Disc dryer

By setting the rake blade device in the disc dryer to rotate on the transmission shaft and setting a gap with the heating disc body structure, the material crushing and friction problems are solved, and more efficient material turn and drying is achieved, and product quality is improved. Drying efficiency.

CN119123781APending Publication Date: 2024-12-13GEM WUXI ENERGY MATERIAL CO LTD
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Patent Information

Application Number
CN202411493150.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The existing disc dryers are prone to crushing materials during the material drying process, resulting in foreign matter debris, affecting product quality.

Method used

A disk dryer is designed, and the rake blade device is rotatably installed on the transmission shaft. A first gap is set between the rake blade and the heating disk body structure to avoid friction and damage. Multiple installation components and rake blades are uniformly spaced. Arrange to ensure that the material is evenly turned and dried.

Benefits of technology

It effectively avoids foreign matter debris caused by material damage and friction, improves product quality and drying efficiency, and reduces operation and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of drying equipment, and discloses a disc dryer which comprises a shell, a heating disc body structure, a transmission shaft and a rake blade device. The heating disc body structure and the shell are relatively and fixedly arranged, the rake blade device is rotationally arranged on the transmission shaft and comprises a mounting assembly and a rake blade part, the transmission shaft drives the mounting assembly to rotate so as to drive the rake blade part to rotate, and therefore materials are stirred to turn over on the heating disc body structure, and drying of the materials is achieved; a first gap is formed between the lower end of the rake blade piece and the bottom of the heating disc body structure, so that the situation that materials are damaged when the rake blade piece stirs the materials is avoided, and meanwhile the situation that friction is generated between the rake blade piece and the heating disc body structure, foreign matter chippings are generated, and the product quality is affected is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of drying equipment, in particular to a disc dryer. Background Art

[0002] Disc dryer is a continuous and efficient drying equipment widely used in the field of powder drying. Rakes push the material to turn inside the disc dryer, which can achieve continuous and uninterrupted feeding and discharging.

[0003] In the prior art, when the raking device pushes the material to turn, the raking blades are in direct contact with the drying plate, causing part of the material to be ground by the raking blades. At the same time, the friction between the raking blades and the heating plate produces debris and foreign matter, thereby causing the material composition to change, affecting the production and preparation of subsequent products, resulting in poor product quality and high cost. Summary of the invention

[0004] In view of this, the present invention provides a disc dryer to solve the problem in the prior art that the disc dryer is prone to crushing the material during the drying process, generating foreign matter and debris, thereby affecting the product quality.

[0005] In order to solve the above technical problems, the technical solution of the present invention is as follows:

[0006] The present invention provides a disc dryer, comprising: a shell, a heating disc structure, a transmission shaft and a raking device, wherein the heating disc structure is fixedly arranged in the shell; the transmission shaft is arranged in the shell along the vertical direction, and the transmission shaft is movably passed through the heating disc structure; the raking device comprises a mounting assembly and a raking piece, one end of the mounting assembly is transmission-connected to the transmission shaft, and the other end abuts against the outer edge of the heating disc structure, and the mounting assembly is mounted on the heating disc structure; the raking piece is detachably mounted on the mounting assembly, and a first gap is formed between the lower end of the raking piece and the bottom of the heating disc structure.

[0007] The invention has the following advantages: the heating disc structure is relatively fixedly arranged with respect to the shell body, the raking device is rotatably arranged on the transmission shaft, the raking device comprises a mounting assembly and a raking member, the transmission shaft drives the mounting assembly to rotate, so as to drive the raking member to rotate, thereby turning the material on the heating disc structure to achieve drying of the material, the raking member is detachably connected to the mounting assembly, and a first gap is formed between the lower end of the raking member and the bottom of the heating disc structure, thereby avoiding damage to the material when the raking member is used to move the material, and at the same time avoiding friction between the raking member and the heating disc structure to generate foreign matter and debris, thereby affecting product quality.

[0008] According to some embodiments of the present invention, there are multiple mounting components and multiple raking leaf members, and the multiple mounting components located on the same horizontal plane are evenly spaced along the circumference of the transmission shaft to be mounted on the heating disk structure, and the mounting component is provided with multiple raking leaf members, and the multiple raking leaf members are evenly spaced along the length direction of the mounting component.

[0009] According to some embodiments of the present invention, the heating plate structure includes a first heating plate mounted on the transmission shaft, the first heating plate includes a base plate and a plate rack disposed on the outer edge of the base plate, and a hollow gap is formed between the plate rack and the base plate.

[0010] According to some embodiments of the present invention, the heating plate structure also includes a second heating plate mounted on the transmission shaft, the first heating plate and the second heating plate are spaced apart in a vertical direction, the second heating plate is located below the first heating plate, and a through hole is provided in the middle of the second heating plate.

[0011] According to some embodiments of the present invention, a feed port is provided at the top of the shell, a discharge port is provided at the bottom of the shell, and a diameter of the second heating disk is greater than a diameter of the first heating disk.

[0012] According to some embodiments of the present invention, the number of the raking devices is equal to the sum of the number of the first heating trays and the number of the second heating trays, and the length of the mounting assembly is greater than the radius of the second heating tray.

[0013] According to some embodiments of the present invention, the second heating plate body includes an outer edge portion and a plate bottom that are connected to each other, the outer edge portion extends upward and tilts from the inside to the outside, the other end of the mounting assembly abuts against the upper end of the outer edge portion, and the plate bottom is concave and tilted downward from the outer edge toward the through hole.

[0014] According to some embodiments of the present invention, the bottom plate of the first heating plate is planar or inclined downward from the center of the circle toward the outer edge.

[0015] According to some embodiments of the present invention, the mounting assembly includes a mounting shaft, a rake frame and a rake mounting plate, one end of the mounting shaft is drivingly connected to the transmission shaft, and the other end of the mounting shaft abuts against the outer edge of the heating disk structure;

[0016] A plurality of raking leaf racks are arranged along the length direction of the installation shaft, one end of the raking leaf rack is fixedly connected to the installation shaft, and the other end of the raking leaf rack is provided with the raking leaf installation plate.

[0017] According to some embodiments of the present invention, the raking member is provided with a plurality of first mounting holes along the vertical direction, the raking mounting plate is provided with a second mounting hole, the raking device further comprises an adjusting fixing member, the adjusting fixing member can be passed through the first mounting hole and the second mounting hole to be suitable for fixing the raking member on the raking mounting plate, and the raking member is suitable for sliding along the vertical direction to be suitable for adjusting the width of the first gap. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of a disc dryer provided in some embodiments of the present invention;

[0020] Figure 2 It is a schematic diagram of the structure of the installation assembly provided in some embodiments of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the rake blade member provided in some embodiments of the present invention.

[0022] Description of reference numerals:

[0023] 1. Shell; 11. Feed inlet; 12. Discharge outlet; 2. Transmission shaft; 3. Heating disc structure; 31. First heating disc; 32. Second heating disc; 311. Chassis; 312. Disc rack; 4. Raking device; 41. Mounting assembly; 42. Raking member; 411. Mounting shaft; 412. Raking rack; 413. Raking mounting plate; 4131. Second mounting hole; 421. First mounting hole. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0028] Reference Figure 1 As shown, the present invention provides a disc dryer, comprising: a shell 1, a heating disc structure 3, a transmission shaft 2 and a raking device 4, wherein the heating disc structure 3 is fixedly arranged in the shell 1; the transmission shaft 2 is arranged in the shell 1 along the vertical direction, and the transmission shaft 2 is movably arranged in the heating disc structure 3; the raking device 4 comprises a mounting assembly 41 and a raking member 42, one end of the mounting assembly 41 is transmission-connected to the transmission shaft 2, and the other end abuts against the outer edge of the heating disc structure 3, and the mounting assembly 41 is mounted on the heating disc structure 3; the raking member 42 is detachably mounted on the mounting assembly 41, and a first gap is formed between the lower end of the raking member 42 and the bottom of the heating disc structure 3.

[0029] Specifically, the heating disc structure 3 is relatively fixedly arranged with respect to the shell body 1, and the raking device 4 is rotatably arranged on the transmission shaft 2. The raking device 4 includes a mounting assembly 41 and a raking member 42. The transmission shaft 2 drives the mounting assembly 41 to rotate, so as to drive the raking member 42 to rotate, thereby turning the material on the heating disc structure 3 to achieve drying of the material. The raking member 42 is detachably connected to the mounting assembly 41, and a first gap is formed between the lower end of the raking member 42 and the bottom of the heating disc structure 3, thereby avoiding damage to the material when the raking member 42 moves the material, and at the same time avoiding friction between the raking member 42 and the heating disc structure 3, generating foreign matter and debris, and affecting product quality.

[0030] It can be understood that the heating disc structure 3 and the transmission shaft 2 rotate relative to each other, the mounting assembly 41 is connected to the transmission shaft 2, the material falls on the heating disc structure 3, the transmission shaft 2 rotates to drive the mounting assembly 41 to rotate, thereby driving the rake member 42 to rotate, and there is a first gap between the rake member 42 and the heating disc structure 3. When the rake member 42 rotates, the material on the heating disc structure 3 is turned over to achieve uniform drying of the material. The first gap is set to avoid friction between the rake member 42 and the heating disc structure 3, avoid the generation of foreign debris, and at the same time avoid the rake member 42 from squeezing the material, causing the material to be crushed, affecting the quality of the finished product.

[0031] It should be noted that the mounting assembly 41, the rake blade member 42 and the heating disc structure 3 are all made of metal, and a high temperature and wear-resistant coating, such as a polytetrafluoroethylene coating, is provided on the surface to be suitable for a high temperature dry environment. The mounting assembly 41 abuts against the outer edge of the heating disc structure 3, and the use of wear-resistant materials can extend the service life and reduce the operation and maintenance costs.

[0032] In some embodiments of the present invention, a plurality of mounting components 41 and a plurality of raking leaf members 42 are provided, and the plurality of mounting components 41 located on the same horizontal plane are evenly spaced along the circumference of the transmission shaft 2 so as to be mounted on the heating disk structure 3, and a plurality of raking leaf members 42 are provided on the mounting components 41, and the plurality of raking leaf members 42 are evenly spaced along the length direction of the mounting components 41.

[0033] Specifically, multiple mounting components 41 and raking blade components 42 are provided, wherein multiple mounting components 41 located on the same horizontal plane are evenly spaced around the circumference of the transmission shaft 2, and multiple raking blade components 42 are provided on one mounting component 41 along its length direction, thereby ensuring that the material in the heating disk structure 3 is evenly turned over and the drying efficiency is improved.

[0034] In some embodiments of the present invention, the heating plate structure 3 includes a first heating plate 31 mounted on the transmission shaft 2, the first heating plate 31 includes a base plate 311 and a plate rack 312 arranged on the outer edge of the base plate 311, and a hollow gap is formed between the plate rack 312 and the base plate 311.

[0035] In some embodiments of the present invention, the heating plate structure 3 also includes a second heating plate 32 mounted on the transmission shaft 2, the first heating plate 31 and the second heating plate 32 are spaced apart in the vertical direction, the second heating plate 32 is located below the first heating plate 31, and a through hole is provided in the middle of the second heating plate 32.

[0036] Specifically, multiple first heating disks 31 can be provided, and a hollow gap is formed between the bottom plate 311 and the disk frame 312. The rake blades 42 turn the material during rotation, and the material easily falls from the hollow gap to the next first heating disk 31, thereby achieving multi-stage drying and improving the drying effect.

[0037] It can be understood that the heating disk structure 3 includes a first heating disk 31 and a second heating disk 32, and the first heating disk 31 and the second heating disk 32 are arranged at intervals in the vertical direction. The second heating disk 32 is located below the first heating disk 31. The material in the first heating disk 31 falls into the second heating disk 32 after primary drying to achieve secondary drying. A through hole is set in the middle of the second heating disk 32, and the dried material flows out from the through hole.

[0038] In some embodiments of the present invention, a plurality of first heating disks 31 and second heating disks 32 are provided, and the first heating disks 31 and second heating disks 32 are alternately arranged, and the material falls from the outside of the first heating disk 31 into the second heating disk 32, and after being turned and dried by the raking leaf member 42, falls from the through hole into the first heating disk 31 of the next level, thereby achieving repeated turning and drying of the material and improving the drying effect.

[0039] In some embodiments of the present invention, a feed port 11 is disposed at the top of the shell 1 , a discharge port 12 is disposed at the bottom of the shell 1 , and a diameter of the second heating disk 32 is greater than a diameter of the first heating disk 31 .

[0040] Specifically, a feed port 11 is arranged at the top of the shell 1, and a discharge port 12 is arranged at the bottom. By continuously supplying material to the feed port 11, continuous drying of the material can be achieved and the yield can be improved. It can be understood that the diameter of the second heating disk 32 is larger than the diameter of the first heating disk 31, so as to ensure that when the material falls from the outer edge of the first heating disk 31, it can fall into the second heating disk 32 to continue drying, thereby preventing the material from falling directly and flowing out of the discharge port 12, resulting in incomplete drying of the material and affecting the product quality.

[0041] In some embodiments of the present invention, the number of leaf raking devices 4 is equal to the sum of the number of first heating trays 31 and the number of second heating trays 32 , and the length of the mounting assembly 41 is greater than the radius of the second heating tray 32 .

[0042] Specifically, the length of the mounting assembly 41 is greater than the radius of the second heating plate 32, thereby ensuring that the mounting assembly 41 is mounted on the first heating plate 31 and the second heating plate 32, so that the forces at both ends of the mounting assembly 41 are balanced, avoiding excessive torque caused by unilateral force and bending deformation.

[0043] In some embodiments of the present invention, the second heating plate body 32 includes an outer edge portion and a plate bottom that are connected to each other, the outer edge portion extends upward and tilts from the inside to the outside, the other end of the mounting assembly 41 abuts against the upper end of the outer edge portion, and the plate bottom is concave and tilted downward from the outer edge toward the through hole.

[0044] Specifically, the second heating plate body 32 includes an outer edge portion and a plate bottom, which are integrally formed. The outer edge portion extends upward from the inside to the outside to form a flared setting to facilitate carrying of materials. The bottom of the plate is concave and inclined downward from the outer edge toward the through hole, thereby ensuring that the material can fall through the through hole.

[0045] In some embodiments of the present invention, the bottom plate 311 of the first heating plate body 31 is planar or inclined downward from the center toward the outer edge.

[0046] Specifically, a hollow gap is formed between the bottom plate 311 and the plate frame 312 of the first heating plate body 31. To facilitate the falling of materials from the hollow gap, the bottom plate 311 of the first heating plate body 31 is arranged to be flat or inclined downward from the center of the circle to the outer edge, thereby ensuring continuous drying of the material and avoiding accumulation of the material in the first heating plate body 31, which affects the drying efficiency.

[0047] Reference Figure 2 and Figure 3 As shown, in some embodiments of the present invention, the mounting assembly 41 includes a mounting shaft 411, a rake frame 412 and a rake mounting plate 413, one end of the mounting shaft 411 is transmission-connected to the transmission shaft 2, and the other end of the mounting shaft 411 abuts against the outer edge of the heating disk structure 3;

[0048] A plurality of raking leaf racks 412 are provided along the length direction of the installation shaft 411 , one end of the raking leaf rack 412 is fixedly connected to the installation shaft 411 , and a raking leaf installation plate 413 is provided at the other end of the raking leaf rack 412 .

[0049] Specifically, in some embodiments of the present invention, the raking member 42 is provided with a plurality of first mounting holes 421 in the vertical direction, the raking mounting plate 413 is provided with a second mounting hole 4131, the raking device 4 also includes an adjusting fixture, which can be passed through the first mounting hole 421 and the second mounting hole 4131 to fix the raking member 42 on the raking mounting plate 413, and the raking member 42 is suitable for sliding in the vertical direction to adjust the width of the first gap.

[0050] It is understandable that by adjusting the fixing member, the rake member 42 is fixed to the mounting plate, and by adjusting the mounting height of the rake member 42, the width of the first gap is adjusted to adapt to materials of various specifications, ensure the completeness of the material drying, and avoid the material being squeezed and damaged.

[0051] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.

Claims

1. A disc dryer, characterized in that: include: Housing (1); A heating disk structure (3) is fixedly arranged in the housing (1); A transmission shaft (2) is arranged in the housing (1) along a vertical direction, and the transmission shaft (2) is movably arranged in the heating disk structure (3); The raking device (4) comprises a mounting assembly (41) and a raking member (42), one end of the mounting assembly (41) being transmission-connected to the transmission shaft (2), and the other end being in contact with the outer edge of the heating disk structure (3), and the mounting assembly (41) being mounted on the heating disk structure (3); the raking member (42) being detachably mounted on the mounting assembly (41), and a first gap being formed between the lower end of the raking member (42) and the bottom of the heating disk structure (3).

2. The disc dryer according to claim 1, characterized in that: The mounting assembly (41) and the raking blade member (42) are both provided in plurality, and the plurality of mounting assemblies (41) located on the same horizontal plane are evenly spaced along the circumference of the transmission shaft (2) so as to be mounted on the heating disk structure (3); the mounting assembly (41) is provided with a plurality of raking blade members (42), and the plurality of raking blade members (42) are evenly spaced along the length direction of the mounting assembly (41).

3. The disc dryer according to claim 1, characterized in that: The heating disc structure (3) comprises a first heating disc (31) sleeved on the transmission shaft (2), the first heating disc (31) comprising a bottom plate (311) and a disc rack (312) arranged on the outer edge of the bottom plate (311), and a hollow gap is formed between the disc rack (312) and the bottom plate (311).

4. The disc dryer according to claim 3, characterized in that: The heating disc structure (3) further comprises a second heating disc (32) sleeved on the transmission shaft (2); the first heating disc (31) and the second heating disc (32) are arranged at intervals in a vertical direction; the second heating disc (32) is located below the first heating disc (31); and a through hole is provided in the middle of the second heating disc (32).

5. The disc dryer according to claim 4, characterized in that: The top of the shell (1) is provided with a feed port (11), the bottom of the shell (1) is provided with a discharge port (12), and the diameter of the second heating disc (32) is greater than the diameter of the first heating disc (31).

6. The disc dryer according to claim 5, characterized in that: The number of the raking devices (4) is equal to the sum of the number of the first heating discs (31) and the number of the second heating discs (32), and the length of the mounting assembly (41) is greater than the radius of the second heating disc (32).

7. The disc dryer according to claim 4, characterized in that: The second heating plate body (32) comprises an outer edge portion and a plate bottom that are connected to each other, the outer edge portion extends upward and tilts from the inside to the outside, the other end of the mounting assembly (41) abuts against the upper end of the outer edge portion, and the plate bottom is concave and tilted downward from the outer edge toward the through hole.

8. The disc dryer according to claim 3, characterized in that: The bottom plate (311) of the first heating plate body (31) is in a plane shape or is arranged to be inclined downward from the center of the circle toward the outer edge.

9. The disc dryer according to claim 1, characterized in that: The mounting assembly (41) comprises a mounting shaft (411), a rake frame (412) and a rake mounting plate (413); one end of the mounting shaft (411) is drivingly connected to the transmission shaft (2), and the other end of the mounting shaft (411) is in contact with the outer edge of the heating disk structure (3); A plurality of raking leaf racks (412) are provided along the length direction of the installation shaft (411), one end of the raking leaf rack (412) is fixedly connected to the installation shaft (411), and the other end of the raking leaf rack (412) is provided with the raking leaf installation plate (413).

10. The disc dryer according to claim 9, characterized in that The raking member (42) is provided with a plurality of first mounting holes (421) in the vertical direction, and the raking mounting plate (413) is provided with a second mounting hole (4131). The raking device (4) further comprises an adjusting fixing member, which can be passed through the first mounting hole (421) and the second mounting hole (4131) so as to be suitable for fixing the raking member (42) on the raking mounting plate (413). The raking member (42) is suitable for sliding in the vertical direction so as to be suitable for adjusting the width of the first gap.

Citation Information

Patent Citations

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  • Rake blade structure for disc dryer

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