An automatic classification and stacking device and system for emulsion explosives
By designing an automatic classification and stacking device for emulsified explosives, the combination of single-passing mechanism, uploading mechanism, classification mechanism and auxiliary mechanism is used to solve the problems of accumulation and safety hazards during the transmission and packaging of emulsified explosives, and efficient classification, stacking, cooling and drying treatment is achieved.
Patent Information
- Application Number
- CN202411508214.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-10-28
AI Technical Summary
Emulsified explosives are prone to accumulation during transmission and packaging, resulting in inefficient production and pose safety hazards to staff.
An automatic classification and stacking device for emulsified explosives is designed, including a single-passing mechanism, an uploading mechanism, a classification mechanism and an auxiliary mechanism. Through multi-step processing of automatic straightening, upward transmission, cooling and drying and classified emission, the efficient classification and stacking of emulsified explosives is achieved.
Through automated processing, the transmission and packaging efficiency of emulsified explosives is improved, the safety risks of manual operation are reduced, and the synchronous cooling and drying of emulsified explosives is realized, improving product quality.
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Figure CN119176430B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of emulsion explosive processing, in particular to an automatic classification and stacking device and system for emulsion explosives. Background Art
[0002] Emulsion explosives are a type of explosive that contains water and oil. They are usually made by mixing explosive ingredients with emulsifiers. They usually have high explosive performance and good moisture resistance. They are suitable for underwater blasting or operations in wet environments. They are widely used in mining, construction, and demolition.
[0003] When emulsion explosives are processed and produced, most of the time, the emulsion explosives are put into packaging bags and sealed, and then scattered on a conveyor belt for transmission to achieve the preparation of emulsion explosives. The emulsion explosives on the conveyor belt need to be packaged later. Traditional packaging is mostly carried out by manual sorting or semi-automatic sorting to classify and stack emulsion explosives, which is likely to cause safety hazards to workers and affect the overall production efficiency of emulsion explosives. To this end, we propose an automatic classification and stacking device and system for emulsion explosives to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide an automatic classification and stacking device and system for emulsion explosives to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: an automatic classification and stacking device for emulsion explosives, comprising a base, a first frame is fixedly installed on one side of the top of the base, a single transmission mechanism is fixedly installed on the top of the first frame, an uploading mechanism is provided at the end of the single transmission mechanism, a classification mechanism is provided at the end of the uploading mechanism, and an auxiliary mechanism is provided above the uploading mechanism;
[0006] The single transmission mechanism includes a second frame, which is fixedly mounted on the top of the first frame. Two symmetrically distributed first longitudinal frames and a first transverse frame are fixedly mounted on the side of the second frame away from the upload mechanism. The first longitudinal frame and the first transverse frame are provided with a first transmission member. The first transmission member includes two symmetrically distributed transverse rollers and two symmetrically distributed longitudinal rollers. The transverse rollers are rotatably mounted on the top of the first longitudinal frame, and the longitudinal rollers are rotatably mounted on the ends of the first transverse frame. The outer movable sleeves of the two transverse rollers are provided with transverse belts, and the outer movable sleeves of the two longitudinal rollers are provided with longitudinal belts. The transverse belts and longitudinal belts are vertically distributed, and the transverse belts and longitudinal belts are inclinedly arranged. An L-shaped frame is rotatably mounted between adjacent transverse rollers and longitudinal rollers, and a bevel gear is fixedly mounted on the opposite ends of one group of the transverse rollers and longitudinal rollers, and the two bevel gears are meshed and connected. Two symmetrically distributed second longitudinal frames, a second transverse frame and a third transverse frame are fixedly mounted on the side of the second frame close to the upload mechanism. The third transverse frame is located below the second transverse frame. A second transmission member is provided between the top of the second longitudinal frame and the second transverse frame, and a third transmission member is provided between the bottom of the second longitudinal frame and the third transverse frame.
[0007] As a preferred technical solution of the present invention, the structure of the second transmission member is the same as that of the first transmission member, the transverse roller in the second transmission member is rotatably installed on the top of the second longitudinal frame, the longitudinal roller in the second transmission member is rotatably installed on the end of the second transverse frame, the width of the transverse belt in the second transmission member is half of the width of the transverse belt in the first transmission member, and the position of the longitudinal belt in the second transmission member corresponds to the position of the longitudinal belt in the first transmission member.
[0008] As a preferred technical solution of the present invention, the structure of the third transmission member is the same as that of the second transmission member, the transverse roller in the third transmission member is rotatably installed at the bottom of the second longitudinal frame, the longitudinal roller in the third transmission member is rotatably installed at the end of the third transverse frame, and the transverse belt in the third transmission member and the transverse belt in the second transmission member are staggered.
[0009] As a preferred technical solution of the present invention, a first pulley transmission group is provided between the transverse roller in the first transmission member and the transverse roller in the second transmission member, the first pulley transmission group includes two first pulleys and a first belt movably sleeved on the outside of the two first pulleys, the first pulleys are fixedly mounted on the ends of the transverse rollers in the first transmission member and the second transmission member, respectively, a second pulley transmission group is provided between the transverse roller in the second transmission member and the transverse roller in the third transmission member, the second pulley transmission group includes two second pulleys and a second belt movably sleeved on the outside of the two second pulleys, the second pulleys are fixedly mounted on the ends of the transverse rollers in the second transmission member and the third transmission member, a first motor is fixedly mounted on the top of the first longitudinal frame, and the driving end of the first motor and the end of the corresponding transverse roller in the first transmission member are fixedly mounted.
[0010] As a preferred technical solution of the present invention, the uploading mechanism includes two groups of symmetrically distributed third frames, the third frames are fixedly installed on the top of the base, and two symmetrically distributed uploading side frames are fixedly installed on the top of the third frames. The uploading side frames are tilted, and uploading rollers are rotatably installed on the top and bottom of the uploading side frames. Two symmetrically distributed uploading sprocket wheels are fixedly installed on the outer side of the uploading rollers, and the outer sides of the uploading sprocket wheels on the same side of the uploading rollers are meshed and connected with uploading chains, and a plurality of evenly distributed material placing parts are fixedly installed on the two uploading chains, and a second motor is fixedly installed on the bottom of the side end of one of the uploading side frames, and the driving end of the second motor and one end of the corresponding uploading roller are fixedly installed.
[0011] As a preferred technical solution of the present invention, the material loading part includes a material loading side plate, the material loading side plate is fixedly mounted on two uploading chains, and two symmetrically distributed correction rollers are rotatably mounted on the bottom of the side ends of the material loading side plates, and the outer movable sleeves of the two correction rollers are provided with correction belts, and a crown gear is fixedly mounted on the end of one of the correction rollers, and the outer side of the crown gear is vertically meshed with a first gear, and an auxiliary shaft is fixedly mounted in the middle of the first gear, and the auxiliary shaft extends out of the outer side of the material loading side plate at one end away from the first gear and is fixedly mounted with a transmission gear, and a transmission rack is provided in the middle of the uploading side frame near one side of the transmission gear, and fixed frames are fixedly mounted on both ends of the transmission rack, and the fixed frame is fixedly mounted on the uploading side frame, and the transmission rack is meshed with the transmission gear in the corresponding material loading part.
[0012] As a preferred technical solution of the present invention, the classification mechanism includes a fourth frame, the fourth frame is fixedly installed on the top of the base, a classification outer cylinder is fixedly installed on the top of the fourth frame, a rotating inner cylinder is movably provided in the classification outer cylinder, a rotating shaft is fixedly installed in the middle of the rotating inner cylinder, the rotating shaft is rotatably installed in the middle of the classification outer cylinder, a plurality of evenly distributed material placement grooves are provided on the outer side of the rotating inner cylinder, a feeding through groove is provided on the top of the classification outer cylinder, a feeding hopper frame is fixedly installed on the outer top of the classification outer cylinder, a plurality of material distribution through grooves corresponding to the material distribution grooves are provided on the bottom of the classification outer cylinder, and a material distribution guide frame is fixedly installed on the side of the outer wall of the classification outer cylinder close to the material distribution through grooves.
[0013] As a preferred technical solution of the present invention, a third pulley transmission group is fixedly installed on one end of the rotating shaft and one end of the upload roller at the top position. The third pulley transmission group includes two third pulleys and a third belt movably sleeved on the outside of the two third pulleys. The third pulley is respectively fixedly installed on the end of the rotating shaft and the upload roller.
[0014] As a preferred technical solution of the present invention, the auxiliary mechanism includes a fifth frame, which is fixedly installed on the top of the base, and a cooling frame and a drying frame are fixedly installed on the top of the fifth frame, and the cooling frame and the drying frame are located above the uploading mechanism. A first connecting head is fixedly installed on the side end of the cooling frame, and a plurality of evenly distributed liquid spraying holes are provided on the lower surface of the cooling frame. A second connecting head is fixedly installed on the side end of the drying frame, and a plurality of evenly distributed drying holes are provided on the lower surface of the drying frame.
[0015] An automatic classification and stacking system for emulsion explosives comprises a transmission module, a processing module and a classification module. The transmission module comprises a leaflet module and an upload module. The leaflet module transmits emulsion explosives individually, the upload module transmits emulsion explosives upward, the processing module cools and dries the upwardly transmitted emulsion explosives, and the classification module classifies and discharges the emulsion explosives after the cooling and drying treatment.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. By setting up a single transmission mechanism and using an uploading mechanism together, the emulsion explosive can be automatically straightened and transported separately to prevent the accumulation of emulsion explosives. The emulsion explosives can also be automatically transported upward and sorted on the side, which is convenient for the subsequent classification, discharge and stacking of the emulsion explosives using a classification mechanism.
[0018] 2. By setting up auxiliary mechanisms, multiple emulsion explosives can be automatically transferred on the upload mechanism while achieving synchronous auxiliary cooling and drying treatment of the emulsion explosives, which is convenient for subsequent classified discharge treatment of the emulsion explosives. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the structure of the present invention.
[0021] Figure 2 It is a structural schematic diagram of the single transmission mechanism in the present invention.
[0022] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle.
[0023] Figure 4 For the present invention Figure 2 Enlarged view of point B in the middle.
[0024] Figure 5 It is a schematic structural diagram of the first transmission element in the present invention.
[0025] Figure 6 For the present invention Figure 5 Enlarged view of point C in the middle.
[0026] Figure 7 It is a schematic diagram of the structure of the second transmission element and the third transmission element in the present invention.
[0027] Figure 8 For the present invention Figure 7 Enlarged view of point D in the middle.
[0028] Fig. 9 It is a structural schematic diagram of the uploading mechanism in the present invention.
[0029] Fig.10 For the present invention Fig. 9 Enlarged view of point E in the middle.
[0030] Fig.11 It is a schematic structural diagram of the material placement part in the present invention.
[0031] Fig.12 For the present invention Fig.11 Enlarged view of point F in the middle.
[0032] Fig.13 It is a structural schematic diagram of the classification mechanism in the present invention.
[0033] Fig.14 It is a schematic diagram of the structural connection between the uploading mechanism and the classification mechanism in the present invention.
[0034] Fig.15 It is a structural schematic diagram of the auxiliary mechanism in the present invention.
[0035] In the figure: 1, base; 11, first frame; 2, single transmission mechanism; 3, upload mechanism; 4, classification mechanism; 5, auxiliary mechanism; 6, second motor; 7, third pulley transmission group; 21, second frame; 22, first vertical frame; 221, first horizontal frame; 222, horizontal roller; 2221, horizontal belt; 223, vertical roller; 2231, vertical belt; 224, L-shaped frame; 225, bevel gear; 23, second vertical frame; 231, second horizontal frame; 232, third horizontal frame; 24, second transmission element; 25, third transmission element; 26, first pulley transmission group; 261, second pulley transmission group; 27, first motor; 31, third frame; 32, upload side frame; 33, upload roller; 33 1. Upload sprocket; 332. Upload chain; 34. Material placement piece; 35. Drive rack; 351. Fixed frame; 341. Material placement side plate; 342. Correction roller; 343. Correction belt; 344. Crown gear; 345. First gear; 346. Auxiliary shaft; 347. Drive gear; 41. Fourth frame; 42. Classification outer cylinder; 421. Feed hopper frame; 401. Feed slot; 402. Distribution slot; 43. Rotating inner cylinder; 431. Rotating shaft; 432. Material placement groove; 44. Distribution guide frame; 51. Fifth frame; 52. Cooling frame; 521. First connector; 53. Drying frame; 531. Second connector; 501. Liquid spraying perforation; 502. Drying perforation. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Example: Figure 1-15 As shown, the present invention provides an automatic classification and stacking device for emulsion explosives, comprising a base 1, a first frame 11 is fixedly installed on one side of the top of the base 1, a single transmission mechanism 2 is fixedly installed on the top of the first frame 11, an uploading mechanism 3 is provided at the end of the single transmission mechanism 2, a classification mechanism 4 is provided at the end of the uploading mechanism 3, and an auxiliary mechanism 5 is provided above the uploading mechanism 3;
[0038] The single transmission mechanism 2 includes a second frame 21, which is fixedly installed on the top of the first frame 11. Two symmetrically distributed first longitudinal frames 22 and a first transverse frame 221 are fixedly installed on the side of the second frame 21 away from the uploading mechanism 3. The first longitudinal frame 22 and the first transverse frame 221 are provided with a first transmission member, which includes two symmetrically distributed transverse rollers 222 and two symmetrically distributed longitudinal rollers 223. The transverse roller 222 is rotatably installed on the top of the first longitudinal frame 22, and the longitudinal roller 223 is rotatably installed on the end of the first transverse frame 221. The outer movable sleeves of the two transverse rollers 222 are provided with transverse belts 2221, and the outer movable sleeves of the two longitudinal rollers 223 are provided with longitudinal belts 2231. The transverse belts 2221 and the longitudinal belts 2231 are vertically distributed, and the transverse belts 2221 and the longitudinal belts 2231 are inclined. An L-shaped frame 224 is rotatably installed between adjacent transverse rollers 222 and longitudinal rollers 223. The opposite ends of one group of transverse rollers 222 and longitudinal rollers 223 are fixedly installed with bevel gears 225, and the two bevel gears 225 are meshed and connected; the top of the first longitudinal frame 22 is fixedly installed with a first motor 27, and the driving end of the first motor 27 and the end of the corresponding transverse roller 222 in the first transmission element are fixedly installed. By controlling the first motor 27 to start, the corresponding transverse roller 222 in the first transmission element is driven to rotate, and the meshing connection of the two bevel gears 225 is matched to drive the corresponding longitudinal roller 223 in the first transmission element to rotate synchronously, thereby driving the transverse belt 2221 and the longitudinal belt 2231 in the first transmission element to be stably transmitted, and the processed and prepared emulsion explosive falls on the inclined transverse belt 2221 in the first transmission element. Due to the inclination, the emulsion explosive automatically adheres to the longitudinal belt 2231 in the first transmission element, and the emulsion explosive is automatically straightened and transmitted, which is convenient for the subsequent classification and stacking of the emulsion explosive;
[0039] Two second longitudinal frames 23, a second transverse frame 231 and a third transverse frame 232 are fixedly installed on one side of the second frame 21 close to the uploading mechanism 3, and the third transverse frame 232 is located below the second transverse frame 231. A second transmission member 24 is provided between the top of the second longitudinal frame 23 and the second transverse frame 231, and a third transmission member 25 is provided between the bottom of the second longitudinal frame 23 and the third transverse frame 232.
[0040] The structure of the second transmission member 24 is the same as that of the first transmission member. The transverse roller 222 of the second transmission member 24 is rotatably mounted on the top of the second longitudinal frame 23. The longitudinal roller 223 of the second transmission member 24 is rotatably mounted on the end of the second transverse frame 231. The width of the transverse belt 2221 of the second transmission member 24 is half of the width of the transverse belt 2221 of the first transmission member. The position of the longitudinal belt 2231 of the second transmission member 24 corresponds to the position of the longitudinal belt 2231 of the first transmission member.
[0041] The structure of the third transmission element 25 is the same as that of the second transmission element 24. The transverse roller 222 in the third transmission element 25 is rotatably mounted at the bottom of the second longitudinal frame 23. The longitudinal roller 223 in the third transmission element 25 is rotatably mounted at the end of the third transverse frame 232. The transverse belt 2221 in the third transmission element 25 and the transverse belt 2221 in the second transmission element 24 are staggered. The emulsion explosive is automatically straightened and transmitted to the second transmission element 24. Since the width of the transverse belt 2221 in the second transmission element 24 is twice the width of the transverse belt 2221 in the first transmission element The cross belt 2221 in the third transmission element 25 and the cross belt 2221 in the second transmission element 24 are staggered, and the emulsion explosive at the side far from the longitudinal belt 2231 of the two emulsion explosives arranged in parallel at the same position falls on the cross belt 2221 in the third transmission element 25 for automatic transmission, and the emulsion explosive close to the side of the longitudinal belt 2231 is automatically transmitted to the cross belt 2221 in the second transmission element 24 for automatic transmission, so as to realize the separate transportation of the emulsion explosive after straightening and prevent the accumulation of the emulsion explosive.
[0042] A first pulley transmission group 26 is provided between the transverse roller 222 in the first transmission member and the transverse roller 222 in the second transmission member 24. The first pulley transmission group 26 includes two first pulleys and a first belt movably sleeved on the outside of the two first pulleys. The first pulleys are fixedly mounted on the ends of the transverse rollers 222 in the first transmission member and the second transmission member 24, respectively. A second pulley transmission group 261 is provided between the transverse roller 222 in the second transmission member 24 and the transverse roller 222 in the third transmission member 25. The second pulley transmission group 261 includes two second pulleys and a first belt movably sleeved on the outside of the two first pulleys. The second belt on the outer side of the second pulley and the second pulley are respectively fixedly installed on the ends of the transverse rollers 222 in the second transmission member 24 and the third transmission member 25. When the transverse roller 222 in the first transmission member rotates, it cooperates with the transmission of the first pulley transmission group 26 and the second pulley transmission group 261 to drive the transverse rollers 222 in the second transmission member 24 and the third transmission member 25 to rotate synchronously, and cooperates with the meshing connection of the two bevel gears 225 in the second transmission member 24 and the third transmission member 25 to drive the corresponding longitudinal rollers 223 in the second transmission member 24 and the third transmission member 25 to rotate synchronously.
[0043] The uploading mechanism 3 includes two groups of symmetrically distributed third frames 31, the third frames 31 are fixedly mounted on the top of the base 1, two symmetrically distributed uploading side frames 32 are fixedly mounted on the top of the third frame 31, the uploading side frames 32 are tilted, and uploading rollers 33 are rotatably mounted on the top and bottom of the uploading side frames 32, and two symmetrically distributed uploading sprocket wheels 331 are fixedly mounted on the outer side of the uploading roller 33, and the outer side of the uploading sprocket wheel 331 on the same side of the uploading roller 33 is meshedly connected with an uploading chain 332, and a plurality of evenly distributed material placing parts 34 are fixedly mounted on the two uploading chains 332, and a second motor 6 is fixedly mounted on the bottom of the side end of one of the uploading side frames 32, and the driving end of the second motor 6 and one end of the corresponding uploading roller 33 are fixedly mounted, and the second motor 6 is controlled to start and drive the corresponding uploading roller 33 and the uploading chain 332 to rotate, thereby driving the two uploading sprocket wheels 331 to transmit, thereby driving the plurality of material placing parts 34 to automatically transmit.
[0044] The material placing part 34 comprises a material placing side plate 341, which is fixedly mounted on two uploading chains 332. Two symmetrically distributed correction rollers 342 are rotatably mounted on the bottom of the side end of the material placing side plate 341. Correction belts 343 are movably sleeved on the outer sides of the two correction rollers 342. The emulsion explosives automatically transferred individually on the transverse belts 2221 in the second transmission part 24 and the third transmission part 25 fall on the upper surface of the correction belts 343 in the material placing part 34 corresponding to the middle position.
[0045] A crown gear 344 is fixedly installed at the end of one of the correction rollers 342, and a first gear 345 is vertically meshed and connected to the outer side of the crown gear 344. An auxiliary shaft 346 is fixedly installed in the middle of the first gear 345. The end of the auxiliary shaft 346 away from the first gear 345 extends out of the outer side of the material placement side plate 341 and is fixedly installed with a transmission gear 347. A transmission rack 35 is provided in the middle of the upload side frame 32 near the side position of the transmission gear 347. Fixed frames 351 are fixedly installed at both ends of the transmission rack 35. The fixed frame 351 is fixedly installed on the upload side frame 32. The transmission rack 35 and the corresponding mounting bracket 351 are fixedly installed on the upload side frame 32. The transmission gear 347 in the material piece 34 is meshed and connected, and multiple material placement pieces 34 are automatically transmitted to drive multiple emulsion explosives to be automatically transmitted. The transmission rack 35 is meshed and connected with the transmission gear 347 in the corresponding material placement piece 34, and the transmission rack 35 drives the transmission gear 347 in the corresponding material placement piece 34 to rotate, thereby controlling the auxiliary shaft 346 and the first gear 345 to drive the crown gear 344 and one of the correction rollers 342 to rotate, and then controlling the correction belt 343 to transmit, driving the emulsion explosive on the upper surface to move to the upload side frame 32 on one side for sorting, so as to facilitate the subsequent classification and discharge of the emulsion explosive.
[0046] The classification mechanism 4 includes a fourth frame 41, which is fixedly mounted on the top of the base 1, and a classification outer cylinder 42 is fixedly mounted on the top of the fourth frame 41, and a rotating inner cylinder 43 is movably mounted in the classification outer cylinder 42, and a rotating shaft 431 is fixedly mounted in the middle of the rotating inner cylinder 43, and the rotating shaft 431 is rotatably mounted in the middle of the classification outer cylinder 42, and the rotating inner cylinder 43 is driven to rotate in the classification outer cylinder 42 by controlling the rotation of the rotating shaft 431, and a plurality of evenly distributed material placement grooves 432 are provided on the outer side of the rotating inner cylinder 43, and a feeding groove 401 is provided on the top of the classification outer cylinder 42, and a feeding hopper frame 421 is fixedly mounted on the outer top of the classification outer cylinder 42, and a material placement groove 432 corresponding to the material placement groove 432 is provided on the bottom of the classification outer cylinder 42. There are multiple material dividing grooves 402, wherein the sizes of the multiple material dividing grooves 402 are different, and the sizes increase from top to bottom, so as to facilitate the classified discharge of emulsion explosives of different sizes. A material dividing guide frame 44 is fixedly installed on one side of the outer wall of the classification outer cylinder 42 close to the material dividing groove 402. The emulsion explosives after moving and sorting are transmitted to the top and fall into the corresponding material placement groove 432 through the feed hopper frame 421 and the feed groove 401. With the automatic rotation of the rotating inner cylinder 43, the emulsion explosives at the top position of the rotating inner cylinder 43 are transmitted to the corresponding positions of the material dividing grooves 402 in turn, and the emulsion explosives are discharged through the corresponding material dividing grooves 402 and the material dividing guide frame 44, so as to realize the classified discharge of multiple emulsion explosives and facilitate the subsequent stacking of emulsion explosives.
[0047] A third pulley transmission group 7 is fixedly installed on one end of the rotating shaft 431 and one end of the upload roller 33 at the top position. The third pulley transmission group 7 includes two third pulleys and a third belt movably sleeved on the outer sides of the two third pulleys. The third pulleys are respectively fixedly installed on the rotating shaft 431 and the end of the upload roller 33. When the upload roller 33 rotates, the transmission of the third pulley transmission group 7 is cooperated to control the rotating shaft 431 to rotate synchronously.
[0048] The auxiliary mechanism 5 includes a fifth frame 51, which is fixedly mounted on the top of the base 1. A cooling frame 52 and a drying frame 53 are fixedly mounted on the top of the fifth frame 51. The cooling frame 52 is located at the lower end of the drying frame 53. The cooling frame 52 and the drying frame 53 are located above the upload mechanism 3. A first connector 521 is fixedly mounted on the side end of the cooling frame 52. A plurality of uniformly distributed liquid spraying holes 501 are provided on the lower surface of the cooling frame 52. A second connector 531 is fixedly mounted on the side end of the drying frame 53. A plurality of uniformly distributed drying holes 502 are provided on the lower surface of the drying frame 53. When in use, the end of the first connector 521 is mounted on the output port of the cooling water output system, and the second connector 531 is fixedly mounted on the side end of the drying frame 53. The end of the connector 531 is installed with the output port of the drying air output system. When a plurality of emulsion explosives are automatically transmitted on the uploading mechanism 3, the cooling water output system and the drying air output system are controlled to be turned on. The cooling water in the cooling water output system is introduced into the cooling frame 52 through the first connector 521, and is evenly sprayed on the emulsion explosive through a plurality of liquid spray holes 501 for cooling. The cooled emulsion explosive is then transported to the bottom of the drying frame 53. The drying air is introduced into the drying frame 53 through the second connector 531, and is evenly discharged through a plurality of drying holes 502 to dry the emulsion explosive, thereby realizing synchronous auxiliary cooling and drying treatment of the emulsion explosive, and facilitating the subsequent classified discharge treatment of the emulsion explosive.
[0049] An automatic classification and stacking system for emulsion explosives comprises a transmission module, a processing module and a classification module. The transmission module comprises a leaflet module and an upload module. The leaflet module transmits emulsion explosives individually, the upload module transmits emulsion explosives upward, the processing module cools and dries the upwardly transmitted emulsion explosives, and the classification module classifies and discharges the emulsion explosives after the cooling and drying treatment.
[0050] Working principle: When in use, install the end of the first connector 521 to the output port of the cooling water output system, and install the end of the second connector 531 to the output port of the drying air output system;
[0051] The second motor 6 is controlled to start driving the corresponding upload roller 33 and the upload chain 332 to rotate, thereby driving the two upload sprocket wheels 331 to transmit, thereby driving the multiple material placement parts 34 to automatically transmit;
[0052] By controlling the first motor 27 to start, the corresponding transverse roller 222 in the first transmission element is driven to rotate, and the meshing connection of the two bevel gears 225 is matched to drive the corresponding longitudinal roller 223 in the first transmission element to rotate synchronously, thereby driving the transverse belt 2221 and the longitudinal belt 2231 in the first transmission element to be stably transmitted, and the processed and prepared emulsion explosive falls on the inclined transverse belt 2221 in the first transmission element. Due to the inclination, the emulsion explosive automatically adheres to the longitudinal belt 2231 in the first transmission element, and the emulsion explosive is automatically straightened and transmitted;
[0053] When the transverse roller 222 in the first transmission element rotates, it cooperates with the transmission of the first pulley transmission group 26 and the second pulley transmission group 261 to drive the transverse rollers 222 in the second transmission element 24 and the third transmission element 25 to rotate synchronously, and cooperates with the meshing connection of the two bevel gears 225 in the second transmission element 24 and the third transmission element 25 to drive the corresponding longitudinal rollers 223 in the second transmission element 24 and the third transmission element 25 to rotate synchronously;
[0054] The emulsion explosive is automatically straightened and transferred to the second transmission element 24. Since the width of the transverse belt 2221 in the second transmission element 24 is half of the width of the transverse belt 2221 in the first transmission element, the transverse belt 2221 in the third transmission element 25 and the transverse belt 2221 in the second transmission element 24 are staggered. Among the two emulsion explosives arranged in parallel at the same position, the emulsion explosive at the side far from the longitudinal belt 2231 falls on the transverse belt 2221 in the third transmission element 25 for automatic transmission, and the emulsion explosive at the side close to the longitudinal belt 2231 is automatically transferred to the transverse belt 2221 in the second transmission element 24 for automatic transmission, so that the emulsion explosive is transported separately after being straightened, and the emulsion explosive is prevented from being piled up.
[0055] The emulsion explosives that are automatically transported individually and fall on the transverse belt 2221 in the second transmission element 24 and the third transmission element 25 fall on the upper surface of the correction belt 343 in the corresponding material placement element 34 in the middle position. The multiple material placement elements 34 are automatically transported, driving the multiple emulsion explosives to be automatically transported. The transmission rack 35 is meshed and connected with the transmission gear 347 in the corresponding material placement element 34. The transmission rack 35 drives the transmission gear 347 in the corresponding material placement element 34 to rotate, thereby controlling the auxiliary shaft 346 and the first gear 345 to drive the crown gear 344 and one of the correction rollers 342 to rotate, and then controlling the correction belt 343 to be transmitted, driving the emulsion explosives on the upper surface to move to the uploading side frame 32 on one side for sorting;
[0056] While the uploading roller 33 rotates, it cooperates with the transmission of the third pulley transmission group 7 to control the rotating shaft 431 to rotate synchronously, driving the rotating inner cylinder 43 to rotate in the classification outer cylinder 42;
[0057] The moved and sorted emulsion explosive is transferred to the top, and falls into the corresponding material placement groove 432 through the feed hopper frame 421 and the feed groove 401. With the automatic rotation of the rotating inner cylinder 43, the emulsion explosive at the top of the rotating inner cylinder 43 is transferred to the corresponding material distribution groove 402 in turn, and the emulsion explosive is discharged through the corresponding material distribution groove 402 and the material distribution guide frame 44, so that the classified discharge of multiple emulsion explosives is realized, which is convenient for the subsequent stacking of emulsion explosives.
[0058] Among them, when multiple emulsion explosives are automatically transmitted on the upload mechanism 3, the cooling water output system and the drying air output system are controlled to be turned on. The cooling water in the cooling water output system is introduced into the cooling frame 52 through the first connector 521, and is evenly sprayed on the emulsion explosive through multiple spray perforations 501 for cooling. The cooled emulsion explosive is then transported to the bottom of the drying frame 53, and the drying air is introduced into the drying frame 53 through the second connector 531, and is evenly discharged through multiple drying perforations 502 to dry the emulsion explosive, thereby realizing synchronous auxiliary cooling and drying treatment of the emulsion explosive, which is convenient for subsequent classified discharge treatment of the emulsion explosive.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic classification and stacking device for emulsion explosives, comprising a base (1), characterized in that: A first frame (11) is fixedly mounted on one side of the top of the base (1), a single transmission mechanism (2) is fixedly mounted on the top of the first frame (11), an uploading mechanism (3) is provided at the end of the single transmission mechanism (2), a classification mechanism (4) is provided at the end of the uploading mechanism (3), and an auxiliary mechanism (5) is provided above the uploading mechanism (3); The single transmission mechanism (2) comprises a second frame (21), the second frame (21) is fixedly mounted on the top of the first frame (11), two symmetrically distributed first longitudinal frames (22) and a first transverse frame (221) are fixedly mounted on the side of the second frame (21) away from the uploading mechanism (3), the first longitudinal frame (22) and the first transverse frame (221) are provided with a first transmission member, the first transmission member comprises two symmetrically distributed transverse rollers (222) and two symmetrically distributed longitudinal rollers (223), the transverse rollers (222) are rotatably mounted on the top of the first longitudinal frame (22), the longitudinal rollers (223) are rotatably mounted on the ends of the first transverse frame (221), the outer movable sleeves of the two transverse rollers (222) are provided with transverse belts (2221), the outer movable sleeves of the two longitudinal rollers (223) are provided with longitudinal belts (2231), the transverse belts (2221) and the longitudinal belts (2231) are provided with a plurality of longitudinal belts (2231), and the longitudinal belts (2231) and the longitudinal belts (2231) are provided with a plurality of longitudinal belts (2231). 2231) are vertically distributed, the transverse belt (2221) and the longitudinal belt (2231) are inclinedly arranged, an L-shaped frame (224) is rotatably installed between adjacent transverse rollers (222) and longitudinal rollers (223), one group of the transverse rollers (222) and longitudinal rollers (223) are fixedly installed with bevel gears (225) at the opposite ends, and the two bevel gears (225) are meshingly connected, and the second frame (21) is fixedly installed with two symmetrically distributed second longitudinal frames (23), a second transverse frame (231) and a third transverse frame (232) on one side close to the upload mechanism (3), the third transverse frame (232) is located below the second transverse frame (231), a second transmission member (24) is arranged between the top of the second longitudinal frame (23) and the second transverse frame (231), and a third transmission member (25) is arranged between the bottom of the second longitudinal frame (23) and the third transverse frame (232); The structure of the second transmission member (24) is the same as that of the first transmission member, the transverse roller (222) in the second transmission member (24) is rotatably mounted on the top of the second longitudinal frame (23), the longitudinal roller (223) in the second transmission member (24) is rotatably mounted on the end of the second transverse frame (231), the width of the transverse belt (2221) in the second transmission member (24) is half of the width of the transverse belt (2221) in the first transmission member, and the position of the longitudinal belt (2231) in the second transmission member (24) corresponds to the position of the longitudinal belt (2231) in the first transmission member; The structure of the third transmission member (25) is the same as that of the second transmission member (24). The transverse roller (222) in the third transmission member (25) is rotatably mounted on the bottom of the second longitudinal frame (23). The longitudinal roller (223) in the third transmission member (25) is rotatably mounted on the end of the third transverse frame (232). The transverse belt (2221) in the third transmission member (25) and the transverse belt (2221) in the second transmission member (24) are alternately distributed.
2. The automatic classification and stacking device for emulsion explosives according to claim 1 is characterized in that: A first pulley transmission group (26) is provided between the transverse roller (222) in the first transmission member and the transverse roller (222) in the second transmission member (24), the first pulley transmission group (26) comprising two first pulleys and a first belt movably sleeved on the outer sides of the two first pulleys, the first pulleys are fixedly mounted on the ends of the transverse rollers (222) in the first transmission member and the second transmission member (24), respectively; a second pulley transmission group (261) is provided between the transverse roller (222) in the second transmission member (24) and the transverse roller (222) in the third transmission member (25), the second pulley transmission group (261) comprising two second pulleys and a second belt movably sleeved on the outer sides of the two second pulleys, the second pulleys are fixedly mounted on the ends of the transverse rollers (222) in the second transmission member (24) and the third transmission member (25), respectively; a first motor (27) is fixedly mounted on the top end of the first longitudinal frame (22), the driving end of the first motor (27) and the end of the corresponding transverse roller (222) in the first transmission member are fixedly mounted.
3. The automatic classification and stacking device for emulsion explosives according to claim 1 is characterized in that: The uploading mechanism (3) comprises two groups of symmetrically distributed third frames (31), the third frames (31) are fixedly mounted on the top of the base (1), two symmetrically distributed uploading side frames (32) are fixedly mounted on the top of the third frames (31), the uploading side frames (32) are tilted, uploading rollers (33) are rotatably mounted on the top and bottom of the uploading side frames (32), two symmetrically distributed uploading sprocket wheels (331) are fixedly mounted on the outer side of the uploading roller (33), the outer side of the uploading sprocket wheels (331) on the same side of the uploading roller (33) is meshingly connected with an uploading chain (332), and a plurality of evenly distributed material placing parts (34) are fixedly mounted on the two uploading chains (332), a second motor (6) is fixedly mounted on the bottom of the side end of one of the uploading side frames (32), and the driving end of the second motor (6) is fixedly mounted on one end of the corresponding uploading roller (33).
4. The automatic classification and stacking device for emulsion explosives according to claim 3 is characterized in that: The material placing member (34) comprises a material placing side plate (341), the material placing side plate (341) is fixedly mounted on two uploading chains (332), two symmetrically distributed correction rollers (342) are rotatably mounted on the side end bottom of the material placing side plate (341), correction belts (343) are movably sleeved on the outer sides of the two correction rollers (342), a crown gear (344) is fixedly mounted on the end of one of the correction rollers (342), a first gear (345) is vertically meshed with the outer side of the crown gear (344), and the middle part of the first gear (345) is fixedly mounted. An auxiliary shaft (346) is installed. One end of the auxiliary shaft (346) away from the first gear (345) extends out of the outer side of the material placement side plate (341) and is fixedly installed with a transmission gear (347). A transmission rack (35) is provided in the middle of the upload side frame (32) near one side of the transmission gear (347). Fixed frames (351) are fixedly installed at both ends of the transmission rack (35). The fixed frame (351) is fixedly installed on the upload side frame (32). The transmission rack (35) is meshedly connected with the transmission gear (347) in the corresponding material placement member (34).
5. The automatic classification and stacking device for emulsion explosives according to claim 3 is characterized in that: The classification mechanism (4) comprises a fourth frame (41), the fourth frame (41) is fixedly mounted on the top of the base (1), a classification outer cylinder (42) is fixedly mounted on the top of the fourth frame (41), a rotating inner cylinder (43) is movably mounted in the classification outer cylinder (42), a rotating shaft (431) is fixedly mounted in the middle of the rotating inner cylinder (43), and the rotating shaft (431) is rotatably mounted in the middle of the classification outer cylinder (42). A plurality of evenly distributed material placement grooves (432) are opened on the side of the classification outer cylinder (42); a feeding through groove (401) is opened on the top of the classification outer cylinder (42); a feeding hopper frame (421) is fixedly installed on the top of the outer side of the classification outer cylinder (42); a plurality of material distribution through grooves (402) corresponding to the material placement grooves (432) are opened on the bottom of the classification outer cylinder (42); and a material distribution guide frame (44) is fixedly installed on one side of the outer wall of the classification outer cylinder (42) close to the material distribution through groove (402).
6. The automatic classification and stacking device for emulsion explosives according to claim 5, characterized in that: A third pulley transmission group (7) is fixedly mounted on one end of the rotating shaft (431) and one end of the upload roller (33) at the top position. The third pulley transmission group (7) comprises two third pulleys and a third belt movably sleeved on the outer sides of the two third pulleys. The third pulleys are respectively fixedly mounted on the ends of the rotating shaft (431) and the upload roller (33).
7. The automatic classification and stacking device for emulsion explosives according to claim 1 is characterized by: The auxiliary mechanism (5) comprises a fifth frame (51), the fifth frame (51) is fixedly mounted on the top of the base (1), a cooling frame (52) and a drying frame (53) are fixedly mounted on the top of the fifth frame (51), the cooling frame (52) and the drying frame (53) are located above the uploading mechanism (3), a first connector (521) is fixedly mounted on the side end of the cooling frame (52), a plurality of evenly distributed liquid spraying holes (501) are provided on the lower surface of the cooling frame (52), a second connector (531) is fixedly mounted on the side end of the drying frame (53), and a plurality of evenly distributed drying holes (502) are provided on the lower surface of the drying frame (53).
Citation Information
Patent Citations
Emulsion explosive classified stacking system and use method thereof
CN111846534A
Full-automatic multifunctional assembling and conveying equipment
CN116238847A