Tobacco bale disordered stacking machine and tobacco bale stacking method
By designing a cigarette pack disorder palletizer, the coordinated work of clamping components and palletizing drive components is solved, and the problem of insufficient flexibility and automation of cigarette pack palletizing operations is achieved, and efficient and flexible cigarette pack palletizing is achieved. process.
Patent Information
- Application Number
- CN202411512922.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-28
AI Technical Summary
The cigarette pack palletization operation has strong repetition and high working intensity, and the operation flexibility of the automated palletization equipment is insufficient, especially in the adjustment of the cigarette pack posture.
Design a cigarette pack disorder palletizer, including feeding module and palletizing module, use clamping components and palletizing drive components to realize horizontal and vertical movement of the cigarette pack, and adjust the clamping mechanism through the rotary drive mechanism. Angle, adapt to the disorderly placement of the pallets, improve the degree of automation and palletizing operation flexibility.
It realizes high degree of automation and flexible palletizing operations, can adapt to the disorderly placement of pallets, reduces the demand for equipment installation height, and improves palletizing efficiency and accuracy.
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Figure CN119160654A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automation, and in particular to a cigarette pack disorderly palletizing machine and a cigarette pack palletizing method. Background Art
[0002] Cigarette packs are cigarette packages that are formed by die-cutting cardboard and folded and glued into boxes when used. When there are a large number of cigarette packs, they are usually stacked and bundled into piles in a specific number after the die-cutting process is completed, and then stacked on pallets for storage and transportation in the form of stacks.
[0003] The palletizing operation of cigarette packages is characterized by high repetitiveness and high work intensity, and is usually completed manually. The palletizing process requires that the upper and lower adjacent layers of cigarette packages have different orientations. In the process of automatic palletizing, it is difficult to adjust the posture of cigarette packages, and conventional palletizing equipment lacks operational flexibility. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a cigarette pack disorderly stacking machine and a cigarette pack stacking method, which have the advantages of high automation and flexible stacking operation.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a random cigarette pack stacking machine, comprising at least: A frame, wherein the frame includes a feeding area and a palletizing area; A feeding module, wherein the feeding module is arranged in a feeding area and a feeding station is arranged on the feeding module; A palletizing module, wherein the palletizing module comprises a clamping assembly and a palletizing drive assembly, wherein the palletizing drive assembly is used to drive the clamping assembly to move in the horizontal direction and the vertical direction and to transfer between the feeding station and the palletizing area; The clamping assembly includes a transition slider, a clamping seat, a rotation drive mechanism and a clamping mechanism, wherein the transition slider is connected to the stacking drive assembly; the clamping seat is rotationally connected to the transition slider, and the rotation drive mechanism is used to drive the clamping seat to rotate around the vertical center line; The clamping mechanism comprises a clamping drive and two clamping plates. The two clamping plates are arranged in parallel below the clamping seat. The clamping drive is used to drive the two clamping plates to move relatively closer or farther away.
[0006] When performing the palletizing operation, the pallet is placed in the palletizing area, and the cigarette packs are fed into the feeding station of the feeding module in the form of bundled piles. The clamping assembly moves to the feeding station, and the two clamps clamp the pile. The palletizing drive assembly drives the clamping assembly and the pile to be synchronously transferred to the pallet in the palletizing area. During the transfer process, the rotary drive mechanism adjusts the clamping mechanism to rotate and adapt to the placement angle of the pallet according to the orientation of the pallet. When the placement angle of the pile relative to the pallet needs to be adjusted, the adjustment can also be completed during the transfer process. The disordered cigarette pack palletizer of the present application can adapt to the disordered placement of pallets to a certain extent, and has the advantages of a high degree of automation and flexible palletizing operation.
[0007] Preferably, the feeding area is provided with a feeding platform, and the feeding module is arranged on the feeding platform; the stacking area is provided with a plurality of supporting columns, and the supporting columns enclose a stacking space, and the stacking space is located on one side of the feeding platform; and a pallet loading and unloading channel is provided between at least two adjacent supporting columns.
[0008] The pallet loading and unloading channel is used for the delivery of pallets and the delivery of palletized materials. Since the palletizing space is enclosed by support columns, two of the support columns can be reasonably selected as the boundaries of the pallet loading and unloading channel according to the layout requirements of the site.
[0009] Preferably, it further comprises a pallet limiting assembly, which is detachably connected to the frame; the pallet limiting assembly is arranged in the palletizing space and is arranged opposite to the pallet loading and unloading channel.
[0010] The pallet limiter assembly can impose certain restrictions on the pallet to prevent the pallet from shifting during the palletizing process.
[0011] Preferably, the two clamps are respectively connected to the clamping seat in a sliding manner, and the clamping drive is connected to one of the clamps and drives the clamp to move; the clamping mechanism also includes a synchronization unit, and the synchronization unit includes a synchronization gear and two synchronization racks, and the two synchronization racks are respectively engaged with the synchronization gear; the synchronization gear is rotationally connected to the clamping seat, and the synchronization rack corresponds to the clamp one by one and moves synchronously.
[0012] Through the linkage of the synchronization unit, the synchronization of the movement between the two clamping plates can be ensured, thereby ensuring the reliability of clamping the material pile.
[0013] Preferably, the stacking drive assembly comprises a transverse drive mechanism, a longitudinal drive mechanism and a vertical drive mechanism; The vertical drive assembly comprises a transverse support beam and a vertical drive member, wherein the transverse support beam is horizontally arranged and movably connected with the frame in a vertical direction, and the vertical drive member is used to drive the transverse support beam to move; The transverse driving mechanism comprises a longitudinal support beam and a transverse driving member, wherein the longitudinal support beam is arranged horizontally and perpendicularly to the transverse support beam and is movably arranged on the transverse support beam, and the transverse driving member is used to drive the longitudinal support beam to move; The longitudinal driving mechanism comprises a longitudinal driving member, the transition slider is movably arranged on the longitudinal supporting beam, and the longitudinal driving member is used to drive the transition slider to move.
[0014] Through the cooperation of the transverse drive mechanism, the longitudinal drive mechanism and the vertical drive mechanism, the clamping assembly can be moved in all directions in the horizontal and vertical directions, so as to meet the changes in the horizontal direction and height of the palletizing position during the palletizing process. At the same time, it can also reduce the requirements for the installation height of the equipment and reduce the height restrictions of the factory building.
[0015] Preferably, the feeding module includes a material sorting component, which includes a material sorting conveying unit, an end positioning member and a lateral sorting mechanism, wherein the end positioning member is arranged close to the output end of the conveying unit; the lateral sorting mechanism includes a sorting drive member and two sorting blocks, wherein the two sorting blocks are arranged on both sides of the conveying unit, and the sorting drive member is used to drive the two sorting blocks to move relative to each other.
[0016] The material sorting and conveying unit can realize the horizontal conveying operation of the material pile, the end positioning piece can realize the positioning operation of the material pile, and the lateral sorting mechanism can realize the lateral position adjustment operation of the material pile, creating conditions for the stacking module to accurately and reliably clamp the material pile.
[0017] Preferably, the feeding module further comprises a feeding assembly, the feeding assembly comprises a temporary storage mechanism and a transfer mechanism, the temporary storage mechanism is provided with a temporary storage station, and the temporary storage station is provided with a temporary storage block; The indexing mechanism comprises an indexing chuck and an indexing driving member, and the indexing driving member is used to drive the indexing chuck to reciprocate between the temporary storage station and the inlet end of the conveying unit.
[0018] The temporary storage mechanism can store a certain number of material piles. When the material sorting component performs side sorting operations on the material pile, or the clamping component clamps the material pile at the feeding station, the transfer mechanism stops working and the fed material pile can be temporarily stored in the temporary storage mechanism. While ensuring continuous feeding, it does not interfere with the work of the material sorting component and the clamping mechanism, and plays a good rhythm balancing function.
[0019] Preferably, the frame is also provided with a plate placing station, which is located on one side of the stacking area; it also includes a partition feeding module, which includes a negative pressure adsorption unit and a feeding drive mechanism, and the feeding drive mechanism is used to drive the negative pressure adsorption unit to reciprocate between the plate placing station and the stacking area.
[0020] After completing the palletizing operation of one layer of material pile, the partition feeding module picks up the partition from the plate placement station and automatically transfers it to the top of the material pile to realize the automatic operation of partition feeding.
[0021] Preferably, the plate placing station is provided with a plate placing bracket, and the frame is provided with a partition lifting mechanism, and the partition lifting mechanism is used to drive the plate placing bracket to move up and down; the plate placing bracket and the feeding area are opposite to the stacking area on the left and right, and the negative pressure adsorption unit is arranged on the transition slider.
[0022] According to the increase of stacking height and the decrease of the number of partitions, the height of the partition bracket is automatically raised and lowered. The negative pressure adsorption unit is arranged on the transition slide, and the negative pressure adsorption unit can be driven by the stacking drive component.
[0023] A cigarette pack palletizing method, using the cigarette pack random palletizing machine as described above; At least the following steps are included: S1. Feeding: The cigarette packs are transported one by one in bundles to the feeding station in the feeding area, and the pallets are loaded into the palletizing area; S2. Picking: The stacking drive assembly drives the clamping assembly to transfer to the feeding station, and the clamping assembly clamps the cigarette pack; S3. Transfer: The palletizing drive assembly drives the clamping assembly and the cigarette pack to transfer synchronously to the pallet in the palletizing area; during the transfer process, the rotary drive mechanism drives the clamping seat to rotate to a suitable angle relative to the transition slider according to the orientation of the pallet; S4. Palletizing: The clamping assembly releases the cigarette pack to complete the palletizing operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure of the random cigarette pack palletizer of this embodiment; Figure 2 This is a schematic structural diagram of the random cigarette pack palletizing machine from another perspective of this embodiment; Figure 3 This is a schematic diagram of the structure of the coordination between the palletizing module and the feeding module in the random cigarette pack palletizing machine of this embodiment, where the clamping assembly is located at the feeding station; Figure 4 This is a schematic diagram of the structure of the coordination between the stacking module and the feeding module in the random stacking machine for cigarette packages of this embodiment, where the clamping assembly is located in the stacking area; Figure 5 This is a schematic diagram of the structure of the cigarette pack disorderly stacking machine of this embodiment when the rack is removed, and it is in the state of clamping the partition at this time; Figure 6 This is a schematic diagram of the structure of the feeding module in the random cigarette pack palletizer of this embodiment; Figure 7It is a structural schematic diagram of the feeding module in the disordered cigarette pack palletizer of this embodiment being loaded into the material pile; Figure 8 This is a schematic diagram of the structure of the stacking module in the random cigarette pack stacking machine of this embodiment; Fig. 9 This is a schematic diagram of the structure of the clamping assembly in the random cigarette pack palletizer of this embodiment; Fig.10 This is a schematic diagram of the structure of the coordination between the stacking module and the partition feeding module in the random cigarette pack stacking machine of this embodiment; Fig.11 This is a schematic diagram of the structure of the clamping assembly and the partition feeding module in the random cigarette pack palletizer of this embodiment; Fig.12 This is a schematic diagram of the structure of the coordination of the frame, the plate support and the pallet in the random cigarette pack palletizer of this embodiment; Fig.13 A top view of the coordination of the frame, plate support and tray in the random cigarette pack palletizer of this embodiment; Fig.14 It is a schematic diagram of the structure of the tray limiting assembly in the random cigarette pack palletizer of this embodiment. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. Example
[0026] like Figure 1 and Figure 2 As shown, a cigarette pack random stacking machine includes a frame 1, a feeding module 2 and a stacking module 3. The frame 1 includes a feeding area 11 and a stacking area 12. The feeding area 11 is provided with a feeding platform, such as Figure 1 , Figure 2 , Fig.12 and Fig.13 As shown, the stacking area 12 is provided with a plurality of support columns 13, and a stacking space is enclosed between each support column 13. The stacking space is located on one side of the feeding platform, and a pallet loading and unloading channel 14 is provided between at least two adjacent support columns 13. Fig.12 and Fig.13 As shown, specifically, the lower end of the support column 13 is freely arranged, and the corresponding stacking space is directly arranged on the ground in the working state, and the pallet can be directly placed on the ground to facilitate the entry and exit of the pallet.
[0027] The pallet loading and unloading passage 14 is used for the pallet 6 to be brought in and the palletized material to be sent out. Since the palletizing space is enclosed by the support columns 13, two of the support columns 13 can be reasonably selected as the boundaries of the pallet loading and unloading passage 14 according to the on-site layout requirements, and the orientation of the pallet loading and unloading passage 14 is more flexible.
[0028] like Figure 1-Figure 5 As shown, the feeding module 2 is arranged on the feeding platform of the feeding area 11, and a feeding station is provided on the feeding module 2.
[0029] like Figure 6 and Figure 7 As shown, the feeding module 2 includes a feeding assembly 21 and a material sorting assembly 22. The feeding assembly 21 includes a temporary storage mechanism and a transfer mechanism. The temporary storage mechanism is provided with a temporary storage station 211, and the temporary storage station 211 is provided with a temporary storage block. The transfer mechanism includes a transfer chuck 213 and a transfer drive. The transfer drive is used to drive the transfer chuck 213 to reciprocate between the temporary storage station 211 and the inlet end of the conveying unit.
[0030] like Figure 6 and Figure 7 As shown, specifically, the transfer drive member includes a transfer support beam 215, a vertical transfer drive member 216, a transfer slider 214 and a horizontal transfer drive member. The transfer support beam 215 is horizontally arranged and movably connected to the frame 1 up and down. The vertical transfer drive member 216 is used to drive the transfer support beam 215 to move. The transfer slider 214 is slidably arranged on the transfer support beam 215. The horizontal transfer drive member is used to drive the transfer slider 214 to move.
[0031] like Figure 6 and Figure 7 As shown, specifically, the indexing chuck 213 is arranged on the indexing slider 214. The indexing chuck 213 includes two clamping arms arranged in parallel, and the clamping arms are arranged in parallel below the indexing slider 214. The indexing chuck 213 also includes a driving member for driving the two clamping arms to move relative to each other.
[0032] like Figure 6 and Figure 7 As shown, the material sorting component 22 includes a material sorting conveying unit 221, an end positioning member 223 and a lateral sorting mechanism, wherein the end positioning member 223 is arranged close to the output end of the conveying unit; the lateral sorting mechanism includes a sorting drive member 222 and two sorting blocks 224, wherein the two sorting blocks 224 are arranged on both sides of the conveying unit, and the sorting drive member 222 is used to drive the two sorting blocks 224 to move relative to each other.
[0033] The material handling and conveying unit 221 can realize the horizontal conveying operation of the material pile, the end positioning member 223 can realize the positioning operation of the material pile, and the lateral sorting mechanism can realize the lateral orientation adjustment operation of the material pile, creating conditions for the stacking module 3 to accurately and reliably clamp the material pile.
[0034] The temporary storage mechanism can store a certain number of material piles. When the material sorting component 22 performs lateral sorting operations on the material pile, or the clamping component 31 clamps the material pile at the feeding station, the transfer mechanism stops working, and the fed material pile can be temporarily stored in the temporary storage mechanism. While ensuring continuous feeding, it does not interfere with the work of the material sorting component 22 and the clamping mechanism, and plays a good rhythm balancing function.
[0035] like Figure 6 and Figure 7 As shown, the feeding module 2 also includes a feeding control component, and the feeding control component includes a feeding sensor 212 and a material sorting sensor 225. The feeding sensor 212 is set at the temporary storage station 211, and is used to determine whether there is a material pile at the temporary storage station 211, providing a basis for the operation of the transfer mechanism. The number of the material sorting sensors 225 is at least two, one of which is set at the inlet end of the material sorting conveying unit 221, and is used to detect the material pile entering the material sorting component 22, and further record the number of material piles entering the material sorting component 22, and the other is set near the end positioning member 223, and is used to detect whether the material pile reaches the end positioning member 223. The feeding sensor 212 and the material sorting sensor 225 can be photoelectric sensors. Through the setting of the material sorting sensor 225, after the material pile on the material sorting conveying member reaches a certain number, the stacking module 3 station can be controlled to achieve simultaneous stacking of multiple material piles, thereby improving efficiency.
[0036] like Figure 8 and Fig. 9 As shown, the stacking module 3 includes a clamping assembly 31 and a stacking drive assembly 32. The stacking drive assembly 32 is used to drive the clamping assembly 31 to move in the horizontal and vertical directions and to transfer between the feeding station and the stacking area 12. The clamping assembly 31 includes a transition slider 325, a clamping seat 312, a rotation drive mechanism and a clamping mechanism. The transition slider 325 is connected to the stacking drive assembly 32. The clamping seat 312 is rotationally connected to the transition slider 325, and the rotation drive mechanism is used to drive the clamping seat 312 to rotate around the vertical center line. The clamping mechanism includes a clamping drive 315 and two clamping plates 311. The two clamping plates 311 are arranged in parallel below the clamping seat 312. The clamping drive 315 is used to drive the two clamping plates 311 to move relatively close to or away from each other.
[0037] like Figure 8As shown, specifically, the stacking drive assembly 32 includes a transverse drive mechanism, a longitudinal drive mechanism and a vertical drive mechanism. The vertical drive assembly includes a transverse support beam 323 and a vertical drive member 321. The transverse support beam 323 is horizontally arranged and movably connected to the frame 1 in the vertical direction. The vertical drive member 321 is used to drive the transverse support beam 323 to move. The transverse drive mechanism includes a longitudinal support beam 324 and a transverse drive member 322. The longitudinal support beam 324 is horizontally arranged perpendicular to the transverse support beam 323 and movably arranged on the transverse support beam 323. The transverse drive member 322 is used to drive the longitudinal support beam 324 to move. The longitudinal drive mechanism includes a longitudinal drive member. The transition slider 325 is movably arranged on the longitudinal support beam 324. The longitudinal drive member is used to drive the transition slider 325 to move.
[0038] Through the cooperation of the transverse drive mechanism, the longitudinal drive mechanism and the vertical drive mechanism, the clamping assembly 31 can be moved in all directions in the horizontal and vertical directions, so as to meet the changes in the horizontal direction and height of the stacking position during the stacking process. At the same time, the requirements for the installation height of the equipment can be reduced, and the height limit of the factory building can be reduced.
[0039] Specifically, Fig. 9 As shown, the two clamping plates 311 are respectively slidably connected to the clamping seat 312, and the clamping drive 315 is connected to one of the clamping plates 311 and drives the clamping plate 311 to move. The clamping mechanism also includes a synchronization unit, which includes a synchronization gear 313 and two synchronization racks 314, and the two synchronization racks 314 are respectively engaged with the synchronization gear 313. The synchronization gear 313 is rotatably connected to the clamping seat 312, and the synchronization rack 314 corresponds to the clamping plate 311 one by one and moves synchronously.
[0040] Through the linkage of the synchronization unit, the synchronization of the movement between the two clamping plates 311 can be ensured, thereby ensuring the reliability of clamping the material pile.
[0041] Specifically, the palletizing module 3 further includes a palletizing control component, which includes a visual recognition unit, which is arranged above the palletizing area 12 and has a detection direction downward. The palletizing control component is used to detect the position of the pallet in the palletizing area 12 and generate a two-dimensional coordinate to provide a reference for the operation of the palletizing drive component 32.
[0042] When performing the palletizing operation, the pallet 6 is placed in the palletizing area 12, and the cigarette packs are fed into the feeding station of the feeding module 2 in the form of a bundled material pile. The clamping assembly 31 moves to the feeding station, and the two clamping plates 311 clamp the material pile. The palletizing drive assembly 32 drives the clamping assembly 31 and the material pile to be synchronously transferred to the pallet 6 in the palletizing area 12. During the transfer process, the rotating drive mechanism adjusts the clamping mechanism to rotate and adapt to the placement angle of the pallet according to the orientation of the pallet 6. When the placement angle of the material pile relative to the pallet needs to be adjusted, the adjustment can also be completed during the transfer process.
[0043] like Figure 12-14 As shown, further, it also includes a pallet limiting assembly 15, and the pallet limiting assembly 15 is detachably connected to the frame 1. The pallet limiting assembly 15 is arranged in the palletizing space and is arranged opposite to the pallet loading and unloading channel 14. The pallet limiting assembly 15 can impose certain restrictions on the pallet to prevent the pallet from shifting during the palletizing process. The detachable setting of the pallet limiting assembly 15 can flexibly adjust the installation position according to the setting direction of the pallet loading and unloading channel 14.
[0044] like Fig.14 As shown, specifically, the tray limiting assembly 15 comprises a mounting seat 151 and two limiting sliders 152, the mounting seat 151 is arranged on the frame 1, the limiting slider 152 is slidably connected with the mounting seat 151, and a locking unit is arranged between the limiting slider 152 and the mounting seat 151. The two limiting sliders 152 are respectively provided with elastic limiting arms 153.
[0045] Further, such as Figure 1 and Figure 2 As shown, the frame 1 is also provided with a plate placing station, and the plate placing station is located on one side of the stacking area 12. Fig.10 and Fig.11 As shown, it also includes a partition feeding module 42, which includes a negative pressure adsorption unit 423 and a feeding drive mechanism, and the feeding drive mechanism is used to drive the negative pressure adsorption unit 423 to reciprocate between the plate placement station and the stacking area 12. After completing the stacking operation of a layer of material piles, the partition feeding module 42 works to pick up the partition 5 from the plate placement station and automatically transfer it to the top of the material pile, so as to realize the automatic operation of feeding the partition 5.
[0046] like Fig.10 and Fig.11As shown, specifically, the feed drive mechanism includes a main drive unit and a sub-drive unit, the negative pressure adsorption unit 423 is arranged on the transition slider 325, specifically, the negative pressure adsorption unit 423 is connected to the transition slider 325 through the sub-drive unit, and the stacking drive assembly 32 is used as the main drive unit of the feed drive mechanism, and is used to drive the large-scale movement of the negative pressure adsorption unit 423. The sub-drive unit includes a horizontal telescopic drive member 421 and a vertical telescopic drive member 422, the horizontal telescopic drive member 421 is installed on the transition slider 325, and is used to drive the vertical telescopic drive member 422 and the negative pressure adsorption unit 423 to move horizontally, and the vertical telescopic drive member 422 is used to drive the negative pressure adsorption unit 423 to move vertically. When the clamping assembly 31 performs stacking operation, the auxiliary drive unit drives the negative pressure adsorption chuck to retract to a specific position near the transition slider 325 to avoid interference with the indexing, clamping and rotational movements of the clamping assembly 31. During the partition feeding operation, the clamping assembly 31 is first rotated to a suitable angle to leave enough space for the movement of the negative pressure adsorption unit 423.
[0047] Specifically, Fig.12 and Fig.13 As shown, the plate placement station is provided with a plate placement bracket 41, and the frame 1 is provided with a partition lifting mechanism 43, and the partition lifting mechanism 43 is used to drive the plate placement bracket 41 to move upward and downward. The plate placement bracket and the feeding area 11 are opposite to the stacking area 12.
[0048] According to the increase of stacking height and the decrease of the number of partitions, the height of the partition bracket is automatically raised and lowered. The negative pressure adsorption unit 423 is arranged on the transition slider 325, and the negative pressure adsorption unit 423 can be driven by the stacking drive assembly 32 to achieve the indexing drive.
[0049] Specifically, Fig.12 and Fig.13 As shown, the partition bracket is arranged between two adjacent support columns 13. When the pallet and the material stack need to be loaded and unloaded from between the two support columns 13 corresponding to the partition bracket, the partition bracket can be raised to a specific height by the partition lifting mechanism 43 to leave space for the pallet.
[0050] The cigarette pack disorderly stacking machine of the present application can adapt to the disorderly placement of pallets to a certain extent, and has the advantages of high degree of automation and flexible stacking operation.
[0051] A cigarette pack palletizing method, using the cigarette pack random palletizing machine as described above; At least the following steps are included: S1. Feeding: The cigarette packs are fed into the temporary storage station 211 of the feeding assembly 21 in bundles one by one, and the transfer mechanism works to transfer the piles to the material handling and conveying unit one by one, and the material handling and conveying unit drives the piles into the feeding station of the feeding area 11. At the same time, the pallet 6 is loaded into the stacking area 12 from the pallet loading and unloading channel 14, and the pallet 6 is limited by the pallet limiting assembly 15. The stacking control assembly detects the position of the pallet and identifies and generates the position information of the pallet 6.
[0052] S2. Picking: The stacking drive assembly 32 drives the clamping assembly 31 to transfer to the feeding station, and the clamping assembly 31 clamps the cigarette pack.
[0053] S3. Rotation: The stacking drive assembly 32 drives the clamping assembly 31 and the cigarette pack to rotate synchronously to the tray 6 of the stacking area 12 according to the instruction of the stacking control assembly. During the rotation process, according to the orientation of the tray 6, the rotary drive mechanism drives the clamping seat 312 to rotate to a suitable angle relative to the transition slider 325.
[0054] S4. Palletizing: The clamping assembly 31 releases the cigarette packs to complete the palletizing operation of the current material pile. Determine whether the palletizing of the current layer is completed: if not, repeat steps S2 to S4; if the palletizing of the current layer is completed, execute step S5.
[0055] S5. Partition feeding: The feeding drive mechanism works to drive the negative pressure adsorption unit 423 to move to the plate placement station. After the negative pressure adsorption unit 423 absorbs the partition 5, the feeding drive mechanism drives the negative pressure adsorption unit 423 and the partition 5 to move above the material stack to complete the partition 5 feeding operation.
[0056] In short, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cigarette pack random stacking machine, characterized in that: At least: A frame, wherein the frame includes a feeding area and a palletizing area; A feeding module, wherein the feeding module is arranged in a feeding area and a feeding station is arranged on the feeding module; A palletizing module, wherein the palletizing module comprises a clamping assembly and a palletizing drive assembly, wherein the palletizing drive assembly is used to drive the clamping assembly to move in the horizontal direction and the vertical direction and to transfer between the feeding station and the palletizing area; The clamping assembly includes a transition slider, a clamping seat, a rotation drive mechanism and a clamping mechanism, wherein the transition slider is connected to the stacking drive assembly; the clamping seat is rotationally connected to the transition slider, and the rotation drive mechanism is used to drive the clamping seat to rotate around the vertical center line; The clamping mechanism comprises a clamping drive and two clamping plates. The two clamping plates are arranged in parallel below the clamping seat. The clamping drive is used to drive the two clamping plates to move relatively closer or farther away.
2. The cigarette pack random stacking machine according to claim 1, characterized in that: The feeding area is provided with a feeding platform, and the feeding module is arranged on the feeding platform; the stacking area is provided with a plurality of supporting columns, and the supporting columns enclose a stacking space, and the stacking space is located on one side of the feeding platform; at least between two adjacent supporting columns is a pallet loading and unloading channel.
3. The cigarette pack random stacking machine according to claim 2, characterized in that: It also includes a pallet limiting assembly, which is detachably connected to the frame; the pallet limiting assembly is arranged in the stacking space and is arranged opposite to the pallet loading and unloading channel.
4. The cigarette pack random stacking machine according to claim 1, characterized in that: The two clamping plates are respectively connected to the clamping seats in a sliding manner, and the clamping drive is connected to one of the clamping plates and drives the clamping plate to move; the clamping mechanism also includes a synchronization unit, and the synchronization unit includes a synchronization gear and two synchronization racks, and the two synchronization racks are respectively engaged with the synchronization gear; the synchronization gear is rotationally connected to the clamping seat, and the synchronization rack corresponds to the clamping plate one by one and moves synchronously.
5. The cigarette pack random stacking machine according to claim 1, characterized in that: The stacking drive assembly includes a transverse drive mechanism, a longitudinal drive mechanism and a vertical drive mechanism; The vertical drive assembly comprises a transverse support beam and a vertical drive member, wherein the transverse support beam is horizontally arranged and movably connected with the frame in a vertical direction, and the vertical drive member is used to drive the transverse support beam to move; The transverse driving mechanism comprises a longitudinal support beam and a transverse driving member, wherein the longitudinal support beam is arranged horizontally and perpendicularly to the transverse support beam and is movably arranged on the transverse support beam, and the transverse driving member is used to drive the longitudinal support beam to move; The longitudinal driving mechanism comprises a longitudinal driving member, the transition slider is movably arranged on the longitudinal supporting beam, and the longitudinal driving member is used to drive the transition slider to move.
6. The cigarette pack random stacking machine according to claim 1, characterized in that: The feeding module includes a material sorting component, which includes a material sorting conveying unit, an end positioning member and a lateral sorting mechanism. The end positioning member is arranged close to the output end of the conveying unit; the lateral sorting mechanism includes a sorting drive member and two sorting blocks. The two sorting blocks are arranged on both sides of the conveying unit, and the sorting drive member is used to drive the two sorting blocks to move relative to each other.
7. The cigarette pack random stacking machine according to claim 6, characterized in that: The feeding module further comprises a feeding assembly, the feeding assembly comprises a temporary storage mechanism and a transfer mechanism, the temporary storage mechanism is provided with a temporary storage station, and the temporary storage station is provided with a temporary storage block; The indexing mechanism comprises an indexing chuck and an indexing driving member, and the indexing driving member is used to drive the indexing chuck to reciprocate between the temporary storage station and the inlet end of the conveying unit.
8. The cigarette pack random stacking machine according to any one of claims 1 to 7, characterized in that: The frame is also provided with a plate placing station, which is located on one side of the stacking area; it also includes a partition feeding module, which includes a negative pressure adsorption unit and a feeding drive mechanism, and the feeding drive mechanism is used to drive the negative pressure adsorption unit to reciprocate between the plate placing station and the stacking area.
9. The cigarette pack random stacking machine according to claim 8, characterized in that: The plate placing station is provided with a plate placing bracket, and the frame is provided with a partition lifting mechanism, and the partition lifting mechanism is used to drive the plate placing bracket to move up and down; the plate placing bracket and the feeding area are opposite to the stacking area on the left and right, and the negative pressure adsorption unit is arranged on the transition slider.
10. A cigarette package stacking method, characterized in that: Using the cigarette pack disorderly palletizer according to any one of claims 1 to 9; At least the following steps are included: S1. Feeding: The cigarette packs are transported one by one in bundles to the feeding station in the feeding area, and the pallets are loaded into the palletizing area; S2. Picking: The stacking drive assembly drives the clamping assembly to transfer to the feeding station, and the clamping assembly clamps the cigarette pack; S3. Transfer: The palletizing drive assembly drives the clamping assembly and the cigarette pack to transfer synchronously to the pallet in the palletizing area; during the transfer process, the rotary drive mechanism drives the clamping seat to rotate to a suitable angle relative to the transition slider according to the orientation of the pallet; S4. Palletizing: The clamping assembly releases the cigarette pack to complete the palletizing operation.
Citation Information
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