Ground turnover equipment for alkaline water hydrogen production electrolytic cell

The ground turnover equipment of the alkaline water hydrogen-making electrolytic cell driven by the hydraulic system solves the problems of traditional turnover operation and safety hazards, and achieves safe, smooth flip and efficient production of the electrolytic cell.

CN119144978AInactive Publication Date: 2024-12-17ANHUI RONGZHONG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202411292067.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional large standard alkaline water hydrogen electrolytic cell is inconvenient to turn over and has safety hazards. Manual cooperation with multiple cranes can easily lead to product damage and injury.

Method used

Design a ground turnover equipment for alkaline water hydrogen electrolytic tank, using a hydraulic system and a turnover base to achieve a turnover operation of 0° and 90°, through a fixed base, L-shaped large bracket, hydraulic cylinder, side limit seat and PLC Components such as controller ensure safe and smooth flip of the electrolytic cell.

Benefits of technology

It improves work efficiency, reduces the difficulty and safety risks of the electrolytic cell when turning over, and saves production costs and ensures the stability and applicability of the electrolytic cell.

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Abstract

The ground turnover equipment comprises a fixed base, a fixed support is fixedly installed on the upper surface of the fixed base, an L-shaped large support is rotatably installed on one side of the inner wall of the fixed support, and fixed grooves are symmetrically formed in the positions, close to the front end and the rear end of the L-shaped large support, of the edge of the top end of the fixed support; and a hydraulic oil cylinder is rotatably mounted at the bottom in the fixing groove, the hydraulic oil cylinder is rotatably mounted in the middles of the front end and the rear end of the L-shaped large support, a supporting frame is fixedly mounted in the L-shaped large support, and side limiting seats are symmetrically and fixedly mounted on the edges of the upper end and the lower end of one side of the L-shaped large support correspondingly. The device has the effect that the placement position of the electrolytic cell can be conveniently adjusted, the overall stability of the electrolytic cell during turning over is improved, the problem that time and labor are wasted during turning over of the electrolytic cell is solved, and the overall turning-over difficulty of the electrolytic cell is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of alkaline water hydrogen production electrolyzers, and in particular to ground turning equipment for alkaline water hydrogen production electrolyzers. Background Art

[0002] An alkaline water hydrogen electrolyzer is an electrochemical device used to produce hydrogen and oxygen by electrolyzing water. This electrolyzer uses an alkaline electrolyte (such as sodium hydroxide or potassium hydroxide solution) and is usually operated under high pH conditions to ensure that the hydrogen generated during the electrolysis process is dominant, while the amount of oxygen generated is small. In alkaline water electrolyzers, alkaline electrolytes such as sodium hydroxide (NaOH) or potassium hydroxide (KOH) solutions are usually used. These solutions provide the required ionic conductivity while ensuring that too much oxygen does not appear during the electrolysis process to hinder hydrogen production.

[0003] Alkaline water hydrogen production electrolyzers are mostly installed vertically, but used horizontally. Therefore, after the manual assembly of the large-scale alkaline water hydrogen production electrolyzer is completed, it needs to be turned over and dumped. The traditional large-scale alkaline water hydrogen production electrolyzer is turned over manually with multiple cranes, which is very inconvenient to operate. If the operation is improper, the alkaline water hydrogen production electrolyzer will fall from the air when turning over, which will not only damage the product, but also cause harm to the operator. Therefore, it is extremely unsafe to use this method to turn over the alkaline water hydrogen production electrolyzer. Summary of the invention

[0004] In order to solve the problems of low efficiency and great safety hazards in the prior art of manual turning with a crane, the present invention provides a ground turning device for an alkaline water hydrogen production electrolyzer, which can rotate 0° and 90°. Through the hydraulic system and the turning base, the large alkaline water hydrogen production electrolyzer can be turned over and tilted safely and smoothly, which improves the work efficiency and greatly saves the production cost of the enterprise.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a ground turning device for an alkaline water hydrogen production electrolyzer, comprising a fixed base, a fixed bracket is fixedly installed on the upper surface of the fixed base, an L-shaped large bracket is rotatably installed on one side of the inner wall of the fixed bracket, a fixing groove is symmetrically opened at the top edge of the fixed bracket near the front and rear ends of the L-shaped large bracket, a hydraulic cylinder is rotatably installed at the bottom of the fixed groove, the hydraulic cylinder is rotatably installed at the middle of the front and rear ends of the L-shaped large bracket, a support frame is fixedly installed inside the L-shaped large bracket, and the upper and lower ends of one side of the L-shaped large bracket are symmetrically fixedly installed There is a side limit seat, a cylindrical positioning piece is installed on one side of the side limit seat, and a plurality of positioning holes are opened on the outer surface of the cylindrical positioning piece. A fixed guide rail is fixedly installed on one side of the L-shaped large bracket near the side limit seat, and a movable frame is movably installed on the outer surface of the fixed guide rail. A connecting seat is fixedly installed on one side of the movable frame, and a limiting oil cylinder is installed on one end edge of the outer surface of the connecting seat. A positioning pin is installed on the output end of the limiting oil cylinder through the connecting seat, and a PLC controller is installed on the upper surface of the fixed base near the fixed bracket. A limiting support mechanism is also provided on one side of the L-shaped large bracket for stably supporting the electrolytic cell.

[0006] Preferably, the limit support mechanism includes a support frame, which is fixedly installed on one side of the L-shaped large bracket near the hinge point, and a workpiece limit base is arranged at one end of the support frame, and a plurality of support sleeves are fixedly installed on the upper surface of the workpiece limit base, and a placement groove is opened inside the support sleeve, and a buffer support block is movably installed on the upper surface of the support sleeve extending to the inside of the placement groove, and a spring is installed at the bottom end of the inner wall of the placement groove.

[0007] Preferably, a protective fence is fixedly installed on the upper surface of the fixed bracket around the outer surface of the L-shaped large bracket, the cross-section of the protective fence is set to a U-shaped structure, and a fence door is symmetrically rotated and installed on one side edge of the protective fence.

[0008] Preferably, protective frames are fixedly installed at both the front and rear ends of the large L-shaped bracket, and a climbing ladder is welded to one side of the inner wall of the protective frame.

[0009] Preferably, a through hole is formed on one edge of the connection seat near the output end of the limit oil cylinder, the outer diameter of the positioning pin is smaller than the inner diameter of the through hole, and the positioning pin and the through hole are interlocked.

[0010] Preferably, the outer diameter of the buffer support block at the middle position is smaller than the inner diameter of the top opening of the placement groove, the outer diameters of the bottom and top of the buffer support block are larger than the inner diameter of the top opening of the placement groove, and the placement groove and the buffer support block are coupled to each other.

[0011] Preferably, the support sleeve is located at the middle position of the upper surface of the workpiece limiting base, and a plurality of the support sleeves are distributed in a circular shape.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. By placing the electrolytic cell on the support frame on the outer surface of the L-shaped large bracket, the side limit seat cooperates with the cylindrical positioning piece and the positioning hole to support the electrolytic cell, and at the same time, the positioning pin is movable and limitedly abutted against the outer surface of the electrolytic cell, and then the electrolytic cell is fixed on the L-shaped large bracket, and the L-shaped large bracket is rotated along the inside of the fixed bracket to drive the electrolytic cell to turn over. The present invention has the effect of facilitating the adjustment of the placement position of the electrolytic cell, improving the overall stability of the electrolytic cell when turning over, solving the problem that the electrolytic cell is relatively time-consuming and labor-intensive when turning over, and reducing the overall difficulty of turning over the electrolytic cell.

[0014] 2. By placing the flipped electrolytic cell on the upper surface of multiple support sleeves, the placement slot cooperates with the buffer support block to movably support the electrolytic cell, and multiple support sleeves are suitable for supporting different electrolytic cells. The present invention has the effect of facilitating the support of the flipped electrolytic cell, improving the stability of the placement of the electrolytic cell after flipping, and improving the applicability of multiple support sleeves to electrolytic cells of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the structure of the L-shaped large bracket in the present invention;

[0018] Figure 3 It is a structural schematic diagram of the protection frame in the present invention;

[0019] Figure 4 It is a structural schematic diagram of the workpiece limiting base in the present invention;

[0020] Figure 5 It is a schematic diagram of the internal structure of the support sleeve in the present invention;

[0021] Figure 6 For the present invention Figure 3 A is a schematic diagram of the partially enlarged structure of the middle part;

[0022] Figure 7 It is a structural schematic diagram of the connecting seat in the present invention;

[0023] Figure 8 It is a structural schematic diagram of the side limit seat in the present invention.

[0024] Serial numbers in the figure: 1. Fixed base; 2. Fixed bracket; 3. L-shaped large bracket; 4. Fixed slot; 5. Hydraulic cylinder; 6. Support frame; 7. Workpiece limit base; 8. Support sleeve; 9. Support frame; 10. Side limit seat; 11. Cylindrical positioning piece; 12. Positioning hole; 13. Fixed guide rail; 14. Movable frame; 15. Connecting seat; 16. Limit cylinder; 17. Positioning pin; 18. Placement slot; 19. Buffer support block; 20. Spring; 21. PLC controller; 22. Protective fence; 23. Fence door; 24. Protective frame; 25. Climbing ladder. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Example: See Figure 1-8A ground turning device for an alkaline water hydrogen production electrolyzer comprises a fixed base 1, a fixed bracket 2 is fixedly installed on the upper surface of the fixed base 1, an L-shaped large bracket 3 is rotatably installed on one side of the inner wall of the fixed bracket 2, a fixed groove 4 is symmetrically opened at the top edge of the fixed bracket 2 near the front and rear ends of the L-shaped large bracket 3, a hydraulic cylinder 5 is rotatably installed at the bottom of the fixed groove 4, and the hydraulic cylinder 5 ensures synchronous and stable lifting of the L-shaped large bracket 3 through a proportional valve and a speed regulating valve to ensure that the alkaline water hydrogen production electrolyzer is safely turned over and dumped in the equipment. The hydraulic cylinder 5 adopts a single-ear style at both ends for easy installation. The hydraulic cylinder 5 is rotatably installed in the middle of the front and rear ends of the L-shaped large bracket 3. A support frame 9 is fixedly installed inside the L-shaped large bracket 3. The upper and lower ends of one side of the L-shaped large bracket 3 are symmetrically fixedly installed with side limit seats 10. A cylindrical positioning member 11 is installed on one side of the side limit seat 10. A plurality of positioning holes 12 are opened on the outer surface of the cylindrical positioning member 11. The cylindrical positioning member 11 uses the product's own process positioning hole 12, and innovatively adopts the cylindrical positioning member 11 for positioning. It is installed on the cylindrical positioning member 11 and is used to limit the workpiece. One side of the L-shaped large bracket 3 is against A fixed guide rail 13 is fixedly installed at the near-side limit seat 10, and a movable frame 14 is movably installed on the outer surface of the fixed guide rail 13. A connecting seat 15 is fixedly installed on one side of the movable frame 14. A limiting oil cylinder 16 is installed on one end of the outer surface of the connecting seat 15. A positioning pin 17 is installed on the output end of the limiting oil cylinder 16 through the connecting seat 15. The connecting seat 15 uses the limiting oil cylinder 16 to cooperate with the fixed guide rail 13 to realize the displacement of the positioning pin 17 along the X and Y directions, so that it can meet the common use of multiple models and reduce the procurement cost of enterprises. One end edge of the connecting seat 15 is close to the limiting oil cylinder 1 A through hole is provided at the output end of 6, the outer diameter of the positioning pin 17 is smaller than the inner diameter of the through hole, the positioning pin 17 and the through hole are interlocked with each other, a PLC controller 21 is installed on the upper surface of the fixed base 1 near the fixed bracket 2, the PLC controller 21 controls the entire control system, performs human-computer interaction through the touch screen, and connects various partition devices through the bus, the input ends of the hydraulic cylinder 5, the limit cylinder 16 and the power supply of the PLC controller 21 are all electrically connected to the output end of the external power supply, and a limit support mechanism is also provided on one side of the L-shaped large bracket 3 for stably supporting the electrolytic cell.

[0027] The electrolytic cell is lifted by external equipment and placed in the middle position of the upper surface of the L-shaped large bracket 3, so that the support frame 9 stably supports the electrolytic cell, and at the same time, the four corners of the electrolytic cell are placed on the upper surface of the side limit seat 10, and the cylindrical positioning member 11 cooperates with the positioning hole 12 to limit the support of the electrolytic cell, and the movable frame 14 is pushed to move along the outer surface of the fixed guide rail 13, and the placement position of the connecting seat 15 on the outer surface of the electrolytic cell is adjusted, and the limiting oil cylinder 16 is started to push the positioning pin 17 to move, so that one end of the positioning pin 17 is movable and abuts against the outer surface of the electrolytic cell, and then the positioning pin 17 limits and fixes the four corners of the electrolytic cell, and the PLC controller 21 controls the hydraulic cylinder 5 to start again, so that the hydraulic cylinder 5 pushes the L-shaped large bracket 3 to rotate along the inside of the fixed bracket 2, and then drives the electrolytic cell on the upper surface of the L-shaped large bracket 3 to turn over, so that the L-shaped large bracket 3 is turned 90° to adjust the electrolytic cell to be in a vertical placement state, which reflects the overall turning effect of the electrolytic cell.

[0028] In the present invention, the limiting support mechanism includes a support frame 6, which is fixedly installed on one side of the L-shaped large bracket 3 near the hinge point. A workpiece limiting base 7 is arranged at one end of the support frame 6. A plurality of supporting sleeves 8 are fixedly installed on the upper surface of the workpiece limiting base 7. A placement groove 18 is opened inside the support sleeve 8. A buffer support block 19 is movably installed on the upper surface of the support sleeve 8 extending to the inside of the placement groove 18. A spring 20 is installed at the bottom end of the inner wall of the placement groove 18. The outer diameter of the buffer support block 19 at the middle position is smaller than the inner diameter of the top opening of the placement groove 18. The outer diameters of the bottom and top of the buffer support block 19 are larger than the inner diameter of the top opening of the placement groove 18. The placement groove 18 and the buffer support block 19 are coupled to each other. The support sleeve 8 is located in the middle position of the upper surface of the workpiece limiting base 7. Multiple support sleeves 8 are distributed in a circular shape. The workpiece limiting base 7 is compatible with a variety of alkaline water hydrogen production electrolyzer types. At the same time, it creatively brings its own buffer support block 19 and spring 20, which can effectively protect the product ground of the alkaline water hydrogen production electrolyzer from damage.

[0029] By placing the bottom end of the electrolytic cell on the upper surface of multiple support sleeves 8, multiple buffer blocks 19 are used to flexibly support the electrolytic cell and move downward along the inside of the placement slot 18, thereby pushing the spring 20 to be compressed, so that the buffer blocks 19 cooperate with the spring 20 to buffer and support the electrolytic cell, keeping the electrolytic cell in a stable placement state on the outer surface of the support sleeve 8, thereby realizing the stable supporting effect of multiple support sleeves 8 on the electrolytic cell.

[0030] In the present invention, a protective fence 22 is fixedly installed on the upper surface of the fixed bracket 2 around the outer surface of the L-shaped large bracket 3. The cross-section of the protective fence 22 is set to a U-shaped structure, and a fence door 23 is symmetrically installed on one side of the protective fence 22.

[0031] The protective fence 22 cooperates with the fence door 23 to protect the operators around the L-shaped large bracket 3, so that people are kept outside a certain safe range on the outer surface of the L-shaped large bracket 3 to prevent outside irrelevant personnel from entering.

[0032] In the present invention, a protective frame 24 is fixedly installed at both the front and rear ends of the L-shaped large bracket 3 , and a climbing ladder 25 is welded to one side of the inner wall of the protective frame 24 .

[0033] The staff can climb up the ladder 25 to the inside of the protective frame 24, and then inspect and observe the electrolytic cell erected on the outer surface of the L-shaped large bracket 3, which reflects the convenience of people's operation.

[0034] Working principle: In this embodiment, the present invention also proposes a method for using a ground turning device for an alkaline water hydrogen production electrolyzer, comprising the following steps:

[0035] Step 1: Control the hydraulic cylinder 5 to retract into the fixed groove 4 through the PLC controller 21, and drive the L-shaped large bracket 3 to rotate along the fixed bracket 2 to a horizontal state, and lift the electrolytic cell through external equipment and place it in the middle position of the upper surface of the L-shaped large bracket 3, so that the support frame 9 stably supports the electrolytic cell, and at the same time, the four corners of the electrolytic cell are placed on the upper surface of the side limit seat 10, so that the cylindrical positioning piece 11 cooperates with the positioning hole 12 to limit the support of the electrolytic cell;

[0036] Step 2: Control the external device through the PLC controller 21 to push the movable frame 14 to move along the outer surface of the fixed guide rail 13, adjust the placement position of the connecting seat 15 on the outer surface of the electrolytic cell, start the limit oil cylinder 16 to push the positioning pin 17 to move, so that one end of the positioning pin 17 is movably abutted against the outer surface of the electrolytic cell, and then the positioning pin 17 is limited and fixed to the four corners of the electrolytic cell, so as to keep the electrolytic cell in a fixed placement state on the upper surface of the L-shaped large bracket 3;

[0037] Step 3, the hydraulic cylinder 5 is controlled to start again through the PLC controller 21, so that the hydraulic cylinder 5 pushes the L-shaped large bracket 3 to rotate along the inside of the fixed bracket 2, thereby driving the electrolytic cell on the upper surface of the L-shaped large bracket 3 to turn over, so that the L-shaped large bracket 3 is turned over 90 degrees to adjust the electrolytic cell to a vertical position, and the support frame 6 is turned over to a horizontal state, so that the bottom end of the electrolytic cell is placed on the upper surface of the multiple support sleeves 8;

[0038] Step 4: Make the multiple buffer blocks 19 support the electrolytic cell movably and move downward along the inside of the placement slot 18, thereby pushing the spring 20 to compress, so that the buffer blocks 19 cooperate with the spring 20 to buffer and support the electrolytic cell, and keep the electrolytic cell in a stable placement state on the outer surface of the support sleeve 8;

[0039] Step five, protect the operators around the L-shaped large bracket 3 through the protective fence 22 and the fence door 23, and keep people moving outside a certain safe range on the outer surface of the L-shaped large bracket 3. At the same time, the staff can climb along the climbing ladder 25 to the inside of the protective frame 24, and then inspect and observe the electrolytic cell erected on the outer surface of the L-shaped large bracket 3.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A ground turning device for an alkaline water hydrogen production electrolyzer, comprising a fixed base (1), a fixed bracket (2) being fixedly mounted on the upper surface of the fixed base (1), characterized in that: An L-shaped large bracket (3) is rotatably mounted on one side of the inner wall of the fixed bracket (2); a fixing groove (4) is symmetrically provided at the top edge of the fixed bracket (2) near the front and rear ends of the L-shaped large bracket (3); a hydraulic cylinder (5) is rotatably mounted at the bottom of the fixing groove (4); the hydraulic cylinder (5) is rotatably mounted at the middle of the front and rear ends of the L-shaped large bracket (3); a supporting frame (9) is fixedly mounted inside the L-shaped large bracket (3); side limit seats (10) are symmetrically fixedly mounted on the upper and lower ends of one side of the L-shaped large bracket (3); a cylindrical positioning member (11) is installed on one side of the side limit seat (10); and a plurality of cylindrical positioning members (11) are provided on the outer surface of the cylindrical positioning member (11). A positioning hole (12) is formed on one side of the L-shaped large bracket (3) near the side limit seat (10), a fixed guide rail (13) is fixedly installed, a movable frame (14) is movably installed on the outer surface of the fixed guide rail (13), a connecting seat (15) is fixedly installed on one side of the movable frame (14), a limiting oil cylinder (16) is installed on one end edge of the outer surface of the connecting seat (15), a positioning pin (17) is installed on the output end of the limiting oil cylinder (16) through the connecting seat (15), a PLC controller (21) is installed on the upper surface of the fixed base (1) near the fixed bracket (2), and a limiting support mechanism is also provided on one side of the L-shaped large bracket (3) for stably supporting the electrolytic cell.

2. The ground turning device of an alkaline water hydrogen production electrolyzer according to claim 1 is characterized in that: The position limiting support mechanism comprises a support frame (6), wherein the support frame (6) is fixedly mounted on one side of the L-shaped large bracket (3) near the hinge point, and a workpiece position limiting base (7) is arranged at one end of the support frame (6), and a plurality of support sleeves (8) are fixedly mounted on the upper surface of the workpiece position limiting base (7), and a placement groove (18) is provided inside the support sleeve (8), and a buffer support block (19) is movably mounted on the upper surface of the support sleeve (8) extending to the inside of the placement groove (18), and a spring (20) is mounted at the bottom end of the inner wall of the placement groove (18).

3. The ground turning device of an alkaline water hydrogen production electrolyzer according to claim 1 is characterized in that: A protective fence (22) is fixedly installed on the upper surface of the fixed bracket (2) around the outer surface of the L-shaped large bracket (3); the cross section of the protective fence (22) is arranged to be a U-shaped structure; and a fence door (23) is symmetrically rotated and installed on one side of the protective fence (22).

4. The ground turning device of an alkaline water hydrogen production electrolyzer according to claim 1 is characterized in that: A protective frame (24) is fixedly mounted on both the front and rear ends of the L-shaped large bracket (3), and a climbing ladder (25) is welded to one side of the inner wall of the protective frame (24).

5. The ground turning device of an alkaline water hydrogen production electrolyzer according to claim 1 is characterized in that: A through hole is formed on one edge of the connection seat (15) near the output end of the limit oil cylinder (16); the outer diameter of the positioning pin (17) is smaller than the inner diameter of the through hole; the positioning pin (17) and the through hole are interlocked.

6. The ground turning device of an alkaline water hydrogen production electrolyzer according to claim 2, characterized in that: The outer diameter of the buffer support block (19) at the middle position is smaller than the inner diameter of the top opening of the placement groove (18), the outer diameters of the bottom and top of the buffer support block (19) are larger than the inner diameter of the top opening of the placement groove (18), and the placement groove (18) and the buffer support block (19) are coupled to each other.

7. The ground turning device for an alkaline water hydrogen production electrolyzer according to claim 2, characterized in that: The support sleeve (8) is located at the middle position of the upper surface of the workpiece limiting base (7), and a plurality of the support sleeves (8) are distributed in a circular shape.