Automatic precise cutter pendulum detector
By using the support cylinder and drive device to drive tool detection in the automatic precision knife swing detector, the problem of long detection time of CNC machines is solved, fast and accurate tool detection is achieved, working efficiency is improved and tools of different sizes are adapted.
Patent Information
- Application Number
- CN202411571338.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2024-12-17
AI Technical Summary
The existing CNC tool machine external tool pendulum detection device occupies a long operating time during the inspection process, resulting in low working efficiency and reduced output value.
An automatic precision knife swing detector is designed. By setting up a support cylinder and a knife swing detection table in the installation box, the tool is placed in the support cylinder in advance, and the drive device is used to drive the support cylinder to rotate, and the tool is driven for detection, reducing the CNC machine table downtime, enabling a quick and simple detection process.
It improves work efficiency, reduces the downtime of CNC machines, improves the speed and accuracy of detection, adapts to tool detection of different sizes, and reduces the impact of debris residue on detection.
Smart Images

Figure CN119141324A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tool swing detection, in particular to an automatic precision tool swing detector. Background Art
[0002] Tool swing refers to the deviation between the tool running diameter and the tool standard diameter caused by various reasons such as the machine tool spindle or tool when the tool moves. The common method of measuring tool swing is to use the tool swing detection table to point on the diameter of the rotating tool. The difference in the calibration table reading is the swing number. As long as the tool swing number is known, the program can be modified or the tool clamping can be adjusted to achieve accurate processing according to the workpiece data.
[0003] With the existing external tool swing detection device for CNC tool machines, after the tool is hung on the CNC machine, the tool swing detector is placed close to the CNC, and the detection table of the tool swing detector is close to the tool. The head of the detection table contacts the tool, and after driving the CNC spindle to rotate, the pointer of the detection table begins to swing, and the difference in the calibration readings is the swing number, thereby achieving the effect of detecting the tool swing.
[0004] The drawback of this knife swing detection method is that the knife swing detection takes up the operation time of the machine, which consumes a long time and delays the working efficiency of the machine, thereby reducing the output value of the machine.
[0005] Based on this, the present invention designs an automatic precision tool swing detector to solve the above problems. Summary of the invention
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic precision tool swing detector, comprising an installation box, a support tube for placing a tool, a tool swing detection table, and a support base fixedly arranged in the installation box, the support base is provided with an installation groove, the bottom of the installation groove is provided with a rotating hole, a rotating rod is rotatably arranged in the rotating hole, the installation box is provided with a driving device for driving the rotating rod to rotate, the support tube is coaxially fixedly connected to the rotating rod, a fixing plate is fixedly arranged on the support base, a bearing is rotatably arranged on the fixing plate, the support tube is inserted into the inner ring of the bearing, the tool swing detection table is arranged on the installation box, and when the tool is placed on the support tube, the detection head of the tool swing detection table contacts the tool.
[0007] By adopting the above technical solution, before the tool is used, the tool is placed in the support tube in advance, and then the detection head of the tool swing detection table is made to contact the tool, and the driving device is turned on to drive the support tube to rotate, drive the tool to rotate, and allow the tool swing detection table to detect the tool. The tool is detected in advance. The process is quick and simple. The tool is detected in advance, which reduces CNC downtime and achieves the effect of improving work efficiency.
[0008] Preferably, a mounting rod is fixedly provided on the groove wall of the mounting groove, a support wheel is rotatably provided on the mounting rod, two support wheels are provided on the mounting rod, the upper and lower support wheels are respectively abutted on the support tube, and multiple mounting rods are provided in the mounting groove.
[0009] By adopting the above technical solution, the support wheel supports the support cylinder, reduces the deflection of the support cylinder, and stabilizes the support cylinder.
[0010] Preferably, three mounting rods are equidistantly arranged in the mounting groove, and the angle between the center points of the three mounting rods is 120 degrees.
[0011] By adopting the above technical solution, the angle between the three mounting rods is 120 degrees, which provides more uniform support for the support tube and reduces space waste.
[0012] Preferably, the support tube is fixed to the rotating rod in a threaded connection manner.
[0013] By adopting the above technical solution, when a different support cylinder type needs to be replaced, the support cylinder is removed from the rotating rod and replaced with the required support cylinder, which is convenient for adapting to tool detection of different sizes.
[0014] Preferably, a chip groove is provided on the rotating rod, the chip groove is located in the supporting tube, and the chip groove is located below the tool.
[0015] By adopting the above technical solution, the debris generated during the detection falls downward into the debris trough for collection, thereby reducing the impact of the accumulation of residual debris on the placement of the tool.
[0016] Preferably, a placing rod is provided on the fixed plate, a mounting block is provided on the placing rod, a moving block is slidably provided on the mounting block, and the tool swing detection table is fixedly provided on the moving block.
[0017] By adopting the above technical solution, the distance of the moving block is adjusted according to the size of the tool, thereby adjusting the distance of the tool swing detection table to facilitate adaptation to different tools.
[0018] To sum up, the present application has the following beneficial technical effects: before the tool is used, the tool is placed in the support tube in advance, and then the detection head of the tool swing detection table is placed in contact with the tool, the driving device is turned on to drive the support tube to rotate, drive the tool to rotate, and allow the tool swing detection table to detect the tool. The tool is detected in advance, and the process is quick and simple. The tool is detected in advance, which reduces CNC downtime and achieves the effect of improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 Schematic diagram of the overall structure of the detection device in this embodiment;
[0021] Figure 2 This is a schematic diagram of the structure when the tool is placed in the installation cylinder in this embodiment;
[0022] Figure 3 This is a schematic diagram of the structure of the support base in this embodiment;
[0023] Figure 4 Schematic diagram of the installation structure of the rotating rod in this embodiment;
[0024] Figure 5 This is a schematic diagram of the structure in which the support wheel is supported on the support cylinder in this embodiment;
[0025] Figure 6 It is a schematic diagram of the structure in which the rotating rod is installed on the supporting tube in this embodiment.
[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0027] 1. Installation box; 2. Cutting tool; 3. Support cylinder; 4. Cutting tool swing detection table; 5. Support seat; 6. Installation slot; 7. Rotation hole; 8. Rotation rod; 9. Motor; 10. Fixed plate; 11. Bearing; 12. Placement rod; 13. Installation block; 14. Moving block; 15. Installation rod; 16. Support wheel; 17. Chip trough. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] The following is combined with Figure 1-6 This application is described in further detail.
[0030] Reference Figure 1-Figure 6, an automatic precision tool swing detector, comprising an installation box 1, a support tube 3 for placing a tool 2, a tool swing detection table 4, and a support seat 5 fixedly arranged in the installation box 1, a mounting groove 6 is opened on the support seat 5, a rotating hole 7 is opened at the bottom of the installation groove 6, a rotating rod 8 is rotatably arranged in the rotating hole 7, and a driving device for driving the rotating rod 8 to rotate is arranged on the installation box 1. In this embodiment, the rotating rod 8 is driven to rotate by a motor 9; the support tube 3 is coaxially threadedly connected to the rotating rod 8, the support tube 3 is in a truncated cone shape, a fixing plate 10 is fixedly arranged on the support seat 5, a bearing 11 is rotatably arranged on the fixing plate 10, the support tube 3 is plugged into the inner ring of the bearing 11, and the support tube 3 is rotated on the installation box 1;
[0031] Reference Figure 1-Figure 6 A placing rod 12 is arranged on the fixing plate 10, a mounting block 13 is arranged on the placing rod 12, a moving block 14 is slidably arranged on the mounting block 13, a fixing component for fixing the moving block 14 is arranged on the mounting block 13, and a tool swing detection table 4 is fixedly arranged on the moving block 14; before the detection, the tool 2 is vertically placed in the supporting cylinder 3, and the inner wall of the supporting cylinder 3 supports the tool 2, and the moving block 14 is adjusted to move the tool swing detection table 4 toward the side of the tool 2 until the detection head of the tool swing detection table 4 contacts the tool 2, The moving block 14 is fixed by a fixing component, and then the motor 9 is driven to rotate the rotating rod 8, thereby driving the supporting cylinder 3 to rotate, thereby driving the tool 2 to rotate. At this time, the tool swing detection meter 4 detects the tool 2. When the pointer deviation value of the tool swing detection meter 4 is not within the specified range, it indicates that the tool 2 has a defect. The tool 2 is detected in advance by the tool swing detection device, and there is no need to start the CNC for detection. The process is fast and simple. The tool 2 is detected in advance, thereby reducing CNC downtime and achieving the effect of improving work efficiency.
[0032] Reference Figure 1-Figure 6 A fixing block is fixedly arranged on the groove wall of the mounting groove 6, and a mounting rod 15 is fixedly arranged on the fixing block at an angle, and a supporting wheel 16 is rotatably arranged on the mounting rod 15. Two supporting wheels 16 are arranged on the mounting rod 15, and the upper and lower supporting wheels 16 respectively abut against the supporting tube 3. A plurality of mounting rods 15 are arranged in the mounting groove 6. In this embodiment, three mounting rods 15 are evenly arranged in the mounting groove 6, and the angle between the center points of the three mounting rods 15 is 120 degrees; when the supporting tube 3 rotates, the six supporting wheels 16 respectively support the supporting tube 3, reduce the swing of the supporting tube 3, and improve the accuracy of the detection. The angle between the three mounting rods 15 is 120 degrees, which supports the supporting tube 3 more evenly and reduces the waste of space and resources.
[0033] Reference Figure 1-Figure 6When it is necessary to replace a different type of support tube 3, the support tube 3 is removed from the rotating rod 8 and the required support tube 3 is replaced, which is convenient for adapting to the detection of tools 2 of different sizes; a debris groove 17 is opened on the rotating rod 8, and the debris groove 17 is located in the support tube 3. The debris groove 17 is located below the tool 2. The debris generated during the detection falls downward into the debris groove 17 for collection, thereby reducing the impact of residual debris accumulation on the placement of the tool 2.
[0034] The implementation principle of this embodiment is: before detection, the tool 2 is placed in the support cylinder 3, and the moving block 14 is pushed at the same time to make the tool swing detection head contact the tool 2. During detection, the motor 9 is driven to drive the rotating rod 8 to rotate, thereby driving the support cylinder 3 to rotate. At this time, the support wheel 16 supports the support cylinder 3 to prevent the support cylinder 3 from swinging. The support cylinder 3 stably drives the tool 2 to rotate. At this time, the pointer on the tool swing detection table 4 swings. When the pointer swings beyond the specified range, it indicates that there is a defect on the tool 2. The tool 2 is pre-detected by the tool swing detection device without turning on the CNC for detection. The process is fast and simple. The tool 2 is detected in advance, thereby reducing CNC downtime and achieving the effect of improving work efficiency.
[0035] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic precision tool swing detector, characterized in that: The invention comprises an installation box (1), a support tube (3) for placing a tool (2), a tool swing detection meter (4), and a support seat (5) fixedly arranged in the installation box (1); the support seat (5) is provided with an installation groove (6); the bottom of the installation groove (6) is provided with a rotation hole (7); a rotation rod (8) is rotatably arranged in the rotation hole (7); the installation box (1) is provided with a driving device for driving the rotation rod (8) to rotate; the support tube (3) is coaxially fixedly connected to the rotation rod (8); a fixing plate (10) is fixedly arranged on the support seat (5); a bearing (11) is rotatably arranged on the fixing plate (10); the support tube (3) is plugged into the inner ring of the bearing (11); the tool swing detection meter (4) is arranged on the installation box (1); when the tool (2) is placed in the support tube (3), the detection head of the tool swing detection meter (4) contacts the tool (2).
2. The automatic precision tool swing detector according to claim 1, characterized in that: A mounting rod (15) is fixedly arranged on the groove wall of the mounting groove (6), and a supporting wheel (16) is rotatably arranged on the mounting rod (15). Two supporting wheels (16) are arranged on the mounting rod (15) in an upper and lower position. The upper and lower supporting wheels (16) respectively contact the supporting tube (3). A plurality of mounting rods (15) are arranged in the mounting groove (6).
3. The automatic precision tool swing detector according to claim 2, characterized in that: Three mounting rods (15) are arranged at equal distances in the mounting groove (6), and the angle between the center points of the three mounting rods (15) is 120 degrees.
4. The automatic precision tool swing detector according to claim 1, characterized in that: The support tube (3) is fixed to the rotating rod (8) in a threaded connection manner.
5. The automatic precision tool swing detector according to claim 1, characterized in that: The rotating rod (8) is provided with a chip groove (17), the chip groove (17) is located in the supporting tube (3), and the chip groove (17) is located below the tool (2).
6. The automatic precision tool swing detector according to claim 1, characterized in that: The fixed plate (10) is provided with a placement rod (12), the placement rod (12) is provided with a mounting block (13), a moving block (14) is slidably provided on the mounting block (13), and the knife swing detection table (4) is fixedly provided on the moving block (14).
Citation Information
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