Method for separating ferromolybdenum from waste iron-molybdenum catalyst

Through reducing acid leach and magnetic separation technology, the pH is adjusted to achieve effective separation between molybdenum and iron, which solves the problems of low molybdenum recovery and poor separation effect in scrap iron molybdenum catalysts, achieving a molybdenum recovery rate of more than 99%, and improving resource utilization efficiency.

CN119162475AActive Publication Date: 2024-12-20QINGDAO HUICHENG PETROCHEM TECH
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Patent Information

Application Number
CN202411299981.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2024-12-20
Estimated Expiration
2044-09-18

AI Technical Summary

Technical Problem

The prior art has low recovery rate of molybdenum from scrap iron molybdenum catalysts, and the alkaline leaching method leads to poor separation effect of iron and molybdenum and difficult filtration.

Method used

The iron is dissolved and partially reduced by reducing the pH to alkaline. The trivalent iron is used to form magnetic iron tetroxide. The molybdenum-containing alkali liquid and magnetic iron slag are separated by magnetic separation to improve the recovery rate of molybdenum.

Benefits of technology

The effective separation of molybdenum and iron was achieved, and the molybdenum recovery rate reached more than 99%, solving the problems of difficulty in filtration and poor separation effect of alkaline slurry, and improving resource utilization.

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Abstract

The invention belongs to the technical field of iron-molybdenum separation, and particularly relates to a method for separating molybdenum and iron from a waste iron-molybdenum catalyst. The method comprises the following steps that the waste iron-molybdenum catalyst is subjected to reduction acid leaching, an accelerant is added, alkali liquor serves as a precipitating agent, the pH of the solution is adjusted to be alkaline through a parallel flow equal pH precipitation method, the reaction temperature ranges from 60 DEG C to 90 DEG C, aging is conducted for 6-8 h, solid-liquid separation of alkaline slurry is achieved in a magnetic separation mode, molybdenum-containing alkali liquor and magnetic iron slag are obtained, effective separation of molybdenum and iron is achieved, and the molybdenum-molybdenum catalyst is obtained. The molybdenum recovery rate reaches 99% or above, and pure molybdic acid is prepared from the molybdenum-containing alkali liquor in a pH adjustment mode.
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Description

Technical Field

[0001] The invention belongs to the technical field of metallurgical separation, and relates to the technical field of a method for separating ferromolybdenum from waste iron-molybdenum catalysts. Background Art

[0002] Molybdenum is a refractory rare metal with a small reserve. Its status in the national economy is becoming more and more prominent. Then industrial waste catalysts are often discarded as waste. The main component of waste iron-molybdenum catalyst is Fe 2 O 3 and MoO 3 , Mo content is about 30% to 50%. Therefore, recycling the molybdenum is not only a full utilization of precious resources, but also can create considerable economic benefits.

[0003] Conventional acid and alkaline leaching methods can achieve the extraction of molybdenum. However, the dissolution rate of molybdenum is low under acidic conditions, resulting in a low molybdenum recovery rate. Alkaline leaching can increase the leaching rate of molybdenum, but the presence of iron will make the filtration of alkaline slurry difficult, resulting in poor separation of iron and molybdenum.

[0004] Therefore, it is necessary to find an efficient separation method for iron and molybdenum and improve the recovery rate of molybdenum in waste iron-molybdenum catalysts to improve the resource utilization and recovery value of waste catalysts. Summary of the invention

[0005] In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a method for separating ferromolybdenum from waste iron-molybdenum catalysts.

[0006] To achieve the above object, the present invention is implemented by the following technical solutions:

[0007] The present invention provides a method for separating ferromolybdenum from waste iron-molybdenum catalyst, the method comprising the following steps:

[0008] The waste iron-molybdenum catalyst is subjected to reduction acid leaching, a promoter is added, and an alkali solution is used as a precipitant. The pH of the solution is adjusted to alkaline by a parallel flow equal pH precipitation method, the reaction temperature is 60-90°C, and the aging is carried out for 6-8 hours. The solid-liquid separation of the alkaline slurry is achieved by magnetic separation to obtain molybdenum-containing alkali solution and magnetic iron slag, thereby achieving effective separation of molybdenum and iron, with a molybdenum recovery rate of more than 99%. The molybdenum-containing alkali solution is used to prepare pure molybdic acid by pH adjustment.

[0009] The present invention adopts the method of reducing acid leaching to realize the dissolution and partial reduction of iron, so that the iron in the slurry exists in the form of trivalent iron and divalent iron. By adding a promoter, the dissolution of iron can be accelerated on the one hand, and the reduction of trivalent iron can be accelerated on the other hand, while activating the waste catalyst, providing more erosion channels to facilitate the subsequent alkaline leaching of molybdenum. The pH of the solution is adjusted to alkaline, so that the trivalent iron and divalent iron in the solution generate magnetic ferroferric oxide. Since molybdenum is more soluble in alkaline solution, the leaching effect of molybdenum in the acid leaching process is poor, and some molybdenum cannot be dissolved. Therefore, in the process of adjusting the pH to precipitate iron, molybdenum will be further leached, and precipitation ends. A magnetic separation method is adopted to realize the effective separation of molybdenum-containing alkaline solution and magnetic iron slag in alkaline slurry, which solves the problem of difficult filtration and poor separation effect of alkaline slurry caused by simple alkaline leaching of molybdenum, improves the separation effect of molybdenum and iron, and improves the recovery rate of molybdenum.

[0010] Further, the reducing acid leaching reducing agent is one or a combination of two of sodium pyrosulfite, sodium dithionite, sodium sulfite, sodium thiosulfate, and hydrazine hydrate;

[0011] Further, the molar ratio of the reducing agent to the iron in the waste iron-molybdenum catalyst is 0.3 to 1:1;

[0012] Furthermore, the accelerator is one or a combination of oxalate, tartrate, and citrate;

[0013] Furthermore, the molar ratio of the amount of the promoter added to the iron in the waste iron-molybdenum catalyst is 0.1 to 1:1;

[0014] Furthermore, the alkali in the alkali solution as the precipitant is one or a combination of ammonia water, sodium hydroxide, and potassium hydroxide;

[0015] Furthermore, the pH control range in the iso-pH precipitation method is 9 to 11;

[0016] Furthermore, the molybdenum-containing alkali solution is used to prepare pure molybdic acid by adjusting pH.

[0017] Compared with the prior art, the present invention has the following characteristics and beneficial effects:

[0018] The technical principle of the present invention is to dissolve and partially reduce the iron in the waste iron-molybdenum catalyst by reducing acid leaching, and adjust the pH by alkali to make trivalent iron and divalent iron generate ferroferric oxide, and molybdenum exists in the form of molybdate ions in the alkaline solution. The molybdenum-containing alkali solution and magnetic ferroferric oxide in the alkaline slurry are effectively separated by magnetic separation, and the molybdenum recovery rate reaches more than 99%, wherein the molybdenum-containing alkali solution is used to prepare pure molybdic acid by pH adjustment.

[0019] The beneficial effects of the present invention are that it can achieve effective solid-liquid separation of iron and molybdenum in waste iron-molybdenum catalysts, achieve effective recovery of molybdenum, and achieve effective recycling of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic diagram of the solid-liquid separation of molybdenum-containing slurry before and after the magnetic field condition of the present invention;

[0021] Figure 2 It is a comparative schematic diagram of the molybdenum-containing slurry before and after solid-liquid separation under magnetic field conditions in the comparative example of the present invention. DETAILED DESCRIPTION

[0022] The present invention is further described in detail below in conjunction with specific embodiments so that those skilled in the art can implement the invention with reference to the description. However, the following embodiments are only simple examples of the present invention and do not represent or limit the scope of protection of the present invention. The scope of protection of the present invention shall be subject to the claims.

[0023] Example 1

[0024] A method for separating ferromolybdenum from waste iron-molybdenum catalyst comprises the following steps:

[0025] The waste iron molybdenum catalyst is subjected to a reduction acid leaching reaction with 0.5 times of hydrazine hydrate, and 0.5 times of citric acid is added. The acid-soluble slurry and sodium hydroxide solution are adjusted to an alkaline pH by a parallel flow equal pH precipitation method, and the pH is stabilized at 10.5. The reaction temperature is 90°C, and the aging is performed for 6 hours. The solid-liquid separation of the alkaline slurry is achieved by magnetic separation to obtain molybdenum-containing alkaline solution and magnetic iron slag, thereby achieving effective separation of molybdenum and iron, and the molybdenum recovery rate is above 99.5%, wherein the molybdenum-containing alkaline solution is adjusted to pH 1 to prepare pure molybdenum acid.

[0026] Example 2

[0027] A method for separating ferromolybdenum from waste iron-molybdenum catalyst comprises the following steps:

[0028] The waste iron molybdenum catalyst is subjected to a reduction acid leaching reaction with 0.5 times of sodium dithionite, and 0.5 times of citric acid is added. The acid-soluble slurry and sodium hydroxide solution are adjusted to alkaline pH by a parallel flow equal pH precipitation method, and the pH is stabilized at 11. The reaction temperature is 90°C and the aging is carried out for 6 hours. The alkaline slurry is separated into solid and liquid by magnetic separation to obtain molybdenum-containing alkaline solution and magnetic iron slag, thereby achieving effective separation of molybdenum and iron. The molybdenum recovery rate is more than 99.1%, and the molybdenum-containing alkaline solution is adjusted to pH 1 to prepare pure molybdenum acid.

[0029] Example 3

[0030] A method for separating ferromolybdenum from waste iron-molybdenum catalyst comprises the following steps:

[0031] The waste iron molybdenum catalyst is subjected to a reduction acid leaching reaction with 0.8 times of sodium metabisulfite, and 0.5 times of tartaric acid is added. The acid-soluble slurry and sodium hydroxide solution are adjusted to alkaline pH by a parallel flow equal pH precipitation method, and the pH is stabilized at 10. The reaction temperature is 90°C and the aging is carried out for 6 hours. The alkaline slurry is separated into solid and liquid by magnetic separation to obtain molybdenum-containing alkaline solution and magnetic iron slag, thereby achieving effective separation of molybdenum and iron. The molybdenum recovery rate is more than 99.3%, and the molybdenum-containing alkaline solution is adjusted to pH 1 to prepare pure molybdenum acid.

[0032] Comparative Example 1

[0033] Compared with Example 1, the difference is that no reduction treatment is performed, and the remaining steps and parameters are the same. The magnetic separation method cannot achieve solid-liquid separation of the alkaline slurry, the atmospheric pressure filtration speed is slow, and it is difficult to wash, and the molybdenum recovery rate is only 50.2%.

Claims

1. A method for separating ferromolybdenum from waste iron-molybdenum catalyst, characterized in that The following steps are involved: The waste iron-molybdenum catalyst is subjected to reduction acid leaching, a promoter is added, and an alkali solution is used as a precipitant. The pH of the solution is adjusted to alkaline by a parallel flow equal pH precipitation method, the reaction temperature is 60-90°C, and the aging is carried out for 6-8 hours. The solid-liquid separation of the alkaline slurry is achieved by magnetic separation to obtain molybdenum-containing alkali solution and magnetic iron slag, thereby achieving effective separation of molybdenum and iron, with a molybdenum recovery rate of more than 99%. The molybdenum-containing alkali solution is used to prepare pure molybdic acid by pH adjustment.

2. A method for separating ferromolybdenum from waste iron-molybdenum catalyst according to claim 1, Features: The reducing acid leaching reducing agent is one or a combination of two of sodium pyrosulfite, sodium dithionite, sodium sulfite, sodium thiosulfate and hydrazine hydrate.

3. A method for separating ferromolybdenum from waste iron-molybdenum catalyst according to claim 1, Features: The molar ratio of the reducing agent to the iron in the waste molybdenum-iron catalyst is 0.3 to 1:

1.

4. A method for separating ferromolybdenum from waste iron-molybdenum catalyst according to claim 1, Features: The accelerator is one or a combination of oxalate, tartrate and citrate.

5. A method for separating ferromolybdenum from waste iron-molybdenum catalyst according to claim 1, Features: The molar ratio of the amount of the promoter added to the iron in the waste molybdenum-iron catalyst is 0.1 to 1:

1.

6. A method for separating ferromolybdenum from waste iron-molybdenum catalyst according to claim 1, Features: The alkali solution used as the precipitant is one or a combination of ammonia water, sodium hydroxide and potassium hydroxide solution.

7. A method for separating ferromolybdenum from waste iron-molybdenum catalyst according to claim 1, Features: The pH control range in the iso-pH precipitation method is 9-11.

Citation Information

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