Adjustable solid waste-based cementing material cement wallboard forming device

Abstract

The invention relates to the field of building construction, in particular to an adjustable solid waste-based cementing material cement wallboard forming device which comprises a base, an L-shaped template is connected to the top of the base, first fixing plates are mounted on the front side and the rear side of the L-shaped template, and side plates are clamped between the L-shaped template and the right sides of the first fixing plates and slidably connected with the first fixing plates. The telescopic end of a first hydraulic cylinder is controlled to drive a force uniformizing frame to move, so that the force uniformizing frame drives adjusting templates to get close to each other, the distance between the adjusting templates is controlled, when a cement wallboard needs to be taken out, a sliding plate can be pushed rightwards along with opening of a side plate, the formed cement wallboard is pushed by means of the sliding plate, and the forming efficiency of the cement wallboard is improved. And an operator is assisted to quickly take out the cement wallboard, so that the cement wallboard is taken out more conveniently.

Description

Technical Field

[0001] The invention relates to the field of building construction, and in particular to an adjustable solid waste-based cementitious material cement wallboard forming device. Background Art

[0002] Solid waste-based cementitious material cement wallboard is a building material that uses industrial solid waste as the main raw material and is formed after a certain processing. It uses fly ash, slag, slag and other waste gases as raw materials, which can not only reduce the impact of industrial waste on the environment, but also reduce the use of traditional building materials. It has good environmental benefits. The existing forming device is relatively simple, relying on the mold to uniformly shape the raw materials. After the shaping is completed, the formed cement wallboard is taken out by a power device. The overall operating efficiency is low, and there are certain shortcomings in the removal of cement wallboards, and many links require manual participation.

[0003] Therefore, in view of the above problems, an adjustable solid waste-based cementitious material cement wallboard forming device is now developed. Summary of the invention

[0004] In order to overcome the disadvantages that the existing device is relatively simple, relies on molds to uniformly shape the raw materials, and relies on a power device to take out the formed cement wall panels after the shaping is completed, the overall operating efficiency is low, and there are certain shortcomings in taking out the cement wall panels, and there are many links that require manual participation, the present invention provides an adjustable solid waste-based cementitious material cement wall panel forming device.

[0005] The technical solution of the present invention is: an adjustable solid waste-based cementitious material cement wallboard forming device, comprising a base, an L-shaped template connected to the top of the base, the L-shaped template is used to carry cement, the front and rear sides of the L-shaped template are both equipped with a first fixed plate, a side plate is clamped between the L-shaped template and the right side of the first fixed plate, the side plate is slidably connected to the first fixed plate, the right part of the first fixed plate is rotatably connected with a clamp for fixing and limiting the side plate, and also includes:

[0006] An adjusting mechanism, the adjusting mechanism being arranged on the first fixing plate and being used for quickly adjusting the forming specifications of the cement wallboard;

[0007] The ejection mechanism is arranged on the L-shaped template, and is used to drive the side panel to automatically move to the right and pull out the formed cement wall panel.

[0008] Furthermore, the adjustment mechanism includes a fixed frame, the first fixed plate is connected to the fixed frame, the fixed frame is installed with a first hydraulic cylinder, the telescopic ends of the first hydraulic cylinder are set inward and are located on the inner side of the first fixed plate, the telescopic ends of the first hydraulic cylinder are connected to a force equalizing frame, the inner side of the force equalizing frame is connected to an adjustment template, and the left part of the L-shaped template is slidably connected to a sliding plate.

[0009] Furthermore, the ejection mechanism includes a second hydraulic cylinder, which is installed on the lower side of the right part of the L-shaped template, and a pushing frame is connected to the telescopic end of the second hydraulic cylinder. Limiting blocks are connected to the front and rear sides of the right part of the L-shaped template, and the limiting blocks are slidably connected to the pushing frame. The limiting blocks are used to slide and limit the pushing frame, and the pushing frame is rotatably connected to the side panel. A lifting screw rod is threadedly connected to the upper part of the side panel, and a contact plate is rotatably connected to the bottom of the lifting screw rod, and the contact plate is used to press and limit the cement wall panel.

[0010] Furthermore, it also includes a demoulding mechanism, which includes a first bearing seat, two first bearing seats symmetrically connected to the lower middle side of the L-shaped template, two second bearing seats symmetrically connected to the left side of the L-shaped template, a first rotating shaft rotatably connected between the second bearing seats, a second rotating shaft rotatably connected between the first bearing seats, a pulley assembly is connected between the first rotating shaft and the second rotating shaft, a rack rack is connected to the left side of the pushing frame, the rack rack is in contact with the bottom of the L-shaped template, a gear is connected to the middle position of the second rotating shaft, the gear is meshed with the lower left side of the rack rack, a spiral wheel is connected to the middle of the first rotating shaft, the spiral wheel can push the sliding plate, and four first springs are connected between the sliding plate and the L-shaped template.

[0011] Furthermore, it also includes a positioning mechanism, which includes a guide frame, the guide frame is connected to the left side of the upper part of the L-shaped template, a bidirectional screw rod is rotatably connected to the guide frame, the front and rear parts of the bidirectional screw rod are both threadedly connected to a positioning plate, and the positioning plate is slidably connected to the L-shaped template.

[0012] Furthermore, a buffer mechanism is included, which includes a second fixed plate. Two second fixed plates that are symmetrical front and back are connected to the lower side of the right part of the L-shaped template. The right part of each second fixed plate is slidably connected to a contact piece for supporting the side plate. A second spring is connected between the contact piece and the adjacent second fixed plate.

[0013] Furthermore, a lifting mechanism is included, which includes a limiting member, the right part of the first fixed plate is connected to the limiting member, and an upper frame is slidably connected between the limiting members, and the upper frame is used to synchronously push and unlock the card.

[0014] Furthermore, the pulley assembly is composed of a pulley and a transmission belt, the pulleys are respectively installed on the corresponding first rotating shaft and the second rotating shaft, and the transmission belt is wound around the pulleys at the same side.

[0015] By adopting the above technical solution, the beneficial effects of the present invention are:

[0016] 1. The present invention controls the telescopic end of the first hydraulic cylinder to drive the force equalizing frame to move, so that the force equalizing frame drives the adjustment templates to approach each other, controls the spacing between the adjustment templates, and after the adjustment is completed, pours concrete normally for solidification and forming. At this time, as the concrete is poured, the sliding plate will be squeezed, causing the sliding plate to slide to the left to the extreme position, so that the sliding plate fits with the L-shaped template. When the cement wall panel needs to be taken out, as the side panel is opened, the sliding plate can be pushed to the right, and the formed cement wall panel can be pushed by the sliding plate, which assists the operator to quickly take out the cement wall panel, making it more convenient to take out the cement wall panel.

[0017] 2. The present invention enables the cement wall panel to be taken out more easily with the cooperation of the contact plate and the sliding plate. After the cement wall panel slides for a certain distance, the lifting screw is rotated to reset, so that the contact plate is no longer in contact with the cement wall panel. At this time, the L-shaped plate no longer effectively supports the lower side of the side panel. Under the action of the side panel's own weight, the side panel will flip downward and open, providing sliding guidance for the operator to take out the cement wall panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0019] Figure 2 It is a partial three-dimensional structural schematic diagram of the present invention.

[0020] Figure 3 It is a schematic diagram of a first partial cross-sectional three-dimensional structure of the adjusting mechanism of the present invention.

[0021] Figure 4 It is a schematic diagram of a second partial cross-sectional three-dimensional structure of the adjusting mechanism of the present invention.

[0022] Figure 5 It is a partial three-dimensional structural schematic diagram of the ejection mechanism of the present invention.

[0023] Figure 6 It is a partial cross-sectional three-dimensional structural schematic diagram of the ejection mechanism of the present invention.

[0024] Figure 7 It is a partial cross-sectional three-dimensional structural schematic diagram of the demoulding mechanism of the present invention.

[0025] Figure 8 It is a three-dimensional structural schematic diagram of the positioning mechanism of the present invention.

[0026] Fig. 9 It is a three-dimensional structural schematic diagram of the buffer mechanism of the present invention.

[0027] Fig.10 It is a schematic diagram of the three-dimensional structure of the lifting mechanism of the present invention.

[0028] Parts names and serial numbers in the figure: 1_base, 2_L-shaped template, 3_first fixed plate, 4_side plate, 5_card, 6_adjustment mechanism, 61_fixed frame, 62_first hydraulic cylinder, 63_force balancing frame, 64_adjustment template, 65_sliding plate, 7_ejection mechanism, 71_second hydraulic cylinder, 72_pushing frame, 73_limiting block, 74_lifting screw, 75_contact plate, 8_demolding mechanism, 81_first bearing seat, 8 2_second bearing seat, 83_first rotating shaft, 84_pulley assembly, 85_rack rack, 86_gear, 87_spiral wheel, 88_first spring, 89_second rotating shaft, 9_positioning mechanism, 91_guide frame, 92_bidirectional screw rod, 93_positioning plate, 10_buffer mechanism, 101_second fixed plate, 102_contact piece, 103_second spring, 11_lifting mechanism, 111_limiting piece, 112_upper frame. DETAILED DESCRIPTION

[0029] The technical solution of the present invention is further described below in conjunction with the accompanying drawings.

[0030] Example 1

[0031] An adjustable solid waste-based cementitious material cement wallboard forming device, such as Figure 1 and Figure 2 As shown, it includes bases 1, 1 and 2, the top of the base 1 is connected to an L-shaped template 2, the L-shaped template 2 is used to bear cement, the front and rear sides of the L-shaped template 2 are installed with first fixed plates 3, side plates 4 are clamped between the L-shaped template 2 and the right side of the first fixed plate 3, the side plates 4 are slidably connected to the first fixed plate 3, the right part of the first fixed plate 3 is rotatably connected with a clamp 5 for fixing and limiting the side plates 4, and also includes: an adjusting mechanism 6, the adjusting mechanism 6 is arranged on the first fixed plate 3, the adjusting mechanism 6 is used to quickly adjust the molding specifications of the cement wallboard; the pushing mechanism 7, the pushing mechanism 7 is arranged on the L-shaped template 2, the pushing mechanism 7 is used to drive the side plate 4 to automatically move to the right, and pull out the formed cement wallboard.

[0032] It should be noted that when prefabricating cement wall panels, the device can be used to assist in operation. First, the demoulding paper for auxiliary molding is placed in the device, and then the movement of the adjustment mechanism 6 is controlled as needed to set the molding specifications within the specified range. After the operation is completed, concrete is filled into the device, and the concrete is waited for to solidify. Then, the clamp 5 is rotated so that the side panel 4 is no longer locked. Then, the ejection mechanism 7 is controlled to drive the side panel 4 to move to the right, and the molded cement wall panel is pulled out. Finally, the cement wall panel can be taken out.

[0033] like Figure 1 , Figure 3 and Figure 4 As shown, the adjustment mechanism 6 includes a fixed frame 61, the first fixed plate 3 is connected to the fixed frame 61, the fixed frame 61 is installed with a first hydraulic cylinder 62, the telescopic ends of the first hydraulic cylinder 62 are all set inward and are located on the inner side of the first fixed plate 3, the telescopic ends of the first hydraulic cylinder 62 are connected to a force equalizing frame 63, the inner side of the force equalizing frame 63 is connected to an adjustment template 64, and the left part of the L-shaped template 2 is slidably connected to a sliding plate 65.

[0034] It should be noted that the telescopic end of the first hydraulic cylinder 62 is controlled to drive the force equalizing frame 63 to move, so that the force equalizing frame 63 drives the adjusting templates 64 to move closer to each other, and controls the spacing between the adjusting templates 64. After the adjustment is completed, concrete is poured normally for solidification and forming. At this time, as the concrete is poured, the sliding plate 65 will be squeezed, causing the sliding plate 65 to slide to the left to the extreme position, so that the sliding plate 65 is fitted with the L-shaped template 2. When the cement wall panel needs to be taken out, as the side panel 4 is opened, the sliding plate 65 can be pushed to the right, and the formed cement wall panel can be pushed by relying on the sliding plate 65 to assist the operator to quickly take out the cement wall panel.

[0035] like Figure 1 , Figure 5 and Figure 6 As shown, the ejection mechanism 7 includes a second hydraulic cylinder 71, and the second hydraulic cylinder 71 is installed on the lower side of the right part of the L-shaped template 2. A pushing frame 72 is connected to the telescopic end of the second hydraulic cylinder 71, and limiting blocks 73 are connected to the front and rear sides of the right part of the L-shaped template 2. The limiting blocks 73 are slidably connected to the pushing frame 72, and the limiting blocks 73 are used to slide and limit the pushing frame 72. The pushing frame 72 is rotatably connected to the side plate 4, and a lifting screw rod 74 is threadedly connected to the upper part of the side plate 4. The bottom of the lifting screw rod 74 is rotatably connected to a contact plate 75, and the contact plate 75 is used to press and limit the cement wall panel.

[0036] It should be noted that when the cement wall panel is solidified and formed, the lifting screw rod 74 is rotated to make the contact plate 75 move downward, so that the contact plate 75 presses and limits the formed cement wall panel, and then unlocks the side panel 4, and then starts the second hydraulic cylinder 71. The extension of the telescopic end of the second hydraulic cylinder 71 to the right will drive the push frame 72 to move to the right. At this time, the push frame 72 will drive the side panel 4 to move to the right. With the cooperation of the contact plate 75 and the sliding plate 65, the cement wall panel can be taken out more easily. After the cement wall panel slides a certain distance, the lifting screw rod 74 is rotated and reset, so that the contact plate 75 no longer contacts the cement wall panel. At this time, the L-shaped plate no longer effectively supports the lower side of the side panel 4. Under the action of its own weight, the side panel 4 will flip downward and open, providing sliding guidance for the operator to take out the cement wall panel.

[0037] Example 2

[0038] On the basis of Example 1, Figure 1 and Figure 7 As shown, a demoulding mechanism 8 is also included, and the demoulding mechanism 8 includes a first bearing seat 81. Two first bearing seats 81 are connected to the lower side of the middle part of the L-shaped template 2, and two second bearing seats 82 are connected to the left side of the L-shaped template 2. A first rotating shaft 83 is rotatably connected between the second bearing seats 82, and a second rotating shaft 89 is rotatably connected between the first bearing seats 81. A pulley assembly 84 is connected between the first rotating shaft 83 and the second rotating shaft 89. The pulley assembly 84 consists of a pulley and a transmission belt. The pulleys are respectively installed on the corresponding first rotating shaft 83 and second rotating shaft 89, and the transmission belt is wound around the pulleys on the same side. A rack rack 85 is connected to the left side of the pushing frame 72, and the rack rack 85 contacts the bottom of the L-shaped template 2. A gear 86 is connected to the middle position of the second rotating shaft 89, and the gear 86 is meshed with the lower left side of the rack rack 85. A spiral wheel 87 is connected to the middle of the first rotating shaft 83, and the spiral wheel 87 can push the sliding plate 65. Four first springs 88 are connected between the sliding plate 65 and the L-shaped template 2.

[0039] The gear 86 is rotated during the movement of the rack frame 85, thereby rotating the second shaft 89, and the rotation of the second shaft 89 drives the pulley assembly 84 to operate. At this time, under the action of the pulley assembly 84, the first shaft 83 is also rotated synchronously, thereby rotating the spiral wheel 87, and squeezing and pushing the sliding plate 65, so that the sliding plate 65 slides to the right, and the first spring 88 is stretched and stretched, so that the side plate 4 and the contact plate 75 cooperate to pull the cement wallboard to the right while the sliding plate 65 pushes the cement wallboard to the right, further improving the discharge efficiency of the cement wallboard. As the pushing frame 72 moves to the left and resets, the second shaft 89 drives the first shaft 83 to rotate and reset, thereby rotating the spiral wheel 87 and resetting. The sliding plate 65 is no longer squeezed at this time, and under the action of the first spring 88, the sliding plate 65 slides to the left and resets.

[0040] like Figure 1 and Figure 8 As shown, it also includes a positioning mechanism 9, which includes a guide frame 91. The guide frame 91 is connected to the left side of the upper part of the L-shaped template 2. A two-way screw rod 92 is rotatably connected to the guide frame 91. The front and rear parts of the two-way screw rod 92 are both threadedly connected to a positioning plate 93. The positioning plate 93 is slidably connected to the L-shaped template 2.

[0041] It should be noted that during the pouring of cement wall panels, the bidirectional screw 92 is first rotated according to the required specifications so that the positioning plate 93 moves accordingly, thereby saving calibration time and improving pouring efficiency during subsequent multiple pouring operations.

[0042] like Figure 1 and Fig. 9 As shown, a buffer mechanism 10 is also included, and the buffer mechanism 10 includes a second fixed plate 101. Two second fixed plates 101 that are symmetrical front and back are connected to the lower right side of the L-shaped template 2. The right side of the second fixed plate 101 is slidably connected to a contact piece 102 for supporting the side plate 4, and a second spring 103 is connected between the contact piece 102 and the adjacent second fixed plate 101.

[0043] It should be noted that as the side panel 4 flips downward, the contact member 102 and the second spring 103 cooperate to support the side panel 4, thereby improving the bearing capacity of the side panel 4 and preventing the cement wall panel from breaking due to guiding after the side panel 4 flips.

[0044] like Figure 1 and Fig.10As shown, it also includes a lifting mechanism 11, which includes a limiting member 111. The right part of the first fixed plate 3 is connected to the limiting member 111, and an upper frame 112 is slidably connected between the limiting members 111. The upper frame 112 is used to synchronously push and unlock the card 5.

[0045] It should be noted that, in order to improve the convenience of operation, when the card member 5 is rotated to unlock the side panel 4, the upper frame 112 can be directly pushed upward to push the card member 5 so that the card member 5 can be rotated and opened synchronously.

[0046] The technical principles of the embodiments of the present invention are described above in conjunction with specific embodiments. These descriptions are only for explaining the principles of the embodiments of the present invention and cannot be interpreted in any way as limiting the protection scope of the embodiments of the present invention. Based on the explanations herein, those skilled in the art can think of other specific implementation methods of the embodiments of the present invention without creative work, and these methods will fall within the protection scope of the embodiments of the present invention.

Claims

1. An adjustable solid waste-based cementitious material cement wallboard forming device, characterized in that: The invention comprises a base (1), the top of the base (1) is connected to an L-shaped template (2), the L-shaped template (2) is used to bear cement, the front and rear sides of the L-shaped template (2) are both installed with a first fixing plate (3), a side plate (4) is clamped between the L-shaped template (2) and the right side of the first fixing plate (3), the side plate (4) is slidably connected to the first fixing plate (3), the right part of the first fixing plate (3) is rotatably connected to a clamp (5) for fixing and limiting the side plate (4), and also comprises: an adjustment mechanism (6), the adjustment mechanism (6) is arranged on the first fixing plate (3), and the adjustment mechanism (6) is used to quickly adjust the molding specifications of the cement wallboard; An ejection mechanism (7), wherein the ejection mechanism (7) is arranged on the L-shaped template (2), and the ejection mechanism (7) is used to drive the side panel (4) to automatically move to the right and pull out the formed cement wall panel.

2. The adjustable solid waste-based cementitious material cement wallboard forming device according to claim 1 is characterized in that: The adjustment mechanism (6) comprises a fixing frame (61), the first fixing plate (3) is connected to the fixing frame (61), the fixing frame (61) is installed with a first hydraulic cylinder (62), the telescopic ends of the first hydraulic cylinder (62) are arranged inwardly and are located on the inner side of the first fixing plate (3), the telescopic ends of the first hydraulic cylinder (62) are connected to a force equalizing frame (63), the inner side of the force equalizing frame (63) is connected to an adjustment template (64), and the left part of the L-shaped template (2) is slidably connected to a sliding plate (65).

3. The adjustable solid waste-based cementitious material cement wallboard forming device according to claim 2 is characterized in that: The ejection mechanism (7) comprises a second hydraulic cylinder (71), the second hydraulic cylinder (71) is installed on the lower side of the right part of the L-shaped template (2), a push frame (72) is connected to the telescopic end of the second hydraulic cylinder (71), and both the front and rear sides of the right part of the L-shaped template (2) are connected to limit blocks (73), the limit blocks (73) are slidably connected to the push frame (72), the limit blocks (73) are used to slide and limit the push frame (72), the push frame (72) is rotatably connected to the side plate (4), the upper part of the side plate (4) is threadedly connected to a lifting screw rod (74), the bottom of the lifting screw rod (74) is rotatably connected to a contact plate (75), and the contact plate (75) is used to press and limit the cement wallboard.

4. The adjustable solid waste-based cementitious material cement wallboard forming device according to claim 3 is characterized in that: The mold release mechanism (8) further comprises a first bearing seat (81), wherein the lower middle part of the L-shaped template (2) is connected to two first bearing seats (81) which are symmetrical in front and back, and the left side of the L-shaped template (2) is connected to two second bearing seats (82) which are symmetrical in front and back, and the second bearing seats (82) are rotatably connected to a first rotating shaft (83), and the first bearing seats (81) are rotatably connected to a second rotating shaft (89), and a pulley is connected between the first rotating shaft (83) and the second rotating shaft (89). Component (84), the left side of the pushing frame (72) is connected to a rack frame (85), the rack frame (85) is in contact with the bottom of the L-shaped template (2), the middle position of the second rotating shaft (89) is connected to a gear (86), the gear (86) is meshed with the lower left side of the rack frame (85), the middle of the first rotating shaft (83) is connected to a spiral wheel (87), the spiral wheel (87) can push the sliding plate (65), and four first springs (88) are connected between the sliding plate (65) and the L-shaped template (2).

5. The adjustable solid waste-based cementitious material cement wallboard forming device according to claim 4 is characterized in that: The invention also comprises a positioning mechanism (9), wherein the positioning mechanism (9) comprises a guide frame (91), the guide frame (91) is connected to the left side of the upper part of the L-shaped template (2), a bidirectional screw rod (92) is rotatably connected to the guide frame (91), the front and rear parts of the bidirectional screw rod (92) are both threadedly connected to a positioning plate (93), and the positioning plate (93) is slidably connected to the L-shaped template (2).

6. The adjustable solid waste-based cementitious material cement wallboard forming device according to claim 5, characterized in that: It also includes a buffer mechanism (10), the buffer mechanism (10) includes a second fixed plate (101), two second fixed plates (101) symmetrically connected to the lower right side of the L-shaped template (2), the right side of each second fixed plate (101) is slidably connected to a contact piece (102) for supporting the side plate (4), and a second spring (103) is connected between each contact piece (102) and an adjacent second fixed plate (101).

7. The adjustable solid waste-based cementitious material cement wallboard forming device according to claim 6, characterized in that: It also includes a lifting mechanism (11), the lifting mechanism (11) includes a limiting member (111), the right part of the first fixed plate (3) is connected to the limiting member (111), an upper frame (112) is slidably connected between the limiting members (111), and the upper frame (112) is used to synchronously push and unlock the locking member (5).

8. The adjustable solid waste-based cementitious material cement wallboard forming device according to claim 4, characterized in that: The pulley assembly (84) consists of a pulley and a transmission belt. The pulleys are respectively installed on the corresponding first rotating shaft (83) and the second rotating shaft (89), and the transmission belt is wound around the pulleys at the same side.

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