Manufacturing method and processing device of fish roll

Abstract

The invention belongs to the technical field of food processing, and particularly relates to a fish roll making method and a processing device.The fish roll making method comprises the following steps that firstly, raw materials are prepared, and fish meat, flour, egg liquid, starch, edible salt, pepper powder, breadcrumbs and olive oil are prepared; according to the manufacturing method and the processing device of the fish roll, the step 1 of raw material preparation, the step 8 of packaging and storage are set, the whole manual participation degree is low in the manufacturing process of the fish roll, a series of procedures are automatically completed by adopting an assembly line production process and mechanical production, the labor cost is greatly reduced, and the production efficiency is improved. Meanwhile, potential safety hazards of food are reduced, manual operation links are reduced, and the food is safer and more sanitary, so that the problems that existing manual operation preparation is carried out manually, the rapidly-rising living standard requirements of modern people cannot be met on a large scale, and the production requirements of the food industry cannot be met are solved.

Description

Technical Field

[0001] The invention relates to the technical field of food processing, and in particular to a method for making a fish roll and a processing device. Background Art

[0002] The existing fish rolls usually need to go through the steps of material selection → raw material pretreatment → ingredient preparation → chopping → shaping → cooking → cooling → plating → quick freezing → packaging → warehousing during the production and processing process. Most of the steps in the entire process of making the fish rolls are prepared manually. When making the fish rolls, there are not only problems of high labor intensity and high cost, but also low production efficiency, resulting in high production costs of the fish rolls. It is impossible to meet the rapidly rising living standards of modern people in large quantities, and it is also impossible to adapt to the production requirements of the food industry. Therefore, a method and a processing device for making fish rolls are needed. Summary of the invention

[0003] Based on the technical problem that the existing manual preparation cannot meet the rapidly rising living standards of modern people in large quantities and cannot adapt to the production requirements of the food industry, the present invention proposes a method for making fish rolls and a processing device.

[0004] The present invention provides a method for making fish rolls, comprising the following steps:

[0005] Step 1. Prepare the raw materials: fish, flour, egg liquid, starch, salt, pepper, breadcrumbs and olive oil.

[0006] Step 2: Prepare fish paste using fish meat, flour, egg liquid, salt and pepper.

[0007] Step three, flour bonding, after the fish paste is prepared into fish rolls by a fish roll forming processing device, the fish rolls are then wrapped with flour so that a thin layer of flour is coated on the surface.

[0008] Step 4: Egg liquid adhesion: Set up an egg liquid immersion pool on the conveyor belt, pour the beaten egg liquid into the pool, and let the fish paste wrapped in flour on the conveyor belt pass through the egg liquid immersion pool to ensure that every surface is coated with egg liquid.

[0009] Step 5: Breading. A breadcrumb spraying device is set on the conveyor belt. A proper amount of breadcrumbs is sprayed evenly on the conveyor belt. The fish paste attached to the egg liquid on the conveyor belt passes through the breadcrumb spraying area, so that its surface is evenly coated with a layer of breadcrumbs.

[0010] Step 6. Cook: Place the breaded fish rolls in a cooking device and cook until golden brown or reaches the appropriate degree of doneness.

[0011] Step 7: Degreasing and cooling: Remove the cooked fish rolls from the cooking equipment, place them on a filter plate to remove excess oil, and place the fish rolls on a cooling rack to cool them to the appropriate temperature.

[0012] Step 8: Packaging and storage: Use a packaging machine to pack the cooled fish rolls to ensure the sealing and sanitary safety of the product. Store the packaged fish rolls in a refrigerated device to ensure the freshness and shelf life of the product.

[0013] Preferably, the fish meat in step 1 is cod meat or sea bass meat.

[0014] Preferably, in the step 2, the fish paste is prepared by first peeling and deboning the fish, washing and cutting into small pieces, then putting the fish into a fish grinder for crushing, then putting the crushed fish paste into a blender, adding eggs, flour, salt and black pepper, and stirring it into a paste, and finally pouring the fish paste into a container, covering it with plastic wrap, and refrigerating it for 30 minutes to 1 hour.

[0015] Preferably, a processing device for a method of making a fish roll, the fish roll forming processing device in step three comprises a fixed mounting frame, a controller for controlling the conveying of fish roll forming flour wrapping is fixedly mounted on the surface of the fixed mounting frame, and an inner wall of the fixed mounting frame is rotatably connected to a driving roller and a driven roller through bearings.

[0016] The active roller is transmission-connected to the driven roller via a formed conveyor belt, a conveying reducer for driving the active roller to rotate is fixedly mounted on the surface of the fixed mounting frame, and a power output end of the conveying reducer is fixedly connected to one end of the active roller.

[0017] A conveying motor electrically connected to the controller via a cable is fixedly mounted on the surface of the conveying reducer, and an output shaft of the conveying motor is fixedly connected to a power input end of the conveying reducer.

[0018] The inner wall of the fixed mounting frame is respectively fixedly connected with a fish roll forming mechanism, a flour spreading mechanism, a material swinging mechanism and a fish roll exporting mechanism.

[0019] Preferably, the fish roll forming mechanism includes a forming mounting frame whose surface is fixedly connected to the inner wall of the fixed mounting frame, the upper surface of the forming mounting frame is fixedly connected with an extrusion forming cylinder, the top of the extrusion forming cylinder is fixedly connected with a storage barrel, the upper surface of the storage barrel is fixedly connected with a sealing cover by bolts, a feed groove is provided on the surface of the sealing cover, and a sealing plate is hingedly installed on the inner wall of the feed groove.

[0020] Preferably, a molding reducer is fixedly mounted on the upper surface of the sealing cover, a molding motor electrically connected to the controller via a cable is fixedly mounted on the surface of the molding reducer, and an output shaft of the molding motor is fixedly connected to a power input end of the molding reducer.

[0021] The surface of the sealing cover is rotatably connected to an extrusion shaft via a bearing, one end of the extrusion shaft is fixedly connected to the power output end of the molding reducer, the other end of the extrusion shaft extends to the inner wall of the extrusion molding cylinder, and the surface of the extrusion shaft is fixedly connected to an extrusion spiral sheet whose surface is slidably connected to the inner wall of the extrusion molding cylinder.

[0022] The inner wall of one end of the extrusion forming cylinder close to the forming mounting frame is conical, the inner top wall of the forming mounting frame is fixedly connected with a forming bucket whose inner wall is fixedly connected with the inner wall of the extrusion forming cylinder, and one end of the forming bucket is fixedly connected with a forming elbow.

[0023] Preferably, a motor mounting seat is fixedly sleeved on the surface of the formed elbow, and the upper surface of the motor mounting seat is fixedly connected to a fixing rod having one end fixedly connected to the inner top wall of the formed mounting frame, and the two fixing rods are symmetrically distributed with the axis of the motor mounting seat as the center.

[0024] A cutting motor electrically connected to the controller via a cable is fixedly mounted on the upper surface of the motor mounting seat, a cutting blade for fish roll forming and cutting is fixedly mounted on the output shaft of the cutting motor, and the surface of the cutting blade is slidably connected to the end face of the forming elbow.

[0025] Preferably, the flour spreading mechanism comprises a spreading mounting frame fixedly connected to the inner wall of the fixed mounting frame, a spreading pipe is fixedly connected to the upper surface of the spreading mounting frame, and one end of the spreading pipe passes through and extends to the inner wall of the spreading mounting frame.

[0026] The top of the material spreading pipe is fixedly connected to a material distribution box whose surface is fixedly connected to the upper surface of the material spreading mounting frame. The inner wall of the material distribution box is circular, and the top of the material distribution box is fixedly connected to a storage hopper.

[0027] The inner wall of the material distribution box is rotatably connected to a material distribution roller via a bearing, and the surface of the material distribution roller is fixedly connected to a dividing plate. A plurality of the dividing plates are distributed in a circular array with the axis of the material distribution roller as the center, and the surface of the dividing plate is adapted to be slidably connected to the inner wall of the material distribution box.

[0028] A material distribution motor for driving the material distribution roller to rotate is fixedly mounted on the surface of the material distribution box, and the material distribution motor is electrically connected to the controller via a cable.

[0029] Preferably, the material swinging mechanism comprises a material receiving clamp fixedly connected to the inner wall of the fixed mounting frame, the surface of the material receiving clamp is in an eight-shaped shape, and the lower surface of the material receiving clamp is slidably connected to the upper surface of the forming conveyor belt.

[0030] One end of the material receiving clamp is hinged with two symmetrically distributed swing plates, the surface of the swing plate is fixedly connected to a connecting plate, the surface of the swing plate is sleeved with a swing frame whose surface is fixedly connected to the inner wall of the fixed mounting frame, and the upper surface of the swing frame is fixedly installed with a swing motor electrically connected to the controller through a cable, and the output shaft of the swing motor extends to the inner wall of the swing frame.

[0031] The output shaft of the swinging motor is fixedly sleeved with a swing column, a travel groove is opened on the surface of the swing column, and the inner wall of the travel groove is slidably connected with a fixed column fixedly connected to the upper surface of the connecting plate.

[0032] A miniature rolling conveyor belt is fixedly installed on one side surface of the swing rack close to the material receiving clamp. The miniature rolling conveyor belt is electrically connected to the controller through a motor and a cable. The movement direction of the miniature rolling conveyor belt is distributed at ninety degrees to the movement direction of the forming conveyor belt.

[0033] Preferably, the fish roll exporting mechanism comprises a fixed support frame fixedly connected to the inner wall of the fixed mounting frame.

[0034] The inner top wall of the fixed support frame is fixedly connected to two symmetrically distributed material guide plates, and multiple fixed support frames are evenly distributed on the surface of the material guide plate. The surface of the material guide plate is L-shaped, and the lower surface of the material guide plate is slidably connected to the upper surface of the forming conveyor belt.

[0035] One end of the guide plate extends to one end of the forming conveyor belt, and a section of the lower surface of the guide plate separated from the upper surface of the forming conveyor belt is fixedly connected with a guide slide plate, and the surface of the guide slide plate and the surface of the forming conveyor belt are provided with a flour collecting groove for flour recovery.

[0036] The beneficial effects of the present invention are:

[0037] 1. By setting the steps from raw material preparation in step 1 to packaging and storage in step 8, the whole process of making fish rolls has low manual participation. By adopting the assembly line production process and mechanized production, a series of processes are automatically completed, which greatly reduces the labor cost and improves the production efficiency. At the same time, it reduces the hidden dangers of food safety, reduces the human operation links, makes the food safer and more hygienic, and solves the problem that the existing manual operation preparation cannot meet the rapidly rising living standards of modern people in large quantities, and cannot adapt to the production requirements of the food industry.

[0038] 2. By setting up a fish roll forming and processing device, the fish paste is automatically extruded into fish roll sticks and the flour is automatically wrapped simultaneously when the fish roll is formed and wrapped, which improves the efficiency of fish roll forming. This not only improves the efficiency of fish roll forming, but also reduces labor costs and ensures the consistency of product quality and food safety. At the same time, automated production can also reduce the impact of human operation on the environment, achieving the effect of improving the sustainability of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 A schematic diagram of a method for making fish rolls and a processing device provided by the present invention;

[0040] Figure 2 A top view of a fixed mounting frame structure of a fish roll making method and processing device proposed by the present invention;

[0041] Figure 3 A front view of a fixed mounting frame structure of a fish roll making method and processing device proposed by the present invention;

[0042] Figure 4 A three-dimensional diagram of the structure of an extrusion forming cylinder of a method for making fish rolls and a processing device provided by the present invention;

[0043] Figure 5 A three-dimensional diagram of the structure of a forming and mounting frame of a fish roll making method and processing device proposed by the present invention;

[0044] Figure 6 A three-dimensional diagram of a forming curved pipe structure of a fish roll making method and processing device proposed by the present invention;

[0045] Figure 7 A three-dimensional diagram of the fabric box structure of a fish roll making method and processing device proposed by the present invention;

[0046] Figure 8 This is a three-dimensional diagram of the structure of a material spreading pipe of a fish roll production method and processing device proposed by the present invention.

[0047] In the figure: 1, fixed mounting frame; 2, controller; 3, active roller; 4, driven roller; 5, conveying reducer; 6, conveying motor; 7, forming mounting frame; 701, extrusion forming cylinder; 702, storage barrel; 703, sealing cover; 704, feed trough; 705, sealing plate; 706, forming reducer; 707, forming motor; 708, extrusion shaft; 709, extrusion spiral sheet; 710, forming bucket; 711, forming elbow; 712, motor mounting seat; 713, fixing rod; 714, cutting Motor; 715, cutting blade; 8, material spreading mounting frame; 801, material spreading pipe; 802, material spreading box; 803, storage hopper; 804, material spreading roller; 805, compartment plate; 806, material spreading motor; 9, material collecting clamp; 901, material swinging plate; 902, connecting plate; 903, material swinging frame; 904, material swinging motor; 905, swinging column; 906, travel groove; 907, fixed column; 908, micro-rolling conveyor belt; 10, fixed support frame; 1001, material guide plate; 1002, material guide slide plate. DETAILED DESCRIPTION

[0048] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0049] A method for making fish rolls comprises the following steps:

[0050] Step 1. Prepare the raw materials: fish, flour, egg liquid, starch, salt, pepper, breadcrumbs and olive oil.

[0051] Preferably, the fish in step 1 is cod or sea bass.

[0052] Step 2: Prepare fish paste using fish, flour, egg liquid, salt and pepper.

[0053] Specifically, in step 2, the fish paste is prepared by first peeling and deboning the fish, washing and cutting into small pieces, then putting the fish into a fish grinder for crushing, then putting the crushed fish paste into a blender, adding eggs, flour, salt and black pepper, and stirring it into a paste, and finally pouring the fish paste into a container, covering it with plastic wrap, and refrigerating it for 30 minutes to 1 hour.

[0054] Step three, flour bonding, after the fish paste is prepared into fish rolls by a fish roll forming processing device, the fish rolls are then wrapped with flour so that a thin layer of flour is coated on the surface.

[0055] Step 4: Egg liquid adhesion: Set up an egg liquid immersion pool on the conveyor belt, pour the beaten egg liquid into the pool, and let the fish paste wrapped in flour on the conveyor belt pass through the egg liquid immersion pool to ensure that every surface is coated with egg liquid.

[0056] Step 5: Breading. A breadcrumb spraying device is set on the conveyor belt. A proper amount of breadcrumbs is sprayed evenly on the conveyor belt. The fish paste attached to the egg liquid on the conveyor belt passes through the breadcrumb spraying area, so that its surface is evenly coated with a layer of breadcrumbs.

[0057] Step 6. Cook: Place the breaded fish rolls in a cooking device and cook until golden brown or reaches the appropriate degree of doneness.

[0058] Step 7: Degreasing and cooling: Remove the cooked fish rolls from the cooking equipment, place them on a filter plate to remove excess oil, and place the fish rolls on a cooling rack to cool them to the appropriate temperature.

[0059] Step 8: Packaging and storage: Use a packaging machine to pack the cooled fish rolls to ensure the sealing and sanitary safety of the product. Store the packaged fish rolls in a refrigerated device to ensure the freshness and shelf life of the product.

[0060] Reference Figure 1-Figure 8 , a processing device for a fish roll making method, specifically, the fish roll forming processing device in step three includes a fixed mounting frame 1, a controller 2 for controlling the flour wrapping and conveying of fish roll forming is fixedly mounted on the surface of the fixed mounting frame 1, and an active roller 3 and a driven roller 4 are rotatably connected to the inner wall of the fixed mounting frame 1 through bearings.

[0061] The active roller 3 is connected to the driven roller 4 through a formed conveyor belt. A conveying reducer 5 for driving the active roller 3 to rotate is fixedly installed on the surface of the fixed mounting frame 1. The power output end of the conveying reducer 5 is fixedly connected to one end of the active roller 3.

[0062] A conveying motor 6 electrically connected to the controller 2 via a cable is fixedly mounted on the surface of the conveying reducer 5 , and an output shaft of the conveying motor 6 is fixedly connected to a power input end of the conveying reducer 5 .

[0063] When in use, the controller 2 automatically controls the conveying motor 6 to work, the conveying motor 6 drives the active roller 3 to rotate through the conveying reducer 5, and the active roller 3 drives the forming conveyor belt and the driven roller 4 to rotate.

[0064] The inner wall of the fixed mounting frame 1 is respectively fixedly connected with a fish roll forming mechanism, a flour spreading mechanism, a material swinging mechanism and a fish roll leading-out mechanism.

[0065] The fish roll forming mechanism includes a forming mounting frame 7 whose surface is fixedly connected to the inner wall of the fixed mounting frame 1, an extrusion forming cylinder 701 is fixedly connected to the upper surface of the forming mounting frame 7, a storage barrel 702 is fixedly connected to the top of the extrusion forming cylinder 701, a sealing cover 703 is fixedly connected to the upper surface of the storage barrel 702 by bolts, a feed groove 704 is provided on the surface of the sealing cover 703, and a sealing plate 705 is hingedly installed on the inner wall of the feed groove 704.

[0066] When in use, the sealing cover 703 is fixedly connected to the upper surface of the material storage barrel 702 by bolts, so that the sealing cover 703 can be separated from the material storage barrel 702 by removing the bolts, and the material storage barrel 702 can be cleaned. A sealing plate 705 is hingedly installed on the inner wall of the feed slot 704, so that when in use, the sealing plate 705 can be opened and the fish paste for molding can be added into the material storage barrel 702 through the feed slot 704.

[0067] A molding reducer 706 is fixedly mounted on the upper surface of the sealing cover 703 , and a molding motor 707 electrically connected to the controller 2 via a cable is fixedly mounted on the surface of the molding reducer 706 , and the output shaft of the molding motor 707 is fixedly connected to the power input end of the molding reducer 706 .

[0068] The surface of the sealing cover 703 is rotatably connected to an extrusion shaft 708 via a bearing, one end of the extrusion shaft 708 is fixedly connected to the power output end of the molding reducer 706, and the other end of the extrusion shaft 708 extends to the inner wall of the extrusion molding cylinder 701, and the surface of the extrusion shaft 708 is fixedly connected to an extrusion spiral blade 709 whose surface is slidably connected to the inner wall of the extrusion molding cylinder 701.

[0069] The inner wall of one end of the extrusion molding cylinder 701 close to the molding mounting frame 7 is conical in shape, and the inner top wall of the molding mounting frame 7 is fixedly connected to a molding bucket 710 whose inner wall is fixedly connected to the inner wall of the extrusion molding cylinder 701, and one end of the molding bucket 710 is fixedly connected to a molding elbow 711.

[0070] When in use, the controller 2 controls the molding motor 707 to work, and the molding motor 707 drives the extrusion shaft 708 to rotate through the molding reducer 706, and the extrusion shaft 708 drives the extrusion spiral sheet 709 to rotate, so as to squeeze the fish paste inside the storage barrel 702 into the molding bucket 710 and the molding elbow 711, and extrude it from the molding elbow 711 into a round fish roll stick.

[0071] A motor mounting seat 712 is fixedly sleeved on the surface of the formed elbow 711, and a fixing rod 713 having one end fixedly connected to the inner top wall of the formed mounting frame 7 is fixedly connected to the upper surface of the motor mounting seat 712. The two fixing rods 713 are symmetrically distributed with the axis of the motor mounting seat 712 as the center.

[0072] A cutting motor 714 electrically connected to the controller 2 via a cable is fixedly mounted on the upper surface of the motor mounting seat 712 , and a cutting blade 715 for fish roll forming and cutting is fixedly mounted on the output shaft of the cutting motor 714 , and the surface of the cutting blade 715 is slidably connected to the end face of the forming elbow 711 .

[0073] When in use, the controller 2 automatically controls the cutting motor 714 to work, and the cutting motor 714 drives the cutting blade 715 to rotate, so as to cut the fish roll extruded from the forming elbow 711 into a fixed length and drop it onto the forming conveyor belt.

[0074] The flour spreading mechanism comprises a spreading mounting frame 8 fixedly connected to the inner wall of the fixed mounting frame 1 , a spreading pipe 801 is fixedly connected to the upper surface of the spreading mounting frame 8 , and one end of the spreading pipe 801 penetrates and extends to the inner wall of the spreading mounting frame 8 .

[0075] The top of the material spreading pipe 801 is fixedly connected to a material distribution box 802 whose surface is fixedly connected to the upper surface of the material spreading mounting frame 8. The inner wall of the material distribution box 802 is circular, and the top of the material distribution box 802 is fixedly connected to a storage hopper 803.

[0076] When the fish roll is wrapped with flour, the flour is first poured into the storage hopper 803, and then the flour is evenly dropped onto the fish roll and the forming conveyor belt through the distribution box 802 and the spreading pipe 801 to wrap the fish roll.

[0077] The inner wall of the material distribution box 802 is rotatably connected to a material distribution roller 804 through a bearing, and the surface of the material distribution roller 804 is fixedly connected to a dividing plate 805. Multiple dividing plates 805 are distributed in a circular array with the axis of the material distribution roller 804 as the center, and the surface of the dividing plate 805 is adapted to be slidably connected to the inner wall of the material distribution box 802.

[0078] A material distribution motor 806 for driving the material distribution roller 804 to rotate is fixedly mounted on the surface of the material distribution box 802 , and the material distribution motor 806 is electrically connected to the controller 2 via a cable.

[0079] When in use, the controller 2 automatically controls the operation of the cloth motor 806, which drives the cloth roller 804 to rotate, and drives multiple compartment plates 805 to rotate, so that the flour that falls from the storage hopper 803 into the cloth box 802 is evenly driven into the spreading pipe 801, flows out from the spreading pipe 801, and wraps the fish roll with flour.

[0080] The swinging mechanism comprises a receiving clamp 9 fixedly connected to the inner wall of the fixed mounting frame 1, the surface of the receiving clamp 9 is in an eight-shaped shape, and the lower surface of the receiving clamp 9 is slidably connected to the upper surface of the forming conveyor belt.

[0081] One end of the material receiving clamp 9 is hinged with two symmetrically distributed swing plates 901, the surface of the swing plate 901 is fixedly connected with a connecting plate 902, the surface of the swing plate 901 is sleeved with a swing rack 903 whose surface is fixedly connected to the inner wall of the fixed mounting frame 1, and the upper surface of the swing rack 903 is fixedly installed with a swing motor 904 electrically connected to the controller 2 through a cable, and the output shaft of the swing motor 904 extends to the inner wall of the swing rack 903.

[0082] The output shaft of the swinging motor 904 is fixedly sleeved with a swing column 905 , a travel groove 906 is provided on the surface of the swing column 905 , and a fixed column 907 fixedly connected to the upper surface of the connecting plate 902 is slidably connected to the inner wall of the travel groove 906 .

[0083] When in use, the controller 2 automatically controls the output shaft of the swing motor 904 to rotate forward and reverse, driving the swing column 905 to move back and forth, driving the fixed column 907, the connecting plate 902 and the two swing plates 901 to swing back and forth on the surface of the forming conveyor belt, and swinging the fish roll out.

[0084] When the swing plate 901 drives the fish roll to swing and discharge, the surface of the fish roll contacts and moves with the surface of the swing plate 901. By cooperating with the forming conveyor belt, the fish roll keeps rolling during the discharge process, thereby achieving better flour wrapping of the fish roll.

[0085] A micro-rolling conveyor belt 908 is fixedly installed on the side surface of the swing rack 9 close to the material receiving clamp 9. The micro-rolling conveyor belt 908 is electrically connected to the controller 2 through a motor and a cable. The movement direction of the micro-rolling conveyor belt 908 is distributed at ninety degrees to the movement direction of the forming conveyor belt.

[0086] When in use, the movement direction between the micro-rolling conveyor belt 908 and the forming conveyor belt is ninety degrees. After the fish roll is formed in the forming elbow 711 and falls onto the forming conveyor belt and is cut by the cutting blade 715, the fish roll passes under the spreading pipe 801, is sprinkled with flour, and then continues to move to the bottom of the micro-rolling conveyor belt 908 and contacts the micro-rolling conveyor belt 908. The micro-rolling conveyor belt 908 drives the fish roll to roll, ensuring that the flour is evenly wrapped on the surface of the fish roll.

[0087] The fish roll exporting mechanism comprises a fixed support frame 10 fixedly connected to the inner wall of the fixed mounting frame 1 .

[0088] The inner top wall of the fixed support frame 10 is fixedly connected to two symmetrically distributed material guide plates 1001, and multiple fixed support frames 10 are evenly distributed on the surface of the material guide plate 1001. The surface of the material guide plate 1001 is L-shaped, and the lower surface of the material guide plate 1001 is slidably connected to the upper surface of the forming conveyor belt.

[0089] One end of the guide plate 1001 extends to one end of the forming conveyor belt, and a section of the lower surface of the guide plate 1001 separated from the upper surface of the forming conveyor belt is fixedly connected with a guide slide plate 1002, and the surface of the guide slide plate 1002 and the surface of the forming conveyor belt are provided with a flour collecting groove for flour recovery.

[0090] Furthermore, the working principle of the fish roll forming and processing device is to first pour the refrigerated fish paste into the storage barrel 702, then close the sealing plate 705, and set the control program of the controller 2.

[0091] Then the controller 2 automatically controls the conveying motor 6, the fish roll forming mechanism, the flour spreading mechanism, the swinging mechanism and the fish roll exporting mechanism to work.

[0092] Specifically, the controller 2 automatically controls the conveying motor 6 to work, and the conveying motor 6 drives the active roller 3 to rotate through the conveying reducer 5, and the active roller 3 drives the forming conveyor belt and the driven roller 4 to rotate. Then the controller 2 controls the forming motor 707 to work, and the forming motor 707 drives the extrusion shaft 708 to rotate through the forming reducer 706, and the extrusion shaft 708 drives the extrusion spiral sheet 709 to rotate, and the fish paste inside the storage barrel 702 is squeezed into the forming bucket 710 and the forming elbow 711, and extruded from the forming elbow 711 into a round fish roll stick, and then the controller 2 automatically controls the cutting motor 714 to work, and the cutting motor 714 drives the cutting blade 715 to rotate, and the fish roll extruded from the forming elbow 711 is cut to a fixed length and dropped onto the forming conveyor belt.

[0093] The forming conveyor belt drives the fish roll rod to move to the bottom of the spreading tube 801, and the controller 2 automatically controls the operation of the feeding motor 806. The feeding motor 806 drives the feeding roller 804 to rotate, and drives multiple compartment plates 805 to rotate, and drives the flour that falls from the storage hopper 803 into the inside of the feeding box 802 to be evenly driven into the spreading tube 801, and flows out from the spreading tube 801 to wrap the fish roll with flour. After the flour falls onto the surface of the fish roll rod and the forming conveyor belt through the spreading tube 801, the forming conveyor belt continues to drive the fish roll rod to move to the bottom of the micro-rolling conveyor belt 908 and contact the micro-rolling conveyor belt 908. The micro-rolling conveyor belt 908 drives the fish roll to roll, ensuring that the flour is evenly wrapped on the surface of the fish roll.

[0094] The fish roll is then guided by the material receiving clamp 9 into between the two swing plates 901, and the two swing plates 901 swing back and forth on the surface of the forming conveyor belt to swing and discharge the fish roll. In the process of the swing plates 901 driving the fish roll to swing and discharge, the surface of the fish roll contacts and moves with the surface of the swing plates 901, and by cooperating with the forming conveyor belt, the fish roll keeps rolling during the discharge process, thereby achieving better flour wrapping of the fish roll.

[0095] Finally, the fish rolls wrapped with flour are discharged through the guide plate 1001 and the guide slide plate 1002, and the excess flour on the surface of the forming conveyor belt is recycled through the flour collecting groove between the guide slide plate 1002 and the forming conveyor belt.

[0096] By setting up a fish roll forming and processing device, the fish paste is automatically extruded into fish roll sticks and the flour is automatically wrapped simultaneously when the fish roll is formed and wrapped, which improves the efficiency of fish roll forming. This not only improves the efficiency of fish roll forming, but also reduces labor costs and ensures the consistency of product quality and food safety. At the same time, automated production can also reduce the impact of human operations on the environment, achieving the effect of improving the sustainability of production.

[0097] By setting the steps from raw material preparation in step 1 to packaging and storage in step 8, the whole process of making fish rolls has low manual participation. By adopting the assembly line production process and mechanized production, a series of processes are automatically completed, which greatly reduces the labor cost and improves the production efficiency. At the same time, it reduces the hidden dangers of food safety, reduces the human operation links, makes the food safer and more hygienic, and solves the problem that the existing manual operation preparation cannot meet the rapidly rising living standards of modern people in large quantities, and cannot adapt to the production requirements of the food industry.

[0098] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A method for making fish rolls, It is characterized in that The following steps are involved: Step 1: Prepare the raw materials: fish, flour, egg liquid, starch, salt, pepper, bread crumbs and olive oil; Step 2: Prepare fish paste by using fish, flour, egg liquid, salt and pepper; Step 3: flour bonding: after the fish paste is prepared into fish rolls by a fish roll forming processing device, the fish rolls are then wrapped with flour so that a thin layer of flour is coated on the surface; Step 4: Egg liquid is applied. An egg liquid soaking pool is set on the conveyor belt. The beaten egg liquid is poured into the pool. The fish paste wrapped in flour on the conveyor belt passes through the egg liquid soaking pool to ensure that every surface is stained with egg liquid. Step 5: breading: a breading spraying device is provided on the conveyor belt, and a proper amount of breading is sprayed evenly on the conveyor belt. The fish paste attached to the egg liquid on the conveyor belt passes through the breading spraying area, so that the surface of the fish paste is evenly coated with a layer of breading; Step 6: Cooking: Place the breaded fish rolls into the cooking device and cook until golden brown or the fish reaches the proper degree of doneness; Step 7, degreasing and cooling, take out the cooked fish rolls from the cooking equipment, place them on a filter plate to remove excess oil, and place the fish rolls on a cooling rack to cool them to the appropriate temperature; Step 8: Packaging and storage: Use a packaging machine to pack the cooled fish rolls to ensure the sealing and sanitary safety of the product. Store the packaged fish rolls in a refrigerated device to ensure the freshness and shelf life of the product.

2. The method for making fish rolls according to claim 1, Features: In the step 1, the fish meat is cod meat or sea bass meat.

3. The method for making fish rolls according to claim 1, Features: In the step 2, the fish paste is prepared by first peeling and deboning the fish, washing and cutting into small pieces, then putting the fish into a fish grinder for crushing, then putting the crushed fish paste into a blender, adding eggs, flour, salt and black pepper, and stirring it into a paste, and finally pouring the fish paste into a container, covering it with plastic wrap, and refrigerating it for 30 minutes to 1 hour.

4. A processing device for the method for making fish rolls according to any one of claims 1 to 3, Features: The fish roll forming processing device in step 3 comprises a fixed mounting frame (1), a controller (2) for controlling the conveying of fish roll forming flour wrapping is fixedly mounted on the surface of the fixed mounting frame (1), and an active roller (3) and a driven roller (4) are rotatably connected to the inner wall of the fixed mounting frame (1) via bearings; The active roller (3) is transmission-connected to the driven roller (4) via a shaped conveyor belt, a conveying reducer (5) for driving the active roller (3) to rotate is fixedly mounted on the surface of the fixed mounting frame (1), and a power output end of the conveying reducer (5) is fixedly connected to one end of the active roller (3); A conveying motor (6) electrically connected to the controller (2) via a cable is fixedly mounted on the surface of the conveying reducer (5); an output shaft of the conveying motor (6) is fixedly connected to a power input end of the conveying reducer (5); The inner wall of the fixed mounting frame (1) is respectively fixedly connected with a fish roll forming mechanism, a flour spreading mechanism, a material swinging mechanism and a fish roll exporting mechanism.

5. A processing device for the method for making fish rolls according to claim 4, Features: The fish roll forming mechanism comprises a forming mounting frame (7) whose surface is fixedly connected to the inner wall of the fixed mounting frame (1); an extrusion forming cylinder (701) is fixedly connected to the upper surface of the forming mounting frame (7); the top of the extrusion forming cylinder (701) is fixedly connected to a material storage barrel (702); a sealing cover (703) is fixedly connected to the upper surface of the material storage barrel (702) by bolts; a feed trough (704) is provided on the surface of the sealing cover (703); and a sealing plate (705) is hingedly installed on the inner wall of the feed trough (704).

6. A processing device for the method for making fish rolls according to claim 5, Features: A molding reducer (706) is fixedly mounted on the upper surface of the sealing cover (703); a molding motor (707) electrically connected to the controller (2) via a cable is fixedly mounted on the surface of the molding reducer (706); an output shaft of the molding motor (707) is fixedly connected to a power input end of the molding reducer (706); The surface of the sealing cover (703) is rotatably connected to an extrusion shaft (708) via a bearing, one end of the extrusion shaft (708) is fixedly connected to the power output end of the molding reducer (706), the other end of the extrusion shaft (708) extends to the inner wall of the extrusion molding cylinder (701), and the surface of the extrusion shaft (708) is fixedly connected to an extrusion spiral sheet (709) whose surface is slidably connected to the inner wall of the extrusion molding cylinder (701); The inner wall of one end of the extrusion forming cylinder (701) close to the forming mounting frame (7) is in a conical shape, and the inner top wall of the forming mounting frame (7) is fixedly connected to a forming bucket (710) whose inner wall is fixedly connected to the inner wall of the extrusion forming cylinder (701), and one end of the forming bucket (710) is fixedly connected to a forming elbow (711).

7. A processing device for the method for making fish rolls according to claim 6, Features: A motor mounting seat (712) is fixedly sleeved on the surface of the formed elbow (711), and a fixing rod (713) having one end fixedly connected to the inner top wall of the formed mounting frame (7) is fixedly connected to the upper surface of the motor mounting seat (712), and the two fixing rods (713) are symmetrically distributed with the axis of the motor mounting seat (712) as the center; A cutting motor (714) electrically connected to the controller (2) via a cable is fixedly mounted on the upper surface of the motor mounting seat (712); a cutting blade (715) for forming and cutting fish rolls is fixedly mounted on the output shaft of the cutting motor (714); and a surface of the cutting blade (715) is slidably connected to the end surface of the forming elbow (711).

8. The processing device of the method for making fish rolls according to claim 4, Features: The flour spreading mechanism comprises a spreading mounting frame (8) fixedly connected to the inner wall of the fixed mounting frame (1), a spreading pipe (801) fixedly connected to the upper surface of the spreading mounting frame (8), and one end of the spreading pipe (801) penetrates and extends to the inner wall of the spreading mounting frame (8); The top of the material spreading pipe (801) is fixedly connected to a material distribution box (802) whose surface is fixedly connected to the upper surface of the material spreading mounting frame (8); the inner wall of the material distribution box (802) is circular; and the top of the material distribution box (802) is fixedly connected to a material storage hopper (803); The inner wall of the material distribution box (802) is rotatably connected to a material distribution roller (804) via a bearing, and a partition plate (805) is fixedly connected to the surface of the material distribution roller (804). A plurality of the partition plates (805) are distributed in a circular array with the axis of the material distribution roller (804) as the center, and the surface of the partition plate (805) is adapted to be slidably connected to the inner wall of the material distribution box (802); A material distribution motor (806) for driving the material distribution roller (804) to rotate is fixedly mounted on the surface of the material distribution box (802), and the material distribution motor (806) is electrically connected to the controller (2) via a cable.

9. The processing device of the method for making fish rolls according to claim 4, Features: The swinging mechanism comprises a material receiving clamp (9) fixedly connected to the inner wall of the fixed mounting frame (1), the surface of the material receiving clamp (9) is in an eight-shaped shape, and the lower surface of the material receiving clamp (9) is slidably connected to the upper surface of the forming conveyor belt; One end of the material receiving clamp (9) is hinged with two symmetrically distributed swing plates (901), the surface of the swing plate (901) is fixedly connected with a connecting plate (902), the surface of the swing plate (901) is sleeved with a swing frame (903) whose surface is fixedly connected to the inner wall of the fixed mounting frame (1), the upper surface of the swing frame (903) is fixedly mounted with a swing motor (904) electrically connected to the controller (2) via a cable, and the output shaft of the swing motor (904) extends to the inner wall of the swing frame (903); The output shaft of the swinging motor (904) is fixedly sleeved with a swing column (905), a travel groove (906) is provided on the surface of the swing column (905), and a fixed column (907) fixedly connected to the upper surface of the connecting plate (902) is slidably connected to the inner wall of the travel groove (906); A miniature rolling conveyor belt (908) is fixedly mounted on a side surface of the swing rack (903) close to the material receiving clamp (9); the miniature rolling conveyor belt (908) is electrically connected to the controller (2) via a motor and a cable; the movement direction of the miniature rolling conveyor belt (908) is distributed at ninety degrees to the movement direction of the forming conveyor belt.

10. A processing device for the method for making fish rolls according to claim 4, Features: The fish roll exporting mechanism comprises a fixed support frame (10) fixedly connected to the inner wall of the fixed mounting frame (1); The inner top wall of the fixed support frame (10) is fixedly connected to two symmetrically distributed material guide plates (1001), a plurality of the fixed support frames (10) are evenly distributed on the surface of the material guide plate (1001), the surface of the material guide plate (1001) is L-shaped, and the lower surface of the material guide plate (1001) is slidably connected to the upper surface of the forming conveyor belt; One end of the guide plate (1001) extends to one end of the forming conveyor belt, and a section of the lower surface of the guide plate (1001) separated from the upper surface of the forming conveyor belt is fixedly connected with a guide slide plate (1002), and the surface of the guide slide plate (1002) and the surface of the forming conveyor belt are provided with a flour collecting groove for flour recovery.

Images