Prefabricated fair-faced wallboard mounting method and mounting structure
By using prefabricated clean water wall panels to connect the U-shaped metal parts of the beam on the three sides of the cantilever main structure, combined with precise positioning tools and adjustment methods, the wall panel installation efficiency and accuracy problems in high altitude confined space are solved, and high efficiency is achieved. Accurate prefabricated clean water wall panel installation.
Patent Information
- Application Number
- CN202411569380.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2024-12-13
AI Technical Summary
When the existing technology is difficult to mount prefabricated exterior wall hanging panels on three sides of the cantilever main structure, the construction efficiency and accuracy are difficult to meet the high requirements, especially in the confined space of high altitudes, resulting in the installation efficiency and quality of prefabricated clean water wall panels. Restricted.
The prefabricated clean water wall panel is connected to the U-shaped metal parts A and the upper metal parts B of the beam, and is installed through the blind installation nodes of the upper load-bearing support D and the connector C, and is accurate with tools such as total station, theodolite and steel tape measure. Positioning and adjustment, use U-shaped gaskets and split jacks to adjust the height and plane position of the wall panels, and fix the wall panels by fixing covers.
The construction efficiency and accuracy of prefabricated clean water wall panels are improved, and the high-precision installation problems in confined spaces at high altitudes are solved, the construction quality and progress are ensured, and the stable support and precise positioning of the wall panels are achieved.
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Figure CN119122218A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wall panel installation, and in particular relates to a prefabricated clear water wall panel installation method and installation structure. Background Art
[0002] Prefabricated buildings refer to buildings that transfer a large amount of on-site work in traditional construction methods to factories, where building components and accessories (such as floor slabs, wall panels, stairs, balconies) are processed and manufactured in the factory, transported to the construction site, and assembled and installed on site through reliable connection methods.
[0003] Prefabricated buildings mainly include prefabricated concrete structures, steel structures, and modern wooden structures. They are representatives of modern industrialized production methods because they adopt standardized design, factory production, assembly construction, information management, and intelligent applications.
[0004] Prefabricated buildings are developing day by day, and various buildings with complex shapes and lines are constantly appearing. Among them, there are structures with prefabricated exterior wall panels hanging on three sides of the cantilevered main structure beam. There are no working surfaces on the three sides of this kind of cantilevered main structure beam, so construction operations cannot be carried out, and operation racks cannot be set up on the outside, otherwise it will affect the installation of prefabricated wall panels.
[0005] The shortcomings of the existing wall panel assembly construction are that due to the heavy weight of the assembled wall panels, the high installation precision required for the finishing, and the lack of a working surface at high altitude, the conventional installation method cannot be used to install such three-sided exterior wall panels. How to quickly and high-quality complete the construction of prefabricated plain wall panels under such working conditions has become a major problem. Summary of the invention
[0006] The purpose of the present invention is to provide a prefabricated clear water wall panel installation method and installation structure in view of the problems existing in the prior art. The solution has the advantages of high construction efficiency, high precision and convenient construction.
[0007] To achieve the above object, the technical solution adopted by the present invention is: a method for installing a prefabricated clear water wall panel, comprising the following steps: S1: Prefabricated clear water wall panel production, fix the U-shaped metal part A to the lower part of the prefabricated clear water wall panel, fix the upper metal part B to the upper part of the prefabricated clear water wall panel, and cut a notch in the upper metal part B; S2: Installation of beam connectors: Connectors C and upper load-bearing supports D are welded and installed on the top of the beams. The connectors C are used to connect the U-shaped metal parts A on the prefabricated clear water wall panels; S3: Wall panel installation: Install the prefabricated clear water wall panels on one side first, and then install the restricted side; the installation steps of a single prefabricated clear water wall panel are as follows: S31: hoist the prefabricated clear water wall panel to the installation position, lower the prefabricated clear water wall panel, and temporarily blindly install the lower opening groove of the U-shaped metal part A on the prefabricated clear water wall panel and the support shaft pin of the connecting part C into contact with each other. At this time, the support node screw rod C4 must not be in a stressed state; S32: Wallboard adjustment: After the prefabricated clear water wallboard is temporarily in place, the wallboard elevation is tested and then the prefabricated clear water wallboard is raised; by setting a number of U-shaped gaskets on the upper load-bearing support D, the installation height of the upper metal part B on the prefabricated clear water wallboard is adjusted to correspond to the elevation; the prefabricated clear water wallboard is dropped onto the U-shaped gaskets again to complete the wallboard elevation adjustment; and then the position of the prefabricated clear water wallboard in other directions is adjusted; S33: Wall panel fixing: a fixed cover plate is arranged on the metal column of the upper load-bearing support D, and the fixed cover plate is fixed to the upper metal part B by welding.
[0008] In the above scheme, installation preparation work is carried out in S1 and S2, an upper metal piece B is set on the upper part of the prefabricated clear water wall panel to cooperate with the upper load-bearing support D on the beam, and a U-shaped metal piece A is set on the lower part to cooperate with the installation connector C, so as to realize the connection of the prefabricated clear water wall panel to the beam. In S3, when installing the wall panel, it is installed from bottom to top, first one side and then the other side. Specifically, in S31, the prefabricated clear water wall panel is first hoisted to the installation position area, so that the lower opening groove of the U-shaped metal piece A is located directly above the support shaft pin of the connector C, and then the prefabricated clear water wall panel is lowered so that the support shaft pin is located in the lower opening groove and is temporarily in contact with the top of the lower opening groove without being affected by Pressure; in S32, when temporarily in place, after verifying the elevation of the wall panel, the prefabricated clear water wall panel is raised to install the U-shaped gasket, so that when the prefabricated clear water wall panel is installed at the elevation position, the connecting member C is connected to the U-shaped metal member A, and the upper metal member B is connected to the U-shaped gasket on the upper load-bearing support D, so as to realize the positioning of the upper and lower sides of the prefabricated clear water wall panel, and realize the adjustment of the height direction of the prefabricated clear water wall panel, and then the position of the wall panel in other directions can be adjusted to ensure the installation accuracy. After the position adjustment of the wall panel is completed in S33, a fixed cover plate is set on the metal column, and the upper metal member B is connected and fixed to the upper load-bearing support D through the fixed cover plate to realize the fixation of the wall panel. After S33 is completed, the installation of the prefabricated clear water wall panel on the other side of the beam is completed according to the above installation steps.
[0009] Furthermore, in step S2, according to the drawing positioning, a total station and a theodolite are used to lead out the center control line, and the installation position of the connector is checked and corrected.
[0010] The center control line and elevation control line are used to facilitate the positioning and verification of the connecting parts on the beam to ensure the installation accuracy of the components.
[0011] Use a total station and theodolite to draw out the center control line to facilitate the verification of horizontal dimensions, and draw out the elevation control line to verify the height of the component.
[0012] Furthermore, the notch on the upper metal part B is a U-shaped notch. In step S32, after the elevation adjustment of the wall panel is completed, a sealing plate is welded at the U-shaped notch to put the prefabricated plain wall panel in a support stress state; a separate jack is set between the metal column and the side of the U-shaped metal part A to adjust the left and right plane positions of the wall panel, and the deviation is remeasured in real time during the process until the designed plane position is reached.
[0013] A U-shaped groove is set to facilitate the position adjustment between the upper metal part B and the upper load-bearing support D. After completing the elevation, the sealing plate is welded to connect the upper metal part B with the upper load-bearing support D to bear the force of the prefabricated plain wall panel. The side part of the U-shaped metal part A of the wall panel is adjusted by a separate jack to achieve precise positioning of the plane position of the wall panel.
[0014] Furthermore, the distance between the outermost end of the wall panel and the horizontal control line is measured by a steel tape measure to verify the plane position deviation of the wall panel. The operation is simple.
[0015] Furthermore, in step S32, a steel tape measure is used to measure the distance from the outer surface of the prefabricated plain wall panel to the horizontal control line, the verticality deviation of the wall panel is verified, and a tensioner is used to connect the back steel frame of the prefabricated plain wall panel and the upper load-bearing support D metal column to complete the verticality adjustment of the wall panel.
[0016] The verticality deviation of the wall panel is checked by testing the distance between the outer surface of the wall panel and the horizontal control line, and the tensioner is set to adjust the verticality of the wall panel.
[0017] Furthermore, in step S31, when the prefabricated plain wall panels are hoisted to the vicinity of the installation position, the construction workers stand on the upper part of the beam and set a positioning rope on the upper part of the prefabricated plain wall panels to pull the wall panels to a state parallel to the beam and stationary, and higher than the set height of the installation position, and then lower the wall panels for temporary positioning.
[0018] The position of the wall panel is adjusted manually using the positioning rope so that the wall panel is in a static state, and the lower opening groove of the U-shaped metal part A is located directly above the supporting shaft pin of the connecting part C to facilitate temporary blind installation.
[0019] A prefabricated clear water wall panel installation structure obtained by using the above-mentioned prefabricated clear water wall panel installation method includes a prefabricated clear water wall panel and a plurality of cross beams arranged along the height direction, the cross beams are provided with installation connectors C and upper load-bearing supports D, the installation connector C is provided with a support shaft pin, the bottom of the prefabricated clear water wall panel is provided with a U-shaped metal part A, the U-shaped metal part A is provided with a lower open groove for cooperating with the support shaft pin, the upper load-bearing support D includes a bottom iron plate and an upper metal column, the top of the prefabricated clear water wall panel is provided with an upper metal part B, the upper metal part B is provided with a notch for cooperating with the metal column, and a fixed cover plate is welded between the upper metal part B and the metal column.
[0020] In the above scheme, the prefabricated clear water wall panels are connected and positioned by means of a number of cross beams, and a support axle pin is provided on the installation connector C on the cross beam for engaging and positioning with the lower opening groove of the U-shaped metal part A on the prefabricated clear water wall panel, and the metal column of the upper load-bearing support D on the cross beam is used for engaging and positioning with the groove of the upper metal part B on the wall panel, and the fixation between the upper metal part B and the metal column is achieved by fixing the cover plate.
[0021] Furthermore, the connecting member C comprises a steel rectangular tube, a U-shaped channel steel is arranged on the top of the steel rectangular tube, and the supporting shaft pin is arranged on the U-shaped channel steel.
[0022] The U-shaped channel steel is supported by a steel rectangular tube, and the support shaft pin is fixed at the U-shaped channel steel.
[0023] The height of the support pin is higher than the height of the metal column on the beam to avoid interference between the upper and lower wall panels.
[0024] Furthermore, a transverse slot hole is provided on the U-shaped channel steel, and the supporting shaft pin includes a bolt and nut assembly.
[0025] The slotted holes are provided to facilitate the connection and positioning of the bolt and nut assembly, and the position of the supporting shaft pin can be adjusted as required to ensure installation accuracy.
[0026] Furthermore, the prefabricated clear water wall panel includes a clear water panel, a back side of which is provided with a back-attached steel frame, and the U-shaped metal part A and the upper metal part B are both fixed on the back-attached steel frame.
[0027] The clear water panel is connected by a back-attached steel frame, and the connection between the U-shaped metal part A and the upper metal part B is realized, so that the structure is stable.
[0028] The back-attached steel frame is connected to the clear water panel just through the embedded parts.
[0029] Compared with the prior art, the present invention has the following beneficial effects: 1. During the external installation of prefabricated facing concrete wall panels, if the high-precision installation of prefabricated clear water wall panels in high-altitude confined spaces is encountered, there are no working surfaces on the three sides, and construction operations cannot be carried out, and operation frames cannot be set up on the outside. By setting up blind installation nodes with upper load-bearing supports and lower reverse support slot connections, the construction problem is solved, the construction is convenient, and the construction quality and progress are greatly improved; 2. The construction efficiency of the prefabricated wall panels is improved by arranging U-shaped metal parts A and upper metal parts B on the prefabricated wall panels to cooperate with the installation connectors C and upper load-bearing supports D on the beams for assembly connection; 3. By adopting temporary installation and then adjusting the U-shaped gasket to ensure that the upper metal parts B and U-shaped metal parts A on the upper and lower sides of the prefabricated clear water wall panels are subjected to force synchronously, the stability of the support of the prefabricated clear water wall panels is ensured, and the installation height accuracy of the wall panels is ensured; 4. By welding the sealing plate at the U-shaped groove of the upper metal part B, the positioning between the wall panel and the beam can be ensured. At this time, the plane position deviation and verticality can be adjusted. After adjustment, the prefabricated clear water wall panel is fixed by fixing the cover plate to ensure installation accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a vertical cross-sectional view of a prefabricated drywall panel installation structure in an embodiment of the present invention; Figure 2 A structural top view of a prefabricated clear water wallboard installation structure in an embodiment of the present invention; Figure 3 This is a diagram of the installation structure of the U-shaped metal part A in an embodiment of the present invention; Figure 4 This is a diagram of the installation structure of the upper metal member B in an embodiment of the present invention; Figure 5 A top view of the structure of a U-shaped metal member A in an embodiment of the present invention; Figure 6 This is a diagram of the installation structure where the connector C is installed in an embodiment of the present invention; Figure 7 This is a diagram of the installation structure of the sealing plate in an embodiment of the present invention; In the figure: 1. Clear water panel; 2. Back-attached steel frame; 3. Installation connector C; 301. Steel rectangular tube; 302. U-shaped channel steel; 303. Slotted hole; 304. Bolt and nut assembly; 305. Stiffener; 4. Upper load-bearing support D; 401. Iron plate; 402. Metal column; 5. U-shaped metal part A; 6. Upper metal part B; 7. Crossbeam; 8. U-shaped gasket; 9. Lower opening groove; 10. Center control line; 11. Sealing plate; 12. Notch; 13. Fixed cover plate. DETAILED DESCRIPTION
[0031] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. In the description of the present invention, it should be noted that the terms front, back, left, right, etc. indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, or the directions or positional relationships in which the product is usually placed when in use. They are only for the convenience of describing the present invention or simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example
[0032] like Figure 1-7 As shown, a method for installing a prefabricated clear water wall panel comprises the following steps: S1: Prefabricated production of wall panels. Prefabricated plain wall panels are prefabricated and produced in a prefabrication factory. Two U-shaped metal parts A5 are welded to the lower part of the wall panel, and two L-shaped upper metal parts B6 are welded to the upper part of the wall panel. The L-shaped upper metal part B6 has a notch 12 for on-site installation and fastening of the upper load-bearing support D4.
[0033] S2: The crossbeam 7 connector is installed. Two connectors C and two upper load-bearing supports D4 are welded and installed on the top of the H-shaped steel beam. The upper load-bearing support D4 is used to connect the embedded parts B on the top of the prefabricated clear water wall panel. The connector C is used to connect the U-shaped metal parts A5 on the top of the prefabricated clear water wall panel.
[0034] The connector is installed according to the drawing positioning. The center control line 10 and the elevation control line are drawn from the measurement baseline network using a total station and theodolite, and the installation position of the connector is checked and corrected; the connector C of the lower H-shaped steel beam and the upper load-bearing support D4 are installed. The connector C is welded by a steel rectangular tube 301, a U-shaped channel steel 302, and a stiffening plate 305. A screw is set to pass through the slotted hole 303 on the U-shaped channel steel 302, and the screw is tightened with a nut. The upper load-bearing support D4 is welded by a cylindrical iron rod, i.e., a metal column 402, and an iron plate 401 to form a T-shaped connector.
[0035] S3: Wall panel installation: Install the prefabricated clear water wall panels on one side first, then the prefabricated clear water wall panels on the restricted side. The installation steps for a single prefabricated clear water wall panel are as follows: S31: When the prefabricated exposed concrete wall panel is hoisted to 1m away from the installation position, the construction workers stand on the upper part of the H-shaped steel beam and set the positioning rope on the upper part of the prefabricated exposed concrete wall panel to pull the wall panel to a state parallel to the H-shaped steel beam and 0.5m above the installation position. By slowly rotating the tower crane boom, the prefabricated exposed concrete wall panel is translated to the top of the installation position. By slowly lowering the hook, the prefabricated exposed concrete wall panel embedded U-shaped metal part A5 is temporarily blindly installed and contacted with the support node screw rod. At this time, the support node screw rod must not be under stress.
[0036] S32: Wallboard adjustment: After the prefabricated plain wallboard is temporarily in place, the wallboard elevation is tested with a laser level. The prefabricated plain wallboard is adjusted to a position 1-2 mm above the installation elevation through the hand chain hoist fall chain at the upper two hanging points, and left to stand. By adding or reducing U-shaped gaskets 8 of different thicknesses on the upper load-bearing support B, its elevation is adjusted to the precise installation position. The wallboard is slowly lowered to the upper load-bearing support through the hand chain hoist fall chain at the upper two hanging points again to complete the wallboard elevation adjustment.
[0037] The prefabricated plain wall panel is now in a support stress state by welding a square iron plate 401 as a sealing plate 11 outside the U-shaped notch 12 of the L-shaped upper metal part B6 embedded part. The distance between the outermost end of the wall panel and the horizontal control line is measured by a steel tape measure to verify the plane position deviation of the wall panel. A separate jack is placed between the upper load-bearing support D4 metal column 402 and the side of the embedded U-shaped metal part B to adjust the left and right plane positions of the wall panel. During the process, the deviation is re-measured in real time until the designed plane position is reached.
[0038] Use a steel tape measure to measure the distance from the outer surface of the prefabricated exposed concrete wall panel to the horizontal control line, and check the verticality deviation of the wall panel. Use a tensioner to connect the prefabricated exposed concrete wall panel back steel frame 2 and the upper load-bearing support D4 metal column 402 to complete the verticality adjustment of the wall panel.
[0039] S33: Wallboard fixing: Place the fixing cover plate 13 on the upper load-bearing support D4 metal column 402, and weld the fixing cover plate 13 to the upper metal part B6 by gas shielded welding. According to the above process requirements, the installation of the prefabricated clear water wallboard on the other side is completed.
[0040] All connectors and connecting plates are treated with anti-corrosion and anti-rust. The connectors on the beam 7 and the wall panels are preferably made of Q345B steel, and the plate thickness and size should meet the design calculation requirements.
[0041] During the external installation construction of prefabricated facing plain concrete wall panels, when there is no working surface, construction operations cannot be carried out, and an operating frame cannot be set up on the outside, this method uses technical means such as blind installation nodes with upper load-bearing supports and lower reverse support slot point connections and three-dimensional high-precision adjustment methods to solve the problem of high-precision installation construction of prefabricated plain concrete wall panels in high-altitude confined spaces, ensuring the effect of facing plain concrete.
[0042] In the above scheme, installation preparation work is carried out in S1 and S2, an upper metal piece B6 is set on the upper part of the prefabricated clear water wall panel to cooperate with the upper load-bearing support D4 on the beam 7, and a U-shaped metal piece A5 is set on the lower part to cooperate with the installation connector C3, so as to realize the connection of the prefabricated clear water wall panel to the beam 7. In S3, when installing the wall panel, it is installed from bottom to top, first one side and then the other side. Specifically, in S31, the prefabricated clear water wall panel is first hoisted to the installation position area, so that the lower opening groove 9 of the U-shaped metal piece A5 is located directly above the support shaft pin of the connector C, and then the prefabricated clear water wall panel is lowered so that the support shaft pin is located in the lower opening groove 9 and is temporarily in contact with the top of the lower opening groove 9 without being subjected to pressure. ; In S32, when the prefabricated clear water wall panel is temporarily in place, after checking the elevation of the wall panel, the prefabricated clear water wall panel is raised to install the U-shaped gasket 8, so that when the prefabricated clear water wall panel is installed at the elevation position, the connecting member C is connected to the U-shaped metal member A5, and the upper metal member B6 is connected to the U-shaped gasket 8 on the upper load-bearing support D4, so as to realize the positioning of the upper and lower sides of the prefabricated clear water wall panel, and realize the adjustment of the height direction of the prefabricated clear water wall panel, and then the position of the wall panel in other directions can be adjusted to ensure the installation accuracy. After the position adjustment of the wall panel is completed in S33, a fixed cover plate 13 is set on the metal column 402, and the upper metal member B6 is connected and fixed to the upper load-bearing support D4 through the fixed cover plate 13 to realize the fixing of the wall panel. After S33 is completed, the installation of the prefabricated clear water wall panel on the other side of the beam 7 is completed according to the above installation steps.
[0043] Furthermore, in step S2, according to the drawing positioning, a total station and a theodolite are used to lead out the center control line 10, and the installation position of the connector is checked and corrected.
[0044] The center control line 10 and the elevation control line are used to facilitate the positioning and verification of the connection parts on the crossbeam 7 to ensure the installation accuracy of the parts.
[0045] Using a total station and theodolite, a center control line 10 is drawn to facilitate the verification of horizontal dimensions, and an elevation control line is drawn to verify the height of components.
[0046] Furthermore, the notch 12 on the upper metal part B6 is a U-shaped notch 12. In step S32, after the elevation adjustment of the wall panel is completed, the sealing plate 11 is welded at the U-shaped notch 12 to put the prefabricated plain wall panel in a support stress state; a separate jack is set between the metal column 402 and the side of the U-shaped metal part A5 to adjust the left and right plane positions of the wall panel. During the process, the deviation is remeasured in real time until the designed plane position is reached.
[0047] A U-shaped groove 12 is provided to facilitate the position adjustment between the upper metal part B6 and the upper load-bearing support D4. After the elevation is completed, the sealing plate 11 is welded to connect the upper metal part B6 with the upper load-bearing support D4 to bear the force of the prefabricated plain wall panel. The side part of the U-shaped metal part A5 of the wall panel is adjusted by a separate jack to achieve precise positioning of the plane position of the wall panel.
[0048] Furthermore, the distance between the outermost end of the wall panel and the horizontal control line is measured by a steel tape measure to verify the plane position deviation of the wall panel. The operation is simple.
[0049] Furthermore, in step S32, a steel tape measure is used to measure the distance from the outer surface of the prefabricated plain wall panel to the horizontal control line, the verticality deviation of the wall panel is verified, and a tensioner is used to connect the back steel frame 2 of the prefabricated plain wall panel and the upper load-bearing support D4 metal column 402 to complete the verticality adjustment of the wall panel.
[0050] The verticality deviation of the wall panel is checked by testing the distance between the outer surface of the wall panel and the horizontal control line, and the tensioner is set to adjust the verticality of the wall panel.
[0051] Furthermore, in step S31, when the prefabricated plain wall panels are hoisted to the vicinity of the installation position, the construction workers stand on the upper part of the beam 7, and by setting a positioning rope on the upper part of the prefabricated plain wall panels, the wall panels are pulled to a state parallel to the beam 7 and stationary, and higher than the set height of the installation position, and then the wall panels are lowered for temporary positioning.
[0052] The position of the wall panel is adjusted manually using the positioning rope so that the wall panel is in a static state, and the lower opening groove 9 of the U-shaped metal part A5 is located directly above the supporting shaft pin of the connecting part C to facilitate temporary blind installation.
[0053] A prefabricated clear water wall panel installation structure obtained by using the above-mentioned prefabricated clear water wall panel installation method includes a prefabricated clear water wall panel and a plurality of cross beams 7 arranged along the height direction, the cross beam 7 is provided with an installation connector C3 and an upper load-bearing support D4, the installation connector C3 is provided with a support shaft pin, the bottom of the prefabricated clear water wall panel is provided with a U-shaped metal part A5, the U-shaped metal part A5 is provided with a lower open groove 9 for cooperating with the support shaft pin, the upper load-bearing support D4 includes a bottom iron plate 401 and an upper metal column 402, the top of the prefabricated clear water wall panel is provided with an upper metal part B6, the upper metal part B6 is provided with a notch 12 for cooperating with the metal column 402, and a fixed cover plate 13 is welded between the upper metal part B6 and the metal column 402.
[0054] In the above scheme, the prefabricated clear water wall panels are connected and positioned by means of a number of cross beams 7. A support axle pin is provided on the mounting connector C3 on the cross beam 7 for engaging and positioning with the lower opening groove 9 of the U-shaped metal member A5 on the prefabricated clear water wall panel. The metal column 402 of the upper load-bearing support D4 on the cross beam 7 is used for engaging and positioning with the groove 12 of the upper metal member B6 on the wall panel. The fixation between the upper metal member B6 and the metal column 402 is achieved by fixing the cover plate 13.
[0055] Furthermore, the connecting member C comprises a steel rectangular tube 301 , a U-shaped channel steel 302 is arranged on the top of the steel rectangular tube 301 , and the supporting shaft pin is arranged on the U-shaped channel steel 302 .
[0056] The U-shaped channel steel 302 is supported by the steel rectangular tube 301 , and the support shaft pin is fixed on the U-shaped channel steel 302 .
[0057] The height of the support pin is higher than the height of the metal column 402 on the beam 7 to avoid interference between the upper and lower wall panels.
[0058] Furthermore, a transverse slot hole 303 is formed on the U-shaped channel steel 302 , and the supporting shaft pin includes a bolt and nut assembly 304 .
[0059] The slotted hole 303 is provided to facilitate the connection and positioning of the bolt and nut assembly 304 , and the position of the support shaft pin can be adjusted as required to ensure installation accuracy.
[0060] Furthermore, the prefabricated clear water wall panel comprises a clear water panel 1 , a back side of which is provided with a back-attached steel frame 2 , and the U-shaped metal member A5 and the upper metal member B6 are both fixed on the back-attached steel frame 2 .
[0061] The clear water panel 1 is connected by the back-attached steel frame 2, and the connection between the U-shaped metal part A5 and the upper metal part B6 is realized, so that the structure is stable.
[0062] The back-attached steel frame 2 is connected to the clear water panel 1 just through the embedded parts.
[0063] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A method for installing a prefabricated clear water wall panel, characterized in that: The steps include: S1: Prefabricated clear water wall panel production, fix the U-shaped metal part A to the lower part of the prefabricated clear water wall panel, fix the upper metal part B to the upper part of the prefabricated clear water wall panel, and cut a notch in the upper metal part B; S2: Installation of beam connectors: Connectors C and upper load-bearing supports D are welded and installed on the top of the beams. The connectors C are used to connect the U-shaped metal parts A on the prefabricated clear water wall panels; S3: Wall panel installation: Install the prefabricated clear water wall panels on one side first, and then install the restricted side; the installation steps of a single prefabricated clear water wall panel are as follows: S31: hoist the prefabricated clear water wall panel to the installation position, lower the prefabricated clear water wall panel, and temporarily blindly install the lower opening groove of the U-shaped metal part A on the prefabricated clear water wall panel and the support shaft pin of the connecting part C into contact with each other. At this time, the support node screw rod C4 must not be in a stressed state; S32: Wallboard adjustment: After the prefabricated clear water wallboard is temporarily in place, the wallboard elevation is tested and then the prefabricated clear water wallboard is raised; by setting a number of U-shaped gaskets on the upper load-bearing support D, the installation height of the upper metal part B on the prefabricated clear water wallboard is adjusted to correspond to the elevation; the prefabricated clear water wallboard is dropped onto the U-shaped gaskets again to complete the wallboard elevation adjustment; and then the position of the prefabricated clear water wallboard in other directions is adjusted; S33: Wall panel fixing: a fixed cover plate is arranged on the metal column of the upper load-bearing support D, and the fixed cover plate is fixed to the upper metal part B by welding.
2. The method for installing the prefabricated clear water wallboard according to claim 1, characterized in that: In step S2, according to the drawing positioning, using a total station and theodolite, the center control line is drawn, and the installation position of the connector is checked and corrected.
3. A method for installing a prefabricated clear water wall panel according to claim 1, characterized in that: The notch on the upper metal part B is a U-shaped notch. In step S32, after the elevation adjustment of the wall panel is completed, a sealing plate is welded at the U-shaped notch to put the prefabricated plain wall panel in a support stress state; a separate jack is set between the metal column and the side of the U-shaped metal part A to adjust the left and right plane positions of the wall panel. During the process, the deviation is remeasured in real time until the designed plane position is reached.
4. The method for installing the prefabricated clear water wallboard according to claim 3, characterized in that: Use a steel tape measure to measure the distance between the outermost end of the wall panel and the horizontal control line, and verify the plane position deviation of the wall panel.
5. A method for installing a prefabricated clear water wall panel according to claim 2, characterized in that: In step S32, a steel tape measure is used to measure the distance from the outer surface of the prefabricated plain wall panel to the horizontal control line, the verticality deviation of the wall panel is verified, and a tensioner is used to connect the back steel frame of the prefabricated plain wall panel and the upper load-bearing support D metal column to complete the verticality adjustment of the wall panel.
6. The method for installing prefabricated clear water wall panels according to claim 1, characterized in that: In step S31, when the prefabricated plain wall panels are hoisted to the vicinity of the installation position, the construction workers stand on the upper part of the beam and set a positioning rope on the upper part of the prefabricated plain wall panels to pull the wall panels to a state parallel to the beam and stationary, and higher than the set height of the installation position, and then lower the wall panels for temporary positioning.
7. A prefabricated drywall panel installation structure obtained by using the prefabricated drywall panel installation method according to any one of claims 1 to 6, characterized in that: It includes a prefabricated clear water wall panel and a plurality of cross beams arranged along the height direction, wherein the cross beams are provided with mounting connectors C and upper load-bearing supports D, the mounting connector C is provided with a support shaft pin, a U-shaped metal part A is provided at the bottom of the prefabricated clear water wall panel, a lower open groove for cooperating with the support shaft pin is provided on the U-shaped metal part A, the upper load-bearing support D includes an iron plate at the bottom and a metal column at the top, an upper metal part B is provided at the top of the prefabricated clear water wall panel, a groove for cooperating with the metal column is provided on the upper metal part B, and a fixed cover plate is welded between the upper metal part B and the metal column.
8. The prefabricated clear water wall panel installation structure according to claim 7, characterized in that: The connecting member C comprises a steel rectangular tube, a U-shaped channel steel is arranged on the top of the steel rectangular tube, and the supporting shaft pin is arranged on the U-shaped channel steel.
9. The prefabricated drywall panel installation structure according to claim 8, characterized in that: The U-shaped channel steel is provided with a transverse slotted hole, and the supporting shaft pin comprises a bolt and nut assembly.
10. The prefabricated drywall panel installation structure according to claim 7, characterized in that: The prefabricated clear water wall panel comprises a clear water panel, a back side of which is provided with a back-attached steel frame, and the U-shaped metal part A and the upper metal part B are both fixed on the back-attached steel frame.
