Matt automatic intelligent production line and method for hydro-optical needle

By designing a water-light needle matt automatic intelligent production line, using sealed boxes, light shielding plates and sensors, automated light-dust production and detection are realized, solving the problem of vitamin degradation in water-light needle production, and ensuring product quality and production efficiency .

CN119117392APending Publication Date: 2024-12-13AMEX (SHANDONG) BIOTECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202411295420.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

It is difficult to achieve complete light avoidance during the production and packaging of existing water light needles, resulting in the degradation of vitamins and other substances, affecting product quality, and it is difficult to achieve automated light-free production and detection.

Method used

A water-light needle matte automatic intelligent production line is designed, adopting a sealed and light-free design, including a syringe addition line, a liquid inlet mechanism, a plug injection mechanism and a material distribution slope, and uses a light shield and a motor-driven sensor and a robot to achieve automated Liquid filling, piston addition and product closure ensure a light-free environment.

Benefits of technology

It realizes full-process sealed and light-free production, ensures the stability of vitamins, and conducts product testing through distance sensors and position sensors, ensures product quality, simplifies production processes and improves automation level.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a light-free automatic intelligent production line for hydro-optical needles, compared with the prior art, the light-free automatic intelligent production line is sealed and light-free in the whole process and meets the production requirements of light-free needles, a plurality of light shielding plates and light shielding strips are arranged in a sealed box body, the light shielding plates are arranged in a criss-cross mode, and the light shielding strips are arranged in a criss-cross mode. According to the automatic filling device, light can be better shielded, the internal light-free requirement can be better met, filling of an injector and automatic filling of liquid are achieved through the liquid inlet mechanism and the injection plug mechanism, a distance sensor is used for measuring the distance between the distance sensor and a piston, and therefore product detection is achieved, and the automation degree is high.
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Description

Technical Field

[0001] The present invention relates to the technical field of matt packaging, and in particular to an automatic intelligent production line and method for matt hydrating needles. Background Art

[0002] Nowadays, hyaluronic acid injection products are very popular. Hyaluronic acid injection is to fill the prepared liquid into the prefilled syringe, and the glass tube of the prefilled syringe is made of transparent material. The measures that need to be taken during the production process of hyaluronic acid injection are to keep the production in darkness, do not turn on the lights, and produce under dark conditions. The reason is that the liquid of hyaluronic acid injection contains a vitamin, sodium hyaluronate and other substances. The vitamin requires protection from light and is sensitive to light. The content will drop faster in normal daylight. It can be slightly better under ordinary incandescent lamp environment, but it will also drop quickly. Other light may cause the degradation of vitamins and the content will drop. This vitamin will degrade even in the light of 100 lux (lux, legal symbol lx).

[0003] At the front end of production, the demand for light is not too strong because the processes are relatively concentrated. However, in the subsequent packaging, the product is exposed for a longer time. Packaging is also a stage in which the product is formed, and there are many details. If it is not well controlled, it may lead to poor appearance, or defective products are not picked out. At present, it is difficult to completely avoid light during the production and subsequent packaging of hyaluronic acid injections, and there is also the problem of how to inspect the samples after production in a completely light-proof state. If conventional packaging and inspection are selected, it is inevitable to carry out them under normal conditions. In this way, light has a greater impact on the vitamins in the liquid, seriously affecting the product quality. Therefore, how to carry out light-free production, packaging, and inspection of hyaluronic acid injections to achieve automated production is a technical problem that needs to be solved urgently. Summary of the invention

[0004] In order to solve the technical problems existing in the background technology, the present invention proposes an automatic intelligent production line and method for hyaluronic acid needles without light. Its sealed and light-proof design can ensure the light-proof production requirements of hyaluronic acid needles during the production process, and at the same time can detect the hyaluronic acid needle samples after production to meet the quality control requirements.

[0005] The present invention proposes an automatic intelligent production line for hydrating needles without light, which is characterized by comprising a syringe adding circuit, an annular section, a liquid inlet mechanism, a plunger mechanism, and a material dividing slope, wherein the syringe adding circuit is used to add syringes into the annular section, the material dividing slope is used to separate the syringes placed in the annular section, the liquid inlet mechanism is used to add liquid into the syringe, and the plunger mechanism is used to add a piston into the syringe.

[0006] Preferably, the specific structure of the intelligent production line includes: A sealed box body, wherein a plurality of shading plates and shading strips are arranged in the sealed box body, wherein the shading plates are fixedly installed inside the sealed box body; A syringe adding circuit, the syringe adding circuit being matched with one end of the sealing box; The annular road section includes an outer edge, an inner ring, a rotating roller, a belt and a first rotating motor, wherein the inner ring is provided with a slot, the rotating rollers are arranged at both ends of the inner ring to drive the inner ring to rotate, and the first rotating motor drives the rotating rollers to rotate through the belt; The liquid inlet mechanism includes a first telescopic motor, a liquid injection needle, an infusion tube, a pump group and a barrel body, wherein the infusion tube is connected to the liquid injection needle and the barrel body respectively, the first telescopic motor is used to drive the liquid injection needle to move up and down, and the pump group is used to wash out the liquid in the barrel body; The injection plugging mechanism includes a positioning rod, a plugging rod, a second telescopic motor, a third telescopic motor, and a negative pressure mechanism, wherein the positioning rod includes an upper retracted portion and a lower positioning portion, wherein the upper retracted portion is a hollow truncated cone structure, and the lower positioning portion is a hollow cylindrical structure, wherein the outer circumference of the lower positioning portion is provided with an air groove, the second telescopic motor is fixedly connected to the lower positioning portion, the plugging rod is arranged above the positioning rod, and a grabbing head is arranged at the bottom of the plugging rod, wherein the plugging rod is hollow, and the top of the plugging rod is connected to the negative pressure mechanism, and the third telescopic motor is fixedly connected to the plugging rod; A material distribution slope, wherein a blocking block is provided at the upper end of the material distribution slope, and a telescopic rod and a fifth telescopic motor are provided at the bottom of the material distribution slope, and the fifth telescopic motor is used to drive the telescopic rod to work; A conveyor belt, one end of which is matched with one end of the sealed box, and a containing box is placed on the conveyor belt; A lifting mechanism is used to place the syringe into the containing box.

[0007] Preferably, the conveyor belt is provided with fixed blocks, wherein the containing boxes are placed between the fixed blocks, the fixed blocks are equipped with position sensors, and the bottom of the material distribution slope is provided with an induction probe.

[0008] Preferably, the intelligent production line also includes a capping mechanism, wherein the capping mechanism includes a manipulator and a cover plate, the manipulator is used to place the cover plate above the containing box, and the intelligent production line also includes a distance sensor, which is provided on the right side of the injection and plugging mechanism and above the card slot.

[0009] Preferably, the shading plates are installed in a crisscross manner inside the sealed box, wherein the surface of the shading plates is rough, and the shading strips are fixed on the shading plates or the sealed box.

[0010] Preferably, the number of segments of the air groove is 2-4, the outer circumference of the positioning rod is equal to the inner circumference of the syringe, and the injection and plugging mechanism also includes a fourth telescopic motor and a piston adding unit. The piston adding unit is arranged between the plugging rod and the positioning rod, and the fourth telescopic motor is used to drive the piston adding unit to move forward and backward.

[0011] Preferably, the lifting mechanism includes a first splint, a second splint, a sixth telescopic motor, a seventh telescopic motor, a crossbeam, and an eighth telescopic motor, wherein the first splint and the second splint are respectively fixed to the sixth telescopic motor and the seventh telescopic motor, and the crossbeam is respectively fixed to the sixth telescopic motor and the seventh telescopic motor, wherein the output shaft of the eighth telescopic motor is fixed to the top of the crossbeam, and the eighth telescopic motor is used to drive the crossbeam to move up and down, and one end of the first splint and the second splint are connected to the material dividing slope, and the other end is in an openable closed state.

[0012] Preferably, the intelligent production line also includes a PLC control module, wherein the PLC control module is electrically connected to the telescopic motor, the pump group, the negative pressure mechanism, the position sensor, the distance sensor, the induction probe, the manipulator, etc.

[0013] An automatic intelligent production method for water light needle without light, using the automatic intelligent production line according to any one of claims 1 to 8 for automatic production, which specifically comprises the following steps: Step 1: A worker places a pre-filled syringe in the syringe adding line outside the sealed box, inverts it, and makes the syringe finger plate match the syringe adding line. The syringe is added thereto, and the syringe enters the sealed box through an opening on one side of the sealed box; Step 2: The prefilled syringe enters the card slot in the annular section and moves clockwise along the card slot. The liquid inlet mechanism injects liquid into the syringe, and the plunger mechanism adds a piston into the syringe. The distance sensor is used to detect the distance between the piston and the syringe. Step 3: Material distribution slope: Move the syringes in the circular section into the material distribution slope, and the syringes gather at the bottom of the material distribution slope; Step 4: Using the position sensor, the PLC control module controls the conveyor belt to stop the box below the lifting mechanism; Step 5: The PLC controller controls the fifth telescopic motor to turn on, and the syringe enters between the first clamping plate and the second clamping plate of the lifting mechanism, and then controls the fifth telescopic motor to turn off, and the lifting mechanism puts the syringe into the containing box; Step 6: The capping mechanism uses a robot to place the cover plate on top of the containing box, and the conveyor belt moves the containing box out of the sealed box to complete the automated production.

[0014] Preferably, in step 6, the containing boxes removed from the sealed box are handed over to manual glue sealing and barcode marking operations.

[0015] The beneficial technical effects of the present invention are: (1) The light-free automatic intelligent production line of the present invention is sealed and light-free throughout the process, meeting the production requirements of light-free needles. A number of light shielding plates and light shielding strips are arranged in a sealed box. The light shielding plates are arranged in a criss-cross manner, which can better block the light and ensure the light-free requirements inside. (2) The present invention utilizes a liquid inlet mechanism and a plunger mechanism to realize filling of a syringe, thereby realizing automatic filling of liquid, wherein a distance sensor is used to measure the distance from the piston, thereby realizing product detection; (3) The position sensor in the present invention can place the containing box under the lifting mechanism, and the lifting mechanism removes the syringe at the material distribution slope and puts it into the containing box. The cover plate is lowered by the capping mechanism to cap the syringe, thereby providing a light-free environment for subsequent operations; (4) In the present invention, the distance sensor is arranged inside the sealed box, which realizes product detection in a dark state and ensures product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Another overall structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of some specific structures of the present invention; Figure 4 is a schematic diagram of the injection plug mechanism; Figure 5 for Figure 4 Schematic diagram of the specific structure; Figure 6 It is a schematic diagram of the gas tank; Figure 7 is a top view of the injection plug mechanism; Figure 8 It is a specific schematic diagram of the lifting mechanism; Fig. 9 Schematic diagram of the conveyor belt.

[0017] In the figure, 1. syringe adding route, 2. annular section, 21. outer edge, 22. inner ring, 23. rotating roller, 24. card slot, 3. liquid inlet mechanism, 31. first telescopic motor, 32. injection needle, 33. infusion tube, 34. pump group, 35. barrel, 4. injection plug mechanism, 41. positioning rod, 411. upper retracting part, 412. lower positioning part, 413. air groove, 42. plugging rod, 421. grabbing head, 43. second telescopic motor, 44. third telescopic motor, 45. negative pressure mechanism, 5. material distribution slope, 51. blocking block, 52. telescopic rod, 53. fifth telescopic motor, 6. shading plate, 7. conveyor belt, 8. lifting mechanism, 81. first splint, 82. second splint, 83. sixth telescopic motor, 84. seventh telescopic motor, 85. beam, 86. eighth telescopic motor, 9. holding box. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, if the terms "first", "second", and "third" are used, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0020] As shown in the figure, an automatic intelligent production line for hydrating needles without light includes a syringe adding line 1, a ring section 2, a liquid inlet mechanism 3, a plunger mechanism 4, and a material dividing slope 5, wherein the syringe adding line 1 is used to add syringes into the ring section 2, the material dividing slope 5 is used to separate the syringes placed in the ring section 2, the liquid inlet mechanism 3 is used to add liquid into the syringe, and the plunger mechanism 4 is used to add a piston into the syringe.

[0021] Preferably, the specific structure of the intelligent production line includes: A sealed box body, in which a plurality of shading plates 6 and shading strips are arranged, wherein the shading plates 6 are fixedly installed inside the sealed box body; The syringe adding line 1 is matched with one end of the sealing box, and an opening is provided on one side of the sealing box, and a pre-filled syringe can be placed upside down in the syringe adding line 1, so that the syringe finger plate is matched with the guide rail of the syringe adding line 1. The syringe adding line 1 includes a horizontal section and an inclined section, wherein the inclined section allows the syringe to keep sliding downward, so as to be conveniently moved into the annular section 2; The annular section 2 includes an outer edge 21, an inner ring 22, a rotating roller 23, a belt and a first rotating motor. The inner ring 22 is provided with a slot 24, wherein the slot 24 matches with the syringe barrel. The rotating roller 23 is provided at both ends of the inner ring 22 to drive the inner ring 22 to rotate. When the belt drives the rotating roller 23 to rotate, the slot 24 drives the syringe clockwise, and the first rotating motor drives the rotating roller 23 to rotate through the belt. The liquid inlet mechanism 3 includes a first telescopic motor 31, a liquid injection needle 32, a liquid infusion tube 33, a pump group 34 and a barrel 35. The liquid infusion tube 33 is connected to the liquid injection needle 32 and the barrel 35 respectively. The first telescopic motor 31 is used to drive the liquid injection needle 32 to move up and down, wherein the pump group 34 is used to suck out the liquid in the barrel 35 and inject it into the bottom syringe through the liquid injection needle 32. When the syringe moves below the liquid injection needle 32, the first telescopic motor 31 drives the liquid injection needle 32 to move down, and the pump group 34 works to realize liquid injection. After the liquid injection is completed, the first telescopic motor 31 drives the liquid injection needle 32 to move up; The injection plug mechanism 4 includes a positioning rod 41, a plugging rod 42, a second telescopic motor 43, a third telescopic motor 44, and a negative pressure mechanism 45. The positioning rod 41 includes an upper retracted portion 411 and a lower positioning portion 412. The upper retracted portion 411 is a hollow truncated cone structure, and the lower positioning portion 412 is a hollow cylindrical structure. The outer circumference of the lower positioning portion 412 is provided with an air groove 413. The second telescopic motor 43 is fixedly connected to the lower positioning portion 412. The plugging rod 42 is arranged above the positioning rod 41. A grabbing head 421 is provided at the bottom of the plugging rod 42. The grabbing head 421 is used to grab the piston. The upper retracted portion 411 is used to shrink the diameter of the piston to facilitate its entry into the lower positioning portion 412. The plugging rod 42 is hollow in design, and the top of the plugging rod 42 is in contact with the negative pressure mechanism 45. The third telescopic motor 44 is connected to the stopper rod 42. When the syringe is working, it is moved to the bottom of the stopper mechanism 4 after the injection operation is completed. First, the PLC control module controls the second telescopic motor 43 to drive the positioning rod 41 to move downward, and the lower positioning part 412 extends into the syringe and stops at an appropriate position on the upper end of the internal liquid, leaving a distance of the piston height. Secondly, the PLC control module controls the third telescopic motor 44 to work, and the negative pressure mechanism 45 to work. After the grabbing head 421 grabs the piston, it drives the piston through the upper shrinkage part 411 and the lower positioning part 412 to stay above the internal liquid. When the piston is pressed down, the internal gas of the injection tube is discharged from the air groove 413. Then the third telescopic motor 44 drives the stopper rod 42 to move upward, and the second telescopic motor 43 drives the positioning rod 41 to move upward, and the stopper work is completed. A material distribution slope 5, a blocking block 51 is provided at the upper end of the material distribution slope 5, a telescopic rod 52 and a fifth telescopic motor 53 are provided at the bottom of the material distribution slope, the fifth telescopic motor 53 is used to drive the telescopic rod 52 to work, wherein the telescopic rod 52 is used to block the syringe from moving downward, and the fifth telescopic motor 53 cooperates with the telescopic rod 52 to control the syringe, so as to control the downward movement amount of the syringe; A conveyor belt 7, one end of which is matched with one end of the sealed box, and a containing box 9 is placed on the conveyor belt 7; The lifting mechanism 8 is used to place the syringe into the containing box 9.

[0022] As a further improvement of the present invention, fixed blocks are provided on the conveyor belt 7, wherein the containing box 9 is placed between the fixed blocks, the fixed blocks are equipped with a position sensor, and a sensing probe is provided at the bottom of the material dividing slope 5. When the sensing probe detects the position sensor in the fixed block, the PLC control module controls the conveyor belt 7 to stop moving, and the containing box 9 stops under the lifting mechanism 8.

[0023] As a further improvement of the present invention, the intelligent production line also includes a capping mechanism, wherein the capping mechanism includes a manipulator and a cover plate, the manipulator is used to place the cover plate above the containing box 9, and the intelligent production line also includes a distance sensor, the distance sensor is provided on the right side of the injection plug mechanism 4 and above the card slot 24, wherein the distance sensor is an ultrasonic distance sensor.

[0024] As a further improvement of the present invention, the shading plates 6 are installed in a criss-cross pattern inside the sealed box, wherein the surface of the shading plates 6 is rough, and the shading strips are fixed on the shading plates 6 or the sealed box, wherein the shading strips are fixed at the opening of the sealed box to reduce the entry of natural light.

[0025] As a further improvement of the present invention, the number of segments of the air groove 413 is 3, the outer circumference of the positioning rod 41 is equal to the inner circumference of the syringe, and the injection plug mechanism 4 also includes a fourth telescopic motor and a piston adding unit. The piston adding unit is arranged between the plugging rod 42 and the positioning rod 41. The fourth telescopic motor is used to drive the piston adding unit to move forward and backward, wherein the piston adding unit is used to provide a piston to the inside of the device, and the grabbing head 421 grabs the piston through the piston adding unit.

[0026] As a further improvement of the present invention, the lifting mechanism 8 includes a first clamping plate 81, a second clamping plate 82, a sixth telescopic motor 83, a seventh telescopic motor 84, a beam 85, and an eighth telescopic motor 86, wherein the first clamping plate 81 and the second clamping plate 82 are respectively fixed to the sixth telescopic motor 83 and the seventh telescopic motor 84, and the beam 85 is respectively fixed to the sixth telescopic motor 83 and the seventh telescopic motor 84, wherein the output shaft of the eighth telescopic motor 86 is fixed to the top of the beam 85, and the eighth telescopic motor 86 is used to drive the beam 85 to move up and down, and one end of the first clamping plate 81 and the second clamping plate 82 are connected to the material distribution slope 5, and the other end is in an openable closed state. When working, the first clamping plate 81 and the second The clamping plates 82 cooperate to clamp the syringe. When the first clamping plate 81 and the second clamping plate 82 are closed, the front end is open and the rear end is closed. When the fifth telescopic motor 53 drives the telescopic rod 52 to work, the syringe enters between the first clamping plate 81 and the second clamping plate 82, and then the eighth telescopic motor 86 drives the device to move downward as a whole. After the bottom of the syringe enters the receiving box 9, the sixth telescopic motor 83 and the seventh telescopic motor 84 work, the first clamping plate 81 and the second clamping plate 82 open, and the syringe completely falls into the receiving box 9. Then the PLC control module controls the first clamping plate 81 and the second clamping plate 82 to close, and the eighth telescopic motor 86 drives the device to move upward as a whole, waiting for the next time the syringe enters.

[0027] As a further improvement of the present invention, the intelligent production line also includes a PLC control module, wherein the PLC control module is electrically connected to the telescopic motor, the pump group 34, the negative pressure mechanism 45, the position sensor, the distance sensor, the induction probe, the manipulator, etc.

[0028] An automatic intelligent production method for water light needle without light, using the automatic intelligent production line according to any one of claims 1 to 8 for automatic production, which specifically comprises the following steps: Step 1: A worker places a pre-filled syringe in the syringe adding line 1 outside the sealed box, inverts it, and makes the syringe finger plate match the syringe adding line 1, and adds the syringe thereto, and the syringe enters the sealed box through the opening on one side of the sealed box; Step 2: The prefilled syringe enters the card slot 24 in the annular section 2 and moves clockwise along the card slot 24. The liquid inlet mechanism 3 injects liquid into the syringe, and the plunger mechanism 4 adds a piston into the syringe. The distance sensor is used to detect the distance between the piston and the syringe to ensure product quality. Step 3: Material distribution slope 5: Move the syringes in the annular section 2 into the material distribution slope 5, and the syringes gather at the bottom of the material distribution slope 5; Step 4: By means of the position sensor, the PLC control module controls the conveyor belt 7 to stop the containing box 9 below the lifting mechanism 8; Step 5: The PLC control module controls the fifth telescopic motor 53 to turn on, and the syringe enters between the first clamping plate 81 and the second clamping plate 82 of the lifting mechanism 8, and then controls the fifth telescopic motor 53 to turn off, and the lifting mechanism 8 puts the syringe into the containing box 9; Step 6: The capping mechanism uses a robot to place the cover plate on the containing box 9, and the conveyor belt 7 moves the containing box 9 out of the sealed box body to complete the automated production.

[0029] As a further improvement of the present invention, in step 6, the containing box 9 removed from the sealed box is manually subjected to glue sealing and barcode marking operations.

[0030] The lightless automatic intelligent production line in the present invention is sealed and lightless throughout the process, which meets the production requirements of lightless needles. In the existing production of lightless needles, aluminum foil bags are put on the products and temporarily put on the products to protect the products from light during the process transfer. The operation is troublesome and the cost is high. In the present invention, a plurality of shading plates 6 and shading strips are arranged in a sealed box. The shading plates 6 are cross-arranged in a criss-cross manner, which can better block the light and ensure the internal lightless requirements; the present invention utilizes the liquid inlet mechanism 3 and the injection plug mechanism 4 to realize the filling of the syringe and realize the automatic filling of the liquid, wherein the distance sensor is used to measure the distance with the piston, so as to realize the detection of the product; the position sensor in the present invention can place the containing box 9 under the lifting mechanism 8, and the lifting mechanism 8 removes the syringe at the material distribution slope 5 and puts it into the containing box 9, and the cover plate is lowered by the capping mechanism to realize the capping of the syringe, thereby providing a lightless environment for subsequent operations.

[0031] As another embodiment of the present invention, the stopper rod 42 is arranged above the positioning rod 41, and a grabbing head 421 is provided at the bottom of the stopper rod 42, wherein the stopper rod 42 is hollow in design, and the stopper rod 42 and the grabbing head 421 are separated by a baffle into a left cavity and a right cavity, wherein the top of the left cavity is connected to the negative pressure mechanism 45, and the injection mechanism 4 also includes an air pump, and the right chamber is connected to the air pump through a conduit. When the injection tube is filled with liquid through the liquid inlet mechanism 4, the PLC control module controls the negative pressure mechanism 45 to work, and the grabbing head 421 grabs the piston and puts it into the injection tube, and then the negative pressure mechanism 45 stops working, and the PLC control module controls the air pump to work, and the air pump releases gas to the piston and presses the piston downward, and then the air pump stops working, and the annular section 2 drives the injection tube to move to the bottom of the distance sensor, and the distance sensor detects that the distance between it and the piston is D. Assume that the system sets the distance between the distance sensor and the piston to be L. When D>L, the PLC controller controls the production line to stop working and prompts a fault.

[0032] The reasons for the system error are: first, there is insufficient liquid in the barrel, resulting in no liquid being injected into the syringe; second, there is no piston in the piston adding unit; third, the piston is stuck in the positioning rod 41, resulting in the piston being unable to enter the syringe, causing a malfunction. The system operator can find the problem based on the PLC control module and the accompanying touch display screen and deal with it in a timely manner.

[0033] As a further improvement of the present invention, an electronic weighing device is added at the end of the automatic intelligent production line to weigh the entire weight of the containing box 9, thereby further reducing the possibility of errors or mistakes caused by dark production.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A light-free automatic intelligent production line for water-light needles, characterized in that: It includes a syringe adding line, an annular section, a liquid inlet mechanism, an injection plug mechanism, and a material dividing slope, wherein the syringe adding line is used to add syringes into the annular section, the material dividing slope is used to separate the syringes placed in the annular section, the liquid inlet mechanism is used to add liquid into the syringe, and the injection plug mechanism is used to add a piston into the syringe.

2. According to claim 1, the automatic intelligent production line for water light needle without light is characterized in that: The specific structure of the intelligent production line includes: A sealed box body, wherein a plurality of shading plates and shading strips are arranged inside the sealed box body, wherein the shading plates are fixedly installed inside the sealed box body; A syringe adding circuit, the syringe adding circuit being matched with one end of the sealing box; The annular road section includes an outer edge, an inner ring, a rotating roller, a belt and a first rotating motor, wherein the inner ring is provided with a slot, the rotating rollers are arranged at both ends of the inner ring to drive the inner ring to rotate, and the first rotating motor drives the rotating rollers to rotate through the belt; The liquid inlet mechanism includes a first telescopic motor, a liquid injection needle, an infusion tube, a pump group and a barrel body, wherein the infusion tube is connected to the liquid injection needle and the barrel body respectively, the first telescopic motor is used to drive the liquid injection needle to move up and down, and the pump group is used to wash out the liquid in the barrel body; The injection plugging mechanism includes a positioning rod, a plugging rod, a second telescopic motor, a third telescopic motor, and a negative pressure mechanism, wherein the positioning rod includes an upper retracted portion and a lower positioning portion, wherein the upper retracted portion is a hollow truncated cone structure, and the lower positioning portion is a hollow cylindrical structure, wherein the outer circumference of the lower positioning portion is provided with an air groove, the second telescopic motor is fixedly connected to the lower positioning portion, the plugging rod is arranged above the positioning rod, and a grabbing head is arranged at the bottom of the plugging rod, wherein the plugging rod is hollow, and the top of the plugging rod is connected to the negative pressure mechanism, and the third telescopic motor is fixedly connected to the plugging rod; A material distribution slope, wherein a blocking block is provided at the upper end of the material distribution slope, and a telescopic rod and a fifth telescopic motor are provided at the bottom of the material distribution slope, and the fifth telescopic motor is used to drive the telescopic rod to work; A conveyor belt, one end of which is matched with one end of the sealed box, and a containing box is placed on the conveyor belt; A lifting mechanism is used to place the syringe into the containing box.

3. The automatic intelligent production line for water light needle without light according to claim 2 is characterized in that: The conveyor belt is provided with fixed blocks, wherein the containing boxes are placed between the fixed blocks, the fixed blocks are provided with position sensors built in, and the bottom of the material distribution slope is provided with an induction probe.

4. The automatic intelligent production line for water light needle without light according to claim 2 is characterized in that: The intelligent production line also includes a capping mechanism, wherein the capping mechanism includes a robot and a cover plate, the robot is used to place the cover plate above the containing box, and the intelligent production line also includes a distance sensor, which is provided on the right side of the injection and plugging mechanism and above the card slot.

5. According to claim 2, the automatic intelligent production line for water light needle without light is characterized in that: The shading plates are installed in a crisscross manner inside the sealed box, wherein the surface of the shading plates is rough, and the shading strips are fixed on the shading plates or the sealed box.

6. The automatic intelligent production line for water light needle without light according to claim 2 is characterized in that: The number of segments of the air groove is 2-4, the outer circumference of the positioning rod is equal to the inner circumference of the syringe, and the injection and plugging mechanism also includes a fourth telescopic motor and a piston adding unit. The piston adding unit is arranged between the plugging rod and the positioning rod, and the fourth telescopic motor is used to drive the piston adding unit to move forward and backward.

7. The automatic intelligent production line for water light needle without light according to claim 2 is characterized in that: The lifting mechanism includes a first clamping plate, a second clamping plate, a sixth telescopic motor, a seventh telescopic motor, a crossbeam, and an eighth telescopic motor, wherein the first clamping plate and the second clamping plate are fixedly connected to the sixth telescopic motor and the seventh telescopic motor respectively, and the crossbeam is fixedly connected to the sixth telescopic motor and the seventh telescopic motor respectively, wherein the output shaft of the eighth telescopic motor is fixedly connected to the top of the crossbeam, and the eighth telescopic motor is used to drive the crossbeam to move up and down, and one end of the first clamping plate and the second clamping plate are connected to the material distribution slope, and the other end is in an openable closed state.

8. The automatic intelligent production line for water light needle without light according to claim 2 is characterized in that: The intelligent production line also includes a PLC control module, wherein the PLC control module is electrically connected to the telescopic motor, the pump group, the negative pressure mechanism, the position sensor, the distance sensor, the induction probe, the manipulator, etc.

9. A method for producing a light-free water-light needle automatically and intelligently, using the automatic intelligent production line according to any one of claims 1 to 8 for automatic production, which specifically comprises the following steps: Step 1: A worker places a pre-filled syringe in the syringe adding line outside the sealed box, inverts it, and makes the syringe finger plate match the syringe adding line. The syringe is added thereto, and the syringe enters the sealed box through an opening on one side of the sealed box; Step 2: The prefilled syringe enters the card slot in the annular section and moves clockwise along the card slot. The liquid inlet mechanism injects liquid into the syringe, and the plunger mechanism adds a piston into the syringe. The distance sensor is used to detect the distance between the piston and the syringe. Step 3: Material distribution slope: Move the syringes in the circular section into the material distribution slope, and the syringes gather at the bottom of the material distribution slope; Step 4: Using the position sensor, the PLC control module controls the conveyor belt to stop the box below the lifting mechanism; Step 5: The PLC controller controls the fifth telescopic motor to turn on, and the syringe enters between the first clamping plate and the second clamping plate of the lifting mechanism, and then controls the fifth telescopic motor to turn off, and the lifting mechanism puts the syringe into the containing box; Step 6: The capping mechanism uses a robot to place the cover plate on top of the containing box, and the conveyor belt moves the containing box out of the sealed box to complete the automated production.

10. The method for producing water light needles without light according to claim 9 is characterized in that: In step 6, the containing box is removed from the sealed box and handed over to manual glue sealing and barcode marking operations.