Road surface leveling device for road construction

By introducing electromagnetic principles and complex mechanical structures into the road surface leveling device for road construction, the magnetic direction is controlled by using brush systems and spiral coils, and combining the active bevel gear and driven bevel gear to transmit power, the leveling roller in the prior art is solved The problem of inability to effectively consolidate the road surface has achieved higher road surface density and durability, and improved the quality and efficiency of road construction.

CN119121749AInactive Publication Date: 2024-12-13ANHUI HUAMAO CONSTR ENG CO LTD
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Patent Information

Application Number
CN202411398899.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When leveling the road surface, the existing asphalt leveling device for road construction mainly relies on the pressure of the leveling rollers, and cannot effectively compact and squeeze the road surface. Especially when ensuring the uniform and dense road surface, it is difficult to achieve the ideal density.

Method used

A road surface leveling device for road construction was designed. The middle of the leveling roller is connected with a driving roller, and a control component for increasing the roadbed pressure is built-in, including the active bevel gear, driven bevel gear, brush system and spiral coil. Electromagnetic principles and complex mechanical structures work together to improve the compaction effect of the leveling roller.

Benefits of technology

Through the synergistic effect of electromagnetic principle and complex mechanical structure, the compaction effect of the leveling roller on the road is improved, ensuring uniform and sufficient squeeze of the road during the leveling process, improving the density and durability of the road surface, reducing the Follow-up maintenance costs improve the quality and efficiency of road construction.

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Abstract

The invention discloses a road surface leveling device for road construction, and relates to the technical field of road surface leveling, the road surface leveling device comprises a leveling roller, a driving roller is mounted in the middle of the leveling roller, the leveling roller can roll on the surface of a road and execute the functions of leveling and tamping, a driving bevel gear is fixedly connected with the driving roller, and power is provided through a driving system; the electric brush system influences the direction of magnetic force in the spiral coil by controlling the direction and intensity of current, the spiral coil adjusts the current and generates a magnetic field through the electric brush system, and the direction and magnitude of the magnetic force can be changed by controlling the direction of the current; a magnetic field formed in the spiral coil can be changed along with the movement of the leveling roller through the combination of the pole column and the magnetic seat, the downward pressing potential energy can be increased when the leveling roller works through the design of the downward pressing seat and the magnetic seat, and the compaction effect of the leveling roller on a road surface is improved through the synergistic effect of gravity and magnetic force; and the road can be uniformly and fully extruded in the leveling process.
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Description

Technical Field

[0001] The invention relates to the technical field of road surface leveling, in particular to a road surface leveling device for road construction. Background Art

[0002] Asphalt pavement refers to various types of pavement paved with road asphalt materials mixed into mineral materials. The asphalt binder improves the ability of paving aggregate to resist damage to the road surface caused by traffic and natural factors, making the road surface smooth, dust-free, impermeable and durable. Therefore, in the field of road construction, asphalt pavement is a high-grade pavement widely used.

[0003] In the prior art, a Chinese patent with publication number "CN114164731A" discloses an asphalt leveling device for road construction, comprising a connecting plate arranged at the rear of a vehicle body, a mounting plate being fixedly mounted on the outer wall of the connecting plate, two fixing seats being relatively arranged at the bottom of the left side of the mounting plate, a roller shaft being rotatably mounted between the two fixing seats, and a leveling roller being fixedly mounted on the outer wall of the roller shaft; when the leveling roller rolls, the second synchronous wheel can be driven to rotate through the roller shaft, the first synchronous wheel and the first synchronous belt, the second synchronous wheel can drive the driving wheel to rotate through the rotating shaft, the driving wheel can drive the driven wheel meshed with its outer wall to rotate, the driven wheel can drive the trowel plate to rotate through the vertical shaft, the trowel plate rotates on the asphalt pavement, so that the asphalt pavement can be leveled, and since the leveling of the trowel plate occurs before the leveling of the leveling roller, the leveling effect of the pavement can be further guaranteed.

[0004] The above patent can level the road surface to a certain extent, but in actual operation, the main pressure on the road surface comes from the leveling roller, and there is no other impact device to further compact and squeeze the road surface. The main function of the device is to level the surface of the asphalt road surface. Even with the help of a trowel, it is limited to the surface layer. This method fails to further compact and squeeze the road surface, especially when ensuring that the road surface is uniform and dense. It may not be possible to fully achieve the ideal density by relying solely on the action of the leveling roller. For this reason, we propose a road leveling device for road construction to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a road surface leveling device for road construction to solve the problems raised in the above background technology.

[0006] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:

[0007] The present invention provides a road leveling device for road construction, comprising a leveling roller, a driving roller is sleeved in the middle of the leveling roller, a control component for increasing the roadbed pressure is sleeved inside the leveling roller, the control component is sleeved on the surface of the driving roller, the control component comprises an active bevel gear, the active bevel gear is sleeved on the surface of the driving roller, a driven bevel gear is arranged at the bottom of the active bevel gear, the driven bevel gear is meshed and connected with the active bevel gear, a rotating cylinder is fixedly connected to the bottom of the driven bevel gear, connecting plates are fixedly connected to both sides of the rotating cylinder, a brush is fixedly connected to the bottom of the connecting plate away from the rotating cylinder, a spiral coil is arranged at the bottom of the rotating cylinder, A pole is sleeved in the middle of the spiral coil, and two connecting rollers are fixedly connected at both ends of the spiral coil. A brush seat is fixedly connected to the top of the two connecting rollers, and the brush is slidably connected to the brush seat. A mounting platform is sleeved on the surface of the driving roller, and a plurality of support rods are sleeved on the surface of the driving roller. A fixing ring is fixedly connected to the end of the support rod away from the driving roller, and a plurality of guide windows penetrating the fixing ring are provided around the fixing ring. A guide roller is built in the guide window, and a magnetic seat for cooperating with the pole is fixedly connected to the end of the guide roller close to the driving roller, and a lower pressure seat is fixedly connected to the end of the guide roller away from the magnetic seat, and the side of the lower pressure seat away from the driving roller contacts the inner wall of the leveling roller.

[0008] Preferably, the active bevel gear is fixedly connected to the driving roller, the active bevel gear coincides with the axis of the driving roller, and the active bevel gear is arranged in the middle of the driving roller.

[0009] Preferably, the driving bevel gear and the driven bevel gear are arranged perpendicular to each other, and the connecting plates on both sides are arranged symmetrically along the axis of the rotating cylinder.

[0010] Preferably, the brush input end is fixedly connected with a connecting wire, the brush is divided into a positive pole and a negative pole, and the axes of the spiral coil, the pole and the rotating cylinder coincide with each other.

[0011] Preferably, the two connecting rollers are symmetrically distributed along the pole axis, and the two brush seats are respectively arranged at the bottom of the two brushes.

[0012] Preferably, the mounting platform is rotatably connected to the driving roller, the mounting platform is arranged on one side of the spiral coil, and the spiral coil, the pole and the rotating cylinder are fixedly connected to the mounting platform via a connecting roller.

[0013] Preferably, one end of the support rod is fixedly connected to the driving roller, and a plurality of the support rods are evenly distributed around the axis of the driving roller.

[0014] Preferably, the fixing ring is sleeved on the spiral coil and the surface of the pole without contacting them, and the plurality of guide windows are evenly distributed around the axis of the fixing ring.

[0015] Preferably, the side of the fixing ring away from the support rod is in contact with the mounting platform, the fixing ring is rotatably connected to the mounting platform, and the axes of the fixing ring, the mounting platform, the driving roller and the leveling roller coincide with each other.

[0016] Preferably, the guide roller is slidably connected to the inner wall of the guide window, the cross-sectional area of ​​the magnetic seat is larger than the guide window, and the cross-sectional area of ​​the lower pressure seat is larger than the guide window.

[0017] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:

[0018] The device of the present invention includes a leveling roller, a driving roller is installed in the middle of which, the leveling roller is designed to be able to roll on the road surface to perform leveling and compacting functions, the active bevel gear is located in the middle of the driving roller, is fixedly connected to the driving roller, and is powered by a driving system, the control components inside the device include an active bevel gear and a driven bevel gear, which transmit power through meshing to drive the operation of the leveling roller, the brush system affects the direction of the magnetic force in the spiral coil by controlling the direction and intensity of the current, and the spiral coil adjusts the current through the brush system to generate a magnetic field. According to Ampere's circuit theorem, the direction and magnitude of the magnetic force can be changed by controlling the direction of the current. The combination of the pole and the magnetic seat allows the magnetic field formed in the spiral coil to change with the movement of the leveling roller. The design of the down-pressure seat and the magnetic seat increases the down-pressure potential energy when the leveling roller is working. Through the synergistic effect of gravity and magnetic force, the compaction effect of the leveling roller on the road surface is improved, ensuring that the road can be evenly and fully squeezed during the leveling process, thereby improving the density and durability of the road surface; through electromagnetic principles and complex mechanical structures, the movement and compaction effect of the leveling roller can be accurately controlled to adapt to road construction of different types and requirements, increase pressure and compaction effects, ensure the uniformity and stability of the roadbed during road construction, and reduce subsequent maintenance costs. The leveling device is not only an integration of mechanical structures, but also integrates electromagnetic principles, and has a wider application potential and adaptability. The device combines traditional mechanical construction and modern electromagnetic technology, reflecting the application prospects of technological innovation in road construction. The road leveling device for road construction improves the quality and efficiency of road construction through electromagnetic principles and complex mechanical designs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the internal structure of the leveling roller of the present invention;

[0022] Figure 3 It is a schematic diagram of the assembly structure of the leveling roller and the control assembly of the present invention;

[0023] Figure 4 It is a schematic diagram of the assembly structure of the driving roller and the control assembly of the present invention;

[0024] Figure 5 It is a schematic diagram of the control component structure of the present invention;

[0025] Figure 6 It is a schematic diagram of the spiral coil structure of the present invention;

[0026] Figure 7 It is a schematic diagram of the assembly structure of the lower pressing seat and the magnetic seat of the present invention.

[0027] In the figure:

[0028] 1. Leveling roller; 101. Driving roller; 2. Control assembly; 201. Active bevel gear; 202. Driven bevel gear; 203. Rotating cylinder; 204. Connecting plate; 205. Brush; 206. Connecting wire; 207. Spiral coil; 208. Pole; 209. Connecting roller; 210. Brush holder; 211. Mounting table; 212. Fixed ring; 213. Support rod; 214. Guide window; 215. Guide roller; 216. Magnetic seat; 217. Lower pressure seat. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0030] See also Figure 1-Figure 7The present invention provides a road leveling device for road construction, comprising a leveling roller 1, a driving roller 101 is sleeved in the middle of the leveling roller 1, a control component 2 for increasing the roadbed pressure is sleeved inside the leveling roller 1, the leveling roller 1 is designed to be able to roll on the road surface to perform leveling and compacting functions, an active bevel gear 201 is located in the middle of the driving roller 101, is fixedly connected to the driving roller 101, and is powered by a driving system, the control component 2 is sleeved on the surface of the driving roller 101, and the control component 2 includes an active bevel gear 201, the active bevel gear 201 is sleeved on the surface of the driving roller 101, and the active bevel gear 201 and the driving roller 101 are connected to the driving roller 101. The driving roller 101 is fixedly connected, the active bevel gear 201 coincides with the axis of the driving roller 101, the active bevel gear 201 is arranged in the middle of the driving roller 101, a driven bevel gear 202 is arranged at the bottom of the active bevel gear 201, the driven bevel gear 202 is meshed and connected with the active bevel gear 201, the active bevel gear 201 and the driven bevel gear 202 are vertically distributed to each other, the control component 2 inside the device includes the active bevel gear 201 and the driven bevel gear 202, which transmit power through meshing to drive the operation of the leveling roller 1, and the brush 205 system affects the direction of the magnetic force in the spiral coil 207 by controlling the direction and intensity of the current.

[0031] The bottom of the driven bevel gear 202 is fixedly connected to a rotating cylinder 203, and connecting plates 204 are fixedly connected to both sides of the rotating cylinder 203. The connecting plates 204 on both sides are symmetrically distributed along the axis of the rotating cylinder 203. A brush 205 is fixedly connected to the bottom of the end of the connecting plate 204 away from the rotating cylinder 203. A connecting wire 206 is fixedly connected to the input end of the brush 205. The brush 205 is divided into a positive pole and a negative pole. A spiral coil 207 is arranged at the bottom of the rotating cylinder 203. A pole 208 is sleeved in the middle of the spiral coil 207. The spiral coil 207, the pole 208 and the axis of the rotating cylinder 203 coincide. Two connecting rollers 209 are fixedly connected to both ends of the spiral coil 207. The two connecting rollers 209 are symmetrically distributed along the axis of the pole 208. The top of the two connecting rollers 209 The driving roller 101 is fixedly connected with a brush holder 210, and the two brush holders 210 are respectively arranged at the bottom of the two brushes 205, and the brushes 205 are slidably connected to the brush holder 210. The surface of the driving roller 101 is sleeved with a mounting platform 211, and the mounting platform 211 is rotatably connected to the driving roller 101. The mounting platform 211 is arranged on one side of the spiral coil 207. The spiral coil 207, the pole 208 and the rotating cylinder 203 are fixedly connected to the mounting platform 211 through a connecting roller 209. The surface of the driving roller 101 is sleeved with a plurality of support rods 213, and one end of the support rod 213 is fixedly connected to the driving roller 101. The plurality of support rods 213 are evenly distributed around the axis of the driving roller 101, and one end of the support rod 213 away from the driving roller 101 is fixedly connected with a fixing ring 212, and the fixing ring 212 sleeves The fixing ring 212 is connected to the surface of the spiral coil 207 and the pole 208 without contacting them. The side of the fixing ring 212 away from the support rod 213 is in contact with the mounting platform 211. The fixing ring 212 is rotatably connected to the mounting platform 211. The axes of the fixing ring 212, the mounting platform 211, the driving roller 101 and the leveling roller 1 coincide. A plurality of guide windows 214 are provided around the fixing ring 212, which penetrate the fixing ring 212. The plurality of guide windows 214 are evenly distributed around the axis of the fixing ring 212. A guide roller 215 is built into the guide window 214. The guide roller 215 is slidably connected to the inner wall of the guide window 214. The end of the guide roller 215 close to the driving roller 101 is fixedly connected to a magnetic seat 216 for cooperating with the pole 208. The cross-sectional area of ​​the magnetic seat 216 is larger than that of the guide window 214. One end of the roller 215 away from the magnetic seat 216 is fixedly connected to a lower pressure seat 217, and the cross-sectional area of ​​the lower pressure seat 217 is larger than the guide window 214. The side of the lower pressure seat 217 away from the driving roller 101 contacts the inner wall of the leveling roller 1. When the driving roller 101 drives the leveling roller 1 to level the road, it will simultaneously drive the active bevel gear 201 to drive the driven bevel gear 202 to rotate, thereby making the two brushes 205 contact and move away from one end of the two brush seats 210, thereby changing the direction of the current in the spiral coil 207. The principle is based on Ampere's current loop theorem. Ampere's current loop theorem explains the basic characteristics of the magnetic field formed by electric current. According to this theorem, when current passes through a wire or coil with a conductor carrying electricity, a magnetic field will be generated around the conductor.The size and direction of the magnetic field are determined by the intensity and flow direction of the current, and follow the right-hand spiral rule, and then the magnetic direction of the pole 208 in the spiral coil 207 can be changed. When a magnetic seat 216 on the surface of the fixed ring 212 rotates to the bottom of the inner cavity of the leveling roller 1, due to the gravity of the lower seat and the magnetic seat 216, and the repulsive force of the magnetic force generated by the pole 208 on the magnetic seat 216, the lower pressure seat 217 is driven to increase the downward pressure potential energy of the leveling roller 1. The design of the lower pressure seat 217 and the magnetic seat 216 can increase the downward pressure potential energy when the leveling roller 1 is working. Through the synergistic effect of gravity and magnetic force, the compaction effect of the leveling roller 1 on the road surface is improved, ensuring that the road can be evenly and fully squeezed during the leveling process, thereby improving the density and durability of the road surface, and enhancing the leveling roller 1. Can further compact and squeeze the road during the working process to ensure that the road surface is uniform and dense.

[0032] How it works

[0033] The road leveling device used in road construction is designed to achieve effective leveling and compaction of the road surface through a complex mechanical structure and electromagnetic control system, thereby improving the density and durability of the road.

[0034] Smoothing roller 1 and drive system

[0035] The leveling roller 1 is the core component of the device, which is designed to be able to roll on the road surface to perform the functions of leveling and compacting. The driving roller 101 is located in the middle of the leveling roller 1 and is connected to the driving system through the active bevel gear 201 to provide power.

[0036] Brush 205 system and control components 2:

[0037] The brush 205 system controls the direction and intensity of the current inside the device, affecting the direction of the magnetic force in the spiral coil 207. The control component 2 includes an active bevel gear 201 and a driven bevel gear 202, which transmit power through meshing to drive the operation of the leveling roller 1. The spiral coil 207 is fixed on the rotating cylinder 203, and forms a magnetic field through current control, cooperating with the pole 208 and the magnetic seat 216 to change the direction of the magnetic force. The design of the magnetic seat 216 and the lower pressure seat 217 allows the downward pressure potential energy to be increased through the synergistic effect of gravity and magnetism when the leveling roller 1 is working, thereby improving the density of the road surface.

[0038] The guide window 214 has a built-in guide roller 215, which is connected to the mounting platform 211 through the rotation of the fixed ring 212 to ensure the stability and accuracy of the device during operation. The device can perform leveling and compacting operations at the same time. Through the composite power system and mechanical design, it ensures that the road surface is evenly and fully squeezed, thereby improving the density of the road surface. Through the precise control of the brush 205 system and the spiral coil 207, the magnetic force direction inside the device can be adjusted to optimize the compaction effect and ensure the uniformity and durability of the road surface. The structural stability and durability of each component are taken into consideration in the design to ensure the reliability and durability of the device when working for a long time. The control system design of the device makes it easy to operate. The operator can accurately control the leveling and compacting effects by adjusting the current of the brush 205 system. The leveling device combines mechanical motion and electromagnetic control technology with the goal of improving road construction efficiency and construction quality. Through precise leveling and compaction operations, it ensures the uniformity and durability of the road surface, thereby improving the service life and safety of the road.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A road surface leveling device for road construction, characterized in that: The invention comprises a leveling roller (1), wherein a driving roller (101) is sleeved in the middle of the leveling roller (1), a control component (2) for increasing the roadbed pressure is sleeved inside the leveling roller (1), the control component (2) is sleeved on the surface of the driving roller (101), the control component (2) comprises an active bevel gear (201), the active bevel gear (201) is sleeved on the surface of the driving roller (101), a driven bevel gear (202) is arranged at the bottom of the active bevel gear (201), and the driven bevel gear (202) is (202) is meshedly connected with the driving bevel gear (201), the bottom of the driven bevel gear (202) is fixedly connected with a rotating cylinder (203), both sides of the rotating cylinder (203) are fixedly connected with connecting plates (204), the bottom of the connecting plate (204) away from the rotating cylinder (203) is fixedly connected with a brush (205), the bottom of the rotating cylinder (203) is provided with a spiral coil (207), the middle of the spiral coil (207) is sleeved with a pole (208), and the spiral coil ( Two connecting rollers (209) are fixedly connected at both ends of the driving roller (107), and the tops of the two connecting rollers (209) are fixedly connected to brush holders (210). The electric brush (205) is slidably connected to the brush holders (210). The surface of the driving roller (101) is sleeved with a mounting platform (211), and the surface of the driving roller (101) is sleeved with a plurality of support rods (213). One end of the support rod (213) away from the driving roller (101) is fixedly connected to a fixing ring (212). The fixing ring (212) is fixedly connected to the driving roller (101). 12) is provided with a plurality of guide windows (214) penetrating through the guide window (214), wherein a guide roller (215) is built in the guide window (214), wherein one end of the guide roller (215) close to the driving roller (101) is fixedly connected to a magnetic seat (216) for cooperating with the pole (208), and one end of the guide roller (215) away from the magnetic seat (216) is fixedly connected to a lower pressure seat (217), and a side of the lower pressure seat (217) away from the driving roller (101) contacts the inner wall of the leveling roller (1).

2. A road surface leveling device for road construction according to claim 1, characterized in that: The active bevel gear (201) is fixedly connected to the driving roller (101), the axes of the active bevel gear (201) and the driving roller (101) coincide with each other, and the active bevel gear (201) is arranged in the middle of the driving roller (101).

3. A road surface leveling device for road construction according to claim 1, characterized in that: The driving bevel gear (201) and the driven bevel gear (202) are arranged perpendicular to each other, and the connecting plates (204) on both sides are symmetrically arranged along the axis of the rotating cylinder (203).

4. A road surface leveling device for road construction according to claim 1, characterized in that: The input end of the brush (205) is fixedly connected with a connecting wire (206); the brush (205) is divided into a positive pole and a negative pole; and the axes of the spiral coil (207), the pole (208) and the rotating cylinder (203) coincide with each other.

5. A road surface leveling device for road construction according to claim 1, characterized in that: The two connecting rollers (209) are symmetrically distributed along the axis of the pole (208), and the two brush seats (210) are respectively arranged at the bottom of the two brushes (205).

6. A road surface leveling device for road construction according to claim 1, characterized in that: The mounting platform (211) is rotatably connected to the driving roller (101); the mounting platform (211) is arranged on one side of the spiral coil (207); and the spiral coil (207), the pole (208) and the rotating cylinder (203) are fixedly connected to the mounting platform (211) via a connecting roller (209).

7. A road surface leveling device for road construction according to claim 1, characterized in that: One end of the support rod (213) is fixedly connected to the driving roller (101), and a plurality of the support rods (213) are evenly distributed around the axis of the driving roller (101).

8. A road surface leveling device for road construction according to claim 1, characterized in that: The fixing ring (212) is sleeved on the surface of the spiral coil (207) and the pole (208) without contacting them, and the plurality of guide windows (214) are evenly distributed around the axis of the fixing ring (212).

9. A road surface leveling device for road construction according to claim 1, characterized in that: The side of the fixing ring (212) away from the support rod (213) contacts the mounting platform (211), the fixing ring (212) is rotatably connected to the mounting platform (211), and the axes of the fixing ring (212), the mounting platform (211), the driving roller (101) and the leveling roller (1) coincide.

10. A road surface leveling device for road construction according to claim 1, characterized in that: The guide roller (215) is slidably connected to the inner wall of the guide window (214); the cross-sectional area of ​​the magnetic seat (216) is larger than that of the guide window (214); and the cross-sectional area of ​​the lower pressure seat (217) is larger than that of the guide window (214).

Citation Information

Patent Citations

  • Asphalt leveling device for road construction

    CN114164731A