the positioning mechanism (11) being used to place an electronic device accessory to which a protective film is to be attached and to position the electronic device accessory; A feeding mechanism (12), the feeding mechanism (12) being arranged on one side of the positioning mechanism (11), and the feeding mechanism (12) being used to provide a protective film; A conveying mechanism (13), wherein the conveying mechanism (13) is arranged on the other side of the positioning mechanism (11), and a working end of the conveying mechanism (13) can be moved between the positioning mechanism (11) and the feeding mechanism (12), so as to convey and attach the protective film provided by the feeding mechanism (12) to the electronic device accessories placed at the positioning mechanism (11).
2. The film sticking unit according to claim 1, characterized in that: The positioning mechanism (11) comprises a bearing plate (111), a positioning baffle (112) and a lifting and fixing assembly (113); at least a part of the structure of the positioning baffle (112) is arranged above the bearing plate (111), and the lifting and fixing assembly (113) is arranged below the bearing plate (111); The carrier plate (111) comprises a first surface (1111) and a second surface (1112) which are arranged opposite to each other, the first surface (1111) being used to carry accessories of electronic equipment, the lifting and fixing component (113) being in contact with and positioned on the second surface (1112), and when the lifting and fixing component (113) lifts the carrier plate (111) along a first direction until the first surface (1111) contacts the positioning baffle (112), the position of the carrier plate (111) along the first direction is fixed.
3. The film sticking unit according to claim 2, characterized in that: The positioning mechanism (11) further comprises a first blocking component (114) and a second blocking component (115), wherein the first blocking component (114) and the second blocking component (115) are distributed on both sides of the carrying plate (111) along a second direction; The first blocking component (114) and the second blocking component (115) are capable of moving up and down along a first direction. When the first blocking component (114) and the second blocking component (115) are raised along the first direction and the first blocking component (114) and the second blocking component (115) are both connected to the supporting plate (111), the position of the supporting plate (111) along the second direction is fixed.
4. The film sticking unit according to claim 2, characterized in that: The number of the positioning baffles (112) is two, and the two positioning baffles (112) are distributed on both sides of the carrying plate (111) along the third direction; The positioning baffle (112) comprises a first plate (1121) and a second plate (1122); the first plate (1121) and the second plate (1122) are connected to each other and the positioning baffle (112) is L-shaped; the first plate (1121) is located on the side of the supporting plate (111) along a third direction, and the first plate (1121) abuts against the supporting plate (111); and the second plate (1122) is located above the supporting plate (111).
5. The film sticking unit according to claim 2, characterized in that: The lifting and fixing assembly (113) comprises a lifting cylinder (1131), a lifting member (1132) and a positioning member (1133); the cylinder head of the lifting cylinder (1131) is fixedly connected to the lifting member (1132); the positioning member (1133) is installed on the lifting member (1132); the lifting cylinder (1131) drives the lifting member (1132) to lift the supporting plate (111); and the positioning member (1133) is used to match and connect with the supporting plate (111).
6. The film sticking unit according to claim 5, characterized in that: The lifting member (1132) comprises a lifting plate (1134) and a lifting rod (1135); the lifting plate (1134) is provided with a slot (1130), and the cylinder head of the lifting cylinder (1131) is clamped in the slot (1130); One end of the lifting rod (1135) is fixedly connected to the lifting plate (1134), and the other end of the lifting rod (1135) is used to lift the bearing plate (111).
7. The film sticking unit according to claim 6, characterized in that: The positioning member (1133) comprises a positioning pin (1136) and a spring (1137), and a positioning hole (1110) is provided at the bottom of the supporting plate (111); One end of the positioning pin (1136) is installed on the lifting member (1132) through the spring (1137), and the other end of the positioning pin (1136) is used to match and connect with the positioning hole (1110).
8. The film sticking unit according to claim 1, characterized in that: The film sticking unit (1) further comprises a first visual mechanism (14) and a second visual mechanism (15), wherein the first visual mechanism (14) is fixedly arranged beside the feeding mechanism (12), and the first visual mechanism (14) is used to obtain an image of the protective film; The second visual mechanism (15) is installed on the transport mechanism (13), and the second visual mechanism (15) is used to obtain an image of the electronic device accessory.
9. An electronic equipment parts assembly production line, characterized in that: The electronic device accessories assembly production line comprises a film sticking unit (1) as described in any one of claims 1 to 8, and also comprises a preceding assembly unit (2) and a succeeding assembly unit (3). According to the process sequence of the assembly production line, the preceding assembly unit (2), the film sticking unit (1) and the succeeding assembly unit (3) are arranged in sequence.
10. The assembly line according to claim 9, characterized in that: According to the process sequence of the assembly production line, the preceding assembly unit (2) comprises in sequence a rotating component assembly unit (21), a communication assembly unit (22), an oiling unit (23), a core assembly unit (24), a knob assembly unit (25), a first PCB assembly unit (26) and a frame assembly unit (27); According to the process sequence of the assembly production line, the subsequent assembly unit (3) comprises in sequence a button assembly unit (31), a second PCB assembly unit (32), a screw assembly unit (33) and a testing unit (34).
11. The assembly line according to claim 10, characterized in that: At least the rotating component assembly unit (21), the core assembly unit (24), the knob assembly unit (25), the first PCB assembly unit (26) and the second PCB assembly unit (32) are provided with an automatic material supply bin (4).
12. The electronic equipment parts assembly production line according to claim 11, characterized in that: The automatic feeding bin (4) comprises a first lifting mechanism (41), a second lifting mechanism (42) and a tray separation mechanism (43), wherein the first lifting mechanism (41) and the second lifting mechanism (42) are arranged along a second direction, and the first lifting mechanism (41) and the second lifting mechanism (42) can both move up and down along the first direction; The tray separation mechanism (43) is arranged above the first lifting mechanism (41) and the second lifting mechanism (42), and the tray separation mechanism (43) can move in translation along a second direction; The first lifting mechanism (41) carries a plurality of material trays in the first state and rises to a position corresponding to the tray separation mechanism (43) along the first direction, the tray separation mechanism (43) moves translationally close to the first lifting mechanism (41) along the second direction, the tray separation mechanism (43) receives the material trays in the first state on the uppermost layer, and the first lifting mechanism (41) drives the remaining material trays in the first state to descend; The tray dividing mechanism (43) drives the first-state tray on the top layer to move along the second direction toward the second lifting mechanism (42), and the first-state tray on the top layer is switched to the second-state tray under the action of an external device. When the first-state tray on the top layer is switched to the second-state tray, the second lifting mechanism (42) rises and receives the second-state tray.
13. The electronic equipment parts assembly production line according to claim 12, characterized in that: The disc separation mechanism (43) comprises a translation driving member (431), a translation plate (432) and a positioning member (433); the translation driving member (431) is connected to the translation plate (432) and can drive the translation plate (432) to translate along a second direction; A hollow area (4320) is provided in the middle of the translation plate (432), and the positioning member (433) is installed on the translation plate (432). Two positioning members (433) are provided, and the two positioning members (433) are arranged relatively on both sides of the hollow area (4320) along the second direction; the positioning member (433) is used to be connected with the material tray for positioning.
14. The electronic equipment parts assembly production line according to claim 13, characterized in that: The positioning member (433) includes a positioning cylinder (4331) and a positioning tooth (4332), wherein the positioning cylinder (4331) and the positioning tooth (4332) are connected, and the positioning cylinder (4331) can drive the positioning tooth (4332) to telescopically move along a second direction. When the positioning tooth (4332) is extended along the second direction, the positioning tooth (4332) is positioned and connected to the material tray.
15. The electronic equipment parts assembly production line according to claim 13, characterized in that: The tray separation mechanism (43) further comprises a positioning block (434), wherein the positioning block (434) is mounted on the translation plate (432) and is located in the hollow area (4320), and the positioning block (434) is used to abut against the material tray.
16. The electronic equipment parts assembly production line according to claim 13, characterized in that: The automatic feeding bin (4) further comprises a bottom supporting mechanism (44), which is arranged close to the tray dividing mechanism (43) and is capable of lifting and lowering along a first direction and translating along a second direction; when the tray dividing mechanism (43) receives the tray in the first state on the uppermost layer and the first lifting mechanism (41) drives the remaining trays in the first state to descend, the bottom supporting mechanism (44) abuts against the bottom of the tray in the first state on the uppermost layer.
Citation Information
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