Compression and vibration test station for ultra-high bond strength concrete

By designing an integrated compression and vibration resistance test workstation, the problem of out-of-sync preparation and testing of ultra-high bond strength concrete test blocks was solved, efficient integration of the test process and timely acquisition of data were achieved, and the efficiency and accuracy of the test work were improved. sex.

CN119124839BActive Publication Date: 2025-01-24SICHUAN JINGYIDA ENG INSPECTION CO LTD +1
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411613901.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-01-24
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

In the prior art, the preparation of test blocks and compressive and vibration resistance tests of ultra-high bond strength concrete are usually not carried out simultaneously, resulting in errors affected by time and environmental factors in the test results.

Method used

A integrated compressive vibration test workstation is designed, including the sample preparation module, the material transport module, and the pressure test module. Efficiency and data timeliness.

Benefits of technology

Through the integrated workflow, the equipment occupation space is reduced, the work efficiency of the pressure resistance and anti -vibration test has been improved, the results of the pressure -resistant vibration test data of the sample production work are obtained in time, and the timely correction of the material distribution and pouring schemes will be supported in a timely manner.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119124839B_ABST
    Figure CN119124839B_ABST
Patent Text Reader

Abstract

The present invention discloses a compression and vibration test workstation for ultra-high bond strength concrete, and relates to the technical field of building component quality inspection. The present invention includes a sample preparation module, a material conveying module, and a pressure test module, wherein the sample preparation module conveys the prepared ultra-high bond strength concrete test block to the pressure test module through the material conveying module for compression and vibration test, wherein the technical solution mainly integrates the process of making, conveying, and compression and vibration test of ultra-high bond strength concrete test blocks into one, on the one hand, reducing the space occupied by the equipment, integrating the work flow, thereby improving the work efficiency of the vibration and compression test; on the other hand, it enables the sample making work to obtain the data results of the compression and vibration test in time, so as to timely correct the material ratio and casting plan.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of building component quality inspection, and in particular relates to a compression and vibration resistance testing workstation for ultra-high bonding strength concrete. Background Art

[0002] Ultra-high bond concrete is widely used in various building structures due to its high strength. However, the strength of cast components made of this material is usually affected by the formula and various environmental factors. Therefore, before the cast components are actually used, it is usually necessary to test their structural strength. Common experimental items are mostly compression and vibration resistance tests.

[0003] In existing work, the test block preparation and test phases are usually not carried out simultaneously and independently of each other. In actual work, the formula and casting scheme are often constantly revised according to the test results, which leads to errors in the test block construction and the results of the compression and vibration test due to time and environmental factors. In order to avoid this error, we concentrate the test block construction and the compression and vibration test phases in one system, so that the correlation between the test work and the test block construction work is stronger and the scheme revision is more timely and accurate, and then the compression and vibration test work is used to calculate the optimal construction conditions. Therefore, we designed a compression and vibration test workstation for ultra-high bond strength concrete to achieve the above effects. Summary of the invention

[0004] The object of the present invention is to provide a compression and vibration resistance test workstation for ultra-high bond strength concrete, so that the correlation between the test work and the test block construction work is stronger and the scheme correction is more timely and accurate.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a compression and vibration resistance test workstation for ultra-high bond strength concrete, comprising a sample preparation module, a material conveying module and a pressure testing module, wherein the sample preparation module conveys the prepared ultra-high bond strength concrete test block to the pressure testing module through the material conveying module for compression and vibration resistance testing, wherein the technical solution mainly integrates the processes of production, conveying and compression and vibration resistance testing of ultra-high bond strength concrete test blocks, on the one hand, reduces the space occupied by the equipment, integrates the work flow, and thus improves the work efficiency of the vibration and compression resistance testing; on the other hand, enables the sample preparation work to obtain the data results of the compression and vibration resistance testing in time, so as to timely correct the material ratio and casting plan; wherein the material conveying module is arranged between the sample preparation module and the pressure testing module, wherein the material conveying module comprises a conveying platform and a conveying frame, and the conveying frame is bolted and fixed to the two opposite sides of the conveying platform; the pressure testing module comprises at least two sets of driving cylinders, and the driving cylinders are clamped and fixed between the two opposite conveying frames.

[0007] Furthermore, the pressure testing module also includes a pressure test bench, a vibration pressure pile and a plurality of output cylinders, wherein the pressure test bench is welded and fixed with support piles on both opposite sides, the upper ends of the support piles are bolted and fixed to the output cylinders, and a transmission pipe is flange-connected between the input end of the output cylinder and the output end of the driving cylinder; wherein the output cylinder, the transmission pipe and the driving cylinder constitute a communicating vessel structure based on a piston structure; a vibration pressure rod is slidably engaged with the output end of the output cylinder, and the lower end of the vibration pressure rod is bolted and fixed to the vibration pressure pile; in combination with the prior art and the specific structure in the present technical solution, when the driving cylinder starts to work, it drives the vibration pressure rod inside the output cylinder to slide through the communicating vessel structure, thereby driving the support pile to press down or slide up to reset, thereby achieving the effect of changing the input pressure of the driving cylinder to adjust the output pressure of the support pile;

[0008] The vibration pile is a hollow structure, and a main pressure block is welded and fixed on its inner surface; a plurality of auxiliary pressure blocks are installed inside the vibration pile, wherein the plurality of auxiliary pressure blocks are arranged in an array on opposite sides of the main pressure block, and a sliding engagement structure is provided between two adjacent auxiliary pressure blocks and between the auxiliary pressure blocks and the main pressure block; a reset spring is welded and fixed between the upper end of the auxiliary pressure block and the inner surface of the vibration pile; a plurality of starters are installed on the inner surface of the vibration pile, wherein the starter is an electromagnet, a permanent magnet plate is provided on the upper end of the vibration pile, and when powered on, the starter and the permanent magnet plate are magnetically repelled; it should be added that the pressure test module also includes a microcontroller, which is mainly used to adjust the parameters of the compression and vibration test, wherein the number of starters is the same as the number of arrays of the auxiliary pressure blocks on one side, and the auxiliary pressure blocks in relative positions share a group of starters, and in the actual working process of the compression test, by controlling the number of starters powered on, the auxiliary pressure blocks at the corresponding positions slide down, and the lower ends of the auxiliary pressure blocks are flush with the lower ends of the main pressure blocks, thereby adjusting the pressure applied by the vibration pile to the test blocks;

[0009] A support groove is provided on the upper surface of the compression test bench, and a recovery groove is provided on the inner surface of the support groove, wherein the test block is placed inside the support groove and directly above the recovery groove; the vibration pressure pile is arranged directly above the support groove; in combination with the principles of the prior art, it is necessary to supplement the description of the technical solution that a pressure sensor is embedded in the bottom support surface of the support groove, which is mainly used to collect the pressure data exerted on the test block during the compression and vibration test; in specific work, the pressure data collected by the pressure sensor only drops sharply when the test block is overloaded and broken, so in the later test data collection, the pressure data at this location is the main reference data.

[0010] Furthermore, the pressure testing module also includes an energy storage box and a driver, wherein a driving motor is embedded inside the driver, and a driving sprocket is welded and fixed at one end of the output shaft of the driving motor; a plurality of energy storage tubes are bolted and connected to one side of the energy storage box, and a driven sprocket is rotatably engaged between the energy storage tube and the driving cylinder, wherein a transmission chain is installed between the driving sprocket and the driven sprocket, and they are linked through the transmission chain; a driving plug rod is slidably engaged inside the driving cylinder, wherein the driving plug rod passes through the driven sprocket, and a screw structure is formed with the driven sprocket by opening a threaded groove; an intake valve is installed between the energy storage tube and the energy storage box, wherein the intake valve is a one-way valve structure; an intake pressure plate is welded and fixed at one end of the driving plug rod, and the intake pressure plate and the intake valve cooperate with each other; combined with specific work During the process, when the driving motor is started, it can use the sprocket chain transmission structure to drive the driven sprocket to rotate, and drive the driving plug rod to slide between the driving cylinder and the energy storage tube through the screw structure, wherein when the driving plug rod slides toward the driving cylinder, the vibration pile is pressed down, and at the same time, the air intake pressure plate drives the air outside the energy storage tube into the energy storage tube; when the vibration pile is reset, the driving plug rod is reset synchronously, and the air intake pressure plate is used to press the air inside the energy storage tube into the energy storage box for energy storage; in order to make good use of the air energy stored in the aforementioned energy storage box, a driving pump box and a vibrating rod are installed between the energy storage box and the conveying platform, wherein the air inlet of the driving pump box is connected to the energy storage box, which has a built-in driving turbofan, and the vibrating rod is a telescopic rod structure, and the vibrating rod and the rotating shaft of the driving turbofan are linked by a crankshaft connecting rod structure.

[0011] Furthermore, a feeding ramp is provided at one end of the conveying platform, and a casting pool is provided at the other end, wherein the lower edge of the feeding ramp is connected and communicated with the supporting groove, that is, when the test block is conveyed to the feeding ramp, the test block can slide into the supporting groove through the feeding ramp by its own gravity; the casting pool is located directly below the energy storage box, and the vibrating rod is located directly above the casting pool; in actual work, the energy storage box drives the turbofan to rotate by releasing the internal air pressure, and drives the vibrating rod to slide back and forth through the crankshaft connecting rod, so as to achieve the vibrating and stirring effect on the concrete slurry; the rotating shaft on the inner surface of the conveying frame is connected to the conveying shaft, and a conveying motor and a linkage shaft are arranged in the conveying platform, wherein a gear is arranged between the output shaft of the conveying motor and the linkage shaft The gear meshing structure is mechanically linked, and the opposite ends of the linkage shaft extend to the inside of the two groups of conveying frames on both sides of the conveying platform, and are mechanically linked with the conveying shaft by setting a gear meshing structure; a clamping arm is installed between the conveying frame and the conveying platform, wherein the clamping arm and the conveying frame and the conveying platform are slidably engaged by opening a mother-and-child groove; the conveying shaft is a threaded rod structure, which passes through the clamping arm and forms a reciprocating screw structure with the clamping arm by opening a threaded groove; combined with the above-mentioned technical solution, when the conveying motor is started, its output shaft drives the linkage shaft and the conveying shaft to rotate in turn through the gear meshing structure, and at the same time uses the reciprocating screw driving structure to drive the clamping arm to slide back and forth along the conveying shaft, thereby realizing the conveying of the test block;

[0012] The clamping arm is a box structure, and a clamping rod is slidably engaged on its inner surface, and a driven plate is arranged at one end of the clamping rod, which extends to the inside of the clamping arm along with the clamping rod, and is fixedly connected to the inner surface of the clamping arm by a supporting spring; a starting plate is welded and fixed to the inner surface of the clamping arm, wherein the starting plate is an electromagnet, and the driven plate is a permanent magnet, and magnetically repels the driven plate when the starting plate is energized; a support plate is welded to one side of the clamping arm, and the support plate is slidably fitted with the conveying platform; a piezoelectric switch is inlaid on the upper surface of the support plate, and the piezoelectric switch is electrically connected to the starting plate; in combination with the aforementioned technical solution, when a test block is placed above the support plate, the test block applies pressure to the piezoelectric switch, so that the starting plate is energized, and the magnetic repulsion force is used to push the clamping rod to extend outward, so as to clamp and fix the test block; and then the test block is transported to the feeding ramp in combination with the relevant conveying mechanism.

[0013] Furthermore, a feeding plate is slidably engaged with the inner surface of the casting pool, and a baffle is elastically hinged on one side of the feeding plate, wherein the outer surface of the baffle and the remaining outer surface of the feeding plate are both in contact with the inner wall of the casting pool; a lifting mechanism is also arranged inside the conveying platform, wherein the lifting mechanism includes an electric hydraulic cylinder, which is located below the casting pool, and the upper end of the output shaft of the electric hydraulic cylinder slides and extends to the inside of the casting pool and is bolted and fixed to the lower surface of the feeding plate; in combination with the specific work flow, when the casting of the test block is completed, the lifting mechanism is started, An electric hydraulic cylinder is used to push the feeding plate and the test block out of the casting pool at the same time. When the feeding plate is higher than the upper edge of the casting pool, the baffle uses the elastic hinge between it and the feeding plate and the adhesion between it and the test block to pull the test block to the top of the support plate, thereby completing the initial transportation of the test block. In order to ensure smooth feeding, the connection between the upper end of the output shaft of the electric hydraulic cylinder and the lower end of the feeding plate can also be set to be hinged, that is, at the moment the test block is pushed out of the casting pool, the inertia of the baffle when pulling the test block causes the feeding plate to deviate, thereby further providing assistance for the feeding of the test block.

[0014] It should be added that in order to ensure the accuracy of the data of the compression and vibration test, an ultrasonic generating mechanism and an ultrasonic detector are also installed inside the workstation. The ultrasonic generating mechanism is an ultrasonic oscillator driven by a working motor. Its output end outputs ultrasonic waves and releases them outward through the ultrasonic detector to detect the internal structural change data of the test block. At the same time, the ultrasonic oscillator provides assistance for the stirring of the slurry during the vibration work.

[0015] The present invention has the following beneficial effects:

[0016] The present invention is provided with a sample preparation module, a material conveying module and a pressure testing module, wherein the sample preparation module conveys the prepared ultra-high bond strength concrete test block to the pressure testing module through the material conveying module for compression and vibration resistance testing. The technical solution mainly integrates the processes of production, conveyance and compression and vibration resistance testing of ultra-high bond strength concrete test blocks, which, on the one hand, reduces the space occupied by the equipment and integrates the work flow, thereby improving the work efficiency of the vibration and compression resistance testing; on the other hand, enables the sample preparation work to obtain the data results of the compression and vibration resistance testing in a timely manner, so as to timely correct the material ratio and casting plan;

[0017] Among them, the output cylinder, the transmission tube and the driving cylinder constitute a communicating vessel structure based on the piston structure, which can make the vibration pressure rod inside the output cylinder slide through the communicating vessel structure when the driving cylinder starts working, and then drive the supporting pile to press down or slide up to reset, so as to achieve the effect of changing the input pressure of the driving cylinder to adjust the output pressure of the supporting pile; and in the compression test, by controlling the number of power-on starters, the auxiliary pressure block at the corresponding position slides down, and the lower end of the auxiliary pressure block is flush with the lower end of the main pressure block, so as to adjust the pressure of the vibration pressure pile on the test block;

[0018] In addition, when the driving motor is started, it can use the sprocket chain transmission structure to drive the driven sprocket to rotate, and drive the driving plug rod to slide between the driving cylinder and the energy storage tube through the screw structure, wherein when the driving plug rod slides toward the driving cylinder, the vibration pile is pressed down, and at the same time, the air intake pressure plate drives the air outside the energy storage tube to enter the inside of the energy storage tube; when the vibration pile is reset, the driving plug rod is reset synchronously, and the air intake pressure plate is used to press the air inside the energy storage tube into the energy storage box for energy storage; in order to make good use of the air energy stored in the aforementioned energy storage box, a driving pump box and a vibrating rod are installed between the energy storage box and the conveying platform, wherein the air inlet of the driving pump box is connected to the energy storage box, which has a built-in driving turbofan, and the vibrating rod is a telescopic rod structure, and the vibrating rod and the rotating shaft of the driving turbofan are linked by a crankshaft connecting rod structure; that is, in actual work, the energy storage box drives the driving turbofan to rotate by releasing the internal air pressure, and drives the vibrating rod to slide back and forth through the crankshaft connecting rod, so as to achieve the vibrating and stirring effect of the concrete slurry.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0021] Figure 1It is a front structural diagram of a compression and vibration resistance testing workstation for ultra-high bond strength concrete of the present invention;

[0022] Figure 2 It is a rear structural diagram of the compression and vibration resistance testing workstation for ultra-high bond strength concrete of the present invention;

[0023] Figure 3 A top view of a compression and vibration resistance test workstation for ultra-high bond strength concrete of the present invention;

[0024] Figure 4 for Figure 3 Structural diagram of the middle section AA;

[0025] Figure 5 for Figure 4 A partial display of part C in the middle;

[0026] Figure 6 for Figure 3 Schematic diagram of the structure of the middle section BB;

[0027] Figure 7 for Figure 6 A partial display of part E in the middle;

[0028] Figure 8 for Figure 4 Schematic diagram of the structure of DD in the middle section;

[0029] Fig. 9 for Figure 8 A partial display of part F in the middle;

[0030] Fig.10 This is a diagram of the internal structure of the clamping arm.

[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0032] 1. Conveyor platform; 2. Conveyor frame; 3. Drive cylinder; 4. Compression test bench; 5. Vibration pile; 6. Output cylinder; 7. Support pile; 8. Transmission pipe; 9. Vibration rod; 10. Main pressure block; 11. Auxiliary pressure block; 12. Reset spring; 13. Starter; 14. Permanent magnet plate; 15. Support slot; 16. Recovery slot; 17. Energy storage box; 18. Driver; 19. Drive sprocket; 20. Energy storage tube; 21. Driven sprocket; 22. Transmission chain; 23. Drive plug rod; 24. Inlet pressure plate; 25. Feeding ramp; 26. Casting pool; 27. Conveyor shaft; 28. Clamping arm; 29. ​​Clamping rod; 30. Driven plate; 31. Support spring; 32. Start plate; 33. Support plate; 34. Feeding plate; 35. Baffle. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0035] See also Figure 1-Figure 10 As shown, the present invention is a compression and vibration test workstation for ultra-high bond strength concrete, including a sample preparation module, a material conveying module and a pressure testing module, wherein the sample preparation module conveys the prepared ultra-high bond strength concrete test block to the pressure testing module through the material conveying module for compression and vibration testing, wherein the technical solution mainly integrates the processes of production, conveying and compression and vibration testing of ultra-high bond strength concrete test blocks, on the one hand, reduces the space occupied by the equipment, integrates the work flow, and thus improves the work efficiency of the vibration and compression testing; on the other hand, it enables the sample preparation work to obtain the data results of the compression and vibration testing in time, so as to timely correct the material ratio and casting plan; wherein the material conveying module is arranged between the sample preparation module and the pressure testing module, wherein the material conveying module comprises a conveying platform 1 and a conveying frame 2, and the conveying frame 2 is bolted and fixed to the two opposite sides of the conveying platform 1; the pressure testing module comprises at least two sets of driving cylinders 3, and the driving cylinders 3 are clamped and fixed between the two opposite conveying frames 2.

[0036] Preferably, the pressure testing module also includes a pressure test bench 4, a vibration pressure pile 5 and a plurality of output cylinders 6, wherein the pressure test bench 4 is welded and fixed with support piles 7 on two opposite sides, the upper end of the support pile 7 is bolted and fixed to the output cylinder 6, and a transmission pipe 8 is flange-connected between the input end of the output cylinder 6 and the output end of the driving cylinder 3; wherein the output cylinder 6, the transmission pipe 8 and the driving cylinder 3 constitute a communicating vessel structure based on a piston structure; a vibration pressure rod 9 is slidably engaged with the output end of the output cylinder 6, and the lower end of the vibration pressure rod 9 is bolted and fixed to the vibration pressure pile 5; in combination with the prior art and the specific structure in the present technical solution, when the driving cylinder 3 starts to work, it drives the vibration pressure rod 9 inside the output cylinder 6 to slide through the communicating vessel structure, and then drives the support pile 7 to press down or slide up to reset, thereby achieving the effect of changing the input pressure of the driving cylinder 3 to adjust the output pressure of the support pile 7;

[0037] The vibration pile 5 is a hollow structure, and a main pressure block 10 is welded and fixed on its inner surface; a plurality of auxiliary pressure blocks 11 are installed inside the vibration pile 5, wherein the plurality of auxiliary pressure blocks 11 are arranged in an array on opposite sides of the main pressure block 10, and a sliding engagement structure is provided between two adjacent auxiliary pressure blocks 11 and between the auxiliary pressure block 11 and the main pressure block 10; a reset spring 12 is welded and fixed between the upper end of the auxiliary pressure block 11 and the inner surface of the vibration pile 5; a plurality of starters 13 are installed on the inner surface of the vibration pile 5, wherein the starter 13 is an electromagnet, and a permanent magnet plate 14 is provided on the upper end of the vibration pile 5, and in the power-on state In the state, the starter 13 and the permanent magnet plate 14 are magnetically repelled; it should be added that the pressure test module also includes a microcontroller, which is mainly used to adjust the parameters of the pressure and vibration test, wherein the number of starters 13 is the same as the number of arrays of the single-sided auxiliary pressure blocks 11, and the auxiliary pressure blocks 11 at relative positions share a group of starters 13. In the actual working process of the pressure test, by controlling the number of starters 13 powered on, the auxiliary pressure blocks 11 at the corresponding positions slide down, and the lower ends of the auxiliary pressure blocks 11 are flush with the lower ends of the main pressure blocks 10, thereby adjusting the pressure of the vibration pile 5 on the test block;

[0038] A support groove 15 is provided on the upper surface of the compression test bench 4, and a recovery groove 16 is provided on the inner surface of the support groove 15, wherein the test block is placed inside the support groove 15 and is located directly above the recovery groove 16; the vibration pressure pile 5 is arranged directly above the support groove 15; in combination with the principles of the prior art, it is necessary to supplement the description of the technical solution that a pressure sensor is embedded in the bottom support surface of the support groove 15, which is mainly used to collect the pressure data exerted on the test block during the compression and vibration test; in specific work, the pressure data collected by the pressure sensor only drops sharply when the test block is overloaded and broken, so in the later test data collection, the pressure data at this location is the main reference data.

[0039] Preferably, the pressure test module also includes an energy storage box 17 and a driver 18, wherein a driving motor is embedded in the driver 18, and a driving sprocket 19 is welded and fixed at one end of the output shaft of the driving motor; a plurality of energy storage tubes 20 are bolted and connected to one side of the energy storage box 17, and a driven sprocket 21 is rotatably engaged between the energy storage tube 20 and the driving cylinder 3, wherein a transmission chain 22 is installed between the driving sprocket 19 and the driven sprocket 21, and they are linked through the transmission chain 22; a driving plug rod 23 is slidably engaged inside the driving cylinder 3, wherein the driving plug rod 23 passes through the driven sprocket 21, and a screw structure is formed with the driven sprocket 21 by opening a threaded groove; an intake valve is installed between the energy storage tube 20 and the energy storage box 17, wherein the intake valve is a one-way valve structure; an intake pressure plate 24 is welded and fixed at one end of the driving plug rod 23, and the intake pressure plate 24 cooperates with the intake valve; in combination with specific work During the process, when the driving motor is started, it can use the sprocket chain transmission structure to drive the driven sprocket 21 to rotate, and drive the driving plug rod 23 to slide between the driving cylinder 3 and the energy storage tube 20 through the screw structure, wherein when the driving plug rod 23 slides toward the driving cylinder 3, the vibration pile 5 is pressed down, and at the same time, the air intake pressure plate 24 drives the air outside the energy storage tube 20 to enter the energy storage tube 20; when the vibration pile 5 is reset, the driving plug rod 23 is reset synchronously, and the air intake pressure plate 24 is used to press the air inside the energy storage tube 20 into the energy storage box 17 for energy storage; in order to make good use of the air energy stored in the aforementioned energy storage box 17, a driving pump box and a vibrating rod are installed between the energy storage box 17 and the conveying platform 1, wherein the air inlet of the driving pump box is connected to the energy storage box 17, which has a built-in driving turbofan, and the vibrating rod is a telescopic rod structure, and the vibrating rod and the rotating shaft of the driving turbofan are linked by a crankshaft connecting rod structure.

[0040] Preferably, a feeding ramp 25 is provided at one end of the conveying platform 1, and a casting pool 26 is provided at the other end, wherein the lower edge of the feeding ramp 25 is connected and communicated with the supporting groove 15, that is, when the test block is conveyed to the feeding ramp 25, the test block can slide into the supporting groove 15 through the feeding ramp 25 by its own gravity; the casting pool 26 is located directly below the energy storage box 17, and the vibrating rod is located directly above the casting pool 26; in actual work, the energy storage box 17 drives the turbofan to rotate by releasing the internal air pressure, and drives the vibrating rod to slide back and forth through the crankshaft connecting rod, so as to achieve the vibrating and stirring effect on the concrete slurry; the inner surface rotating shaft of the conveying frame 2 is connected to the conveying shaft 27, and the conveying motor and the linkage shaft are provided in the conveying platform 1, wherein the output shaft of the conveying motor and the linkage shaft are provided by setting The gear meshing structure is mechanically linked, and the opposite ends of the linkage shaft extend to the inside of the two groups of conveying frames 2 on both sides of the conveying platform 1, and are mechanically linked with the conveying shaft 27 by setting a gear meshing structure; a clamping arm 28 is installed between the conveying frame 2 and the conveying platform 1, wherein the clamping arm 28 is slidably engaged with the conveying frame 2 and the conveying platform 1 by setting a mother-and-child groove; the conveying shaft 27 is a threaded rod structure, which passes through the clamping arm 28 and forms a reciprocating screw structure with the clamping arm 28 by setting a threaded groove; combined with the above-mentioned technical solution, when the conveying motor is started, its output shaft drives the linkage shaft and the conveying shaft 27 to rotate in turn through the gear meshing structure, and at the same time uses the reciprocating screw driving structure to drive the clamping arm 28 to slide back and forth along the conveying shaft 27, thereby realizing the conveying of the test block;

[0041] The clamping arm 28 is a box structure, and a clamping rod 29 is slidably engaged on its inner surface. A driven plate 30 is provided at one end of the clamping rod 29. The driven plate 30 extends to the inside of the clamping arm 28 along with the clamping rod 29, and a supporting spring 31 is fixedly connected to the inner surface of the clamping arm 28; a starting plate 32 is welded and fixed to the inner surface of the clamping arm 28, wherein the starting plate 32 is an electromagnet, and the driven plate 30 is a permanent magnet, and when the starting plate 32 is energized, it repel magnetically from the driven plate 30; A support plate 33 is welded to one side of the arm 28, and the support plate 33 is slidably fitted with the conveyor platform 1; a piezoelectric switch is embedded on the upper surface of the support plate 33, and the piezoelectric switch is electrically connected to the starting plate 32; in combination with the aforementioned technical solution, when a test block is placed on the support plate 33, the test block applies pressure to the piezoelectric switch, so that the starting plate 32 is energized, and the magnetic repulsion force is used to push the clamping rod 29 to extend outward to clamp and fix the test block; and then the test block is transported to the feeding ramp 25 in combination with the relevant conveying mechanism.

[0042] Preferably, a feeding plate 34 is slidably engaged with the inner surface of the casting pool 26, and a baffle 35 is elastically hinged on one side of the feeding plate 34, wherein the outer surface of the baffle 35 and the remaining outer surface of the feeding plate 34 are in contact with the inner wall of the casting pool 26; a lifting mechanism is also provided inside the conveying platform 1, wherein the lifting mechanism includes an electric hydraulic cylinder, which is located below the casting pool 26, and the upper end of the output shaft of the electric hydraulic cylinder slides and extends to the inside of the casting pool 26, and is bolted and fixed to the lower surface of the feeding plate 34; in combination with the specific work flow, when the test block is cast, the lifting mechanism is started, and the electric The hydraulic cylinder pushes the feeding plate 34 and the test block out of the casting pool 26 at the same time. When the feeding plate 34 is higher than the upper edge of the casting pool 26, the baffle plate 35 uses the elastic hinge between it and the feeding plate 34 and the adhesion between it and the test block to pull the test block to the top of the support plate 33, thereby completing the initial transportation of the test block. In order to ensure smooth feeding, the connection between the upper end of the output shaft of the electric hydraulic cylinder and the lower end of the feeding plate 34 can also be set to be hinged, that is, at the moment the test block is pushed out of the casting pool 26, the inertia of the baffle plate 35 when pulling the test block drives the feeding plate 34 to deviate, thereby further providing assistance for the feeding of the test block.

[0043] It should be added that in order to ensure the accuracy of the data of the compression and vibration test, an ultrasonic generating mechanism and an ultrasonic detector are also installed inside the workstation. The ultrasonic generating mechanism is an ultrasonic oscillator driven by a working motor. Its output end outputs ultrasonic waves and releases them outward through the ultrasonic detector to detect the internal structural change data of the test block. At the same time, the ultrasonic oscillator provides assistance for the stirring of the slurry during the vibration work.

[0044] In addition, there is another working form in the actual operation of the present technical solution, namely, the vibration resistance test; when the vibration resistance test is carried out, by simultaneously controlling the speed of the driving motor and the working state of the starter 13, that is, increasing the speed of the driving motor, the vibration pressure pile 5 slides down quickly to apply pressure to the test block, and all the starters 13 are energized at the same time when the vibration pressure pile 5 contacts the test block, and the inertia of the auxiliary pressure block 11 and the magnetic repulsion force it receives are used to apply an instantaneous vibration wave to the test block, thereby simulating the influence of vibration on the test block.

[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0046] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A compression and vibration test workstation for ultra-high bond strength concrete, comprising a sample preparation module, a material conveying module and a pressure test module, wherein the sample preparation module conveys the prepared ultra-high bond strength concrete test block to the pressure test module through the material conveying module for compression and vibration test, characterized in that: The material conveying module is arranged between the sample preparation module and the pressure testing module, wherein the material conveying module comprises a conveying platform (1) and a conveying frame (2), and the conveying frame (2) is bolted and fixed to two opposite side surfaces of the conveying platform (1); the pressure testing module comprises at least two sets of driving cylinders (3), and the driving cylinders (3) are clamped and fixed between two opposite conveying frames (2); The pressure test module further comprises a pressure test bench (4), a vibration pressure pile (5) and a plurality of output cylinders (6), wherein the pressure test bench (4) is welded with support piles (7) on opposite sides thereof, the upper ends of the support piles (7) are bolted and fixed to the output cylinder (6), and a transmission pipe (8) is flange-connected between the input end of the output cylinder (6) and the output end of the drive cylinder (3); wherein the output cylinder (6), the transmission pipe (8) and the drive cylinder (3) constitute a communicating vessel structure based on a piston structure; a vibration pressure rod (9) is slidably engaged with the output end of the output cylinder (6), and the lower end of the vibration pressure rod (9) is bolted and fixed to the vibration pressure pile (5); The vibration pile (5) is a hollow structure, and a main pressure block (10) is welded and fixed on its inner surface; a plurality of auxiliary pressure blocks (11) are installed inside the vibration pile (5), wherein the plurality of auxiliary pressure blocks (11) are arranged in an array on opposite sides of the main pressure block (10), and a sliding engagement structure is provided between two adjacent auxiliary pressure blocks (11) and between the auxiliary pressure block (11) and the main pressure block (10); a return spring (12) is welded and fixed between the upper end of the auxiliary pressure block (11) and the inner surface of the vibration pile (5); a plurality of starters (13) are installed on the inner surface of the vibration pile (5), wherein the starter (13) is an electromagnet, and a permanent magnet plate (14) is provided on the upper end of the vibration pile (5), and when powered on, the starter (13) and the permanent magnet plate (14) are magnetically repelled from each other; The upper surface of the compression test bench (4) is provided with a support groove (15), and the inner surface of the support groove (15) is provided with a recovery groove (16), wherein the test block is placed inside the support groove (15) and is located directly above the recovery groove (16); the vibration pile (5) is arranged directly above the support groove (15); The pressure test module further comprises an energy storage box (17) and a driver (18), wherein a drive motor is embedded in the driver (18), and a drive sprocket (19) is welded and fixed to one end of the output shaft of the drive motor; a plurality of energy storage tubes (20) are bolted and connected to one side of the energy storage box (17), and a driven sprocket (21) is rotatably engaged between the energy storage tube (20) and the drive cylinder (3), wherein a transmission chain (22) is installed between the drive sprocket (19) and the driven sprocket (21), and ... The driving cylinder (3) is linked with a driving chain (22); a driving plug rod (23) is slidably engaged inside the driving cylinder (3), wherein the driving plug rod (23) passes through the driven sprocket (21), and a screw structure is formed between the driving plug rod (23) and the driven sprocket (21) by providing a threaded groove; an air intake valve is installed between the energy storage tube (20) and the energy storage box (17), wherein the air intake valve is a one-way valve structure; an air intake pressure plate (24) is welded and fixed to one end of the driving plug rod (23), and the air intake pressure plate (24) and the air intake valve cooperate with each other; A feeding ramp (25) is provided at one end of the conveying platform (1), and a casting pool (26) is provided at the other end, wherein the lower edge of the feeding ramp (25) is connected to and communicates with the support groove (15), and the casting pool (26) is located directly below the energy storage box (17); a conveying shaft (27) is connected to the rotating shaft on the inner surface of the conveying frame (2), and a conveying motor and a linkage shaft are provided inside the conveying platform (1), wherein the output shaft of the conveying motor and the linkage shaft are mechanically linked by a gear meshing structure, and the opposite ends of the linkage shaft respectively extend to the inside of two groups of conveying frames (2) on both sides of the conveying platform (1), and are mechanically linked to the conveying shaft (27) by a gear meshing structure; A clamping arm (28) is installed between the conveying frame (2) and the conveying platform (1), wherein the clamping arm (28) is slidably engaged with the conveying frame (2) and the conveying platform (1) by providing a male-female groove; the conveying shaft (27) is a threaded rod structure, which passes through the clamping arm (28) and forms a reciprocating screw structure with the clamping arm (28) by providing a threaded groove; The clamping arm (28) is a box structure, and a clamping rod (29) is slidably engaged on its inner surface. A driven plate (30) is provided at one end of the clamping rod (29). The driven plate (30) extends into the interior of the clamping arm (28) along with the clamping rod (29), and a supporting spring (31) is fixedly connected to the inner surface of the clamping arm (28); a starting plate (32) is welded and fixed to the inner surface of the clamping arm (28), wherein the starting plate (32) is an electromagnet, and the driven plate (30) is a permanent magnet, and when the starting plate (32) is energized, it magnetically repels the driven plate (30); a supporting plate (33) is welded to one side of the clamping arm (28), and the supporting plate (33) is slidably engaged with the conveying platform (1); a piezoelectric switch is embedded on the upper surface of the supporting plate (33), and the piezoelectric switch is electrically connected to the starting plate (32).

2. The compression and vibration resistance testing workstation for ultra-high bond strength concrete according to claim 1, characterized in that: A feeding plate (34) is slidably engaged with the inner surface of the casting pool (26), and a baffle (35) is elastically hinged to one side of the feeding plate (34), wherein the outer surface of the baffle (35) and the remaining outer surface of the feeding plate (34) are both in contact with the inner wall of the casting pool (26).

3. The compression and vibration resistance test workstation for ultra-high bond strength concrete according to claim 2, characterized in that: The conveying platform (1) is also provided with a lifting mechanism inside, wherein the lifting mechanism comprises an electric hydraulic cylinder, the electric hydraulic cylinder is located below the casting pool (26), and the upper end of the output shaft of the electric hydraulic cylinder slides and extends into the inside of the casting pool (26) and is bolted and fixed to the lower surface of the feeding plate (34).

Citation Information

Patent Citations

  • Movable integrated equipment for molding, curing and pressure resistance detection of concrete

    CN118205094A