Pit fabricated module and construction method thereof
Through the prefabricated modules and modular construction methods of the cellar, the easy removal of steel casing parts and prefabricated cellar backfill formwork is used to solve the structural safety hazards and the problems of many types of work and complex cross-operation in the construction of the cellar reverse operation method. , realize efficient and safe cellar construction, shorten construction period and reduce costs.
Patent Information
- Application Number
- CN202411591279.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2024-12-20
AI Technical Summary
During the construction process of the cellar reverse operation, there are problems such as large structural safety hazards, many types of indoor operations, few construction areas, and many cross-operations, resulting in long construction periods, poor quality and difficult management.
The prefabricated module of the cellar is adopted, including steel casing parts, latches, prefabricated cellar backfill templates and four-corner raised blocks. The pile foundation is easily removed through the mortise and tenon type, and the prefabricated cellar backfill templates are simultaneously completed to complete the waterproof and corrosion-proof mortar. Grouting, realize modular construction and three-dimensional operations.
Effectively protect the safety of pile foundation structure, reduce the amount of manual excavation, shorten the construction period, improve construction efficiency, reduce material and labor demand, improve building quality and safety, and achieve energy-saving and low-carbon construction.
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Figure CN119163294A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cellar construction, and in particular to a cellar assembly module and a construction method thereof. Background Art
[0002] Wine is a beverage with a long history and rich historical and cultural background. It is also an indispensable part of human society. In traditional Chinese culture, wine is closely related to poetry, etiquette and other aspects.
[0003] According to the survey, the construction of Maotai-flavor liquor factories has the following characteristics: 1. The brewing process is complex, and there are many single projects. The technological characteristics of Maotai-flavor liquor are "three highs and three longs". The complex production process of eight cooling and adding koji and pile fermentation, nine steaming and seven wine extractions leads to many single projects. 2. Strict production season and tight construction period: seasonal production, one production cycle per year, pay attention to "stepping on koji on Dragon Boat Festival, adding sand and feeding on Double Ninth Festival". The delivery node of the koji-making factory is around the Dragon Boat Festival, and the delivery node of the wine-making factory is around the Double Ninth Festival. Once delayed, it will affect the production of liquor for the whole year. 3. There are many cross-operations in the middle and late stages of reverse flow construction, few working surfaces, many types of work, large labor volume, and difficult management. Many unfavorable factors lead to unfavorable conditions such as the construction period and construction quality of the winery.
[0004] Under the traditional method, when constructing a cellar, it is necessary to first conduct multi-level briefings, and to supervise the construction work throughout the entire construction cycle. When excavating the soil of the cellar pit, it is necessary to prevent the excavator from colliding with the foundation or the main structure, damaging the structure, and thus causing structural safety hazards; secondly, within 1m around the central column pile foundation, manual excavation or pneumatic crushing is required, and excavators cannot be used for excavation and crushing to avoid affecting the safety of the central column pile foundation structure. After the cellar stone is built, it is necessary to carry out formwork → pouring concrete rear wall → maintenance and high formwork removal → backfilling behind the wall. After these five processes, the construction of functional areas such as the airing hall can be carried out. There are problems such as large construction period requirements, complex cross-operation of public area construction in the later stage, and few working surfaces. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In view of the shortcomings of the prior art, the present invention provides a cellar assembly module and a construction method thereof, which solves the problems of great structural safety hazards, many types of indoor operations, few construction areas and many cross-operations during the "cellar reverse construction method" during the construction of a group winery for Maotai-flavor liquor.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cellar assembly module, including a steel casing member, which is used to protect the pile foundation; a latch, which is used to perform mortise and tenon connection and positioning of various components of the steel casing member; a cellar, which includes a cellar bottom and a plug-in groove; a prefabricated cellar backfill template, which is used to synchronously complete the grouting of waterproof and anti-corrosion mortar between the template and the cellar; and four-corner raised blocks, which are fixedly connected to the prefabricated cellar backfill template to ensure the thickness of the grouting material and the quality of later molding.
[0009] Preferably, the steel casing parts include steel casing one, steel casing two, steel casing three, and steel casing four, and the portion where the steel casing one connects to the steel casing two is a mortise and tenon structure.
[0010] Preferably, the portion where the steel casing one is connected to the steel casing two is provided with a mortise and tenon insertion interface, the portion where the steel casing three is connected to the steel casing four is a mortise and tenon structure, and the portion where the steel casing three is connected to the steel casing four is provided with a mortise and tenon insertion interface.
[0011] Preferably, the bottoms of the steel casing one and the steel casing two are fixedly connected with positioning columns, and the tops of the steel casing three and the steel casing four are provided with positioning grooves.
[0012] Preferably, the plug-in groove is used to install the prefabricated pit backfill template, and the plug-in groove is a groove with a rectangular cross-section.
[0013] Preferably, the latch includes a connector, a hollow sealing cylinder is fixedly connected to the top of the connector, an expansion airbag is fixedly connected to the outer wall of the connector, a locking internal threaded opening is provided on the top inner wall of the hollow sealing cylinder, a piston on the inner wall of the hollow sealing cylinder is connected to a piston block, a connector column is fixedly connected to the top of the piston block, and a locking handle is fixedly connected to the top of the connector column.
[0014] Preferably, the inner wall of the connector is hollow, the inner wall of the expansion airbag is communicated with the inner wall of the connector, and the bottom of the locking handle is provided with an external thread.
[0015] Preferably, the prefabricated pit backfill template includes a template block, one end of a spring one is fixedly connected to the inner wall of the template block, the other end of the spring one is fixedly connected to a pressing and positioning plate, one end of a spring two is fixedly connected to the inner wall of the pressing and positioning plate, the other end of the spring two is fixedly connected to a locking column, one end of a spring three is fixedly connected to the inner wall of the template block, and the other end of the spring three is fixedly connected to a trigger block.
[0016] Preferably, the outer wall of the locking column is slidably connected to the inner wall of the pressing and positioning plate, and the outer wall of the trigger block is slidably connected to the inner wall of the template block.
[0017] A cellar assembly module construction method also includes the following steps:
[0018] Step 1: Measurement and positioning, earth excavation, cushion construction and foundation reinforcement pre-embedded, pre-installation of prefabricated pit backfill templates to ensure the stability and precise positioning of the building foundation, and provide support for subsequent projects;
[0019] Step 2: Through the segmented installation of steel casing parts, mortise and tenon structure connection and grouting protection, the mortise and tenon type easy-to-remove steel casing is used. Before the middle pile is poured, it is constructed in the same way as ordinary steel casing. It is first buried in segments to the bottom elevation of the cellar, and constructed simultaneously with the pile foundation. Mechanical excavation and manual finishing are used. The steel casing parts ensure the stability of the slope;
[0020] Step 3: Place the prefabricated pit backfill template into the plug-in slot, so that the trigger block contacts the plug-in slot, and the trigger block drives the locking column upward to release the clamping connection with the template block, so that the spring drives the pressing positioning plate to extend horizontally to contact the plug-in slot, so that the prefabricated pit backfill template is pre-fixed;
[0021] Step 4: Mortar filling and curing ensure the forming accuracy and wall quality of the cellar, and enhance the waterproof performance and strength of the cellar wall;
[0022] Step 5: After the cellar is formed, the steel casing can be dismantled and recycled section by section to save material costs while ensuring the safety of the construction space;
[0023] Step 6: After completing the structure and walls, rough decoration is carried out as the base, and fine decoration is carried out to beautify the building's appearance and improve the internal user experience, thereby enhancing the building's overall function and aesthetics. Structural acceptance, waterproofing and anti-corrosion acceptance, and overall acceptance will conduct a comprehensive review of the construction quality to ensure that the building's safety, durability, and functionality meet the design and specification requirements, in preparation for its formal commissioning.
[0024] (III) Beneficial effects
[0025] Compared with the prior art, the present invention provides a cellar assembly module and a construction method thereof, which has the following beneficial effects:
[0026] 1. The cellar assembly module and its construction method use the reverse flow construction modular tool of the winemaking plant. The mortise and tenon type easy-to-remove steel casing can effectively protect the pile foundation from damage when excavating the cellar pit soil, ensuring the safety and stability of the structure, reducing the amount of manual excavation within 1m around the central column pile foundation, and directly using an excavator for excavation to improve work efficiency. Its easy-to-disassemble feature ensures that it can be circulated in the organization flow, achieving energy-saving and low-carbon construction.
[0027] 2. The cellar assembly module and its construction method can realize multiple types of work on the same working surface through the use of prefabricated cellar backfill templates, realizing three-dimensional construction. It not only shortens the construction period and reduces the number of processes, but also reduces the number of peak workers, making the overall construction more reasonable and the cross-operation connection and handover smoother.
[0028] 3. The cellar assembly module and its construction method, as well as the application of cellar assembly modular tools, stagger the peak periods of public area construction and cellar construction. First, it reduces the supply of materials such as steel bars, concrete, and cellar stones in the same period of time, alleviating the pressure of material supply and funds. At the same time, through turnover and three-dimensional construction, the overall labor force changes are smoother, reducing the peak number of workers and also facilitating the reduction of labor costs.
[0029] 4. The cellar prefabricated module and its construction method, because the site selection of Maotai wine-making factories is mostly in mountainous and hilly terrain, through the application of reverse construction flow construction modular tools, the post-excavation construction time is shortened, and the risk of excavation under non-support conditions is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic structural diagram of a plug of a cellar assembly module and a construction method thereof proposed by the present invention;
[0031] Figure 2 This is a structural schematic diagram of a steel casing member of a cellar assembly module and a construction method thereof proposed by the present invention;
[0032] Figure 3 A schematic diagram of the structure of the mortise and tenon joint of a cellar assembly module and a construction method thereof proposed by the present invention;
[0033] Figure 4 This is a schematic structural diagram of a positioning column of a cellar assembly module and a construction method thereof proposed by the present invention;
[0034] Figure 5 A schematic cross-sectional structure diagram of a hollow sealing cylinder of a cellar assembly module and a construction method thereof proposed by the present invention;
[0035] Figure 6 This is a schematic structural diagram of a cellar bottom of a cellar assembly module and a construction method thereof proposed by the present invention;
[0036] Figure 7 A schematic cross-sectional structure diagram of a template block of a cellar assembly module and a construction method thereof proposed by the present invention;
[0037] Figure 8 The present invention provides a schematic structural diagram of a cellar assembly module and a pressing positioning plate for its construction method.
[0038] In the figure: 1. Steel casing parts; 11. Steel casing one; 12. Steel casing two; 13. Steel casing three; 14. Steel casing four; 15. Mortise and tenon joint; 16. Positioning column; 17. Positioning groove; 2. Latch; 21. Connector; 22. Hollow sealing cylinder; 23. Inflatable airbag; 24. Locking internal threaded mouth; 25. Piston block; 26. Connecting column; 27. Locking handle; 31. Cellar bottom; 32. Connecting groove; 4. Prefabricated cellar backfill template; 41. Template block; 42. Spring one; 43. Press positioning plate; 44. Spring two; 45. Locking column; 46. Spring three; 47. Trigger block; 5. Four corner raised blocks. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] See also Figure 1-Figure 8 A cellar assembly module includes a steel casing 1, which is used to protect the pile foundation, solve the problem of collision with the foundation or main structure during machine excavation, and affect the safety of the structure, avoid the need for manual excavation within 1m around the central column pile foundation, and realize three-dimensional operation during decoration and renovation projects; a latch 2 is used to connect and position the various components of the steel casing 1 by mortise and tenon joints, and the mortise and tenon type easy-to-remove steel casing 1 is adopted. The upper and lower sections of the steel casing 1 are formed into a whole by rotating the mortise and tenon joints. Figure 2 As shown, a steady-state structure is formed by the friction between the steel wall and the soil and concrete. Later, the bolt 2 is removed to release the upper steel casing 1 and then the mortise and tenon steady state is destroyed to achieve the purpose of turnover; the cellar comprises a cellar bottom 31 and a plug-in groove 32; a prefabricated cellar backfill template 4 is used to synchronously complete the waterproof and anti-corrosion mortar grouting between the template and the cellar, so as to solve the problem that in the process of "cellar reverse construction", the cellar construction and the second structure and rough decoration are synchronously constructed, resulting in a tight working surface and many cross-operation types; the prefabricated cellar backfill template 4 is used as shown in Figure 6As shown, while ensuring that the cellar wall thickness backfill is inserted in advance, the waterproof and anti-corrosion mortar grouting between the prefabricated cellar backfill template 4 and the cellar bottom 31 is completed simultaneously; the four-corner raised blocks 5, the four-corner raised blocks 5 are fixedly connected to the prefabricated cellar backfill template 4, and are used to ensure the thickness of the grouting material and the quality of the later molding. The four-corner raised blocks 5 set on the pouring plate are mainly to ensure the uniform thickness of the grouting material and the stability of the later molding quality. The specific reasons are as follows: Control thickness: The four-corner raised blocks 5 play a supporting and limiting role, so that the thickness of the grouting material is consistent on the entire board surface, avoiding uneven pouring. This will cause some areas to be too thin or too thick, affecting the strength and stability of the structure. Ensure flatness: The raised blocks can be used as elevation control points during the pouring process, making the surface flatness easier to control, ensuring that the final molding quality meets the design requirements and avoiding offset and subsidence: During the pouring of the grouting material, the raised blocks can play a positioning role to prevent the pouring plate from shifting or sinking during the construction process, thereby ensuring the accuracy of the molding quality and reducing shrinkage deformation: Uniform thickness helps the grouting material reduce uneven shrinkage deformation during the curing process and avoid cracks or deformation on the surface of the finished product.
[0041] The steel casing 1 includes a steel casing 11, a steel casing 2 12, a steel casing 3 13, and a steel casing 4 14. The connection between the steel casing 11 and the steel casing 2 12 is a mortise and tenon structure. The mortise and tenon type easy-to-remove steel casing 1 is used. Before the middle pile is poured, it is constructed in the same way as the ordinary steel casing. It is first buried in sections to the elevation 31 of the bottom of the cellar, and is constructed simultaneously with the pile foundation. After the excavation is completed, it is removed in sections. The structural form of the steel casing 1 is a two-moon-shaped steel wall that is mortised to each other like Figure 2 As shown, the upper part is limited by the latch 2 as shown in FIG. Figure 1 As shown, the lateral pressure of the soil is balanced by pouring concrete during the construction process, the part where the steel casing 11 and the steel casing 2 12 are connected is provided with a mortise and tenon joint 15, the part where the steel casing 3 13 and the steel casing 4 14 are connected is a mortise and tenon structure, the part where the steel casing 3 13 and the steel casing 4 14 are connected is provided with a mortise and tenon joint 15, the bottoms of the steel casing 11 and the steel casing 2 12 are fixedly connected with positioning columns 16, and the tops of the steel casing 3 13 and the steel casing 4 14 are provided with positioning grooves 17.
[0042] The plug-in slot 32 is used to install the prefabricated pit backfill template 4. The plug-in slot 32 is a slot with a rectangular cross section. In order to ensure that the soil pressure can be resisted during backfilling, the pit strip foundation is optimized and an embedded structure such as Figure 6 As shown, it is ensured that the prefabricated pit backfill template 4 and the strip foundation structure form a whole, thereby enhancing the structural stability.
[0043] The plug pin 2 includes a plug-in connector 21, a hollow sealing cylinder 22 is fixedly connected to the top of the plug-in connector 21, an expansion airbag 23 is fixedly connected to the outer wall of the plug-in connector 21, a locking internal threaded opening 24 is provided on the top inner wall of the hollow sealing cylinder 22, a piston block 25 is connected to the inner wall of the hollow sealing cylinder 22, a plug-in column 26 is fixedly connected to the top of the piston block 25, a locking handle 27 is fixedly connected to the top of the plug-in column 26, the inner wall of the plug-in connector 21 is hollow, the inner wall of the expansion airbag 23 is connected to the inner wall of the plug-in connector 21, and an external thread is provided at the bottom of the locking handle 27, so that the locking handle 27 can be threadedly connected to the locking internal threaded opening 24 when it moves to the bottom, and the plug-in connector 21 is inserted. Insert it into the mortise and tenon plug-in interface 15, and then the steel casing 11 and the steel casing 2 12 as well as the steel casing 3 13 and the steel casing 4 14 are fixed by mortise and tenon in pairs, and the upper and lower steel casings 11 and the steel casing 2 12 as well as the steel casing 3 13 and the steel casing 4 14 are locked with each other, and then the locking handle 27 is pressed to move downward, so that the locking handle 27 drives the piston block 25 to move downward through the plug-in column 26, and the piston block 25 makes the air in the hollow sealing tube 22 be pushed downward into the plug-in component 21, so that high pressure is formed in the plug-in component 21, and then enters the expansion airbag 23, so that the expansion airbag 23 is inflated, tightened and locked, and the locking handle 27 is rotated to be threadedly connected with the locking internal threaded port 24.
[0044] The prefabricated pit backfill template 4 includes a template block 41, one end of a spring 1 42 is fixedly connected to the inner wall of the template block 41, the other end of the spring 1 42 is fixedly connected to a pressing and positioning plate 43, one end of a spring 2 44 is fixedly connected to the inner wall of the pressing and positioning plate 43, the other end of the spring 2 44 is fixedly connected to a locking column 45, the locking column 45 is initially engaged with the inner wall of the template block 41, one end of a spring 3 46 is fixedly connected to the inner wall of the template block 41, the other end of the spring 3 46 is fixedly connected to a trigger block 47, the outer wall of the locking column 45 is slidably connected to the inner wall of the pressing and positioning plate 43, and the outer wall of the trigger block 47 is slidably connected to the inner wall of the template block 41.
[0045] A cellar assembly module construction method also includes the following steps:
[0046] Step 1: Measurement and positioning, earth excavation, cushion construction and foundation reinforcement pre-embedded, pre-installation of prefabricated pit backfill template 4, to ensure the stability and precise positioning of the building foundation, to provide support for subsequent projects;
[0047] Step 2: Through the segmented installation of steel casing 1, mortise and tenon structure connection and grouting protection, the mortise and tenon type easy-to-remove steel casing is adopted. Before the middle pile is poured, it is constructed in the same way as the ordinary steel casing. It is first buried in segments to the bottom elevation of the cellar, and constructed simultaneously with the pile foundation. After the earth excavation is completed, the segments are removed to solve the problem of collision with the foundation or the main structure during machine excavation, which affects the structural safety, avoids the need for manual excavation within 1m around the middle column pile foundation, can protect the pile foundation, and realize three-dimensional operation during the decoration and renovation project; mechanical excavation and manual Repair, steel casing 1 ensures the stability of the slope to prevent earth collapse, ensure construction safety and excavation accuracy. When the cellar is reversed, the soil around the central column needs to be excavated, which may cause damage to the structure during the construction process. This method innovatively uses the mortise and tenon type easy-to-remove steel casing 1 to protect the pile structure. After the earth excavation is completed, the mortise and tenon steady state is destroyed by removing the pins to realize the turnover of the steel casing, which protects the safety and stability of the structure while achieving low-carbon green construction;
[0048] Step 3: Place the prefabricated pit backfill template 4 into the plug-in slot 32, so that the trigger block 47 contacts the plug-in slot 32, and the trigger block 47 drives the locking column 45 to release the clamping connection with the template block 41 upward, so that the spring 1 42 drives the pressing positioning plate 43 to extend horizontally to contact the plug-in slot 32, so that the prefabricated pit backfill template 4 is pre-fixed. The pre-fixed template can prevent the template from shifting or shaking before it is completely fixed, providing a stable construction environment for subsequent backfilling operations, simplifying construction steps, reducing manual adjustment and locking time, improving construction efficiency, ensuring operational safety, and preventing the pit structure from being damaged or errors caused by template movement;
[0049] Step 4: Mortar filling and maintenance ensure the forming accuracy and wall quality of the cellar, and enhance the waterproof performance and strength of the cellar wall. When the cellar is reversed, the cellar construction is carried out simultaneously with the second structure and rough decoration. In order to avoid the inconvenience caused by cross-operation, this method innovatively uses the prefabricated cellar backfill template 4. During the drawing review stage, the relevant units are first optimized through the strip foundation, the prefabricated template slot is set, and the prefabricated cellar backfill template 4 is fixed. It can be achieved without affecting the construction of functional areas such as the steamer area. At the same time, the outer wall of the cellar is grouted with waterproof mortar and anti-corrosion mortar. A protective mortar is set on the prefabricated cellar backfill template 4. Layer pier, ensure that the thickness of waterproof mortar and anti-corrosion mortar during grouting meets the requirements of the specifications, strictly explain in the process of prefabricated component production, ensure that the embedded card slot size is correct, pre-embed the lifting lugs in advance, do a good job of prefabricated component maintenance, regularly measure the strength to ensure that the strength meets the requirements during on-site implementation, and do not affect the backfilling in the same period. Before prefabrication, deepen the cellar pit drawings, determine the backfill range between the steamer area and the cellar, and deepen the production according to the range. During prefabrication, according to the deepening drawings, ensure that the protective layer pads are produced according to the required thickness to ensure the thickness of the grouting material during the later grouting construction, and avoid the thickness deviation of the waterproof and anti-corrosion mortar;
[0050] Step 5: After the cellar is formed, the steel casing can be dismantled and recycled section by section to save material costs and ensure the safety of the construction space. Strict instructions are given during the dismantling of the upper and lower sections, and the whole process is supervised. The upper section is dismantled first, and the upper section is destroyed by prying the anchor nails to break the steady state, so that the upper and lower sections can be separated;
[0051] Step 6: After completing the structure and walls, rough decoration is carried out as a base, and fine decoration is carried out to beautify the appearance of the building and improve the internal user experience, thereby enhancing the overall function and aesthetics of the building. Structural acceptance, waterproofing and anti-corrosion acceptance, and overall acceptance are used to comprehensively review the construction quality to ensure that the safety, durability, and functionality of the building meet the design and specification requirements, in preparation for its formal commissioning. Before the implementation of the mortise and tenon type easily removable steel casing, the drawings of the factory buildings that require reverse construction are deepened, the size of the middle piles is optimized, and production is deepened to ensure that the on-site implementation can be turned around.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
Claims
1. A cellar assembly module, characterized in that: include A steel casing member (1), wherein the steel casing member (1) is used for protecting a pile foundation; A latch (2), wherein the latch (2) is used to perform mortise and tenon connection and positioning of various components of the steel casing member (1); A cellar, the cellar comprising a cellar bottom (31) and a plug-in groove (32); A prefabricated pit backfill template (4), wherein the prefabricated pit backfill template (4) is used to synchronously complete the waterproof and anticorrosive mortar grouting between the template and the pit; The four-corner raised blocks (5) are fixedly connected to the prefabricated pit backfill template (4) to ensure the thickness of the grouting material and the quality of the later forming.
2. The cellar assembly module according to claim 1, characterized in that: The steel casing member (1) comprises a steel casing one (11), a steel casing two (12), a steel casing three (13), and a steel casing four (14); the portion where the steel casing one (11) is connected to the steel casing two (12) is a mortise and tenon structure.
3. The cellar assembly module according to claim 2, characterized in that: The portion where the steel casing one (11) is connected to the steel casing two (12) is provided with a mortise and tenon joint (15), and the portion where the steel casing three (13) is connected to the steel casing four (14) is a mortise and tenon joint structure, and the portion where the steel casing three (13) is connected to the steel casing four (14) is provided with a mortise and tenon joint (15).
4. The cellar assembly module according to claim 3, characterized in that: The bottoms of the steel casing one (11) and the steel casing two (12) are both fixedly connected with positioning columns (16), and the tops of the steel casing three (13) and the steel casing four (14) are both provided with positioning grooves (17).
5. The cellar assembly module according to claim 1, characterized in that: The plug-in groove (32) is used to install the prefabricated pit backfill template (4), and the plug-in groove (32) is a groove with a rectangular cross-section.
6. The cellar assembly module according to claim 1, characterized in that: The latch (2) comprises a plug-in connector (21), the top of which is fixedly connected to a hollow sealing cylinder (22), the outer wall of which is fixedly connected to an expansion airbag (23), the top inner wall of which is provided with a locking internal threaded opening (24), the inner wall of which is connected to a piston block (25), the top of which is fixedly connected to a plug-in column (26), and the top of which is fixedly connected to a locking handle (27).
7. The cellar assembly module according to claim 6, characterized in that: The inner wall of the connector (21) is hollow, the inner wall of the expansion airbag (23) is in communication with the inner wall of the connector (21), and the bottom of the locking handle (27) is provided with an external thread.
8. The cellar assembly module according to claim 1, characterized in that: The prefabricated pit backfill template (4) comprises a template block (41), one end of a spring 1 (42) is fixedly connected to the inner wall of the template block (41), the other end of the spring 1 (42) is fixedly connected to a pressing and positioning plate (43), one end of a spring 2 (44) is fixedly connected to the inner wall of the pressing and positioning plate (43), the other end of the spring 2 (44) is fixedly connected to a locking column (45), one end of a spring 3 (46) is fixedly connected to the inner wall of the template block (41), and the other end of the spring 3 (46) is fixedly connected to a trigger block (47).
9. The cellar assembly module according to claim 8, characterized in that: The outer wall of the locking column (45) is slidably connected to the inner wall of the pressing and positioning plate (43), and the outer wall of the trigger block (47) is slidably connected to the inner wall of the template block (41).
10. A cellar assembly module construction method, characterized in that: The cellar assembly module applied to any one of claims 1 to 9 above further comprises the following steps: Step 1: Surveying and positioning, excavating earthwork, cushion construction and pre-embedding of foundation steel bars, and pre-installing the prefabricated pit backfill template (4) to ensure the stability and accurate positioning of the building foundation and provide support for subsequent projects; Step 2: Through the segmented installation of the steel casing (1), the mortise and tenon structure connection and the grouting protection, the mortise and tenon type easy-to-remove steel casing is used. Before the middle pile is poured, it is constructed in the same way as the ordinary steel casing. It is first buried in segments to the bottom elevation of the cellar (31), and is constructed simultaneously with the pile foundation. Mechanical excavation and manual finishing are used to ensure the stability of the slope of the steel casing (1); Step 3: placing the prefabricated pit backfill template (4) into the plug-in slot (32), so that the trigger block (47) contacts the plug-in slot (32), and the trigger block (47) drives the locking column 45 upward to release the clamping connection with the template block (41), so that the spring 1 (42) drives the pressing positioning plate (43) to extend horizontally to contact the plug-in slot (32), so that the prefabricated pit backfill template (4) is pre-fixed; Step 4: Mortar filling and curing ensure the forming accuracy and wall quality of the cellar, and enhance the waterproof performance and strength of the cellar wall; Step 5: After the cellar is formed, the steel casing can be dismantled and recycled section by section to save material costs while ensuring the safety of the construction space; Step 6: After completing the structure and walls, rough decoration is carried out as the base, and fine decoration is carried out to beautify the building's appearance and improve the internal user experience, thereby enhancing the building's overall function and aesthetics. Structural acceptance, waterproofing and anti-corrosion acceptance, and overall acceptance will conduct a comprehensive review of the construction quality to ensure that the building's safety, durability, and functionality meet the design and specification requirements, in preparation for its formal commissioning.
Citation Information
Cited By
Prefabricated modular building structure and construction method thereof
CN119466158A
