Full-automatic device for sorting and storing good seedlings and bad seedlings during seedling selection
Through the PLC control and vision sensor technology of fully automatic device, the advantages and disadvantages of seedlings are sorted, which solves the problem that seedling screening and storage devices cannot be sorted in the existing technology, improves the quality and survival rate of seedlings, and saves manpower and financial resources.
Patent Information
- Application Number
- CN202411671763.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing seedling screening and storage devices cannot effectively sort excellent seedlings and poor seedlings, resulting in large differences in the quality and survival rate of seedlings, occupying land resources and requiring a lot of manpower and financial resources for manual filling.
A fully automatic device is designed, using the PLC controller and vision sensor to cooperate with the transmission component, image acquisition area, seedless seedling sorting device and sorting mechanism, to realize the advantages and disadvantages of seedlings through image analysis and position sensors, and the disadvantages of seedlings are sorted. Sorted to the poor seedling area, sorted to the good seedling area, and sorted and sorted through sorting adjustment devices and whole material devices.
It effectively improves the quality and survival rate of seedlings, reduces the use of manpower and financial resources, improves the sorting efficiency of good and bad seedlings, and avoids the occupation of land resources by poor seedlings.
Smart Images

Figure CN119158814A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of seedling selection, and in particular to a fully automatic device for sorting and storing good and bad seedlings during seedling selection. Background Art
[0002] The seedling screening and storage device is a mechanical equipment that collects the seedlings after screening them in the seedling boxes. Its core includes transmission, selection, collection and other links.
[0003] In the existing technology, the quality of seedlings is mainly judged based on the thickness of their roots. However, the current seedling sorting equipment can only transport and separate the seedlings in the seedling boxes, and is unable to select good seedlings from bad seedlings, resulting in large differences in the quality and survival rate of the seedlings. Seedlings with low survival rates will occupy land resources after planting. At the same time, it is necessary to manually fill in the missing seedlings and replant them, which consumes a lot of manpower and financial resources. Summary of the invention
[0004] In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to propose a fully automatic device for sorting and storing seedlings of good quality, which can ensure the survival rate and quality of seedlings and save a lot of manpower and financial resources.
[0005] To achieve this object, the present invention adopts the following technical solutions: The present invention provides a fully automatic device for sorting and storing good and bad seedlings during seedling selection, which is used to cooperate with a PLC controller to realize seedling sorting, and is characterized in that: it comprises a working support and a transmission component arranged on the working support, a detachable seedling box is placed on the transmission component, an image acquisition area and a baffle plate are arranged on the working support, an inferior seedling area and two groups of superior seedling areas are respectively arranged on the working support, and position sensors are arranged at the inferior seedling area and the superior seedling area; An inferior seedling sorting device is arranged between the working support and the inferior seedling area to realize the sorting of inferior seedlings. A sorting mechanism is arranged between the two groups of superior seedling areas. The sorting mechanism includes a driving component and a sorting adjustment device arranged at the bottom of the driving component. The sorting adjustment device is correspondingly connected with superior seedling sorting plates through multiple groups of connecting rods. Multiple groups of superior seedling sorting plates are slidably connected through limit rods. One end of the multiple groups of superior seedling sorting plates is provided with a material sorting device that cooperates with a baffle plate to realize batch sorting and sorting of superior seedlings. The sorting mechanism and the inferior seedling sorting device are both provided with visual sensors. The PLC controller is respectively connected to the transmission component, the image acquisition area, the baffle plate, the position sensor, the inferior seedling sorting device, the sorting mechanism and the visual sensor by telecommunication.
[0006] The preferred technical solution of the present invention is that the driving component includes a second screw rod arranged on the support frame, the second screw rod is slidably connected to a sliding seat, electric push rods are arranged on both sides of the sliding seat, the movable end of the electric push rod is connected to a mounting plate, and the sorting adjustment device is arranged at the bottom of the mounting plate.
[0007] The preferred technical solution of the present invention is that the material sorting device includes a material sorting rod slidably connected to a superior seedling sorting plate and a limiting rod, a material sorting plate and a movable plate are respectively provided at both ends of the material sorting rod, a tension spring is provided between the movable plate and the superior seedling sorting plate, and a material sorting groove adapted to the material sorting plate is provided at the bottom of the superior seedling sorting plate and the limiting rod.
[0008] The preferred technical solution of the present invention is that the sorting and adjustment device includes a driving motor and a fixed rod arranged at the bottom of the mounting plate, the fixed rod is provided with two groups and located on both sides of the driving motor, the driving end of the driving motor is provided with a driving gear, a slider is provided at the bottom of the fixed rod, the slider is slidably connected to a connecting frame, the connecting frame is provided with a sliding groove slidably connected to the slider, two groups of connecting frames are close to each other and a rack meshing with the driving gear is provided on one side, and U-shaped frames are provided on both sides of the driving motor relative to the fixed rod.
[0009] The preferred technical solution of the present invention is that three groups of superior seedling sorting plates are provided, the superior seedling sorting plates on both sides are slidably connected to limit rods, the limit rods are fixedly connected to the middle superior seedling sorting plate, and the superior seedling sorting plates are fixedly connected to the U-shaped frame and two groups of connecting frames through connecting rods.
[0010] The preferred technical solution of the present invention is that the inferior seedling sorting device includes two groups of displacement adjustment components and a mounting frame arranged at the bottom of the displacement adjustment components, the mounting frame is rotatably connected with two groups of rotating shafts and two groups of supports respectively, the two groups of rotating shafts are provided with mutually meshing mating gears, the supports are provided with teeth meshing with the mating gears on the side close to the mating gears, the supports are provided with fixed plates, the fixed plates are fixedly connected with a clamping plate on the side away from the supports, and a limiting spring is connected between the two groups of the fixed plates.
[0011] The preferred technical solution of the present invention is that the displacement adjustment assembly includes two groups of first screw rods and sliding rods arranged on a support frame, and the two groups of first screw rods are slidably connected with a connecting seat, and the two groups of connecting seats are close to each other and are provided with an arc groove adapted to the sliding rod at one end, and a first cylinder is provided on the top of the connecting seat, and the movable end of the first cylinder is fixedly connected to a sliding table on the side away from the two groups of connecting seats, and a second cylinder fixedly connected to the mounting frame is provided at the bottom of the sliding table.
[0012] A preferred technical solution of the present invention is that an industrial camera is provided on the image acquisition area, and lighting lamps are provided on both sides of the inner wall of the image acquisition area.
[0013] The preferred technical solution of the present invention is that the inferior seedling area and the superior seedling area both include a sorting table, the sorting table is provided with grooves for placing sorting trays and inferior seedling trays, and the sorting trays and inferior seedling trays are respectively provided with sorting grooves and inferior seedling grooves.
[0014] The beneficial effects of the present invention are: The present invention controls the transmission component through PLC to transport the seedlings to the image acquisition area for image acquisition, and respectively transmits the acquired images to the inferior seedling sorting device and the sorting mechanism after analysis and processing, so as to facilitate the subsequent sorting of inferior seedlings and superior seedlings, and can effectively screen out the inferior seedlings and select the superior seedlings for planting, thereby ensuring the quality and survival rate of the seedlings, avoiding the situation where the planting of inferior seedlings leads to a low survival rate and occupies land resources, and reducing the use of manpower and financial resources in the later stage; The present invention cooperates with a visual sensor under the action of a PLC controller, and sorts the superior seedlings to a sorting plate in a superior seedling area through a sorting mechanism. During the sorting process, the superior seedling sorting plate is controlled to move downward through a sorting adjustment device, and a material-forming plate and a material-blocking plate are used in conjunction with the superior seedling sorting plate to integrate multiple groups of superior seedlings, so that the superior seedling sorting plate can uniformly sort multiple groups of superior seedlings into sorting slots on the sorting plate, thereby improving the superior seedling sorting efficiency and ensuring the quality and survival rate of seedling planting in the later stage. The present invention cooperates with a visual sensor under the action of a PLC controller, and drives an inferior seedling sorting device through a displacement adjustment component to sort out inferior seedlings from seedlings on a conveying component. Through the rotation of two sets of meshing matching gears, two sets of clamping plates are controlled to clamp the inferior seedlings, thereby sorting the inferior seedlings into inferior seedling grooves on an inferior seedling tray in turn, so as to realize the sorting operation of the inferior seedlings, facilitate the subsequent integration and sorting of superior seedlings, and improve the sorting efficiency of superior and inferior seedlings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of a fully automatic device for sorting and storing good and bad items provided in a specific embodiment of the present invention; Figure 2 It is a schematic diagram of the control flow of a PLC controller provided in a specific embodiment of the present invention; Figure 3 It is a schematic diagram of the control flow of a PLC controller provided in a specific embodiment of the present invention; Figure 4 It is a schematic diagram of the structure of a sorting mechanism provided in a specific embodiment of the present invention; Figure 5 It is provided in the specific embodiment of the present invention Figure 4 A schematic diagram of the structure enlargement in the middle; Figure 6 It is a structural schematic diagram of a sorting and adjusting device provided in a specific embodiment of the present invention; Figure 7 It is a schematic diagram of the disassembled structure of the sorting and regulating device provided in a specific embodiment of the present invention; Figure 8 It is a schematic diagram of the structure of the inferior seedling sorting device provided in a specific embodiment of the present invention; Fig. 9 It is a schematic cross-sectional view of the structure of the inferior seedling sorting device provided in a specific embodiment of the present invention; Fig.10 is a schematic diagram of the structure of a displacement adjustment component provided in a specific embodiment of the present invention; Fig.11 is a schematic diagram of the structure of the image acquisition area provided in a specific embodiment of the present invention; Fig.12 It is a schematic diagram of the working support structure provided in a specific embodiment of the present invention.
[0016] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Working bracket; 11. Sorting table; 12. Groove; 13. Support frame; 14. Baffle plate; 15. Inferior seedling tray; 2. Conveying assembly; 3. Sorting mechanism; 31. Second screw rod; 32. Sliding seat; 33. Electric push rod; 34. Mounting plate; 35. Sorting adjustment device; 351. Driving motor; 352. Driving gear; 353. Connecting frame; 354. Rack; 355. Slide; 356. Fixed rod; 357. Sliding block; 36. U-shaped frame; 37. Excellent seedling sorting plate; 371. Limit rod; 372. Whole material trough; 38. Connecting Rod; 39, material-forming device; 391, material-forming rod; 392, material-forming plate; 393, moving plate; 394, stretching spring; 4, seedling box; 5, displacement adjustment component; 51, first screw rod; 52, sliding rod; 53, connecting seat; 54, first cylinder; 55, slide; 56, second cylinder; 6, inferior seedling sorting device; 61, mounting frame; 62, rotating shaft; 63, matching gear; 64, support; 65, limit spring; 66, fixing plate; 67, clamping plate; 7, image acquisition area; 71, industrial camera; 72, lighting; 8, sorting tray. DETAILED DESCRIPTION
[0017] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0018] Embodiment 1 See attached Figure 1-4, a fully automatic device for sorting and storing good and bad seedlings during seedling selection, used for cooperating with a PLC controller to realize seedling sorting, characterized in that: it comprises a working support 1 and a transmission component 2 arranged on the working support 1, a detachable seedling box 4 is placed on the transmission component 2, the working support 1 is provided with an image acquisition area 7 and a baffle plate 14, the working support 1 is respectively provided with an inferior seedling area and two groups of superior seedling areas, and position sensors are provided at the inferior seedling area and the superior seedling area; A poor seedling sorting device 6 is arranged between the working support 1 and the poor seedling area to realize the sorting of the poor seedlings. A sorting mechanism 3 is arranged between the two groups of the good seedling areas. The sorting mechanism 3 includes a driving component and a sorting adjustment device 35 arranged at the bottom of the driving component. The sorting adjustment device 35 is correspondingly connected to the good seedling sorting plates 37 through multiple groups of connecting rods 38. The multiple groups of the good seedling sorting plates 37 are slidably connected through limit rods 371. One end of the multiple groups of the good seedling sorting plates 37 is provided with a material sorting device 39 that cooperates with the baffle plate 14 to realize batch sorting and sorting of the good seedlings. The sorting mechanism 3 and the poor seedling sorting device 6 are both provided with visual sensors. The PLC controller is respectively connected to the transmission component 2, the image acquisition area 7, the baffle plate 14, the position sensor, the poor seedling sorting device 6, the sorting mechanism 3 and the visual sensor by telecommunication.
[0019] Place the seedling box 4 on the conveying component 2, pull out the bottom plate at the bottom of the seedling box 4, place the seedlings on the conveying component 2, take the seedling box 4 away from the conveying component 2, control the conveying component 2 to move through the PLC controller, move the seedlings to the image acquisition area 7 for image acquisition, and transmit the acquired images to the PLC controller, analyze and process the acquired images through the PLC controller, judge the quality of the seedlings according to the thickness of their roots, and transmit the quality signals to the sorting mechanism 3 and the inferior seedling sorting device 6 respectively. When the conveying component 2 conveys the seedlings to the bottom of the inferior seedling sorting device 6, the position sensor transmits the detection information to the PLC controller, and the PLC controller controls the conveying component 2 to move the seedlings to the image acquisition area 7 for image acquisition. The acquired images are transmitted to the PLC controller, and the acquired images are analyzed and processed by the PLC controller. The quality of the seedlings is judged according to the thickness of their roots, and the quality signals are transmitted to the sorting mechanism 3 and the inferior seedling sorting device 6 respectively. When the conveying component 2 conveys the seedlings to the bottom of the inferior seedling sorting device 6, the position sensor transmits the detection information to the PLC controller, and the PLC controller controls the conveying component 2 to move the seedlings to the bottom of the inferior seedling sorting device 6. Component 2 stops, and at the same time, the inferior seedlings are sorted out according to the collected image information through the visual sensor and the inferior seedling sorting device 6, and are sorted and sorted into the inferior seedling area in sequence. When the inferior seedlings in the group of seedlings are sorted out, the conveying component 2 is started. When the superior seedlings are conveyed to the bottom of the sorting mechanism 3, the position sensor transmits the detection information to the PLC controller. According to the cooperation of the visual sensor and the sorting mechanism 3, the superior seedlings are sorted and uniformly sorted into the superior seedling area in combination with the collected image information, thereby realizing the effective sorting of superior and inferior seedlings, avoiding the planting of inferior seedlings, affecting the later growth quality and survival rate, thereby occupying land resources, and artificial filling in the later stage also requires a lot of manpower and financial resources; Through the cooperation of the sorting mechanism 3 and the material organizing mechanism 39 with the material blocking plate 14, the material blocking plate 14 can effectively block the movement of the superior seedlings, so that the superior seedlings can be automatically integrated to one side of the material blocking plate 14 in turn, and the integrated superior seedlings are sorted into superior seedling areas in batches through the material organizing mechanism 39, the sorting adjustment device 35 and the superior seedling sorting plate 37, thereby improving the efficiency of superior seedling sorting and integration, and can centrally integrate and sort the superior seedlings after the inferior seedlings are sorted, thereby ensuring the quality and survival rate of subsequent seedlings.
[0020] See attached Figure 4 In order to realize the centralized sorting of the integrated superior seedlings into the superior seedling area, as a possible implementation mode of this scheme, preferably, the driving component includes a second screw rod 31 arranged on the support frame 13, and a sliding seat 32 is slidably connected to the second screw rod 31, and electric push rods 33 are arranged on both sides of the sliding seat 32, and the movable end of the electric push rod 33 is connected to a mounting plate 34, and the sorting adjustment device 35 is arranged at the bottom of the mounting plate 34.
[0021] The PLC controller controls the motor to drive the second screw rod 31 to rotate, and the cooperation between the second screw rod 31 and the sliding seat 32 makes the sliding seat 32 move to the top of the superior seedlings, and the electric push rod 33 is used to drive the sorting adjustment device 35 and the superior seedling sorting plate 37 to move downward. The PLC controller controls the sorting adjustment device 35 to adjust the distance between the superior seedling sorting plates 37 to adapt to the position of the superior seedlings, so as to centrally clamp the superior seedlings, and sort the clamped superior seedlings into the superior seedling area. The second screw rod 31 cooperates with the movement of the sliding seat 32 and the mounting plate 34 to realize unified sorting of the superior seedlings, instead of sorting the superior seedlings one by one, thereby improving the sorting efficiency.
[0022] Embodiment 2 See attached Figure 4-5 and attached Fig.12 In order to achieve the purpose of integrating and centrally sorting superior seedlings and improve the sorting efficiency, as a possible implementation method of this scheme, preferably, the material sorting device 39 includes a material sorting rod 391 slidably connected to the superior seedling sorting plate 37 and the limiting rod 371, and a material sorting plate 392 and a movable plate 393 are respectively provided at both ends of the material sorting rod 391. A tension spring 394 is provided between the movable plate 393 and the superior seedling sorting plate 37, and a material sorting groove 372 adapted to the material sorting plate 392 is provided at the bottom of the superior seedling sorting plate 37 and the limiting rod 371.
[0023] The inferior seedling area and the superior seedling area both include a sorting table 11, on which a groove 12 for placing a sorting tray 8 and an inferior seedling tray 15 is provided, and the sorting tray 8 and the inferior seedling tray 15 are respectively provided with a sorting groove and an inferior seedling groove.
[0024] When the baffle plate 14 blocks several groups of superior seedlings to one side, the PLC controller controls the conveying component 2 to stop working. At the same time, the PLC controller controls the sorting adjustment device 35 to adjust the spacing of the superior seedling sorting plate 37 to a suitable position. The electric push rod 33 drives the superior seedling sorting plate 37 and the whole material plate 392 to move downward. During the downward movement of the whole material plate 392, the superior seedlings on the transmission component 2 will be separated, so that the number of superior seedlings is matched with the space formed between the superior seedling sorting plate 37 and the limit rod 371, thereby partially integrating multiple groups of superior seedlings, so that the superior seedling sorting plate 37 can uniformly sort the superior seedlings into the sorting slots on the sorting tray 8, and through the cooperation of the second screw rod 31, the sliding seat 32, the cylinder 33, etc. Multiple groups of superior seedlings are sorted into the sorting slots on the sorting tray 8 in turn, which not only realizes the sorting of superior and inferior seedlings, but also improves the efficiency of sorting, ensuring the survival rate and quality of seedlings in the later stage; when the whole material plate 392 contacts the surface of the conveying component 2 during the downward movement, while the electric push rod 33 drives the superior seedling sorting plate 37 to continue to move downward, the whole material plate 392 pushes the moving plate 393 upward through the whole material rod 391, and at this time the tension spring 394 is stretched by the tension. After the whole material plate 392 separates and integrates the superior seedlings, when the electric push rod 33 moves upward to the left and right, the whole material plate 392 is reset under the action of the tension spring 394, and cooperates with the superior seedling sorting plate 37 to realize batch integration of the superior seedlings, thereby realizing unified sorting of the superior seedlings.
[0025] Embodiment 3 See attached Figure 6-7 In order to make the seedling sorting plate 37 adaptable to different seedlings and to uniformly sort the seedlings, as a possible implementation mode of this scheme, preferably, the sorting adjustment device 35 includes a driving motor 351 and a fixing rod 356 arranged at the bottom of the mounting plate 34, and the fixing rod 356 is provided with two groups and is located on both sides of the driving motor 351, and the driving end of the driving motor 351 is provided with a driving gear 352, and a slider 357 is provided at the bottom of the fixing rod 356, and the slider 357 is slidably connected to a connecting frame 353, and a slide groove 355 slidably connected to the slider 357 is provided on the connecting frame 353, and two groups of the connecting frames 353 are close to each other. A rack 354 meshing with the driving gear 352 is provided on one side, and U-shaped frames 36 are provided on both sides of the driving motor 351 relative to the fixing rod 356.
[0026] The PLC controller controls the operation of the driving motor 351, driving the driving gear 352 to rotate. Since the racks 354 on both sides are meshed with the driving gear 352, the connecting frames 353 on both sides are controlled to move in a direction away from or close to each other, and the distance between the multiple groups of seedling sorting plates 37 connected by the connecting rod 38 is adjusted, so that the seedlings can be better clamped from both sides and sorted into the seedling area. During the adjustment process, the two groups of connecting frames 353 drive the slide 355 to slide along the slider 357 at the bottom of the fixed rod 356. With the cooperation of the slider 357 and the slide 355, the adjustment direction of the two groups of connecting frames 353 is limited, thereby adjusting the distance between the multiple groups of seedling sorting plates 37 to adapt to the clamping of seedlings. It has a wide range of applications, is simple to operate, and is easy to implement.
[0027] See attached Figure 5-6 In order to achieve unified sorting of multiple groups of seedlings at the same time and improve the sorting efficiency, as a possible implementation method of this scheme, preferably, the superior seedling sorting plates 37 are provided with three groups, the superior seedling sorting plates 37 on both sides are slidably connected with the limit rods 371, the limit rods 371 are fixedly connected with the middle superior seedling sorting plates 37, and the superior seedling sorting plates 37 are fixedly connected with the U-shaped frames 36 and the two groups of connecting frames 353 through connecting rods 38.
[0028] The superior seedling sorting plates 37 on both sides move away from or close to the middle superior seedling sorting plate 37 along the limit rod 371 under the cooperation of the driving gear 352 and the rack 354. The middle superior seedling sorting plate 37 is fixedly connected to the limit rod 371 under the action of the connecting rod 38 and the U-shaped frame 36, so that the superior seedling sorting plates 37 on both sides remain stationary during the adjustment process, thereby adjusting the spacing between the two groups of superior seedling sorting plates 37 and the middle superior seedling sorting plate 37 according to the size of the seedlings, so as to achieve unified clamping and sorting of multiple groups of seedlings.
[0029] Embodiment 4 See attached Figure 8-10 and attached Fig.12 In order to realize the sorting of inferior seedlings and provide convenience for the subsequent sorting of superior seedlings, and achieve the purpose of sorting superior and inferior seedlings, as a possible implementation mode of this scheme, preferably, the inferior seedling sorting device 6 includes two groups of displacement adjustment components 5 and a mounting frame 61 arranged at the bottom of the displacement adjustment component 5, and the mounting frame 61 is rotatably connected with two groups of rotating shafts 62 and two groups of supports 64 respectively, and the two groups of rotating shafts 62 are provided with mutually meshing matching gears 63, and the support 64 is provided with a tooth portion meshing with the matching gear 63 on the side close to the matching gear 63, and a fixing plate 66 is provided on the support 64, and a clamping plate 67 is fixedly connected to the fixing plate 66 away from the support 64, and a limiting spring 65 is connected between the two groups of the fixing plates 66.
[0030] Preferably, the inferior seedling area and the superior seedling area both include a sorting table 11, the sorting table 11 is provided with a groove 12 for placing a sorting tray 8 and an inferior seedling tray 15, and the sorting tray 8 and the inferior seedling tray 15 are respectively provided with a sorting groove and an inferior seedling groove.
[0031] The image acquisition area 7 transmits the collected information to the PLC controller, and the PLC controller transmits the graded information to the inferior seedling sorting device 6. In cooperation with the visual sensor, the position of the clamping plate 67 is adjusted through the displacement adjustment component 5, so that the two groups of clamping plates 67 are placed on both sides of the inferior seedlings. The PLC controller controls the motor connected to the rotating shaft 62 to rotate, so that the rotating shaft 62 drives the two groups of meshing matching gears 63 to rotate, and at the same time, the matching gears 63 mesh with the teeth on the support 64, driving the two groups of supports 64 to rotate, so that the two groups of clamping plates 67 fixedly connected to the support 64 through the fixing plate 66 are close to each other, thereby sorting out the inferior seedlings, and sorting multiple groups of inferior seedlings into the inferior seedling tray 15 on the groove 12 in turn through the displacement adjustment component 5, so as to realize the sorting operation of the inferior seedlings, so as to facilitate the subsequent integration and sorting of the superior seedlings, improve the sorting efficiency of the superior and inferior seedlings, and ensure the survival rate and quality of the superior seedlings.
[0032] See attached Fig.10 In order to improve the efficiency of sorting inferior seedlings and ensure the survival rate of superior seedlings, as a possible implementation method of this scheme, preferably, the displacement adjustment component 5 includes two groups of first screw rods 51 and sliding rods 52 arranged on the support frame 13, and the two groups of the first screw rods 51 are slidably connected with a connecting seat 53, and the two groups of the connecting seats 53 are close to each other and are provided with an arc groove adapted to the sliding rod 52 at one end, and a first cylinder 54 is provided on the top of the connecting seat 53, and the movable end of the first cylinder 54 is fixedly connected to a slide table 55 on the side away from the two groups of connecting seats 53, and a second cylinder 56 fixedly connected to the mounting frame 61 is provided at the bottom of the slide table 55.
[0033] The PLC controller controls the operation of the motor connected to the first screw rod 51. The rotation of the first screw rod 51 drives the connecting seat 53 to move, thereby driving the inferior seedling sorting device 6 to move along the slide bar 52. The PLC controller controls the first cylinder 54 to push the slide 55 to move, thereby driving the inferior seedling sorting device 6 to move in the direction relative to the slide bar 52. The PLC controller controls the second cylinder 56 to drive the inferior seedling sorting device 6 to move in the direction of approaching or moving away from the seedlings. Through the control of three directions, the inferior seedlings in the seedlings are sorted out and sorted into the inferior seedling tray 15 in turn.
[0034] See attached Fig.11Through image acquisition, accurate sorting of good and bad seedlings is facilitated. As a possible implementation mode of this scheme, preferably, an industrial camera 71 is provided on the image acquisition area 7, and lighting lamps 72 are provided on both sides of the inner wall of the image acquisition area 7. The industrial camera 71 and the lighting lamps 72 are connected to the PLC controller by telecommunication.
[0035] The conveying component 2 transports the seedlings to the image acquisition area 7, the industrial camera 71 photographs the seedlings, and transmits the collected image information to the PLC controller. The lighting lamp 72 is used to increase the clarity of the image shooting, which facilitates the subsequent sorting of good and bad seedlings and improves the accuracy and efficiency of sorting good and bad seedlings.
[0036] The present invention is described by preferred embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited to the specific embodiments disclosed herein, and other embodiments falling within the claims of this application are within the scope of protection of the present invention.
Claims
1. A fully automatic device for sorting and storing good and bad seedlings during seedling selection, used to cooperate with a PLC controller to achieve seedling sorting, characterized by: The invention comprises a working support (1) and a conveying assembly (2) arranged on the working support (1), a detachable seedling raising box (4) being placed on the conveying assembly (2), an image acquisition area (7) and a material blocking plate (14) being arranged on the working support (1), an inferior seedling area and two groups of superior seedling areas being arranged on the working support (1), and position sensors being arranged at both the inferior seedling area and the superior seedling area; An inferior seedling sorting device (6) is provided between the working support (1) and the inferior seedling area to achieve sorting of inferior seedlings. A sorting mechanism (3) is provided between the two groups of superior seedling areas. The sorting mechanism (3) comprises a driving component and a sorting adjustment device (35) provided at the bottom of the driving component. The sorting adjustment device (35) is connected to superior seedling sorting plates (37) via multiple groups of connecting rods (38). Multiple groups of superior seedling sorting plates (37) are slidably connected via limit rods (371). One end of the multiple groups of superior seedling sorting plates (37) is provided with a material sorting device (39) that cooperates with a material blocking plate (14) to achieve batch sorting and sorting of superior seedlings. The sorting mechanism (3) and the inferior seedling sorting device (6) are both provided with a visual sensor. The PLC controller is respectively connected to the conveying component (2), the image acquisition area (7), the material blocking plate (14), the position sensor, the inferior seedling sorting device (6), the sorting mechanism (3) and the visual sensor via telecommunication.
2. A fully automatic device for sorting and storing good and bad seedlings when selecting seedlings according to claim 1, characterized in that: The driving component comprises a second screw rod (31) arranged on the support frame (13), a sliding seat (32) being slidably connected to the second screw rod (31), electric push rods (33) being arranged on both sides of the sliding seat (32), a movable end of the electric push rod (33) being connected to a mounting plate (34), and the sorting adjustment device (35) being arranged at the bottom of the mounting plate (34).
3. The fully automatic device for sorting and storing good and bad seedlings according to claim 1, characterized in that: The material-forming device (39) comprises a material-forming rod (391) slidably connected to a superior seedling sorting plate (37) and a limiting rod (371); a material-forming plate (392) and a movable plate (393) are respectively arranged at two ends of the material-forming rod (391); a tension spring (394) is arranged between the movable plate (393) and the superior seedling sorting plate (37); and a material-forming groove (372) adapted to the material-forming plate (392) is provided at the bottom of the superior seedling sorting plate (37) and the limiting rod (371).
4. The fully automatic device for sorting and storing good and bad seedlings according to claim 1, characterized in that: The sorting and adjusting device (35) comprises a driving motor (351) and a fixing rod (356) arranged at the bottom of the mounting plate (34); the fixing rod (356) is provided with two groups and is located on both sides of the driving motor (351); a driving gear (352) is provided at the driving end of the driving motor (351); a slider (357) is provided at the bottom of the fixing rod (356); the slider (357) is slidably connected to a connecting frame (353); a sliding groove (355) slidably connected to the slider (357) is provided on the connecting frame (353); a rack (354) meshing with the driving gear (352) is provided on one side of the two groups of connecting frames (353) close to each other; and U-shaped frames (36) are provided on both sides of the driving motor (351) relative to the fixing rod (356).
5. The fully automatic device for sorting and storing good and bad seedlings according to claim 3, characterized in that: The superior seedling sorting plates (37) are provided in three groups. The superior seedling sorting plates (37) on both sides are slidably connected to the limit rods (371), the limit rods (371) are fixedly connected to the middle superior seedling sorting plates (37), and the superior seedling sorting plates (37) are respectively fixedly connected to the U-shaped frames (36) and the two groups of connecting frames (353) via connecting rods (38).
6. The fully automatic device for sorting and storing good and bad seedlings according to claim 1, characterized in that: The inferior seedling sorting device (6) comprises two groups of displacement adjustment components (5) and a mounting frame (61) arranged at the bottom of the displacement adjustment components (5), the mounting frame (61) is rotatably connected to two groups of rotating shafts (62) and two groups of supports (64), the two groups of rotating shafts (62) are provided with mutually meshing matching gears (63), the support (64) is provided with a tooth portion meshing with the matching gear (63) on a side close to the matching gear (63), the support (64) is provided with a fixing plate (66), the fixing plate (66) is fixedly connected to a clamping plate (67) on a side away from the support (64), and a limit spring (65) is connected between the two groups of fixing plates (66).
7. The fully automatic device for sorting and storing good and bad seedlings according to claim 6, characterized in that: The displacement adjustment assembly (5) comprises two groups of first screw rods (51) and sliding rods (52) arranged on a support frame (13); the two groups of first screw rods (51) are slidably connected to a connecting seat (53); one end of the two groups of connecting seats (53) close to each other is provided with an arc groove adapted to the sliding rod (52); a first cylinder (54) is arranged on the top of the connecting seat (53); a movable end of the first cylinder (54) is fixedly connected to a sliding table (55) on a side away from the two groups of connecting seats (53); and a second cylinder (56) fixedly connected to the mounting frame (61) is arranged at the bottom of the sliding table (55).
8. The fully automatic device for sorting and storing good and bad seedlings according to claim 1, characterized in that: An industrial camera (71) is arranged on the image acquisition area (7), and lighting lamps (72) are arranged on both sides of the inner wall of the image acquisition area (7).
9. The fully automatic device for sorting and storing good and bad seedlings according to claim 1, characterized in that: The inferior seedling area and the superior seedling area both comprise a sorting platform (11) arranged on both sides of the working support (1), the sorting platform (11) being provided with a groove (12) for placing a sorting tray (8) and an inferior seedling tray (15), and the sorting tray (8) and the inferior seedling tray (15) being provided with a sorting slot and an inferior seedling slot, respectively.
Citation Information
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