Co-air-chamber isolation switch assembling device and method

Abstract

The invention discloses a common air chamber isolation switch assembling device and method, the device comprises a platform base, the platform base is provided with a first support and a second support, and the first support and the second support are arranged in parallel at a set distance; a gear motor is arranged on the first support, an output shaft of the gear motor is connected with a first flange coupling plate, and a second flange coupling plate is arranged on the second support; the first flange connecting disc and the second flange connecting disc are connected with flanges at the two ends of the common air chamber isolation switch shell respectively. The second bracket can move relative to the first bracket; according to the invention, the flange surface of the to-be-installed part can be vertically upward according to the assembly requirement, the dynamic and static side insulators, the grounding cover plate and the quick grounding switch assembly are convenient to install, and the flange surface of the common air chamber isolation switch shell is adjusted to a proper angle, so that the common air chamber isolation switch is convenient to assemble.

Description

Technical Field

[0001] The invention relates to the technical field of assembly devices for common gas chamber isolating switches, and in particular to an assembly device and method for a common gas chamber isolating switch. Background Art

[0002] A common gas chamber refers to a three-phase common box structure in GIS electrical equipment, in which the three-phase gas chambers are interconnected; an isolating switch refers to a three-position isolating and grounding switch that can achieve mechanical interlocking conditions, including an isolating switch and a grounding switch, which are operated by a mechanism; the isolating switch is the isolating fracture part of the isolating switch.

[0003] During the assembly process of the common gas chamber isolating switch, the following problems exist: the shell of the common gas chamber isolating switch is flipped many times, and a crane must be used to lift it each time to ensure safety. Manual flipping may cause bumps and scratches on the shell surface and conductor; the crane takes a long time, delaying the use of the crane in other processes; manual flipping is labor-intensive, requires a large number of people, poses a great safety hazard, and has low production efficiency; when installing the various components of the isolating switch, the installation spacing needs to be calibrated. Since the crane lifts the shell of the common gas chamber isolating switch through the lifting rope, it will shake during calibration, resulting in inaccurate calibration results, affecting the assembly accuracy of the common gas chamber isolating switch; in addition, since there is no strict assembly method and sequence for the common gas chamber isolating switch during assembly, it will also affect the centering accuracy and product qualification rate of the common gas chamber isolating switch assembly. Summary of the invention

[0004] In view of the problems existing in the prior art, the present invention provides a common gas chamber isolating switch assembly device and method, which can improve product assembly quality and production efficiency, reduce labor intensity and reduce safety hazards.

[0005] The technical solution of the present invention is as follows:

[0006] In a first aspect of the present invention, a common gas chamber isolating switch assembly device is provided, comprising a platform base, on which a first bracket and a second bracket are arranged, the first bracket and the second bracket are spaced a set distance apart and arranged in parallel; a reduction motor is arranged on the first bracket, the output shaft of the reduction motor is connected to a first flange coupling disk, and a second flange coupling disk is arranged on the second bracket; the first flange coupling disk and the second flange coupling disk are respectively connected to the two end flanges of the common gas chamber isolating switch housing; the second bracket can move relative to the first bracket.

[0007] In some embodiments of the present invention, the platform base adopts a frame structure, and a first rectangular space, a second rectangular space and a third rectangular space which are arranged in sequence are formed in the frame structure.

[0008] In some embodiments of the present invention, the first rectangular space is used for fixedly installing the first bracket, and the third rectangular space is used for slidingly installing the second bracket.

[0009] In some embodiments of the present invention, a slide groove is provided in the third rectangular space, and a roller is installed at the bottom of the second bracket, and the roller can slide in the slide groove to drive the second bracket away from or close to the first bracket.

[0010] In some embodiments of the present invention, the first flange coupling plate is mounted on a first bearing seat, the first bearing seat is fixedly mounted on the top of a first bracket, and the second flange coupling plate is mounted on a second bearing seat, and the second bearing seat is fixedly mounted on the top of a second bracket.

[0011] In some embodiments of the present invention, the reduction motor includes a motor and a reduction gear, and the output shaft of the reduction gear is connected to the first flange coupling plate.

[0012] In some embodiments of the present invention, a common gas chamber isolation switch housing is further included, and two ends of the common gas chamber isolation switch housing are respectively connected to the first flange connecting plate and the second flange connecting plate.

[0013] In a second aspect of the present invention, a method for assembling a common gas chamber isolating switch is provided, comprising:

[0014] Adjust the position of the second bracket, and install the two ends of the common gas chamber isolation switch housing on the first flange coupling plate and the second flange coupling plate respectively;

[0015] The housing of the common air chamber isolation switch is driven by a reduction motor to rotate for internal cleaning;

[0016] Rotate the housing of the common air chamber isolating switch so that the mounting surface of the connecting flange of the isolating switch moving side assembly faces upward, and install the isolating switch moving side assembly in sequence;

[0017] Rotate the common air chamber isolation switch housing so that the grounding cover assembly connecting flange installation surface faces upward, and install the grounding cover assembly in sequence;

[0018] Rotate the housing of the common gas chamber isolating switch so that the mounting surface of the fast earthing switch assembly connecting flange faces upward, and install the fast earthing switch assemblies in sequence to complete the assembly of the common gas chamber isolating switch.

[0019] In some embodiments of the present invention, when installing the movable side assembly of the isolating switch, the movable side assembly of the isolating switch is placed on the rotating common air chamber isolating switch housing, and then the bolts are connected without being tightened temporarily, and then the insulating torsion bar is inserted into the conductor spline shaft of the movable side assembly of the isolating switch.

[0020] In some embodiments of the present invention, the phase spacing of the movable side assembly of the isolating switch is corrected by using a tool and then the connecting bolts of the movable side assembly of the isolating switch are tightened.

[0021] One or more technical solutions of the present invention have the following beneficial effects:

[0022] (1) The common gas chamber isolating switch assembly device provided by the present invention adopts a rigid frame structure to ensure that the mechanism has a certain strength. According to the assembly requirements, the flange surface of the installation part is vertically upward, which is convenient for installing the dynamic and static side insulators and the grounding cover plate and the fast grounding switch assembly. The AC contactor is used to control the forward and reverse rotation of the worm reducer, so as to realize the forward and reverse rotation of the common gas chamber isolating switch housing by 360 degrees, and the flange surface of the common gas chamber isolating switch housing is adjusted to a suitable angle, which is convenient for the assembly of the common gas chamber isolating switch.

[0023] (2) The common gas chamber isolating switch assembly device provided by the present invention, by setting the first bracket to be fixed and the second bracket to be movable, on the one hand, facilitates the installation of the common gas chamber isolating switch housing on the connecting flanges at both ends, and on the other hand, can adapt to common gas chamber isolating switch housings of different sizes, thereby improving the application range of the device and simplifying the assembly process of the common gas chamber isolating switch.

[0024] (3) The common gas chamber isolating switch assembly device provided by the present invention can realize 360° forward and reverse rotation of the common gas chamber isolating switch shell, which can be conveniently used to clean the shell; accurately adjust the installation surface angle of the common gas chamber isolating switch shell to a suitable position, which is convenient for the assembly of the common gas chamber isolating switch shell; reduce labor intensity and reduce safety hazards; reduce the time occupied by the crane in the common gas chamber isolating switch assembly process, so that the crane can be used for other processes, thereby improving production efficiency.

[0025] (4) The common gas chamber isolating switch assembly device provided by the present invention can prevent the components of the common gas chamber isolating switch from shaking when spacing correction is required during the common gas chamber isolating switch assembly process, compared with the existing crane hoisting method for correction, and the correction is more accurate.

[0026] (5) The common air chamber isolating switch assembly method provided by the present invention first installs the isolating switch moving side assembly, and then installs the three-phase isolating switches in sequence, which facilitates the assembly of the inter-phase insulating torsion rod; secondly, the grounding cover assembly is installed; and finally, the quick grounding switch assembly is installed, thereby improving the assembly centering accuracy and product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional structural schematic diagram of the common gas chamber isolation switch assembly device of the present invention;

[0028] Figure 2It is a front view of the common air chamber isolating switch assembly device of the present invention;

[0029] Figure 3 A side view of a common gas chamber isolating switch assembly device of the present invention;

[0030] Figure 4 A top view of the common gas chamber isolating switch assembly device of the present invention;

[0031] Figure 5 Schematic diagram of installing the common gas chamber isolation switch housing on the assembly device Figure 1 ;

[0032] Figure 6 Schematic diagram of installing the common gas chamber isolation switch housing on the assembly device Figure 2 ;

[0033] Figure 7 Schematic diagram of installing the common gas chamber isolation switch housing on the assembly device Figure 3 ;

[0034] Figure 8 A schematic diagram of installing the first phase isolating switch moving side assembly on the common air chamber isolating switch housing;

[0035] Fig. 9 A schematic diagram of the interior of the common air chamber isolating switch housing after the first phase isolating switch moving side assembly is installed;

[0036] Fig.10 A schematic diagram of the interior of the housing of the common air chamber isolating switch after the moving side assembly of the second phase isolating switch is installed;

[0037] Fig.11 A schematic diagram of the interior of the common air chamber isolating switch housing after the third phase isolating switch moving side assembly is installed;

[0038] Fig.12 This is a schematic diagram of the disconnect switch after the moving side components are installed;

[0039] Fig.13 It is a schematic diagram of the grounding cover assembly before installation on the common gas chamber isolation switch housing;

[0040] Fig.14 It is a schematic diagram of the grounding cover assembly after being installed on the common gas chamber isolation switch housing;

[0041] Fig.15 This is a schematic diagram of the quick earthing switch assembly before installation on the common gas chamber isolation switch housing;

[0042] Fig.16 This is a schematic diagram of the quick earthing switch assembly after installation in the common gas chamber isolation switch housing.

[0043] In the figure: 1, platform base; 101, first rectangular space; 102, second rectangular space; 103, third rectangular space; 104, slide; 2, first bracket; 201, first vertical frame; 202, first reinforcing beam; 203, second reinforcing beam; 3, second bracket; 301, second vertical frame; 302, third reinforcing beam; 303, fourth reinforcing beam; 304, roller; 305, cross frame; 4, first flange coupling plate; 5, second flange coupling plate; 6, first bearing seat; 7, second bearing seat; 8, reducer; 9, motor; 10, control box; 11, common air chamber isolation switch housing; 1101. Connecting flange mounting surface of the isolating switch moving side assembly; 1102. Connecting flange mounting surface of the grounding cover assembly; 1103. Connecting flange mounting surface of the quick grounding switch assembly; 12. The first phase isolating switch moving side assembly; 13. The first insulating torsion bar; 14. The second phase isolating switch moving side assembly; 15. The second insulating torsion bar; 16. The third phase isolating switch moving side assembly; 17. The first grounding cover assembly; 18. The second grounding cover assembly; 19. The third grounding cover assembly; 20. The first quick grounding switch assembly; 21. The second quick grounding switch assembly; 22. The third quick grounding switch assembly. DETAILED DESCRIPTION

[0044] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0045] Example 1

[0046] In a typical embodiment of the present invention, a common gas chamber isolating switch assembly device is provided, such as Figure 1-4 As shown, it includes a platform base 1, on which a first bracket 2 and a second bracket 3 are arranged, and the first bracket 2 and the second bracket 3 are arranged in parallel with a set distance; the first bracket 2 is provided with a motor 9, and the motor 9 is connected to a first flange coupling plate 4 through a reducer 8, and the second bracket 3 is provided with a second flange coupling plate 5; the first flange coupling plate 4 and the second flange coupling plate 5 are respectively connected to the flanges at both ends of the common gas chamber isolation switch housing; the second bracket 3 can move relative to the first bracket 2.

[0047] In this embodiment, the platform base 1 adopts a frame structure, and a first rectangular space 101, a second rectangular space 102 and a third rectangular space 103 are formed in sequence in the frame structure. The first rectangular space 101 is used for fixed installation of the first bracket 2, and the third rectangular space 103 is used for sliding installation of the second bracket 3.

[0048] Furthermore, a slide groove 104 is provided in the third rectangular space 103 , and a roller 304 is installed at the bottom of the second bracket 3 . The roller 304 can roll in the slide groove 104 to drive the second bracket 3 away from or close to the first bracket 2 .

[0049] In this embodiment, the first bracket 2 includes a first vertical frame 201, which is vertically arranged with respect to the frame of the first rectangular space 101. In order to increase the strength and stability of the first bracket 2, two first reinforcing beams 202 are symmetrically installed on the inner upper part of the first vertical frame 201. The first reinforcing beams 202 and the first vertical frame 201 form a triangular structure, thereby improving the stability of the first bracket 2. Two second reinforcing beams 203 are symmetrically installed on the bottom outer side of the first vertical frame 201. The second reinforcing beams 203 are used to connect the first vertical frame 201 and the platform base 1, thereby also forming a stable triangular structure, thereby further improving the stability of the first bracket 2.

[0050] In this embodiment, the second bracket 3 includes a second vertical frame 301 and a horizontal frame 305. The second vertical frame 301 and the horizontal frame 305 are arranged vertically. The horizontal frame 305 is located inside the frame of the third rectangular space 103, and two groups of rollers 304 are symmetrically arranged on the horizontal frame. The rollers 304 are placed in the slide grooves 104 inside the frame of the third rectangular space 103. The length of the horizontal frame 305 is less than the length of the frame of the third rectangular space 103, so that the horizontal frame 305 can move within the frame of the third rectangular space 103. In order to increase the strength and stability of the second bracket 3, two third reinforcing beams 302 are symmetrically installed on the upper side of the inner part of the second vertical frame 301. The third reinforcing beams 302 and the second vertical frame 301 form a triangular structure to improve the stability of the second bracket 3; two fourth reinforcing beams 303 are symmetrically installed on the outer side of the bottom of the second vertical frame 301. The fourth reinforcing beams 303 are used to connect the second vertical frame 301 and the horizontal frame 305 to form a stable triangular structure, which further improves the stability of the second bracket 3.

[0051] In this embodiment, the first flange coupling plate 4 is installed on the first bearing seat 6, the first bearing seat 6 is fixedly installed on the top of the first bracket 2, and the second flange coupling plate 5 is installed on the second bearing seat 7, and the second bearing seat 7 is fixedly installed on the top of the second bracket 3.

[0052] In this embodiment, the reduction motor includes a motor 9 and a reducer 8, the output shaft of the reducer 8 is connected to the first flange coupling plate 4, and the speed is reduced by the reducer 8 to rotate the first flange coupling plate 5 to a suitable position as needed; a support seat is provided on the upper part of the first bracket 2, and the motor 9 and the reducer 8 are fixedly mounted on the support seat, and the motor 9 and the reducer 8 are supported by the support seat. Furthermore, the reduction motor is electrically connected to the AC contactor in the control box 10, and the forward and reverse rotation and rotation angle of the reduction motor are controlled by the AC contactor.

[0053] In this embodiment, a common gas chamber isolating switch housing 11 is also included, and the two ends of the common gas chamber isolating switch housing 11 are respectively connected to the first flange connecting plate 4 and the second flange connecting plate 5. Specifically, the two ends of the common gas chamber isolating switch housing 11 are respectively installed on the first flange connecting plate 4 and the second flange connecting plate 5 by bolts.

[0054] A common gas chamber isolating switch is composed of a common gas chamber isolating switch housing, a moving side assembly of the isolating switch, a grounding cover assembly and a quick grounding switch assembly, wherein the moving side assembly of the isolating switch, the grounding cover assembly and the quick grounding switch assembly are all existing structures. Since the common gas chamber isolating switch housing in the prior art is only provided with a flange at the end near the moving side assembly of the first phase isolating switch, in order to enable the two ends of the common gas chamber isolating switch housing to be fixed on the common gas chamber isolating switch assembly device provided in this embodiment, the structure of the common gas chamber isolating switch housing is improved, and a flange is also provided at the end near the moving side assembly of the third phase isolating switch, so that the two ends of the common gas chamber isolating switch housing can be fixed on the common gas chamber isolating switch assembly device, thereby facilitating the assembly of the common gas chamber isolating switch.

[0055] The method for using the common gas chamber isolation switch assembly device provided in this embodiment is as follows:

[0056] refer to Figure 5-16 As shown, adjust the position of the second bracket, and install the two ends of the common gas chamber isolation switch housing on the first flange coupling plate and the second flange coupling plate respectively;

[0057] The housing of the common air chamber isolation switch is driven by a reduction motor to rotate for internal cleaning;

[0058] Rotate the housing of the common air chamber isolating switch so that the mounting surface of the connecting flange of the isolating switch moving side assembly faces upward, and then install the isolating switch moving side assembly in sequence;

[0059] Rotate the common air chamber isolation switch housing so that the grounding cover assembly connecting flange installation surface faces upward, and install the grounding cover assembly in sequence;

[0060] Rotate the housing of the common gas chamber isolating switch so that the mounting surface of the fast earthing switch assembly connecting flange faces upward, and install the fast earthing switch assemblies in sequence to complete the assembly of the common gas chamber isolating switch.

[0061] Example 2

[0062] In a typical embodiment of the present invention, a method for assembling a common gas chamber isolating switch is provided, which is implemented by using the flipping device of Example 1, and includes:

[0063] 1. Adjust the position of the second bracket 3 and install the two ends of the common gas chamber isolation switch housing 11 on the first flange connecting plate 4 and the second flange connecting plate 5 respectively.

[0064] When installing the common air chamber isolation switch housing 11, first move the second bracket 3 to the end of the platform base 1, and then lift the common air chamber isolation switch housing 11 with a crane. Figure 5 As shown, firstly, the flange at one end of the common air chamber isolation switch housing 11 is butted against the first flange coupling plate 4 and connected with bolts, as shown in FIG. Figure 6 As shown, move the second bracket 3 again, so that the second flange connecting plate 5 on the second bracket 3 is aligned with the flange at the other end of the common air chamber isolation switch housing 11, and connect and tighten them with bolts, as shown in FIG. Figure 7 shown.

[0065] 2. Use the reduction motor to drive the common air chamber isolation switch housing to rotate for internal cleaning.

[0066] Specifically, the common air chamber isolation switch housing 11 is driven by a reduction motor to rotate forward and reversely to clean the housing.

[0067] 3. Rotate the housing of the common air chamber isolating switch so that the mounting surface 1101 of the connecting flange of the moving side assembly of the isolating switch faces upward, and install the moving side assembly of the isolating switch in sequence.

[0068] Specifically, the first phase isolation switch moving side assembly 12 is placed on the moving side flange of the common air chamber isolation switch housing 11, the bolts are connected but not tightened temporarily, and the first insulating torsion bar 13 is inserted into the conductor spline shaft of the first phase isolation switch moving side assembly 12, as shown in FIG. Figure 8 and Fig. 9 As shown;

[0069] Then place the second phase isolating switch moving side assembly 14 on the moving side flange of the common air chamber isolating switch housing 11, insert the first insulating torsion bar 13 into the conductor spline shaft of the second phase isolating switch moving side assembly 14; then insert the second insulating torsion bar 15 into the conductor spline shaft on the other side of the second phase isolating switch moving side assembly 14; connect the bolts, but do not tighten them temporarily, such as Fig.10 As shown;

[0070] Place the third phase isolating switch moving side assembly 16 on the moving side flange of the common air chamber isolating switch housing 11, insert the second insulating torsion bar 15 into the conductor spline shaft; connect the bolts, but do not tighten them temporarily, such as Fig.11 As shown;

[0071] Use tooling to correct the phase spacing of the isolating switch moving side assembly and then tighten the connecting bolts of the isolating switch moving side assembly.

[0072] 4. Rotate the common gas chamber isolation switch housing so that the grounding cover assembly connecting flange mounting surface 1102 faces upward, and install the grounding cover assembly in sequence;

[0073] Specifically, the first grounding cover assembly 17, the second grounding cover assembly 18 and the third grounding cover assembly 19 are placed on the grounding cover assembly connecting flange in sequence; the bolts are connected and tightened, such as Fig.13 and Fig.14 shown.

[0074] 5. Rotate the housing of the common gas chamber isolating switch so that the fast grounding switch assembly connecting flange mounting surface 1103 faces upward, install the fast grounding switch assemblies in sequence, and complete the assembly of the common gas chamber isolating switch.

[0075] Specifically, the first fast grounding switch assembly 20, the second fast grounding switch assembly 21 and the third fast grounding switch assembly 22 are placed on the connecting flange of the partition docking housing in sequence; the phase spacing is adjusted, the bolts are connected, and they are tightened, such as Fig.15 and 16 shown.

[0076] Although the above describes the specific implementation mode of the present invention in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present invention. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art on the basis of the technical solution of the present invention without creative work are still within the scope of protection of the present invention.

Claims

1. A common gas chamber isolating switch assembly device, characterized in that: It includes a platform base, on which a first bracket and a second bracket are arranged, the first bracket and the second bracket are separated by a set distance and arranged in parallel; the first bracket is provided with a reduction motor, the output shaft of the reduction motor is connected to the first flange coupling disk, and the second bracket is provided with a second flange coupling disk; the first flange coupling disk and the second flange coupling disk are respectively connected to the two end flanges of the common gas chamber isolation switch housing; the second bracket can move relative to the first bracket.

2. The common gas chamber isolating switch assembly device according to claim 1, characterized in that: The platform base adopts a frame structure, and a first rectangular space, a second rectangular space and a third rectangular space are formed in the frame structure and arranged in sequence.

3. The common air chamber isolating switch assembly device according to claim 2, characterized in that: The first rectangular space is used for fixedly installing the first bracket, and the third rectangular space is used for slidingly installing the second bracket.

4. The common air chamber isolating switch assembly device according to claim 3, characterized in that: A slide groove is arranged in the third rectangular space, and a roller is installed at the bottom of the second bracket. The roller can slide in the slide groove to drive the second bracket away from or close to the first bracket.

5. The common air chamber isolating switch assembly device according to claim 1, characterized in that: The first flange coupling plate is mounted on the first bearing seat, the first bearing seat is fixedly mounted on the top of the first bracket, the second flange coupling plate is mounted on the second bearing seat, and the second bearing seat is fixedly mounted on the top of the second bracket.

6. The common air chamber isolating switch assembly device according to claim 1, characterized in that: The reduction motor comprises a motor and a reduction gear, and the output shaft of the reduction gear is connected to the first flange coupling disc.

7. The common air chamber isolating switch assembly device according to claim 1, characterized in that: It also includes a common gas chamber isolation switch housing, and two ends of the common gas chamber isolation switch housing are respectively connected to the first flange connecting plate and the second flange connecting plate.

8. An assembly method for a common gas chamber isolating switch, implemented by using the assembly device according to any one of claims 1 to 7, characterized in that: include: Adjust the position of the second bracket, and install the two ends of the common gas chamber isolation switch housing on the first flange coupling plate and the second flange coupling plate respectively; The housing of the common air chamber isolation switch is driven by a reduction motor to rotate for internal cleaning; Rotate the housing of the common air chamber isolating switch so that the mounting surface of the connecting flange of the isolating switch moving side assembly faces upward, and install the isolating switch moving side assembly in sequence; Rotate the common air chamber isolation switch housing so that the grounding cover assembly connecting flange installation surface faces upward, and install the grounding cover assembly in sequence; Rotate the housing of the common gas chamber isolating switch so that the mounting surface of the fast earthing switch assembly connecting flange faces upward, and install the fast earthing switch assemblies in sequence to complete the assembly of the common gas chamber isolating switch.

9. The assembly method of the common gas chamber isolating switch according to claim 8, characterized in that: When installing the isolating switch moving side assembly, place the isolating switch moving side assembly on the rotating common air chamber isolating switch housing, then connect the bolts, do not tighten them temporarily, and then insert the insulating torsion bar into the conductor spline shaft of the isolating switch moving side assembly.

10. The assembly method of the common gas chamber isolating switch according to claim 9, characterized in that: Use tooling to correct the phase spacing of the isolating switch moving side assembly and then tighten the connecting bolts of the isolating switch moving side assembly.

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