Product transfer mechanism suitable for electronic part production line

By designing an automated product transfer mechanism, using multi-axis robotic arms to achieve automatic transmission of semi-finished products and finished product recycling, the problem of frequent manual pick-up and discharge of materials in the production line of electronic parts is solved, the processing efficiency is improved, and long-term unmanned operation is achieved automated production.

CN119117604APending Publication Date: 2024-12-13LEMTECH PRECISION MATERIAL (CHINA) CO LTD
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Patent Information

Application Number
CN202411521336.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

In the electronic parts production line, due to the small product and short processing time, manual frequent opening and closing doors to pick up and release materials, resulting in insufficient effective processing time per unit time and low efficiency.

Method used

A product transfer mechanism including material placement mechanism, vertical bracket, product processing equipment, a multi-axis robotic arm and a finished product collection mechanism is designed. Through the multi-axis robotic arm, semi-finished products are automatically clamped and transported, and the material tray to the processing equipment is realized. Automatic transmission and finished product recycling to reduce manual intervention.

Benefits of technology

The proportion of processing time per unit time has been increased, processing efficiency has been significantly improved, automated production has been realized, invalid auxiliary working hours have been reduced, large loading needs have been met, and all unmanned processing has been achieved for 3 hours.

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Abstract

The invention discloses a product transfer mechanism suitable for an electronic part production line, and the product transfer mechanism improves the ratio of processing time for processing products in unit time, so that the processing efficiency is improved. The material placing mechanism comprises a supporting seat body and a conveying platform, the conveying platform is placed on the upper surface of the supporting seat body, a semi-finished product tray is placed on the conveying platform, and semi-finished products are arranged on the semi-finished product tray; the vertical support comprises a first stand column, a second stand column, a third stand column and a transverse rail, and the transverse rail is linearly arranged along the tops of the first stand column, the second stand column and the third stand column; a product taking and placing notch is formed in the top of the product processing equipment; a first multi-axis robot arm; a second multi-axis mechanical arm; and a finished product collecting mechanism.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile parts welding, and in particular to a product transfer mechanism suitable for an electronic parts production line. Background Art

[0002] When consumer-grade electronic products are being processed and manufactured, it is necessary to manually open and close the door to take out and put out the materials, and then press the start button to start processing. Because electronic products are generally small and the processing time of a single piece is short, personnel need to frequently open and close the door and take out and put out the materials during production. The actual effective processing time is very short, and most of the time is wasted on ineffective auxiliary working hours. For this reason, it is urgently necessary to develop a product transfer mechanism that can increase the processing time per unit time. Summary of the invention

[0003] In view of the above problems, the present invention provides a product transfer mechanism suitable for an electronic component production line, which increases the proportion of processing time used for processing products per unit time, thereby improving processing efficiency.

[0004] A product transfer mechanism suitable for an electronic component production line, characterized in that it comprises:

[0005] The material placement mechanism comprises a support seat body and a conveying platform. The conveying platform is placed on the upper surface of the support seat body, a semi-finished product tray is placed on the conveying platform, and semi-finished products are arranged on the semi-finished product tray;

[0006] A vertical support, comprising a first column, a second column, a third column, and a transverse track, wherein the transverse track is arranged in a straight line along the tops of the first column, the second column, and the third column;

[0007] Product processing equipment, with a product loading and unloading notch on the top;

[0008] The first multi-axis robotic arm;

[0009] A second multi-axis robotic arm;

[0010] and the finished product collection agency;

[0011] The material placement mechanism is arranged in the area between the first column and the second column, the first multi-axis robot arm is equipped with a first power motor, the first power motor drives the first multi-axis robot arm to move along the transverse track, the front end of the second column is provided with a protruding buffer placement station, the buffer placement station is used to place the products to be processed, the second multi-axis robot arm is equipped with a second power motor, the second power motor drives the second multi-axis robot arm to move along the transverse track, the finished product collection mechanism is arranged in the area between the buffer placement station and the adjacent end side of the product processing equipment, the first multi-axis robot arm moves linearly along the material tray placement area and the buffer placement station, and the second multi-axis robot arm moves linearly along the buffer placement station, the corresponding position of the finished product collection mechanism, and the product material taking and releasing gap.

[0012] It is further characterized by:

[0013] The finished product collection mechanism includes a finished product drop chute and a finished product receiving container. The upper end of the finished product drop chute is fixedly connected to the corresponding side of the second column, and the bottom of the finished product drop chute is connected to the upper feeding port of the finished product receiving container, so that the second multi-axis robot arm can place the products processed by the product processing equipment to the initial feeding port of the finished product drop chute without redundant movement in the height direction.

[0014] The product processing equipment is integrated with a machine tool control panel, a machine tool safety door, and a three-color indicator light. The machine tool control panel is used to control the normal operation of the product processing equipment. The machine tool safety door is located at the front elevation of the product processing equipment and is used for maintenance or material loading and unloading operations after it is opened. The three-color indicator light is used for dynamic work prompts;

[0015] A machine tool chip conveyor is also arranged on the side of the product processing equipment away from the first column, and a machine tool waste vehicle is arranged just below the outlet of the machine tool chip conveyor;

[0016] The first column and the second column are provided with a safety net just above the material tray at the loading position;

[0017] A transverse stabilizing bracket is arranged on the top of the second column along the length direction of the transverse track, and the bottom of the transverse track is fixed to the transverse stabilizing bracket, which ensures the stable and reliable arrangement of the transverse track.

[0018] After adopting the above technical scheme, first select the corresponding product program, load the workpiece into the cavity of the semi-finished product tray, then the transfer mechanism operates, the semi-finished product tray is placed on the conveying platform, the first multi-axis robotic arm located at the loading position descends and clamps the semi-finished product, and then places the semi-finished product on the buffer placement station, then the first multi-axis robotic arm resets and moves to the loading position again, the second multi-axis robotic arm runs to the buffer placement station, descends and clamps the semi-finished product located at the buffer placement station, the second multi-axis robotic arm moves along the transverse track to the product loading and unloading gap of the product processing equipment, then the second multi-axis robotic arm puts the semi-finished product into the product processing equipment through the product loading and unloading gap, the semi-finished product is processed into a product, then the second multi-axis robotic arm clamps the product, and then transfers the product to the finished product collection mechanism, the two groups of multi-axis robotic arms work in a cycle; it increases the proportion of processing time used for processing products per unit time, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the main view structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention;

[0021] Figure 3 This is a schematic diagram of the structure of a semi-finished product ... in a specific embodiment of the present invention;

[0022] The names corresponding to the serial numbers in the figure are as follows:

[0023] Material placement mechanism 10, support seat body 11, conveying platform 12, vertical support 20, first column 21, second column 22, third column 23, transverse track 24, safety protection net 25, transverse stabilizing support 26, product processing equipment 30, product material taking and discharging notch 31, machine tool control panel 32, machine tool safety door 33, three-color indicator light 34, machine tool chip conveyor 35, machine tool waste vehicle 36, first multi-axis mechanical arm 40, first power motor 41, second multi-axis mechanical arm 50, second power motor 51, finished product collection mechanism 60, finished product drop slide 61, finished product receiving container 62, semi-finished product tray 70, buffer placement station 80;

[0024] Semi-finished product 1, product 2. DETAILED DESCRIPTION

[0025] A product transfer mechanism suitable for electronic parts production line, see Figure 1-Figure 2 , which includes a material placement mechanism 10, a vertical support 20, a product processing device 30, a first multi-axis robotic arm 40, a second multi-axis robotic arm 50, and a finished product collection mechanism 60;

[0026] The material placement mechanism 10 includes a support seat body 11 and a conveying platform 12. The conveying platform 12 is placed on the upper surface of the support seat body 11. A semi-finished material tray 70 is placed on the conveying platform 12. Semi-finished products are arranged on the semi-finished material tray 70. The semi-finished product tray 70 located in the middle of the conveying platform 12 is the loading position of the tray placement area.

[0027] The vertical support 20 includes a first column 21, a second column 22, a third column 23, and a transverse track 24, and the transverse track 24 is arranged along the top of the first column 21, the second column 22, and the third column 23 in a straight line;

[0028] A product loading and unloading notch 31 is provided on the top of the product processing equipment 30. A machine control panel 32, a machine safety door 33, and a three-color indicator light 34 are integrated on the product processing equipment 30. The machine control panel 32 is used to control the normal operation of the product processing equipment 30. The machine safety door 33 is located at the front elevation of the product processing equipment 30 and is used for maintenance or loading and unloading operations after it is opened. The three-color indicator light 34 is used for dynamic working prompts.

[0029] A machine tool chip conveyor 35 is also provided on one side of the product processing equipment 30 away from the first column 21 , and a machine tool waste vehicle 36 is provided just below the outlet of the machine tool chip conveyor 35 ;

[0030] A material placement mechanism 10 is provided in the area between the first column 21 and the second column 22, the first multi-axis robot arm 40 is equipped with a first power motor 41, the first power motor 41 drives the first multi-axis robot arm 40 to move along the transverse track 24, the front end of the second column 22 is provided with a protruding buffer placement station 80, the buffer placement station 80 is used to place the products to be processed, the second multi-axis robot arm 50 is equipped with a second power motor 51, the second power motor 51 drives the second multi-axis robot arm 80 to move along the transverse track 24, the finished product collection mechanism 60 is arranged in the area between the buffer placement station 80 and the adjacent end side of the product processing equipment 30, the first multi-axis robot arm 40 moves linearly along the upper material position and the buffer placement station 80 of the material tray placement area, and the second multi-axis robot arm 50 moves linearly along the buffer placement station 80, the corresponding position of the finished product collection mechanism 60, and the product material taking and releasing gap 31.

[0031] During specific implementation: the finished product collection mechanism 60 includes a finished product drop chute 61 and a finished product receiving container 62. The upper end of the finished product drop chute 61 is fixedly connected to the corresponding side of the second column 23, and the bottom of the finished product drop chute 61 is connected to the upper feed port of the finished product receiving container 62, which enables the second multi-axis robot arm 50 to place the products processed by the product processing equipment 30 to the initial feed port of the finished product drop chute 61 without unnecessary movement in the height direction.

[0032] In specific implementation, a safety net 25 is provided on the first column 21 and the second column 22 corresponding to the semi-finished product tray 70 at the loading position;

[0033] A transverse stabilizing bracket 26 is disposed at the top of the second column 22 along the length direction of the transverse track 24 , and the bottom of the transverse track 24 is fixed to the transverse stabilizing bracket 26 , which ensures that the transverse track is stably and reliably disposed.

[0034] During specific implementation, the loading position located in the middle of the conveying platform 12 can also be set as a double-layer loading position, which allows a single loading to meet long-term loading requirements.

[0035] Its working principle is as follows: first select the corresponding product program, load the workpiece into the cavity of the semi-finished product tray 70, then the transfer mechanism operates, the semi-finished product tray 70 is placed on the conveying platform 12, and the first multi-axis robot arm 40 located at the loading position descends and clamps the semi-finished product 1, and then places the semi-finished product 1 on the buffer placement station 80, and then the first multi-axis robot arm 40 resets and moves to the loading position again, the second multi-axis robot arm 50 runs to the buffer placement station 80, descends and clamps the semi-finished product 1 located at the buffer placement station 80, the second multi-axis robot arm 50 moves along the transverse track 24 to the product loading and unloading gap 31 of the product processing equipment 30, and then the second multi-axis robot arm 50 puts the semi-finished product 1 into the product processing equipment 30 through the product loading and unloading gap 31, the semi-finished product 1 is processed into product 2, and then the second multi-axis robot arm 50 clamps the product 2, and then transfers the product 2 to the finished product blanking slide 61, and finally transports the finished product 2 to the finished product receiving container 62, and the two groups of multi-axis robots work in a cycle.

[0036] Its beneficial effects are as follows:

[0037] 1. Automatic semi-finished product grabbing and processing to finished product recycling is fully automatic;

[0038] 2. The first multi-axis robotic arm and the second multi-axis robotic arm adopt digital integrated control system to achieve high-precision and high-efficiency control;

[0039] 3. A window is opened on the top of the product processing equipment to form a gap for taking and placing products, so that there is no need to open and close the door to take and place parts, which greatly saves invalid working hours;

[0040] 4. It meets the needs of large loading trays and can achieve 3 hours of unmanned processing;

[0041] 5. The silo is programmable, and the switching quantity and time of materials can be customized to achieve unmanned automatic switching;

[0042] 6. This device is a general-purpose device and is compatible with multiple products;

[0043] 7. The automation system is easy to operate, highly efficient and has low processing costs.

[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0045] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A product transfer mechanism suitable for electronic parts production lines. It is characterized in that It includes: The material placement mechanism comprises a support seat body and a conveying platform. The conveying platform is placed on the upper surface of the support seat body, a semi-finished product tray is placed on the conveying platform, and semi-finished products are arranged on the semi-finished product tray; A vertical support, comprising a first column, a second column, a third column, and a transverse track, wherein the transverse track is arranged in a straight line along the tops of the first column, the second column, and the third column; Product processing equipment, with a product loading and unloading notch on the top; The first multi-axis robotic arm; A second multi-axis robotic arm; and the finished product collection agency; The material placement mechanism is arranged in the area between the first column and the second column, the first multi-axis robot arm is equipped with a first power motor, the first power motor drives the first multi-axis robot arm to move along the transverse track, the front end of the second column is provided with a protruding buffer placement station, the buffer placement station is used to place the products to be processed, the second multi-axis robot arm is equipped with a second power motor, the second power motor drives the second multi-axis robot arm to move along the transverse track, the finished product collection mechanism is arranged in the area between the buffer placement station and the adjacent end side of the product processing equipment, the first multi-axis robot arm moves linearly along the material tray placement area and the buffer placement station, and the second multi-axis robot arm moves linearly along the buffer placement station, the corresponding position of the finished product collection mechanism, and the product material taking and releasing gap.

2. A product transfer mechanism suitable for an electronic component production line according to claim 1, Features: The finished product collection mechanism includes a finished product drop chute and a finished product receiving container. The upper end of the finished product drop chute is fixedly connected to the corresponding side of the second column, and the bottom of the finished product drop chute is connected to the upper feed port of the finished product receiving container.

3. A product transfer mechanism suitable for an electronic parts production line according to claim 1, Features: The product processing equipment is integrated with a machine tool control panel, a machine tool safety door, and a three-color indicator light. The machine tool control panel is used to control the normal operation of the product processing equipment. The machine tool safety door is located at the front facade of the product processing equipment and is used for maintenance or material loading and unloading operations after it is opened. The three-color indicator light is used for dynamic work prompts.

4. A product transfer mechanism suitable for an electronic component production line according to claim 1, Features: A machine tool chip conveyor is also arranged on a side of the product processing equipment away from the first column, and a machine tool waste vehicle is arranged just below the outlet of the machine tool chip conveyor.

5. A product transfer mechanism suitable for an electronic parts production line according to claim 1, Features: The first column and the second column are provided with a safety net just above the material tray at the upper material position.

6. A product transfer mechanism suitable for an electronic parts production line according to claim 1, Features: A transverse stabilizing bracket is arranged on the top of the second column along the length direction of the transverse track, and the bottom of the transverse track is fixed to the transverse stabilizing bracket.