An automatic sintered block cutting and grinding machine

By designing an automated sintered block cutting and grinding machine, the problems of automated assembly line grinding, synchronous feeding and centering clamping in the prior art are solved, and efficient and precise cutting and grinding processes are achieved, and the reliability and efficiency of the device are improved through cooling and dust-proof mechanisms.

CN119159691BActive Publication Date: 2025-03-18NANTONG HYDRAULIC MASCH CO LTD
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Patent Information

Application Number
CN202411222725.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-03-18
Estimated Expiration
2044-09-02

AI Technical Summary

Technical Problem

The existing sintered block cutting and grinding device cannot realize automatic assembly line grinding, and requires manual disassembly and installation, and synchronous feeding and centering clamping cannot be achieved. The blade is prone to scrapping too high in temperature, which will affect the environment and health. The device cannot be adjusted in time after deflection, resulting in high scrap rate and low processing accuracy.

Method used

An automated sintered block cutting and grinding machine is designed, including a synchronous feeding mechanism, a cutting and grinding mechanism and a cooling and dust-proof mechanism. The synchronization belt ensures the synchronous movement of the sintered blocks. The cutting wheel and grinding wheel are cut and polished. The coolant is sprayed through the sprinkler chamber to achieve dust removal and correction and reset.

Benefits of technology

Automatic synchronous feeding and centering clamping of sintered blocks is realized, ensuring the stability and accuracy of the cutting and grinding process, reducing the blade temperature and dust generation through the use of coolant, and improving the reliability and efficiency of the device.

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Abstract

The invention relates to the technical field of sintered block cutting and grinding, in particular to an automatic sintered block cutting and grinding machine, comprising: a synchronous feeding mechanism, comprising a base, a bracket and a sintered block; a cutting and grinding mechanism, comprising a cutting wheel and a grinding wheel, a conveying roller and an upper belt; a cooling and dust-proof mechanism, comprising a watering bin, wherein the upper and lower belts can synchronously move and adjust their positions under the action of a lead screw, and clamp the sintered block at different positions, and the positions of the grinding wheel and the cutting wheel can be synchronously moved by the extension and contraction of a motor lead screw, so that the staff can make adaptive adjustments according to the cutting processing size, and synchronous movement is ensured by a synchronous belt, and cutting and grinding are performed through belt conveying, and the spacing can be adjusted to adapt to sintered blocks of different specifications, and centering and clamping are performed to prevent movement and dislocation, and the amount of coolant is controlled according to the height of the sintered block, and the faster the movement, the coolant spraying direction is cyclic and uniform spraying, and when the sintered block is offset, the restriction of the impeller on the liquid level is released to achieve deviation correction.
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Description

Technical Field

[0001] The invention relates to the technical field of sintered block cutting and grinding, in particular to an automatic sintered block cutting and grinding machine. Background Art

[0002] Prefabricated buildings in my country are in the early stages. As economies of scale cannot be realized quickly for the time being, many difficulties are encountered in the short term, such as rising costs, developers waiting and watching, insufficient construction experience, lack of technical reserves and many other problems. In the future, this situation will change. The trend of technological development is from a closed system to an open system, standardization and modularization of functional blocks, modules, etc., as well as personalized integration, which will eventually form a standardized, modular and integrated prefabricated building system. In the future, green prefabricated buildings are an important symbol of the development of building industrialization and industrial modernization. New green prefabricated building systems will inevitably be widely used in future buildings. The automatic sintered block cutting and grinding machine is mainly used for cutting and grinding on both sides of sintered blocks, removing the burrs on both sides of the sintered blocks, making the surfaces on both sides smooth and flat, providing precision guarantee for the subsequent masonry walls of sintered blocks, and providing high-quality wall building materials for prefabricated buildings such as industrial automation insulation filling and industrial automation walling.

[0003] Before leaving the factory, sintered blocks need to be ground and trimmed one by one to make their size specifications meet the set requirements. Grinding and trimming can remove burrs and irregular parts on the surface of sintered blocks, ensure the uniform quality of each brick, improve the appearance quality of sintered blocks, and enhance their structural performance and service life. At the same time, during the production process, sintered blocks may have different sizes due to raw materials, mold wear or slight deviations in the production process. Through grinding and trimming, the size of each brick can be made to meet the set specifications, ensuring the interchangeability and matching of sintered blocks in actual use, and standard-sized sintered blocks are easier to arrange during construction. The sintered blocks are neatly arranged, which reduces the workload of on-site cutting and adjustment and improves construction efficiency. At the same time, sintered blocks with precise dimensions can ensure that the overall structure of the wall or building is more stable and reduce the need for later repairs and maintenance. The surface of the sintered blocks after grinding and trimming is smoother and flatter, which helps to improve the overall aesthetics of the building. For some construction projects that require high appearance quality, especially exterior walls and decorative sintered blocks, the unification of size and surface quality is particularly important. Finally, through grinding and trimming, some sintered blocks that are close to the scrap standard can be trimmed into qualified products that meet the specifications, reducing the production scrap rate and saving resources and costs.

[0004] The Chinese patent with the existing authorization announcement number CN212794405U discloses a construction waste brick cutting, grinding and recycling device, including a shell and a rotating plate, the rotating plate is arranged inside the shell and the left end is rotatably connected to the side wall of the shell through a first rotating rod, a support rod is arranged in the middle of the upper surface of the rotating plate, the upper end of the support rod is rotatably connected to a placement plate through a rotating shaft, a hydraulic cylinder is arranged at the bottom right end of the shell and a rotating block is fixedly arranged at the end of the piston rod of the hydraulic cylinder, the rotating block is rotatably connected to the right lower end of the rotating plate through an axle pin, a second rotating rod is arranged above the placement plate, a plurality of grinding blades are fixedly arranged on the rod wall of the second rotating rod, a first motor is arranged at the rear side of the shell and the output end of the first motor is fixedly connected to the rear end of the second rotating rod. The utility model can grind the waste bricks evenly and fully, and can prevent the bricks from being impacted and broken during collection.

[0005] However, since the above patent solution cannot realize automated assembly line grinding, it needs manual disassembly and installation, and cannot realize synchronous feeding and centering clamping. In addition, during the grinding and cutting process, the blade may easily overheat and become scrapped and need to be cooled. The dust will also affect the environment and the health of the operators. The existing sintered block cutting and grinding device cannot be adjusted and reset in time after being skewed and misaligned, resulting in high scrap rate, low processing accuracy and other problems that need to be solved urgently. Summary of the invention

[0006] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0007] In view of the above problems in the prior art, the present invention is proposed.

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic sintered block cutting and grinding machine, comprising a synchronous feeding mechanism, including a base, a bracket fixed on the base and a sintered block, a synchronous belt is provided at one feeding end of the base, the sintered block is positionally adjusted while following the movement of the synchronous belt, a lower belt is provided on the inner wall of the base, and the sintered block follows the movement of the lower belt under the limit of the bracket;

[0009] The cutting and grinding mechanism comprises a cutting wheel and a grinding wheel which are rotatably arranged at the lower end of the bracket, a conveying roller which is rotatably arranged at the upper end of the bracket, and an upper belt which is sleeved on the outer wall of the conveying roller, wherein a push plate is arranged on the inner wall of the upper belt, and the push plate pushes the upper belt to fit the sintered block, and the upper belt and the lower belt fit the upper and lower surfaces of the sintered block respectively;

[0010] The cooling and dust-proof mechanism comprises a watering bin arranged on the outer wall of the push plate, wherein the watering bin sprays coolant onto the upper end surface of the sintered block, and the watering speed of the watering bin increases with the increase of the moving speed of the sintered block. When the sintered block is dislocated, the watering bin sprays water in the opposite direction to push the sintered block to reset.

[0011] As a preferred solution of the automated sintered block cutting and grinding machine described in the present invention, wherein: a liquid inlet pipe is fixedly provided on the upper end surface of the bracket, a liquid infusion pipe is slidably provided inside the liquid inlet pipe, a notch is provided on the outer wall of the liquid infusion pipe, a confluence cavity is provided on the inner wall of the liquid inlet pipe, and when the notch overlaps with the confluence cavity, the liquid inlet pipe and the liquid infusion pipe are connected.

[0012] As a preferred solution of the automated sintered block cutting and grinding machine described in the present invention, a guide hole is provided on the inner wall of the liquid inlet pipe, both ends of the guide hole are respectively connected to the confluence cavity and the upper side of the inner wall of the liquid inlet pipe, and a first elastic member is provided between the liquid infusion tube and the bracket.

[0013] As a preferred solution of the automatic sintered block cutting and grinding machine described in the present invention, a cylindrical cavity is opened in the push plate, an impeller is rotatably arranged in the cylindrical cavity, the infusion tube is connected to the cylindrical cavity, and one side blade of the impeller is aligned with the outlet of the infusion tube.

[0014] As a preferred solution of the automatic sintered block cutting and grinding machine described in the present invention, a rotating shaft is provided at the axis of the impeller, the rotating shaft rotates through the push plate, a rotating groove and a limiting groove are opened in the rotating shaft, and a driving shaft is also slidably provided in the rotating shaft.

[0015] As a preferred solution of the automatic sintered block cutting and grinding machine described in the present invention, wherein: a clamping block is provided on the outer wall of the driving shaft, the clamping block is slidably arranged in the limiting groove and rotates in the rotating groove, a speed measuring wheel is provided for rotation in the watering bin, and the driving shaft is fixedly connected to the center of the speed measuring wheel.

[0016] As a preferred solution of the automatic sintered block cutting and grinding machine of the present invention, wherein: the watering bin is slidably penetrated by a cylinder, one end surface of the cylinder is rotatably provided with a meshing wheel, the meshing wheel is meshedly connected with the speed measuring wheel, and the meshing wheel rolls along the surface of the sintered block;

[0017] The outer wall of the cylinder is sleeved with a second elastic member, and the two ends of the second elastic member are respectively connected to the outer wall of the watering bin and the outer wall of the meshing wheel. A connecting rod is rotatably arranged at one end of the cylinder away from the meshing wheel.

[0018] As a preferred solution of the automatic sintered block cutting and grinding machine of the present invention, the outer wall of the cylinder is provided with a correction wheel, the bottom surface of the watering bin is provided with a shower tank, the shower tank is provided with a liquid spraying port, a reversing wheel is rotatably provided in the shower tank, and the reversing wheel is provided with a water trough.

[0019] As a preferred solution of the automatic sintered block cutting and grinding machine of the present invention, a linkage shaft is provided at the axis of the reversing wheel, the linkage shaft slides through the shower tank and is provided with a first bevel gear, and a clockwork spring is provided between the linkage shaft and the outer wall of the watering bin.

[0020] As a preferred solution of the automated sintered block cutting and grinding machine described in the present invention, wherein: a relay wheel is also rotatably provided on the outer wall of the watering bin, one side of the relay wheel is meshed with the deviation correction wheel, and the other side of the relay wheel is meshed with a second bevel gear, and the first bevel gear is meshed and connected with the second bevel gear.

[0021] The beneficial effects of the present invention are as follows: synchronous movement is ensured by a synchronous belt, and the blocks are transported to the cutting wheel and the grinding wheel via the belt for cutting and grinding. The spacing can be adjusted to adapt to sintered blocks of different specifications, and centering clamping is performed to prevent movement and dislocation. The maximum amount of coolant is controlled according to the height of the sintered blocks for dust removal and cooling, thereby reducing waste. The coolant outlet speed is controlled by the moving speed of the sintered blocks. The faster the movement, the greater the coolant flow rate, and the more sufficient the cooling and dust removal can be. The coolant spraying direction is circulated and evenly sprayed. When the sintered blocks are offset after cutting, the restriction of the liquid level by the impeller is released, and at the same time, a large amount of coolant is sprayed along the inner spray port to push the sintered blocks to reset, thereby achieving deviation correction. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:

[0023] Figure 1 It is an overall schematic diagram of the automatic sintered block cutting and grinding machine in the present invention;

[0024] Figure 2 It is an enlarged view of the synchronous feeding mechanism in the present invention;

[0025] Figure 3 It is a schematic diagram of the structure of the cooling and dustproof mechanism in the present invention;

[0026] Figure 4 Schematic diagram of the internal structure of the liquid inlet pipe in the present invention;

[0027] Figure 5 It is a cross-sectional view of the coolant flow direction in the present invention;

[0028] Figure 6 It is a schematic diagram of the structure of the watering bin area in the present invention;

[0029] Figure 7 It is a schematic diagram of the coordination between the clamping block, the limiting groove and the rotating groove in the present invention;

[0030] Figure 8 It is a schematic diagram of the structure of the deviation correction wheel and the shower tank area in the present invention;

[0031] Fig. 9 It is a schematic diagram of the relay wheel transmission in the present invention;

[0032] Among them, in the figure: 100, synchronous feeding mechanism; 101, base; 1011, lower belt; 102, bracket; 1021, conveying roller; 1022, upper belt; 1023, push plate; 1024, cylindrical cavity; 1025, impeller; 1026, rotating shaft; 1027, rotating groove; 1028, limiting groove; 1029, driving shaft; 1031, block; 1032, speed measuring wheel; 103, sintered block; 104, synchronous belt; 105, liquid inlet pipe; 1051, infusion pipe; 1052, notch; 1053, confluence cavity; 1054, diversion hole; 1055, first elastic member;

[0033] 200, cutting and grinding mechanism; 201, cutting wheel; 202, grinding wheel;

[0034] 300, cooling and dustproof mechanism; 301, watering bin; 3011, meshing wheel; 3012, cylinder; 3013, second elastic member; 3014, shower tank; 3015, liquid spraying port; 3016, reversing wheel; 3017, linkage shaft; 3018, first bevel gear; 3019, spring; 3021, deviation correction wheel; 3022, relay wheel; 3023, second bevel gear; 3032, connecting rod. DETAILED DESCRIPTION

[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0037] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0038] Example 1

[0039] Reference Figure 1 to Figure 8 , which is the first embodiment of the present invention, provides an automated sintered block cutting and grinding machine, including a synchronous feeding mechanism 100, a cutting and grinding mechanism 200 and a cooling and dust prevention mechanism 300. The synchronous belt 104 ensures that the sintered block 103 can move synchronously, and is transported to the cutting wheel 201 and the grinding wheel 202 through the upper and lower belts for cutting and grinding. The spacing between the synchronous belts 104 and the spacing between the upper and lower belts are adjustable to accommodate sintered blocks 103 of different specifications. The upper and lower belts can be centered and clamped to prevent the sintered block from moving and dislocating during the cutting process, and the maximum amount of coolant is controlled according to the height of the sintered block 103 for dust removal and cooling to reduce waste.

[0040] Specifically, it includes a synchronous feeding mechanism 100, including a base 101, a bracket 102 fixed on the base 101, and a sintered block 103. A synchronous belt 104 is provided at one feeding end of the base 101, and the sintered block 103 is adjusted in position when following the synchronous belt 104. A lower belt 1011 is provided on the inner wall of the base 101, and the sintered block 103 moves following the lower belt 1011 under the limit of the bracket 102.

[0041] The cutting and grinding mechanism 200 includes a cutting wheel 201 and a grinding wheel 202 which are simultaneously rotated at the lower end of the bracket 102, a conveying roller 1021 which is rotated at the upper end of the bracket 102, and an upper belt 1022 which is sleeved on the outer wall of the conveying roller 1021. A push plate 1023 is provided on the inner wall of the upper belt 1022. The push plate 1023 pushes the upper belt 1022 to fit with the sintered block 103. The upper belt 1022 and the lower belt 1011 fit with the upper and lower surfaces of the sintered block 103 respectively.

[0042] The cooling and dust-proof mechanism 300 includes a watering bin 301 disposed on the outer wall of the push plate 1023. The watering bin 301 sprays coolant onto the upper end surface of the sintered block 103. The watering speed of the watering bin 301 increases as the moving speed of the sintered block 103 increases. When the sintered block 103 is dislocated, the watering bin 301 sprays water in the opposite direction to push the sintered block 103 to return to its original position.

[0043] Among them, the lower belt 1011 is responsible for driving and transporting the sintered blocks 103 in sequence, and the sintered blocks 103 are transmitted in sequence to fit with the upper belt 1022. The upper belt 1022 is symmetrically provided with two sets to jointly center and limit the sintered blocks 103, which can fix the position of the sintered blocks and ensure that the sintered blocks will not move during the cutting and grinding process. The speed and direction of the lower belt are adjusted according to the production plan.

[0044] Among them, two cutting wheels 201 and two grinding wheels 202 are symmetrically arranged, which are respectively responsible for cutting and grinding the two sides of the sintered block 103. The width of the cutting wheel 201 and the grinding wheel 202 is adjustable and adjusted according to different product specifications to ensure that each sintered block 103 is cut and ground to the set specifications.

[0045] Preferably, the relative spacing between the upper belt 1022 and the lower belt 1011 can be adjusted by a cylinder to meet the production requirements of sintered blocks 103 of different widths. The spacing between the synchronous belts 104 can also be adjusted by a cylinder so that sintered blocks 103 of different specifications and sizes can be fed synchronously.

[0046] Preferably, the bracket 102 is a tic-tac-toe frame, the conveying roller 1021 is arranged on the upper horizontal plate of the bracket 102, the cutting wheel 201 and the grinding wheel 202 are arranged on the lower horizontal plate of the bracket 102, and the cutting wheel 201 and the grinding wheel 202, the conveying roller 1021 and the lower belt 1011 are all driven by a servo motor.

[0047] Among them, a liquid inlet tube 105 is fixedly provided on the upper end surface of the bracket 102, and a liquid infusion tube 1051 is slidably provided inside the liquid inlet tube 105. A groove 1052 is opened on the outer wall of the liquid infusion tube 1051, and a confluence cavity 1053 is opened on the inner wall of the liquid inlet tube 105. When the groove 1052 and the confluence cavity 1053 overlap, the liquid inlet tube 105 and the liquid infusion tube 1051 are connected.

[0048] The inner wall of the liquid inlet tube 105 is provided with a guide hole 1054 , and both ends of the guide hole 1054 are respectively connected to the confluence cavity 1053 and the upper side of the inner wall of the liquid inlet tube 105 . A first elastic member 1055 is provided between the infusion tube 1051 and the bracket 102 .

[0049] Furthermore, the notch 1052 is in an inverted triangle shape, so that the further downward the infusion tube 1051 is, the smaller the maximum coolant flow rate in the infusion tube 1051 is. When processing smaller sized sintered blocks 103, the flow rate is automatically reduced to prevent waste. When processing higher sized sintered blocks 103, the coolant flow rate is increased to improve the cooling and dust prevention effects.

[0050] Preferably, one end of the liquid infusion tube 1051 slides out of the liquid inlet tube 105 and communicates with the push plate 1023, and the coolant is spread from the push plate 1023 and the watering bin 301 to the surface of the sintered block 103, cooling the cutting wheel 201 and the grinding wheel 202, and eliminating dust and powder generated by cutting.

[0051] Among them, the first elastic member 1055 is a spring. Under the push of the first elastic member 1055, the infusion tube 1051 and the push plate 1023 always have a tendency to approach and fit the sintered block 103, and push the upper belt 1022 to always fit the upper end surface of the sintered block 103. The push plate 1023 slides and fits with the inner wall of the upper belt 1022, and the two can slide relative to each other.

[0052] More preferably, the cutting wheel 201 and the grinding wheel 202 as well as the driving motor are all controlled to move by the motor screw, so that the cutting wheel 201 and the grinding wheel 202 are adjusted to move to corresponding positions according to the processing requirements of different batches of sintered blocks to obtain different processing effects.

[0053] Among them, in this embodiment, the upper belt 1022 and the lower belt 1011 can be driven by the screw rod to move synchronously, so that the two belts can be close to or away from each other, thereby realizing the adjustment of the fixed position of the sintered blocks. The fixed position is adjusted according to the sintered blocks of different processing sizes to achieve the best fixing effect.

[0054] In summary, when in use, the distance between each belt is set according to the size of the sintered block 103 to be cut and polished, and the spacing between the cutting wheel 201 and the polishing wheel 202 is adjusted at the same time. Then, the sintered block 103 is placed on the lower belt 1011 on the base 101. Driven by the servo motor, the sintered block 103 starts to move and enter the synchronous belt 104, and is driven by the synchronous belt 104 to adjust its position, so as to facilitate subsequent synchronous cutting and polishing. Then, it is fitted with the upper belt 1022. The push plate 1023 automatically contacts the upper surface of the sintered block 103 and presses it to fix it under the push of the first elastic member 1055 to prevent displacement during the cutting process. Finally, the two sides are cut and polished to obtain the sintered block 103 of the required specifications and dimensions.

[0055] At the same time, the surfaces of the cutting wheel 201 and the grinding wheel 202 are cooled by the coolant, and the dust and powder generated during cutting and grinding are absorbed by the coolant to prevent the operator from being affected. When the sintered block 103 is shorter, the infusion tube 1051 is moved downward under the drive of the first elastic member 1055, and the inverted triangle-shaped notch 1052 moves downward, so that the overlapping area of ​​the confluence cavity 1053 and the confluence cavity 1053 is reduced, and the coolant flow rate is reduced to prevent waste. Similarly, when processing sintered blocks 103 of higher sizes, the coolant flow rate is increased to improve the cooling and dust prevention effects; when performing maintenance, the infusion tube 1051 is pushed to the top to block the opening of the guide hole 1054 located on the upper side of the inner wall of the liquid inlet tube 105 to achieve complete closure of the coolant. At the same time, when no sintered block 103 passes, the infusion tube 1051 is at the lowest point under the push of the spring, and the coolant is also closed, thereby realizing automatic adjustment and switching of the coolant flow rate.

[0056] Example 2

[0057] Reference Figure 1 to Figure 8 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment, but is different in that the coolant outlet speed is controlled by the moving speed of the sintered block 103 on the upper and lower belts. The faster the sintered block 103 moves, the faster the cutting and grinding efficiency is, the faster the dust is generated, and the more cooling is needed. At this time, the larger the coolant flow rate is, the more sufficient cooling and dust removal can be performed.

[0058] Specifically, a cylindrical cavity 1024 is opened in the push plate 1023 , an impeller 1025 is rotatably arranged in the cylindrical cavity 1024 , the infusion tube 1051 is connected to the cylindrical cavity 1024 , and one side blade of the impeller 1025 is aligned with the outlet of the infusion tube 1051 .

[0059] Among them, the impeller 1025 and the inner wall of the cylindrical cavity 1024 are sealed to prevent water leakage. The impeller 1025 is provided with six blades in total. The axis of the impeller 1025 is eccentrically arranged with the outlet of the infusion tube 1051, so that when the coolant on the infusion tube 1051 flows down, it flows into a certain blade, and when the blade rotates, it drives the coolant into the cylindrical cavity 1024.

[0060] A rotating shaft 1026 is provided at the axis of the impeller 1025 , and the rotating shaft 1026 rotates through the push plate 1023 . A rotating groove 1027 and a limiting groove 1028 are opened in the rotating shaft 1026 , and a driving shaft 1029 is also slidably provided in the rotating shaft 1026 .

[0061] More preferably, a block 1031 is provided on the outer wall of the driving shaft 1029, the block 1031 is slidably arranged in the limiting groove 1028 and rotates in the rotating groove 1027, a speed measuring wheel 1032 is rotated in the watering bin 301, and the driving shaft 1029 is fixedly connected to the center of the speed measuring wheel 1032.

[0062] Furthermore, the block 1031 is waist-shaped, and the block 1031 and the driving shaft 1029 can slide in the limiting groove 1028, but cannot rotate relative to each other, so that the rotating shaft 1026 is driven to rotate through the driving shaft 1029. When the block 1031 is in the rotating groove 1027, the block 1031 rotates freely and cannot drive the rotating shaft 1026 to rotate.

[0063] In this embodiment, the tachometer wheel 1032 is in direct contact with the surface of the sintered block 103, and drives the tachometer wheel 1032 to rotate while the sintered block 103 moves. The greater the moving speed, the faster the rotation speed of the tachometer wheel 1032.

[0064] In summary, when in use, the speed measuring wheel 1032 moves and rotates along the surface of the sintered block 103, driving the driving shaft 1029 to rotate. At this time, the block 1031 is located in the limiting groove 1028, thereby driving the rotating shaft 1026 and the impeller 1025 to rotate. As the impeller 1025 rotates, the coolant flowing into the cylindrical cavity 1024 is brought into the cylindrical cavity 1024 through the blades. The coolant flows into the cylindrical cavity 1024 from the infusion pipe 1051 and flows into the watering bin 301 along the push plate 1023, and is spread from the opening on the bottom of the watering bin 301 to the surface of the sintered block 103. The faster the sintered block 103 moves with the conveyor belt, the faster the cutting and grinding efficiency is, the faster the dust is generated, and the more cooling is needed. At this time, the larger the coolant flow rate is, the more sufficient cooling and dust removal can be performed.

[0065] At the same time, the drive shaft 1029 is pulled out from the rotating groove 1027 into the rotating groove 1027. At this time, the drive shaft 1029 and the rotating shaft 1026 no longer rotate together, the rotation speed of the impeller 1025 is not limited, the coolant is fully sprayed, and the linkage between the moving speed of the sintered block 103 and the coolant spraying speed is released.

[0066] Example 3

[0067] Reference Figure 1-Figure 8 , which is the third embodiment of the present invention. This embodiment is based on the previous embodiment, but differs in that the coolant is sprayed in a cyclic and uniform direction. When the sintered block 103 deviates after cutting, the restriction of the liquid level by the impeller 1025 is released, and at the same time, a large flow of coolant is sprayed along the inner liquid spray port 3015 to push the sintered block 103 to reset, thereby achieving deviation correction.

[0068] Specifically, a cylinder 3012 is slidably penetrated through the watering bin 301 , and a meshing wheel 3011 is rotatably provided on one end surface of the cylinder 3012 . The meshing wheel 3011 is meshed and connected with the speed measuring wheel 1032 , and the meshing wheel 3011 rolls along the surface of the sintered block 103 .

[0069] The outer wall of the cylinder 3012 is sleeved with a second elastic member 3013 , and the two ends of the second elastic member 3013 are respectively connected to the outer wall of the watering bin 301 and the outer wall of the meshing wheel 3011 . A connecting rod 3032 is rotatably provided at one end of the cylinder 3012 away from the meshing wheel 3011 .

[0070] Furthermore, both ends of the connecting rod 3032 are rotatably connected to the cylinder 3012 and the driving shaft 1029 respectively, so that when the cylinder 3012 moves axially, the driving shaft 1029 can be driven to move by the connecting rod 3032. The second elastic member 3013 is a spring, which pushes the meshing wheel 3011 to always move toward the center of the sintered block 103.

[0071] Preferably, the outer wall of the cylinder 3012 is provided with a deviation correction wheel 3021 , the bottom surface of the watering bin 301 is provided with a shower tank 3014 , the shower tank 3014 is provided with a liquid spraying port 3015 , a reversing wheel 3016 is rotatably provided in the shower tank 3014 , and the reversing wheel 3016 is provided with a water trough 3037 .

[0072] Among them, three water troughs 3037 are opened in a circular array on the outer wall of the reversing wheel 3016, and the spray port 3015 is opened in an array on the shower tank 3014. When the spray port 3015 coincides with the water trough 3037, they are connected, and the coolant is sprayed out therefrom, and the spraying direction is the same as that of the spray port 3015. The deviation correction wheel 3021 is attached to the outer wall of the sintered block 103 and guides and limits it to prevent tilting.

[0073] More preferably, there are five liquid spraying ports 3015, which are symmetrically distributed on the outer wall of the bottom surface of the shower tank 3014, the reversing wheel 3016 is slidably fitted with the inner wall of the shower tank 3014, and only one water tank 3037 on the reversing wheel 3016 enters the area where the five liquid spraying ports 3015 are located at a time, so that when the reversing wheel 3016 rotates, the five liquid spraying ports 3015 spray water in sequence, and the cutting wheel 201 and the grinding wheel 202 and the surface of the sintered block 103 are evenly sprayed, so as to eliminate dust everywhere.

[0074] Furthermore, a linkage shaft 3017 is provided at the axis of the reversing wheel 3016 . The linkage shaft 3017 slides through the shower tank 3014 and is provided with a first bevel gear 3018 . A spring 3019 is provided between the linkage shaft 3017 and the outer wall of the watering bin 301 .

[0075] Among them, a relay wheel 3022 is rotatably provided on the outer wall of the watering bin 301 , one side of the relay wheel 3022 is meshed with the deviation correction wheel 3021 , and the other side of the relay wheel 3022 is meshed with a second bevel gear 3023 , and the first bevel gear 3018 is meshed and connected with the second bevel gear 3023 .

[0076] Preferably, the correcting wheel 3021 is separated from the relay wheel 3022 when moving along the axial direction. At this time, under the action of the clockwork spring 3019, the linkage shaft 3017 is rotated to the innermost side. At this time, the water groove 3037 of the reversing wheel 3016 coincides with the inwardly inclined liquid spraying port 3015 on the shower tank 3014, so that the liquid spraying port 3015 continues to spray in this direction. During the rotation of the correcting wheel 3021 along the surface of the sintered block 103, the residual burrs on the surface thereof will also be smoothed to prevent personal injury.

[0077] In summary, during normal use, the coolant enters the watering bin 301. At this time, as the meshing wheel 3011 rolls along the surface of the sintered block 103, the speed measuring wheel 1032 is driven to rotate, thereby driving the coolant to flow down. At this time, the correcting wheel 3021 also rolls along the outer wall of the sintered block 103 driven by the cylinder 3012, and drives the relay wheel 3022 and the second bevel gear 3023 to rotate, and finally drives the linkage shaft 3017 to rotate through the first bevel gear 3018, so that the reversing wheel 3016 rotates along the shower tank 3014, and sprays the coolant along each spray port 3015 to various places of the sintered block 103, the grinding wheel 202 and the cutting wheel 201 to perform large-scale dust removal, and at the same time, the tool and the mold are evenly cooled.

[0078] At the same time, when the sintered block 103 deflects after cutting and the moving trajectory deviates from the center, the sintered block 103 deflects in one direction. At this time, the correcting wheel 3021 attached to the outer wall of the sintered block 103 also deflects and dislocates. The correcting wheel 3021 and the cylinder 3012 move synchronously in the deflection direction of the sintered block 103, and at the same time, the driving shaft 1029 is driven to separate from the rotating shaft 1026 through the connecting rod 3032. At this time, the coolant flow rate reaches a maximum, and at the same time, the correcting wheel 3021 moves outward along the axial direction and separates from the relay wheel 3022. Under the action of the clockwork spring 3019, the rotation The linkage shaft 3017 is turned to the innermost side. At this time, the water tank 3037 of the reversing wheel 3016 coincides with the inwardly inclined liquid spraying port 3015 on the shower tank 3014, so that the liquid spraying port 3015 continues to spray in this direction. Under normal circumstances, the coolant flows away quickly, but because the coolant flow rate is the largest at this time and the spraying direction continues to be inward, the sintered block 103 will move inward slightly under the lubrication of the coolant itself. When the sintered block 103 is reset, the correcting wheel 3021 is reset, and the coolant resumes to uniform reciprocating spraying, thereby realizing automatic correction of the direction of the sintered block 103.

[0079] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, changes in orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to an alternative embodiment. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0080] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).

[0081] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0082] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An automatic sintered block cutting and grinding machine, characterized in that: include: A synchronous feeding mechanism (100) comprises a base (101), a bracket (102) fixedly mounted on the base (101), and a sintered block (103); a synchronous belt (104) is provided at one feeding end of the base (101); the sintered block (103) is positionally adjusted while following the movement of the synchronous belt (104); a lower belt (1011) is provided on the inner wall of the base (101); the sintered block (103) moves following the movement of the lower belt (1011) under the limit of the bracket (102); The cutting and grinding mechanism (200) comprises a cutting wheel (201) and a grinding wheel (202) which are rotatably arranged at the lower end of the bracket (102), a conveying roller (1021) which is rotatably arranged at the upper end of the bracket (102), and an upper belt (1022) which is sleeved on the outer wall of the conveying roller (1021), wherein a push plate (1023) is provided on the inner wall of the upper belt (1022), and the push plate (1023) pushes the upper belt (1022) to fit with the sintered block (103), and the upper belt (1022) and the lower belt (1011) are respectively fitted with the upper and lower surfaces of the sintered block (103); The cooling dust prevention mechanism (300) comprises a watering bin (301) disposed on the outer wall of the push plate (1023), wherein the watering bin (301) sprays cooling liquid onto the upper end surface of the sintered block (103), and the watering speed of the watering bin (301) increases as the moving speed of the sintered block (103) increases. When the sintered block (103) is dislocated, the watering bin (301) sprays water in the opposite direction to push the sintered block (103) back to its original position. A liquid inlet pipe (105) is fixedly provided on the upper end surface of the bracket (102), and a liquid infusion pipe (1051) is slidably provided inside the liquid inlet pipe (105); A cylindrical cavity (1024) is formed in the push plate (1023), an impeller (1025) is rotatably disposed in the cylindrical cavity (1024), the infusion tube (1051) is in communication with the cylindrical cavity (1024), and a blade on one side of the impeller (1025) is aligned with an outlet of the infusion tube (1051); A rotating shaft (1026) is provided at the axis of the impeller (1025); the rotating shaft (1026) rotates and passes through the push plate (1023); a rotating groove (1027) and a limiting groove (1028) are provided in the rotating shaft (1026); and a driving shaft (1029) is also slidably provided in the rotating shaft (1026); A clamping block (1031) is provided on the outer wall of the driving shaft (1029); the clamping block (1031) is slidably disposed in the limiting groove (1028) and rotates in the rotating groove (1027); a speed measuring wheel (1032) is rotatably disposed in the watering bin (301); and the driving shaft (1029) is fixedly connected to the center of the speed measuring wheel (1032); The watering bin (301) is slidably penetrated by a cylinder (3012), one end surface of the cylinder (3012) is rotatably provided with a meshing wheel (3011), the meshing wheel (3011) is meshingly connected with the speed measuring wheel (1032), and the meshing wheel (3011) rolls along the surface of the sintered block (103); The outer wall of the cylinder (3012) is sleeved with a second elastic member (3013), and the two ends of the second elastic member (3013) are respectively connected to the outer wall of the watering bin (301) and the outer wall of the meshing wheel (3011); and a connecting rod (3032) is rotatably provided at one end of the cylinder (3012) away from the meshing wheel (3011); The outer wall of the cylinder (3012) is provided with a deviation-correcting wheel (3021); the bottom surface of the watering bin (301) is provided with a shower pot (3014); the shower pot (3014) is provided with a liquid spraying port (3015); a reversing wheel (3016) is rotatably provided inside the shower pot (3014); and the reversing wheel (3016) is provided with a water trough (3037); A linkage shaft (3017) is provided at the axis of the reversing wheel (3016); the linkage shaft (3017) slides through the shower tank (3014) and is provided with a first bevel gear (3018); a spring (3019) is provided between the linkage shaft (3017) and the outer wall of the watering bin (301); The outer wall of the watering bin (301) is also rotatably provided with a relay wheel (3022), one side of the relay wheel (3022 is meshed with the deviation correction wheel (3021), and the other side of the relay wheel (3022) is meshed with a second bevel gear (3023), and the first bevel gear (3018) is meshedly connected with the second bevel gear (3023).

2. The automatic sintered block cutting and grinding machine according to claim 1, characterized in that: The outer wall of the infusion tube (1051) is provided with a notch (1052), and the inner wall of the liquid inlet tube (105) is provided with a confluence cavity (1053); when the notch (1052) and the confluence cavity (1053) overlap, the liquid inlet tube (105) and the infusion tube (1051) are in communication.

3. The automatic sintered block cutting and grinding machine according to claim 2, characterized in that: The inner wall of the liquid inlet pipe (105) is provided with a flow guide hole (1054), and the two ends of the flow guide hole (1054) are respectively connected to the confluence cavity (1053) and the upper side of the inner wall of the liquid inlet pipe (105), and a first elastic member (1055) is provided between the liquid infusion tube (1051) and the bracket (102).

Citation Information

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