Ziplock bag production process and production line thereof

By integrating antibacterial and nano polytetrafluoroethylene microporous films with a plug socket and connector design, the production process addresses the antibacterial issues of ziplock bags, enhancing their performance and efficiency.

CN119159868APending Publication Date: 2024-12-20DEQING SUNNY PLASTIC PROD
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Patent Information

Application Number
CN202411464887.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

Existing ziplock bags made of plastic materials have poor antibacterial properties, leading to bacterial growth over time, affecting their overall use.

Method used

A production process that includes sequentially adhering an antibacterial film and a nano polytetrafluoroethylene microporous film on the inner wall of the bag, along with a plug socket and plug connector design to prevent dust accumulation and bacterial growth, while optimizing the production line with advanced machinery for efficient and high-quality bag production.

Benefits of technology

The solution enhances antibacterial, antifouling, waterproof, and oil-proof properties, reducing bacterial growth and improving production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a ziplock bag production process and a production line thereof. The ziplock bag production process comprises the following steps: S1, carrying out film blowing operation by adopting a film blowing machine; s2, sequentially adhering a polytetrafluoroethylene microporous film and an antibacterial film to the upper surface of the bag body film; s3, the bag body composite film is cut; s4, corresponding sealing concave strips and sealing convex strips are arranged at the two ends of the upper surface of the self-sealing bag film; s5, folding and pressing the self-sealing bag film along the center line of the self-sealing bag film, bonding the edges of the two sides, and forming an opening part at the top end; and S6, a bayonet socket and a bayonet joint are bonded to the areas, located on the two sides above the sealing tape, of the semi-finished self-sealing bag product correspondingly, and the self-sealing bag is obtained. The production line comprises a film blowing machine, a discharging port of the film blowing machine is connected with an adhesion platform, an antibacterial film adhesion module and a polytetrafluoroethylene microporous film adhesion module are sequentially arranged on the adhesion platform, a bag making device is arranged at an outlet of the adhesion platform, and a pressing connection device is arranged on the discharging side of the bag making device. The antibacterial fabric has the characteristic that the antibacterial performance can be effectively improved.
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Description

Technical Field

[0001] The invention relates to a ziplock bag, in particular to a ziplock bag production process and a production line thereof. Background Art

[0002] Ziplock bags refer to packaging bags that can be automatically sealed by pressing. Common ones include ziplock bags, blown-bone (convex-concave-bone) ziplock bags, etc. Ziplock bags can be used for internal and external packaging of various small items (accessories, small hardware, toys), and can also be used for ziplock bags produced with food-grade raw materials to store various small foods, tea, seafood, etc., which are moisture-proof, anti-odor, waterproof, insect-proof, and prevent things from scattering. However, the existing blown-bone ziplock bags are mainly made of plastic materials such as polyethylene, and their antibacterial properties are average. Long-term use can easily cause bacteria to grow, thereby affecting the overall use of the packaging bag. Therefore, the existing technology has the problem of poor antibacterial performance. Summary of the invention

[0003] The purpose of the present invention is to provide a ziplock bag production process and a production line thereof. The present invention has the characteristic of being able to effectively improve the antibacterial performance.

[0004] The technical solution of the present invention is a production process of a ziplock bag, the ziplock bag comprises a bag body, an opening is provided at the top of the bag body, two sealing belts are provided in the opening and are arranged in the upper and lower parts; a group of plug sockets are arranged side by side on one side outside the opening, a plug connector matching with the plug socket is provided on the other side outside the opening, and the plug connector is located above the plug socket, and the plug socket is located above the sealing belt; an antibacterial film and a nano polytetrafluoroethylene microporous film are provided on the inner wall of the bag body in sequence; the process of producing the above ziplock bag comprises the following steps:

[0005] S1, using a film blowing machine to perform film blowing operations to produce a bag film;

[0006] S2, sequentially adhering a polytetrafluoroethylene microporous film and an antibacterial film to the upper surface of the bag film to obtain a bag composite film;

[0007] S3, then cutting the bag body composite film according to the unfolded length of the ziplock bag to obtain a ziplock bag film;

[0008] S4, setting corresponding sealing concave strips and sealing convex strips at both ends of the upper surface of the ziplock bag film;

[0009] S5, then fold the ziplock bag film in half along the center line of the ziplock bag film, and glue the edges on both sides to form an opening at the top to obtain a ziplock bag semi-finished product;

[0010] S6, bonding the plug socket and the plug connector to the areas on both sides of the ziplock bag semi-finished product above the sealing belt to obtain the ziplock bag.

[0011] In the aforementioned ziplock bag production process, the plug-in seat comprises a seat body, a plug-in groove is provided on the lower surface of the seat body, and a magnet is provided in the plug-in groove.

[0012] In the aforementioned ziplock bag production process, the plug connector includes a plug connector body, and an L-shaped iron protrusion is provided at the outer end of the plug connector body.

[0013] A production line for a ziplock bag production process comprises a film blowing machine, wherein a discharge port of the film blowing machine is connected to an adhesion platform, an antibacterial film adhesion module and a polytetrafluoroethylene microporous film adhesion module are arranged in sequence on the adhesion platform, a bag making device is arranged at the outlet of the adhesion platform, and a crimping device is arranged on the discharge side of the bag making device.

[0014] In the production line of the aforementioned ziplock bag production process, the film blowing machine includes a film blowing machine body, and a feeding mechanism is provided at the feed port of the film blowing machine body; the feeding mechanism includes a feed hopper, and a crushing module is provided at the feed port of the feed hopper, an electric gate is provided in the feed hopper, and brackets fixed to the ground are provided at both ends of the outer side of the feed hopper, and a weighing sensor is provided at the bottom of the bracket; a dust removal type spiral feeding module is provided below the outlet of the feed hopper; and it also includes a manipulator located on the side of the feed hopper.

[0015] In the production line of the aforementioned ziplock bag production process, the dust removal spiral feeding module includes a screen-like inner tube, an outer sleeve is provided outside the screen-like inner tube, a feed pipe connected to the screen-like inner tube is provided above one end of the outer sleeve, and a discharge pipe connected to the screen-like inner tube is provided below the other end of the outer sleeve; a spiral feeder is provided in the screen-like inner tube; the feed pipe is connected to an inclined feed pipe corresponding to the feed hopper outlet; a plurality of dust suction ports are provided at the bottom of the outer sleeve, and the dust suction ports are connected to a dust suction pipe and a dust suction fan.

[0016] Compared with the prior art, the present invention sequentially arranges an antibacterial film and a nano-polytetrafluoroethylene microporous film on the inner wall of the bag body, which not only has an antibacterial and antibacterial effect, but also has good antifouling, waterproof and oil-proof properties and non-stick properties, thereby reducing bacterial growth. At the same time, the present application also arranges a plug socket on one side outside the opening, and arranges a matching plug connector on the other side. The two cooperate to achieve folding of the upper end of the opening, folding the unsealed part inside to avoid exposure to the outside, thereby preventing dust accumulation and bacterial growth in the unsealed part; and after the opening is folded, a handle area can be formed to facilitate the removal of the sealing tape. Moreover, the present application reasonably optimizes and improves the production process, so that the production of ziplock bags can be completed quickly and with high quality. In summary, the present invention has the characteristics of being able to effectively improve antibacterial properties. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of the ziplock bag of the present invention;

[0018] Figure 2 yes Figure 1 A partial enlarged view of

[0019] Figure 3 This is the installation view of the antibacterial membrane and nano-PTFE microporous membrane;

[0020] Figure 4 It is a structural diagram of the production line;

[0021] Figure 5 It is a structural view of the feeding device.

[0022] The markings in the accompanying drawings are: 1-bag body, 2-opening, 3-sealing tape, 4-socket, 5-socket, 6-antibacterial membrane, 7-nano polytetrafluoroethylene microporous membrane, 401-seat, 402-socket groove, 403-magnet, 501-socket body, 502-iron protrusion, 8-film blowing machine, 9-adhesion platform, 10-antibacterial membrane adhesion module, 11-polytetrafluoroethylene microporous membrane adhesion module, 12-bag making device, 13-crimping device, 81-feed hopper, 82-crushing module, 83-electric gate, 84-bracket, 85-weighing Sensor, 86-dust removal spiral feeding module, 601-screen inner tube, 602-outer sleeve, 603-feed pipe, 604-discharge pipe, 605-screw feeder, 87-inclined feed pipe, 606-dust suction port, 607-dust suction pipe, 608 dust suction fan, 101-conical feed hopper body, 102-rectangular box, 103-rolling brush, 104-contraction port, 201-first electric cylinder, 202-first bracket, 203-first crushing knife, 204-second electric cylinder, 205-second bracket, 206-second crushing knife. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0024] Embodiment. A ziplock bag production process, comprising: Figure 1-3 As shown, the ziplock bag comprises a bag body 1, an opening 2 is provided at the top of the bag body 1, and two sealing strips 3 are arranged in the opening 2 and arranged in the upper and lower parts; a group of plug sockets 4 are arranged side by side on one side outside the opening 2, and a plug connector 5 matching with the plug socket 4 is arranged on the other side outside the opening 2, and the plug connector 5 is located above the plug socket 4, and the plug socket 4 is located above the sealing strip 3; an antibacterial film 6 and a nano polytetrafluoroethylene microporous film 7 are arranged on the inner wall of the bag body 1 in sequence; the process for producing the above-mentioned ziplock bag comprises the following steps:

[0025] S1, using a film blowing machine to perform film blowing operations to produce a bag film;

[0026] S2, sequentially adhering an antibacterial film and a polytetrafluoroethylene microporous film to the upper surface of the bag film to obtain a bag composite film;

[0027] S3, then cutting the bag body composite film according to the unfolded length of the ziplock bag to obtain a ziplock bag film;

[0028] S4, setting corresponding sealing concave strips and sealing convex strips at both ends of the upper surface of the ziplock bag film;

[0029] S5, then fold the ziplock bag film in half along the center line of the ziplock bag film, and glue the edges on both sides to form an opening at the top to obtain a ziplock bag semi-finished product;

[0030] S6, bonding the plug socket and the plug connector to the areas on both sides of the ziplock bag semi-finished product above the sealing belt to obtain the ziplock bag.

[0031] The socket 4 includes a socket body 401 . A socket groove 402 is formed on the lower surface of the socket body 401 . A magnet 403 is formed in the socket groove 402 .

[0032] The plug connector 5 comprises a plug connector body 501 , and an L-shaped iron protrusion 502 is disposed at the outer end of the plug connector body 501 .

[0033] A production line for a ziplock bag production process, such as Figure 4 As shown, it includes a film blowing machine 8, the discharge port of the film blowing machine 8 is connected to an adhesion platform 9, an antibacterial film adhesion module 10 and a polytetrafluoroethylene microporous film adhesion module 11 are arranged on the adhesion platform 9 in sequence, a bag making device 12 is arranged at the outlet of the adhesion platform 9, and a crimping device 13 is arranged on the discharge side of the bag making device 12.

[0034] like Figure 5 As shown, the film blowing machine includes a film blowing machine body, and a feeding mechanism is provided at the feeding port of the film blowing machine body; the feeding mechanism includes a feeding hopper 81, and a crushing module 82 is provided at the feeding port of the feeding hopper 81, an electric gate 83 is provided in the feeding hopper 81, and brackets 84 fixed to the ground are provided at both ends of the outer side of the feeding hopper 81, and a weighing sensor 85 is provided at the bottom of the bracket 84; a dust removal type spiral feeding module 86 is provided below the outlet of the feeding hopper 81; and a manipulator is also provided on the side of the feeding hopper 81.

[0035] The dust removal type spiral feeding module 86 includes a mesh inner tube 601, an outer sleeve 602 is provided outside the mesh inner tube 601, a feed pipe 603 connected to the mesh inner tube 601 is provided above one end of the outer sleeve 602, and a discharge pipe 604 connected to the mesh inner tube 601 is provided below the other end of the outer sleeve 602; a spiral feeder 605 is provided in the mesh inner tube 601; the feed pipe 603 is connected to an inclined feed pipe 87 corresponding to the outlet of the feed hopper 81; a plurality of dust suction ports 606 are provided at the bottom of the outer sleeve 602, and the dust suction ports 606 are connected to a dust suction pipe 607 and a dust suction fan 608.

[0036] The polytetrafluoroethylene microporous film adhesion module includes a first glue coating roller unit, a follow-up polytetrafluoroethylene microporous film roll unit and a first pressing roller. When the bag film passes through, it is first coated with glue by the first glue coating roller unit, and then the polytetrafluoroethylene microporous film adheres to the upper surface of the bag film, and then passes through the first pressing roller to press the polytetrafluoroethylene microporous film, so that the polytetrafluoroethylene microporous film adheres firmly to the surface.

[0037] The antibacterial film adhesion module includes a second glue coating roller unit, a follow-up antibacterial film roll unit and a second pressing roller. When the bag film passes through, it is first coated with glue by the second glue coating roller unit, and then the antibacterial film adheres to the upper surface of the polytetrafluoroethylene microporous membrane, and then passes through the first pressing roller to press the antibacterial film so that the antibacterial film adheres firmly to the surface.

[0038] The bag making device comprises a bag making platform, on which are arranged a cutting unit, a sealing tape adhering unit and a folding and pressing unit; the bag body composite film is firstly cut by the cutting unit to obtain a ziplock bag film of corresponding length, and then the ziplock bag film is moved under the sealing tape adhering unit, and sealing concave strips and sealing convex strips are adhered to both ends of the bag body composite film, and finally, the bag body composite film is folded in half by the folding and pressing unit, and the two edges are melted and adhered together to form an opening at the top.

[0039] The crimping device is used to adhere the plug connector and the plug socket to corresponding positions respectively.

[0040] The feed hopper 81 includes a conical feed hopper body 101 , a rectangular box 102 is provided below the conical feed hopper body 101 , a rolling brush 103 is provided inside the rectangular box 102 , and a contraction port 104 is provided below the rectangular box 102 ; the electric gate 83 is located at the outlet of the conical feed hopper body 101 .

[0041] The crushing module 82 includes a first electric cylinder 201 located on the front side of the feed hopper 81, a first bracket 202 is provided at the output end of the first electric cylinder 201, and a first crushing knife 203 is provided at the end of the first bracket 202; it also includes a second electric cylinder 204 located on the left side of the feed hopper 81, a second bracket 205 is provided at the output end of the second electric cylinder 204, and a second crushing knife 206 is provided at the end of the second bracket 205.

[0042] This application sets a crushing module at the feeding port of the feed hopper to cut the raw material package; and sets a manipulator on the side of the feed hopper to grab the self-sealing bag raw material package. Through the mutual cooperation between the above structures, it can replace the manual cutting and feeding method, which is easy to operate, greatly reduces the labor intensity of workers, and improves the feeding efficiency. At the same time, this application can accurately control the feeding amount by setting an electric gate and a weighing sensor; by setting a dust removal spiral feeding module, it can effectively remove the dust and dust on the surface of plastic particles such as PE, thereby improving product quality.

[0043] The screw feeder is a conventional screw feeder.

[0044] The inclined feeding pipe is a hose.

[0045] Preferably, electric lifting rods are provided at both ends of the outer sleeve, which can adjust the left and right heights of the screen-shaped inner tube and the outer sleeve to facilitate material discharge.

[0046] It also includes a controller for controlling the opening and closing of the electric gate according to the monitoring data of the weighing sensor to achieve the control of the feeding amount.

[0047] Preferably, the rolling brush is connected to a driving motor located outside the rectangular box via a rolling shaft.

[0048] The working process of this application is as follows: a pile of ziplock bag raw material packages are stacked next to the manipulator (granular PE materials are packaged into bags by packaging bags), the manipulator grabs the raw material package to the top of the feeding port of the feed hopper, contacts the crushing module, cuts the bottom of the raw material package, and makes the raw material particles fall into the feed hopper, and then opens the electric gate according to the amount of raw materials required by the film blowing machine, and the weighing sensor monitors the feeding weight. When the set value is reached, the electric gate is closed to stop feeding. When the raw material particles fall into the rectangular box, they will come into contact with the rolling brush. The rotation of the rolling brush will act on the surface of the raw material particles, so that part of the dust or dust on the surface of the raw material particles is separated from the raw material particles. Then the dust and raw material particles fall into the screen-like inner tube through the inclined feeding pipe. Dust and other impurities pass through the screen-like inner tube and fall into the outer tube. Under the action of the spiral feeder, the raw material particles are pushed from the feed port to the discharge port and sent into the film blowing machine from the discharge pipe. In this process, dust attached to the surface of the raw material particles will fall into the outer tube and be sucked out by the dust suction fan.

[0049] The working process of the crushing module: the first electric cylinder works to drive the first crushing knife to cut the central horizontal line of the bottom of the raw material bag from right to left, and the second electric cylinder works to drive the second crushing knife to cut the central longitudinal line of the bottom of the raw material bag from back to front, so as to form a cross-shaped opening at the bottom of the raw material bag. The horizontal direction of the raw material bag in this application refers to the length direction, and the longitudinal direction refers to the width direction. Because traditional packaging bags are rectangular structures, the two crushing knives will not interfere with each other.

[0050] The method for using the self-sealing bag of the present application is as follows: after an object is placed in the bag and sealed with a sealing tape, the opening portion located in the area above the sealing tape can be folded over so that the iron protrusion of the plug connector can be inserted into the plug-in groove of the plug socket after being folded over and fixed by adsorption by a magnet, thereby preventing dust accumulation and bacterial growth in the opening portion; moreover, the area between adjacent plug connectors will form a handle area, which is convenient for users to take the self-sealing packaging bag filled with items.

Claims

1. A ziplock bag production process, characterized in that: The ziplock bag comprises a bag body (1), the top of the bag body (1) is provided with an opening (2), and two sealing strips (3) are arranged in the opening (2) in an upper and lower direction; a group of plug sockets (4) arranged in parallel are arranged on one side outside the opening (2), and a plug connector (5) matched with the plug socket (4) is arranged on the other side outside the opening (2), and the plug connector (5) is located above the plug socket (4), and the plug socket (4) is located above the sealing strip (3); an antibacterial film (6) and a nano polytetrafluoroethylene microporous film (7) are arranged on the inner wall of the bag body (1) in sequence; the process for producing the ziplock bag comprises the following steps: S1, using a film blowing machine to perform film blowing operations to produce a bag film; S2, sequentially adhering an antibacterial film and a polytetrafluoroethylene microporous film to the upper surface of the bag film to obtain a bag composite film; S3, then cutting the bag body composite film according to the unfolded length of the ziplock bag to obtain a ziplock bag film; S4, setting corresponding sealing concave strips and sealing convex strips at both ends of the upper surface of the ziplock bag film; S5, then fold the ziplock bag film in half along the center line of the ziplock bag film, and glue the edges on both sides to form an opening at the top to obtain a ziplock bag semi-finished product; S6, bonding the plug socket and the plug connector to the areas on both sides of the ziplock bag semi-finished product above the sealing belt to obtain the ziplock bag.

2. A ziplock bag production process according to claim 1, characterized in that: The plug socket (4) comprises a socket body (401), a plug groove (402) is provided on the lower surface of the socket body (401), and a magnet (403) is provided in the plug groove (402).

3. A ziplock bag production process according to claim 1, characterized in that: The plug connector (5) comprises a plug connector body (501), and an L-shaped iron protrusion (502) is provided at the outer end of the plug connector body (501).

4. A production line for a ziplock bag production process according to any one of claims 1 to 3, characterized in that: The invention comprises a film blowing machine (8), wherein the discharge port of the film blowing machine (8) is connected to an adhesion platform (9), an antibacterial film adhesion module (10) and a polytetrafluoroethylene microporous film adhesion module (11) are sequentially arranged on the adhesion platform (9), a bag making device (12) is arranged at the outlet of the adhesion platform (9), and a crimping device (13) is arranged on the discharge side of the bag making device (12).

5. The production line of a ziplock bag production process according to claim 4, characterized in that: The film blowing machine comprises a film blowing machine body, and a feeding mechanism is provided at the feeding port of the film blowing machine body; the feeding mechanism comprises a feeding hopper (81), the feeding port of the feeding hopper (81) is provided with a crushing module (82), an electric gate (83) is provided in the feeding hopper (81), two ends of the outer side of the feeding hopper (81) are provided with brackets (84) fixed to the ground, and a weighing sensor (85) is provided at the bottom of the bracket (84); a dust removal type spiral feeding module (86) is provided below the outlet of the feeding hopper (81); and a manipulator is also provided at the side of the feeding hopper (81).

6. The production line of a ziplock bag production process according to claim 5, characterized in that: The dust removal type spiral feeding module (86) comprises a mesh inner tube (601), an outer sleeve (602) is arranged outside the mesh inner tube (601), a feed pipe (603) connected to the mesh inner tube (601) is arranged above one end of the outer sleeve (602), and a discharge pipe (604) connected to the mesh inner tube (601) is arranged below the other end of the outer sleeve (602); a spiral feeder (605) is arranged inside the mesh inner tube (601); the feed pipe (603) is connected to an inclined feed pipe (87) corresponding to the outlet of the feed hopper (81); a plurality of dust suction ports (606) are arranged at the bottom of the outer sleeve (602), and the dust suction ports (606) are connected to a dust suction pipe (607) and a dust suction fan (608).

Citation Information

Patent Citations

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