Stable conveying device for automobile part machining
The stable conveying device addresses conveyor belt wear issues by implementing automatic tension adjustment, thickness and roughness detection, and dust removal, ensuring safe and efficient automobile parts handling.
Patent Information
- Application Number
- CN202411547641.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Conveyor belts used in automobile parts processing experience wear-related issues such as increased friction, reduced strength, and uneven surfaces, leading to potential belt breakage and operational hazards, necessitating manual and infrequent inspections.
A stable conveying device equipped with tension, thickness, and roughness detection components, along with a dust removal system, to automatically adjust belt tension, detect wear, and clean dust, ensuring consistent operation and extended device life.
The device maintains optimal belt tension and cleanliness, reducing operator workload, preventing belt breakage, and enhancing the stability and efficiency of automobile parts conveyance.
Smart Images

Figure CN119142720A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of conveying devices, and in particular relates to a stable conveying device used for processing automobile parts. Background Art
[0002] When automobile parts are being processed, conveying devices are needed to realize automatic conveying of automobile parts to reduce the time and labor intensity of manual handling. Conveying devices usually have a high transportation speed and can quickly transport parts from one location to another. This is especially important for large-scale automobile parts processing companies. For example, a new energy vehicle production parts conveying device proposed in patent publication number CN117775654A is used to solve the current problem that some impurities will remain on the parts. If the impurities are not cleaned in time, it will easily cause inconvenience to subsequent processing procedures.
[0003] Since auto parts are usually heavy, when they are transported by a conveyor, the wear of the belt on the surface of the conveyor will be accelerated. A slightly worn belt has little effect on the conveyor, but as the degree of wear increases, the belt surface will become rough and uneven, and the friction between the belt and the drive roller will increase, resulting in increased running resistance of the conveyor belt and a gradual decrease in the conveying speed. At the same time, the belt thickness will become thinner and the overall tension will change, requiring the operator to adjust the tension. In addition, the strength of a severely worn belt will be greatly reduced, and it is very easy to break when subjected to a large tensile force. Once the belt breaks, the conveyed material may scatter and injure the operator or damage the equipment. Therefore, when the operator detects the degree of belt wear, he needs to select a specific time to pause the conveying equipment and use a thickness measuring device to measure the belt thickness. If the operator fails to inspect the belt in time, the belt is at risk of breaking.
[0004] Therefore, a stable conveying device for automobile parts processing is proposed to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a stable conveying device for automobile parts processing in view of the above problems.
[0006] To achieve the above object, the present invention adopts the following technical solutions: a stable conveying device for automobile parts processing, comprising two support plates, the side walls of the two support plates away from each other are fixedly connected to a support frame, the two support plates are rotatably connected to the same driving roller, the driving roller is transmission-connected to a power source, and further comprising: A tension adjustment component is located on the side walls of the two support plates, the tension adjustment component is connected to the driven roller, and the driven roller and the driving roller are provided with the same belt on their outer shells; A thickness detection component is located below the belt and detects the thickness of the belt by cooperating with the tension adjustment component; A roughness detection component, located directly below the belt, for detecting the roughness of the belt; The dust removal component is arranged above the two support plates to absorb the dust attached to the surface of the belt and automobile parts.
[0007] Preferably, the tension adjustment assembly includes a transverse plate and a tension cylinder, the transverse plate is fixedly connected to the side walls on the opposite side of the two support plates, the tension cylinder is fixedly connected to the lower side wall of the transverse plate, the upper inner wall of the tension cylinder is fixedly connected to the tension frame through a spring, the lower end of the tension frame extends out of the tension cylinder and is fixedly connected to an upper roller, the side wall of the tension frame is fixedly connected to a conductive block, the inner wall of the tension cylinder is inlaid with a conductive plate, the conductive plate is located on the moving path of the conductive block, the lower inner wall of the tension cylinder is fixedly connected to a push switch through a bracket, the front side wall of the support plate located on the rear side is fixedly connected to a PLC controller, and the push switch is controlled by the PLC controller The external current is transmitted to the conductive block, the side walls of the two support plates away from each other are fixedly connected to a connecting frame, the inner walls of the two connecting frames are rotatably connected to threaded rods, the right side wall of the connecting frame on the front side is fixedly connected to a control motor, the conductive plate and the positive circuit of the control motor are electrically connected, the left ends of the two threaded rods extend out of the connecting frame and are connected through a belt gear transmission, the rod walls of the two threaded rods are threadedly sleeved with threaded cylinders, the side walls of the two threaded cylinders on the opposite sides are fixedly connected to mounting cylinders, the side walls of the support plate are provided with sliding openings matching the mounting cylinders, and the two ends of the driven roller are respectively rotatably connected in the two mounting cylinders.
[0008] Preferably, the thickness detection assembly includes a lifting cylinder and a lifting plate, the front side wall of the support plate located on the front side is fixedly connected to a first electric push rod, the moving end of the first electric push rod is fixedly connected to the lifting plate, the lifting cylinder and the lifting plate are fixedly connected, the lower inner wall of the lifting cylinder is fixedly connected to a lifting frame through a spring, the upper end of the lifting frame extends out of the lifting cylinder and is fixedly connected to a lower top roller, the inner wall of the lifting cylinder is fixedly connected to a control switch, the control switch is electrically connected to the first electric push rod through a PLC controller, the rod walls of the lifting frame and the tension frame are fixedly sleeved with connecting rings, and the rear side walls of the two connecting rings are fixed A horizontal pin is fixedly connected, and a trigger frame is fixedly connected to the rear end of the horizontal pin on the lower side, and an upper trigger plate is fixedly connected to the rear end of the horizontal pin on the upper side. The lower side wall of the upper trigger plate is fixedly connected to the lower trigger plate through an insulating plate. The trigger frame is electrically connected to an external power supply, and the trigger frame will contact the lower trigger plate and the upper trigger plate in sequence during the upward movement. A buzzer is fixedly connected to the front side wall of the support plate on the rear side, and the upper trigger plate is electrically connected to the buzzer through a PLC controller. An indicator light is fixedly connected to the front side wall of the support plate on the front side, and the lower trigger plate is electrically connected to the indicator light through a PLC controller.
[0009] Preferably, the roughness detection component includes a second electric push rod and a control frame, the second electric push rod is fixedly connected to the rear wall of the rear support plate, the control frame is fixedly connected to the movable end of the second electric push rod, the side wall of the control frame is connected to a slide cylinder through a plurality of elastic rods, and the left inner wall of the slide cylinder is fixedly connected to a sliding block through a spring, the upper side wall of the sliding block is fixedly connected to a guide plate, the upper end of the guide plate extends out of the slide cylinder and is fixedly connected to a detection plate, the lower side wall of the slide cylinder is fixedly connected to a trigger button, and the trigger button is electrically connected to a buzzer through a PLC controller.
[0010] Preferably, a third electric push rod is fixedly connected to the front side wall of the support plate at the rear side, and the movable end of the third electric push rod is fixedly connected to a lifting plate through an elastic frame, and a plurality of rollers are rotatably connected inside the lifting plate, and the lifting plate is located directly above the detection plate.
[0011] Preferably, the dust removal assembly includes a protective cover and a dust box, the protective cover is fixedly connected to the upper side walls of the two support plates, the dust box is fixedly connected to the upper side wall of the protective cover, the right side wall of the dust box is connected to a dust pump, the inner wall of the protective cover is fixedly connected to a plurality of dust pipes, the side wall of the dust pipe is provided with a plurality of dust holes, the lower side wall of the dust pipe is fixedly connected to bristles, the side wall of the dust box is connected to a collecting pipe, and the collecting pipe and the dust pipe are fixedly connected by the same connecting pipe.
[0012] Preferably, the front side wall of the protective cover is fixedly connected to a plurality of linear motors, the output ends of the linear motors are fixedly connected to a restraining frame, the restraining frame comprises a plurality of restraining cylinders and a plurality of short rods, and two adjacent restraining cylinders are fixedly connected via a short rod.
[0013] Preferably, a positioning slide is fixedly connected to the side wall of the threaded cylinder away from the mounting cylinder, and a positioning groove matching the positioning slide is formed on the inner wall of the connecting frame.
[0014] Compared with the existing technology, the advantages of a stable conveying device for automobile parts processing are: 1. Through the tension adjustment component, when the conveying device is conveying automobile parts, when the belt on the surface of the conveying device changes its tension due to wear, the tension of the belt can be automatically adjusted to keep the tension of the belt within the set range, avoiding the problem of affecting the stability of automobile parts conveying due to changes in belt tension.
[0015] 2. Through the thickness detection component and roughness detection component, when the tension of the conveyor belt changes due to wear, the wear degree of the belt can be automatically detected at regular intervals. When the detection finds that the belt is seriously worn, the operator can be reminded to replace the belt. The operator does not need to manually detect the belt, which reduces the workload of the operator.
[0016] 3. Through the dust removal component, the conveying device used in the process of conveying automobile parts has the function of automatically cleaning the dust on the surface of automobile parts. In this way, it can effectively avoid the situation where excessive dust on the surface of automobile parts falls into the inside of the conveying device during the conveying process, thereby preventing the internal components of the conveying device from accelerating wear due to the invasion of dust, greatly improving the service life and stability of the conveying device, and ensuring efficient production. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a stable conveying device for automobile parts processing provided by the present invention; Figure 2 It is a structural schematic diagram of a tension adjustment component and a thickness detection component in a stable conveying device for automobile parts processing provided by the present invention; Figure 3 It is a schematic diagram of the internal structure of a tension cylinder in a stable conveying device for automobile parts processing provided by the present invention; Figure 4 It is a structural schematic diagram of a roughness detection component in a stable conveying device for automobile parts processing provided by the present invention; Figure 5It is a right view of a tension cylinder and a lifting cylinder in a stable conveying device for automobile parts processing provided by the present invention; Figure 6 It is a schematic diagram of the positional relationship between a trigger frame, an upper trigger plate, and a lower trigger plate in a stable conveying device for automobile parts processing provided by the present invention; Figure 7 It is a top view of two connection frames in a stable conveying device for automobile parts processing provided by the present invention; Figure 8 It is a schematic diagram of the positional relationship between the restraining cylinder and the bristles in a stable conveying device for automobile parts processing provided by the present invention; Fig. 9 The present invention is a partial top view of a restraining frame in a stable conveying device for processing automobile parts.
[0018] In the figure: 1 support plate, 2 support frame, 3 driving roller, 4 driven roller, 5 belt, 6 tension adjustment component, 61 horizontal plate, 62 tension cylinder, 7 tension frame, 8 top roller, 9 conductive block, 10 conductive plate, 11 push switch, 12 PLC controller, 13 positioning slide, 14 connecting frame, 15 threaded rod, 16 control motor, 17 threaded cylinder, 18 installation cylinder, 19 thickness detection component, 191 lifting cylinder, 192 lifting plate, 20 first electric push rod, 21 lifting frame, 22 positioning slide plate, 23 lower top roller, 24 control switch, 25 connecting ring, 2 6 horizontal pin, 27 trigger frame, 28 upper trigger plate, 29 lower trigger plate, 30 buzzer, 31 indicator light, 32 roughness detection component, 321 second electric push rod, 322 control frame, 33 slide cylinder, 34 slide block, 35 guide plate, 36 detection plate, 37 trigger button, 38 third electric push rod, 39 lifting plate, 40 roller, 41 dust removal component, 411 protective cover, 412 dust suction box, 42 dust suction pump, 43 dust suction pipe, 44 brush, 45 collection pipe, 46 connecting pipe, 47 linear motor, 48 restraining frame, 49 restraining cylinder, 50 short rod. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] like Figure 1-Figure 9 As shown, a stable conveying device for automobile parts processing includes two support plates 1, the side walls of the two support plates 1 away from each other are fixedly connected to a support frame 2, the two support plates 1 are rotatably connected to the same driving roller 3, and the driving roller 3 is transmission-connected to a power source, and also includes: The tension adjustment component 6 is located on the side walls of the two support plates 1. The tension adjustment component 6 is connected to the driven roller 4. The driven roller 4 and the driving roller 3 are covered with the same belt 5. The thickness detection component 19 is located below the belt 5 and detects the thickness of the belt 5 by cooperating with the tension adjustment component 6; The roughness detection component 32 is located directly below the belt 5 and is used to detect the roughness of the belt 5; The dust removal assembly 41 is arranged above the two support plates 1 to absorb the dust attached to the belt 5 and the surface of the automobile parts.
[0021] The tension adjustment assembly 6 includes a transverse plate 61 and a tension cylinder 62. The transverse plate 61 is fixedly connected to the side wall on the opposite side of the two support plates 1. The tension cylinder 62 is fixedly connected to the lower side wall of the transverse plate 61. The upper inner wall of the tension cylinder 62 is fixedly connected to the tension frame 7 through a spring. The lower end of the tension frame 7 extends out of the tension cylinder 62 and is fixedly connected to an upper roller 8. The side wall of the tension frame 7 is fixedly connected to a conductive block 9. The inner wall of the tension cylinder 62 is inlaid with a conductive plate 10. The conductive plate 10 is located on the moving path of the conductive block 9. The lower inner wall of the tension cylinder 62 is fixedly connected to a push switch 11 through a bracket. The front side wall of the rear support plate 1 is fixedly connected to a PLC controller 12. The push switch 11 controls the external current to be delivered to the conductive block 9 through the PLC controller 12. The side walls of the two support plates 1 away from each other are fixedly connected to a connecting frame 14. The inner walls of the two connecting frames 14 are rotatably connected There is a threaded rod 15, and a control motor 16 is fixedly connected to the right side wall of the front connecting frame 14. The conductive plate 10 is electrically connected to the positive circuit of the control motor 16. The left ends of the two threaded rods 15 extend out of the connecting frame 14 and are connected through the belt 5 gear transmission. The rod walls of the two threaded rods 15 are threadedly sleeved with a threaded cylinder 17, and the side walls of the two threaded cylinders 17 on the opposite side are fixedly connected with a mounting cylinder 18. The side wall of the support plate 1 is provided with a sliding opening that matches the mounting cylinder 18. The two ends of the driven roller 4 are rotatably connected in the two mounting cylinders 18 respectively. When the conveying device is conveying automobile parts, when the belt 5 on the surface of the conveying device changes its tension due to wear, the tension of the belt 5 can be automatically adjusted to keep the tension of the belt 5 within the set range at all times, thereby avoiding the problem of affecting the stability of automobile parts conveying due to changes in the tension of the belt 5.
[0022] The thickness detection assembly 19 includes a lifting cylinder 191 and a lifting plate 192. The front side wall of the front support plate 1 is fixedly connected with a first electric push rod 20. The moving end of the first electric push rod 20 is fixedly connected with the lifting plate 192. The lifting cylinder 191 and the lifting plate 192 are fixedly connected. The lower inner wall of the lifting cylinder 191 is fixedly connected with a lifting frame 21 through a spring. The upper end of the lifting frame 21 extends out of the lifting cylinder 191 and is fixedly connected with a lower top roller 23. The inner wall of the lifting cylinder 191 is fixedly connected with a control switch 24. The control switch 24 is electrically connected to the first electric push rod 20 through the PLC controller 12. The rod wall of the lifting frame 21 and the tension frame 7 are fixedly sleeved with a connecting ring 2 5, the rear side walls of the two connecting rings 25 are fixedly connected with a transverse pin 26, the rear end of the lower transverse pin 26 is fixedly connected with a trigger frame 27, the rear end of the upper transverse pin 26 is fixedly connected with an upper trigger plate 28, the lower side wall of the upper trigger plate 28 is fixedly connected with a lower trigger plate 29 through an insulating plate, the trigger frame 27 is electrically connected to an external power supply, and the trigger frame 27 will contact the lower trigger plate 29 and the upper trigger plate 28 in sequence during the upward movement, the front side wall of the rear support plate 1 is fixedly connected with a buzzer 30, the upper trigger plate 28 is electrically connected to the buzzer 30 through the PLC controller 12, the front side wall of the front support plate 1 is fixedly connected with an indicator light 31, and the lower trigger plate 29 is electrically connected to the indicator light 31 through the PLC controller 12, the roughness detection component 32 includes a second electric push rod 321 and a control frame 322, the second electric push rod 321 is fixedly connected to the rear side wall of the rear support plate 1, the control frame 322 is fixedly connected to the moving end of the second electric push rod 321, the side wall of the control frame 322 is connected to the slide cylinder 33 through a plurality of elastic rods, and the left inner wall of the slide cylinder 33 is fixedly connected to the sliding block 34 through a spring, the upper side wall of the sliding block 34 is fixedly connected to the guide plate 35, the upper end of the guide plate 35 extends out of the slide cylinder 33, and is fixedly connected to the detection plate 36, the lower side wall of the slide cylinder 33 is fixedly connected to the trigger button 37, the trigger button 37 is electrically connected to the buzzer 30 through the PLC controller 12, and a third electric push rod 38 is fixedly connected to the front side wall of the rear support plate 1. The movable end of the third electric push rod 38 is fixedly connected to a lifting plate 39 through an elastic frame. A plurality of rollers 40 are rotatably connected in the lifting plate 39. The lifting plate 39 is located directly above the detection plate 36. When the tension of the belt 5 of the conveying device changes due to wear, the wear degree of the belt 5 can be automatically and regularly detected. When the detection finds that the wear of the belt 5 is serious, the operator can be reminded to replace the belt 5. The operator does not need to manually detect the belt 5, thereby reducing the workload of the operator.
[0023] The dust removal assembly 41 includes a protective cover 411 and a dust collection box 412. The protective cover 411 is fixedly connected to the upper side walls of the two support plates 1, and the dust collection box 412 is fixedly connected to the upper side wall of the protective cover 411. The right side wall of the dust collection box 412 is connected to a dust pump 42. The inner wall of the protective cover 411 is fixedly connected to a plurality of dust collection pipes 43. The side wall of the dust collection pipe 43 is provided with a plurality of dust collection holes. The lower side wall of the dust collection pipe 43 is fixedly connected to a brush 44. The side wall of the dust collection box 412 is connected to a collecting pipe 45. The collecting pipe 45 and the dust collection pipe 43 are fixedly connected to the same connecting pipe 46. In the process of conveying automobile parts, the conveying device used has the function of automatically cleaning the dust on the surface of automobile parts. In this way, it is effectively avoided that the dust on the surface of automobile parts falls into the inside of the conveying device during the conveying process due to excessive dust, thereby preventing the internal components of the conveying device from being accelerated to wear due to the invasion of dust, greatly improving the service life and stability of the conveying device, and ensuring the efficient production.
[0024] The front side wall of the protective cover 411 is fixedly connected to a plurality of linear motors 47, and the output end of the linear motor 47 is fixedly connected to a restraining frame 48, which includes a plurality of restraining cylinders 49 and a plurality of short rods 50. Two adjacent restraining cylinders 49 are fixedly connected by the short rods 50, and the movable range of the bristles 44 can be changed according to the height of the automobile parts, thereby ensuring the cleaning intensity of the bristles 44.
[0025] The threaded cylinder 17 is fixedly connected to the side wall away from the mounting cylinder 18 with a positioning slide 22, and the inner wall of the connecting frame 14 is provided with a positioning groove 13 that matches the positioning slide 22 to prevent the threaded cylinder 17 from rotating and enable the threaded cylinder 17 to move only left and right in the horizontal direction, thereby increasing the stability of the movement of the driven roller 4.
[0026] The operating principle of the present invention is now described as follows: after the conveying device is used to convey heavier automobile parts for a long time, the belt 5 of the conveying device will be worn, and the thickness of the belt 5 will become thinner, making it easier for the belt 5 to slacken during operation, affecting the conveying efficiency and stability. When the belt 5 becomes loose, the extrusion force of the upper roller 8 in contact with the upper side wall of the belt 5 by the belt 5 will also become smaller accordingly, and the upper roller 8 will drive the tension frame 7 to move downward, and as the wear of the belt 5 increases, the tension of the belt 5 will gradually decrease, and the upper roller 8 will drive the tension frame 7 to move downward. The distance between the pushbutton switch 11 and the PLC controller 12 becomes longer, and the tension frame 7 drives the conductive block 9 to move downward together until the conductive block 9 squeezes the push switch 11 during the downward movement (the pressing portion of the pushbutton switch 11 is provided with an insulating layer to prevent the conductive block 9 from directly contacting the pressing portion of the pushbutton switch 11, which poses a potential safety hazard). The pushbutton switch 11 is electrically connected to the PLC controller 12. When the pushbutton switch 11 is pressed, an electrical signal is transmitted to the PLC controller 12. After receiving the electrical signal, the PLC controller 12 transmits an external current to the conductive block 9. The conductive block 9 is electrically connected to the external power supply, and at this time the conductive block 9 is in contact with the conductive plate 10, and the conductive plate 10 is electrically connected to the positive circuit of the control motor 16. When the conductive block 9 is in contact with the external current, the external current will be transmitted to the positive circuit of the control motor 16 through the conductive block 9 and the conductive plate 10, so that the control motor 16 works, and the control motor 16 will drive the front threaded rod 15 to rotate. The front threaded rod 15 is connected to the rear threaded rod 15 through the belt 5 gear, so that the two threaded rods 15 rotate synchronously, and the two threaded cylinders 17 are driven to move synchronously through the threaded cooperation. , the two threaded cylinders 17 drive the driven roller 4 to move to the left through the mounting cylinder 18, thereby tightening the belt 5 sleeved on the outside of the driven roller 4 and the driving roller 3, so that the tension of the belt 5 becomes larger. When the tension of the belt 5 becomes larger and the belt 5 is tightened, the tight belt 5 will produce a greater upward squeezing force on the upper top roller 8, and the belt 5 will push the upper top roller 8 upward, so that the upper top roller 8 drives the tension frame 7 and the conductive block 9 to move upward together, until the conductive block 9 and the conductive plate 10 are separated, thereby disconnecting the forward circuit of the control motor 16, and the control motor 16 can be driven to rotate in the opposite direction through an external switch later; One hour after receiving the electrical signal transmitted by the push switch 11, the PLC controller 12 will detect the thickness of the belt 5, and detect it once every ten hours. When the thickness of the belt 5 needs to be detected, the PLC controller 12 will control the first electric push rod 20 to work, and the first electric push rod 20 will drive the lifting cylinder 191 to move upward through the lifting frame 21. The lifting cylinder 191 drives the lower top roller 23 to move upward through the lifting frame 21. The lower top roller 23 is located directly below the upper top roller 8. In the process of moving upward, the lower top roller 23 will The belt 5 and the upper roller 8 are squeezed, and when the lower roller 23 contacts the belt 5 and the upper roller 8, a reaction force is applied to the lower roller 23. Under the action of the reaction force, the lower roller 23 drives the lifting frame 21 to move downward relatively in the lifting cylinder 191. When the lifting frame 21 moves downward, it squeezes the control switch 24, and the control switch 24 transmits an electrical signal to the PLC controller 12. After receiving the electrical signal, the PLC controller 12 controls the first electric push rod 20 to stop moving. At this time, the upper roller 8 and The lower top roller 23 will squeeze the belt 5 under the elastic force of the spring. When the thickness of the belt 5 becomes thinner due to wear, the distance between the upper top roller 8 and the lower top roller 23 will become shorter. Under the action of the spring, the upper top roller 8 and the lower top roller 23 will move towards each other. The lower top roller 23 drives the trigger frame 27 to move upward through the lifting frame 21, the connecting ring 25 and the cross pin 26. The upper top roller 8 drives the upper trigger plate 28 and the lower trigger plate 29 to move downward through the lifting frame 21, the connecting ring 25 and the cross pin 26. When the belt 5 is worn to a certain extent, the trigger frame 27 The trigger rack 27 will contact the lower trigger plate 29, the trigger rack 27 will be electrically connected to the external power supply, the lower trigger plate 29 will be electrically connected to the indicator light 31, when the trigger rack 27 and the lower trigger plate 29 are in contact, the indicator light 31 will be powered on and illuminated, when the belt 5 is severely worn, the trigger rack 27 will contact the upper trigger plate 28, the upper trigger plate 28 will be electrically connected to the buzzer 30 through the PLC controller 12, when the trigger rack 27 and the upper trigger plate 28 are in contact, the PLC controller 12 will control the buzzer 30 to work, reminding the operator to replace the belt 5 in time; While detecting the thickness of the belt 5, the PLC controller 12 will also control the second electric push rod 321 to work. The second electric push rod 321 will drive the slide 33 and the detection plate 36 to move upward to the set position through the control frame 322 and the elastic rod, so that the detection plate 36 contacts the lower surface of the belt 5. Then the PLC controller 12 controls the third electric push rod 38 to drive the lifting plate 39 and the roller 40 to move downward through the elastic frame, so that the roller 40 contacts the upper surface of the belt 5, so that the detection plate 36 and the lower surface of the belt 5 maintain a certain extrusion pressure, and the friction between the belt 5 and the detection plate 36 is increased. Under the action of , the belt 5 will drive the detection plate 36 and the sliding block 34 to move to the left by overcoming the elastic force of the left spring. When the surface wear of the belt 5 is locally serious, the roughness of the belt 5 will increase, and the friction between the belt 5 and the detection plate 36 will also increase. The detection plate 36 will drive the sliding block 34 to continue to move to the left until the sliding block 34 is squeezed to the trigger button 37. The trigger button 37 will send an electrical signal to the PLC controller 12. After receiving the electrical signal, the PLC controller 12 will control the buzzer 30 to work, reminding the operator to replace the belt 5.
[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A stable conveying device for automobile parts processing, comprising two support plates (1), the side walls of the two support plates (1) being away from each other are fixedly connected to a support frame (2), the two support plates (1) are rotatably connected to a same driving roller (3), the driving roller (3) is drivingly connected to a power source, and is characterized in that: Also includes: A tension adjustment component (6) is located on the side walls of the two support plates (1), the tension adjustment component (6) is connected to the driven roller (4), and the driven roller (4) and the driving roller (3) are provided with a same belt (5) on their outer covers; A thickness detection component (19) is located below the belt (5) and cooperates with the tension adjustment component (6) to detect the thickness of the belt (5); A roughness detection component (32), located directly below the belt (5), and used to detect the roughness of the belt (5); The dust removal component (41) is arranged above the two support plates (1) and is used to absorb dust attached to the surface of the belt (5) and automobile parts.
2. A stable conveying device for automobile parts processing according to claim 1, characterized in that: The tension adjustment assembly (6) comprises a horizontal plate (61) and a tension cylinder (62), wherein the horizontal plate (61) is fixedly connected to the side walls on the opposite sides of the two support plates (1), the tension cylinder (62) is fixedly connected to the lower side wall of the horizontal plate (61), the upper inner wall of the tension cylinder (62) is fixedly connected to a tension frame (7) via a spring, the lower end of the tension frame (7) extends out of the tension cylinder (62) and is fixedly connected to an upper roller (8), the side wall of the tension frame (7) is fixedly connected to a conductive block (9), the inner wall of the tension cylinder (62) is inlaid with a conductive plate (10), the conductive plate (10) is located on the moving path of the conductive block (9), the lower inner wall of the tension cylinder (62) is fixedly connected to a push switch (11) via a bracket, the front side wall of the support plate (1) located at the rear side is fixedly connected to a PLC controller (12), the push switch (11) is controlled by the PLC controller ( 12) controlling the external current to be transmitted to the conductive block (9); the side walls of the two support plates (1) on the side away from each other are fixedly connected to a connecting frame (14); the inner walls of the two connecting frames (14) are rotatably connected to a threaded rod (15); the right side wall of the connecting frame (14) located on the front side is fixedly connected to a control motor (16); the positive circuits of the conductive plate (10) and the control motor (16) are electrically connected; the left ends of the two threaded rods (15) extend out of the connecting frame (14) and are connected through a belt (5) gear transmission; the rod walls of the two threaded rods (15) are threadedly sleeved with a threaded cylinder (17); the side walls of the two threaded cylinders (17) on the opposite side are fixedly connected to a mounting cylinder (18); the side wall of the support plate (1) is provided with a sliding opening that matches the mounting cylinder (18); and the two ends of the driven roller (4) are rotatably connected in the two mounting cylinders (18) respectively.
3. A stable conveying device for automobile parts processing according to claim 1, characterized in that: The thickness detection assembly (19) comprises a lifting cylinder (191) and a lifting plate (192). A first electric push rod (20) is fixedly connected to the front side wall of the support plate (1) at the front side. The movable end of the first electric push rod (20) is fixedly connected to the lifting plate (192). The lifting cylinder (191) and the lifting plate (192) are fixedly connected. The lower inner wall of the lifting cylinder (191) is fixedly connected to a lifting frame (21) via a spring. The upper end of the lifting frame (21) extends out of the lifting cylinder (191) and is fixedly connected to a lower top roller (23). The inner wall of the lifting cylinder (191) is fixedly connected to a control switch (24). The control switch (24) is electrically connected to the first electric push rod (20) via a PLC controller (12). The rod walls of the lifting frame (21) and the tension frame (7) are both fixedly sleeved with connecting rings (25). The two connecting rings (25) The rear side walls of the support plate (1) are fixedly connected to a transverse pin (26); the rear end of the transverse pin (26) located on the lower side is fixedly connected to a trigger frame (27); the rear end of the transverse pin (26) located on the upper side is fixedly connected to an upper trigger plate (28); the lower side wall of the upper trigger plate (28) is fixedly connected to a lower trigger plate (29) via an insulating plate; the trigger frame (27) is electrically connected to an external power supply; the trigger frame (27) contacts the lower trigger plate (29) and the upper trigger plate (28) in sequence during the upward movement; the front side wall of the support plate (1) located on the rear side is fixedly connected to a buzzer (30); the upper trigger plate (28) is electrically connected to the buzzer (30) via a PLC controller (12); the front side wall of the support plate (1) located on the front side is fixedly connected to an indicator light (31); the lower trigger plate (29) is electrically connected to the indicator light (31) via a PLC controller (12).
4. A stable conveying device for automobile parts processing according to claim 3, characterized in that: The roughness detection component (32) comprises a second electric push rod (321) and a control frame (322), wherein the second electric push rod (321) is fixedly connected to the rear side wall of the rear support plate (1), the control frame (322) and the movable end of the second electric push rod (321) are fixedly connected, the side wall of the control frame (322) is connected to a slide cylinder (33) via a plurality of elastic rods, and the left inner wall of the slide cylinder (33) is fixedly connected to a sliding block (34) via a spring, the upper side wall of the sliding block (34) is fixedly connected to a guide plate (35), the upper end of the guide plate (35) extends out of the slide cylinder (33) and is fixedly connected to a detection plate (36), and the lower side wall of the slide cylinder (33) is fixedly connected to a trigger button (37), and the trigger button (37) is electrically connected to a buzzer (30) via a PLC controller (12).
5. A stable conveying device for automobile parts processing according to claim 4, characterized in that: A third electric push rod (38) is fixedly connected to the front side wall of the support plate (1) at the rear side, and a movable end of the third electric push rod (38) is fixedly connected to a lifting plate (39) via an elastic frame. A plurality of rollers (40) are rotatably connected inside the lifting plate (39), and the lifting plate (39) is located directly above the detection plate (36).
6. A stable conveying device for automobile parts processing according to claim 1, characterized in that: The dust removal assembly (41) comprises a protective cover (411) and a dust collection box (412); the protective cover (411) is fixedly connected to the upper side walls of the two support plates (1); the dust collection box (412) is fixedly connected to the upper side wall of the protective cover (411); the right side wall of the dust collection box (412) is connected to a dust collection pump (42); the inner wall of the protective cover (411) is fixedly connected to a plurality of dust collection pipes (43); the side wall of the dust collection pipe (43) is provided with a plurality of dust collection holes; the lower side wall of the dust collection pipe (43) is fixedly connected to bristles (44); the side wall of the dust collection box (412) is connected to a collection pipe (45); the collection pipe (45) and the dust collection pipe (43) are fixedly connected to the same connecting pipe (46).
7. A stable conveying device for automobile parts processing according to claim 6, characterized in that: A plurality of linear motors (47) are fixedly connected to the front side wall of the protective cover (411); an output end of the linear motor (47) is fixedly connected to a restraining frame (48); the restraining frame (48) comprises a plurality of restraining cylinders (49) and a plurality of short rods (50); two adjacent restraining cylinders (49) are fixedly connected via the short rods (50).
8. A stable conveying device for automobile parts processing according to claim 2, characterized in that: A positioning slide plate (22) is fixedly connected to the side wall of the threaded cylinder (17) away from the mounting cylinder (18), and a positioning slide groove (13) matching the positioning slide plate (22) is formed on the inner wall of the connection frame (14).
Citation Information
Patent Citations
New energy automobile production part conveying device
CN117775654A
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