Cathode electrophoresis structure for automobile coating production line

The cathode electrophoretic structure addresses uneven mixing and complex frame fixing in automobile painting by incorporating columns, guide rails, mixing components, and a drive system, ensuring stable and efficient coating processes.

CN119177482APending Publication Date: 2024-12-24YANCHENG INST OF TECH
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Patent Information

Application Number
CN202411595295.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2024-12-24

AI Technical Summary

Technical Problem

Conventional electrophoretic tanks in automobile painting lack effective mixing components, leading to uneven mixing of electrophoretic liquid, coating dead corners, and complex frame fixing units that hinder production efficiency and maintenance.

Method used

A cathode electrophoretic structure with columns for stability, a guide rail for frame movement, mixing components for uniform liquid mixing, and a frame fixing assembly for easy installation and disassembly, along with a drive system for efficient stirring and cathode plate configuration for uniform current distribution.

Benefits of technology

Ensures stable and uniform coating by preventing tilting, achieving consistent mixing, simplifying frame handling, and extending equipment life while improving production efficiency and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cathode electrophoresis structure for an automobile coating production line, and relates to the technical field of vehicle manufacturing, the cathode electrophoresis structure comprises an electrophoresis tank, a plurality of groups of columns are fixedly arranged on the outer wall of the electrophoresis tank, a guide slide rail is arranged at the top of the electrophoresis tank, a frame fixing assembly is mounted at an inlet of the electrophoresis tank, and the frame fixing assembly is slidably connected with the guide slide rail; a plurality of groups of mixing assemblies are mounted in the electrophoresis tank, and a plurality of groups of cathode plates are mounted on the inner wall of the electrophoresis tank. According to the invention, the arrangement of the mixing assembly ensures the uniformity of electrophoretic liquid and avoids precipitation of coating particles, so that the uniformity and quality of electrophoretic coating are improved, the sliding connection of the guide sliding rail and the frame fixing assembly ensures the stable movement of the frame in the electrophoresis process, the shaking and deviation of the frame are avoided, and the production efficiency is improved. Due to the sliding connection design of the frame fixing assembly, the in-out efficiency of the frame is improved, the pause time in the electrophoresis process is shortened, and the efficiency of the whole coating production line is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of vehicle manufacturing, in particular to a cathode electrophoresis structure used in an automobile painting production line. Background Art

[0002] With the development of the automobile industry, coating technology is a key link in the automobile manufacturing process. Cathodic electrophoresis, as a commonly used coating method, is widely used in automobile production lines due to its advantages such as uniform coating, strong adhesion and good corrosion resistance.

[0003] However, conventional electrophoretic tanks often lack effective mixing components, resulting in uneven mixing of the electrophoretic liquid, prone to coating dead corners, affecting the uniformity and quality of the coating, and further affecting the coating effect. In addition, the frame fixing unit of the conventional electrophoretic tank is complex in design, and the fixing and disassembly of the frame is inconvenient, which affects production efficiency and increases maintenance difficulty. Therefore, the present invention provides a cathode electrophoretic structure for an automobile coating production line to solve the deficiencies in the prior art and further improve the efficiency and quality of coating. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies of the prior art, the present invention provides a cathode electrophoretic structure for an automobile coating production line to solve the problems raised in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a cathode electrophoretic structure for an automobile coating production line, comprising: an electrophoretic tank, a plurality of groups of columns are fixedly provided on the outer wall of the electrophoretic tank, a guide rail is provided on the top of the electrophoretic tank, a frame fixing component is installed at the entrance of the electrophoretic tank, and the frame fixing component is slidably connected to the guide rail, a plurality of groups of mixing components are installed in the electrophoretic tank, and a plurality of groups of cathode plates are installed on the inner wall of the electrophoretic tank.

[0008] Preferably, the mixing assembly includes: a drive motor 1, which is fixedly mounted on the outer wall of the electrophoresis tank, a support sleeve 1 and a support sleeve 2 are both fixedly connected to the inner wall of the electrophoresis tank, an output shaft of the drive motor 1 moves through the support sleeve 1 and extends into the electrophoresis tank, one end of the drive shaft 1 moves through the support sleeve 2 and extends into the electrophoresis tank, and the other end of the drive shaft 1 is located on the outer wall of the electrophoresis tank.

[0009] Preferably, pulley 1 and pulley 2 are both arranged on the outer wall of the electrophoresis tank, and pulley 1 is fixedly sleeved on the output shaft of driving motor 1, and pulley 2 is fixedly sleeved on the outer wall of driving shaft 1, and pulley 1 and pulley 2 are connected by a belt.

[0010] Preferably, a waterproof ring sleeve is fixedly connected to the end of an output shaft of a driving motor located in the electrophoresis tank, and two sets of fan-shaped stirring blades are connected to a side of the waterproof ring sleeve away from a supporting shaft sleeve through bolts, and two sets of driving rods are fixedly provided with an annular outer wall of the waterproof ring sleeve.

[0011] Preferably, one end of the driving connecting rod is movably sleeved on an end of the driving shaft located in the electrophoresis tank, the other end of the driving connecting rod is movably provided with a limiting driving rod, and one end of the limiting driving rod away from the driving connecting rod is movably provided in the limiting driving component.

[0012] Preferably, the bottom of the U-shaped guide sleeve is fixedly connected to the bottom of the inner wall of the electrophoresis tank, the guide push rod is movably arranged in the U-shaped groove of the U-shaped guide sleeve, the limit drive component is fixedly connected to the guide push rod, and the limit ring is fixedly connected to the top of the guide push rod.

[0013] Preferably, one end of the fixed rod is fixedly connected to the inner wall of the electrophoresis tank, and the other end of the fixed rod is fixedly provided with two groups of support sleeves three, a driving ring sleeve is movably provided between the two groups of support sleeves three, and the upper and lower ends of the driving ring sleeve extend to form the same annular part, an arc-shaped guide groove is provided on the outer wall of the driving ring sleeve, and the end of the driving rod away from the waterproof ring sleeve one is arranged in the arc-shaped guide groove, an avoidance groove is provided on the annular part, and the diameter of the avoidance groove is larger than the arc-shaped stirring blade of the fan-shaped stirring blade.

[0014] Preferably, a convex strip is fixedly provided on the outer wall of the first connecting rod, a groove matching the convex strip is opened on the inner wall of the driving ring sleeve, the bottom of the first connecting rod movably passes through two sets of supporting shaft sleeves three and the driving ring sleeve and is rotatably connected to the limiting ring, and a stirring piece is fixedly provided on the top of the first connecting rod.

[0015] Preferably, the frame fixing assembly includes: a motor fixing bracket and a support frame, the motor fixing bracket and the support frame are both slidably connected to the guide slide rail through rollers, the drive motor 2 is installed on the motor fixing bracket, the support shaft sleeve 4 is fixedly arranged at the bottom of the support frame, the frame fixing plate 1 is fixedly connected to the output shaft of the drive motor 2, the frame fixing plate 2 is rotatably connected to the support shaft sleeve 4 through the drive shaft 2, the frame fixing plate 1 and the frame fixing plate 2 are connected through several groups of frame pressure plates, and the frame fixing plate 1 and the frame fixing plate 2 are symmetrically installed with the same frame fixing unit.

[0016] Preferably, the frame fixing unit includes: one end of the diagonal brace connecting piece is fixedly connected to the second frame fixing plate, the other end of the diagonal brace connecting piece is provided with a frame slot, the connecting plate is connected to the diagonal brace connecting piece by bolts, a first hinge point is formed between the fixed end of the cylinder and the connecting plate, a second hinge point is formed between the drive plate and the connecting plate, a third hinge point is formed between the output end of the cylinder and the drive plate, and a fourth hinge point is formed between the extension end of the pressure head and the drive plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. Stability and reliability: Several groups of columns are fixed on the outer wall of the electrophoresis tank to make the entire structure more stable, prevent the electrophoresis tank from tilting or vibrating during use, and improve the reliability of the electrophoresis process.

[0019] 2. Accurate frame positioning: The frame fixing assembly is slidably connected to the guide rail to ensure the accurate movement path of the frame in the electrophoretic tank, which helps to improve the uniformity and consistency of coating.

[0020] 3. Efficient mixing function: Installing several sets of mixing components in the electrophoresis tank can ensure uniform mixing of the electrophoresis liquid and avoid coating quality problems caused by uneven mixing.

[0021] 4. Optimized cathode plate configuration: Installing the cathode plate on the inner wall of the electrophoresis tank can ensure uniform distribution of current during the electrophoresis process and improve the coating effect.

[0022] 5. Efficient transmission system: The design of the drive motor, pulley and belt makes the transmission system simple and reliable, easy to maintain and replace, and improves the working efficiency and durability of the system.

[0023] 6. Waterproof design: The design of the waterproof ring effectively prevents the electrophoretic fluid from invading the motor and drive shaft, protects the electrical part of the equipment, and extends the service life of the equipment.

[0024] 7. Flexible stirring system: The design of fan-shaped stirring blades and driving rods enables the mixing assembly to flexibly stir the electrophoretic liquid, avoiding dead corners during the coating process and ensuring uniformity of coating.

[0025] 8. Efficient limit device: The design of the limit drive, U-shaped guide sleeve and guide push rod ensures that the movement path of the drive component is controlled, which helps to improve the operating stability of the equipment.

[0026] 9. Convenient connection structure: The design of the frame fixing unit makes the frame fixing and disassembly simple and convenient, which is convenient for maintenance and replacement and improves production efficiency.

[0027] 10. Adjustable pressure head design: The extended end of the pressure head is connected to the cylinder and the drive plate through multiple hinge points, so that the pressure head can be flexibly adjusted to adapt to frames of different sizes and shapes, improving the applicability of the equipment.

[0028] Through the above design, the cathode electrophoretic structure used in the automobile painting production line can not only improve the painting quality and production efficiency, but also reduce maintenance costs and increase the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0030] Figure 2 It is a schematic diagram of the top view structure of the present invention;

[0031] Figure 3 It is a schematic diagram of the main structure of the present invention;

[0032] Figure 4 Schematic diagram of the structure of the mixing assembly in the present invention Figure 1 ;

[0033] Figure 5 Schematic diagram of the structure of the mixing assembly in the present invention Figure 2 ;

[0034] Figure 6 Schematic diagram of the structure of the mixing assembly in the present invention Figure 3 ;

[0035] Figure 7 The frame fixing assembly structure of the present invention is schematically shown in FIG. Figure 1 ;

[0036] Figure 8 The frame fixing assembly structure of the present invention is schematically shown in FIG. Figure 2 .

[0037] In the figure: 1, electrophoresis tank; 2, column; 3, guide rail; 4, frame fixing assembly; 5, overflow weir; 6, cathode plate; 7, drive motor 1; 8, pulley 1; 9, support shaft sleeve 1; 10, waterproof ring sleeve 1; 11, fan-shaped stirring blade; 12, drive rod; 13, belt; 14, drive shaft 1; 15, pulley 2; 16, support shaft sleeve 2; 17, limit drive member; 18, U-shaped guide sleeve; 19, drive connecting rod; 20, limit drive rod; 21, guide push rod; 22, limit ring; 23, ring member; 24, avoidance groove; 25, drive ring sleeve; 26, arc guide groove; 27, support Bushing three; 28, first connecting rod; 29, convex strip; 30, stirring element; 31, fixing rod; 32, mixing assembly; 33, driving plate; 34, motor fixing bracket; 35, fourth hinge point; 36, driving motor two; 37, frame fixing plate one; 38, supporting frame; 39, driving shaft two; 40, supporting bushing four; 41, frame fixing plate two; 42, frame pressure plate; 43, frame fixing unit; 44, diagonal brace connector; 45, frame slot; 46, pressure head; 47, cylinder; 48, first hinge point; 49, second hinge point; 50, third hinge point; 51, connecting plate; 52, extension end. DETAILED DESCRIPTION

[0038] In the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish the protective components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0039] Example 1

[0040] See also Figure 1-3 An embodiment of the present invention includes: an electrophoresis tank 1, a plurality of groups of columns 2 are fixedly provided on the outer wall of the electrophoresis tank 1, a guide rail 3 is provided on the top of the electrophoresis tank 1, a frame fixing component 4 is installed at the entrance of the electrophoresis tank 1, and the frame fixing component 4 is slidably connected to the guide rail 3, a plurality of groups of mixing components 32 are installed in the electrophoresis tank 1, and a plurality of groups of cathode plates 6 are installed on the inner wall of the electrophoresis tank 1.

[0041] The working principle and beneficial effects of the above technical solution are as follows: the electrophoresis tank 1 is filled with electrophoresis liquid, and a plurality of groups of columns 2 are fixed on the outer wall, which are used to support the electrophoresis tank to ensure its stability. The guide rail 3 is installed on the top of the electrophoresis tank 1, providing a sliding track so that the frame fixing component 4 can slide on the guide rail 3. The frame fixing component 4 is installed at the entrance of the electrophoresis tank 1 and is slidably connected through the guide rail 3, so that the frame can move smoothly in the electrophoresis tank 1 to ensure the positioning of the frame during the electrophoresis process. The mixing component 32 is installed inside the electrophoresis tank 1 to mix the electrophoresis liquid to ensure the uniformity and stability of the electrophoresis liquid, thereby improving the electrophoresis effect. The cathode plate 6 is fixed on the inner wall of the electrophoresis tank 1 as an electrode plate for cathode electrophoresis, which is used to provide an electric field during the electrophoresis process so that the paint particles on the frame are deposited on the surface of the frame to form a uniform coating.

[0042] The setting of the mixing component 32 in the present invention ensures the uniformity of the electrophoretic liquid and avoids the precipitation of paint particles, thereby improving the uniformity and quality of electrophoretic coating. Several groups of columns 2 provide stable support for the electrophoretic tank 1. The sliding connection between the guide rail 3 and the frame fixing component 4 ensures the stable movement of the frame during the electrophoresis process and avoids the shaking and deviation of the frame. The sliding connection design of the frame fixing component 4 improves the entry and exit efficiency of the frame, reduces the pause time during the electrophoresis process, and improves the efficiency of the entire coating production line.

[0043] Example 2

[0044] Based on Example 1, please refer to Figure 2-6 The mixing assembly 32 includes: a driving motor 7, which is fixedly arranged on the outer wall of the electrophoresis tank 1, a supporting shaft sleeve 1 9 and a supporting shaft sleeve 2 16 are both fixedly connected to the inner wall of the electrophoresis tank 1, an output shaft of the driving motor 7 moves through the supporting shaft sleeve 1 9 and extends into the electrophoresis tank 1, one end of the driving shaft 14 moves through the supporting shaft sleeve 2 16 and extends into the electrophoresis tank 1, and the other end of the driving shaft 14 is located on the outer wall of the electrophoresis tank 1.

[0045] Preferably, pulley 1 8 and pulley 2 15 are both arranged on the outer wall of the electrophoresis tank 1, and pulley 1 8 is fixedly sleeved on the output shaft of the driving motor 7, and pulley 2 15 is fixedly sleeved on the outer wall of the driving shaft 14, and pulley 1 8 and pulley 2 15 are connected by a belt 13.

[0046] Preferably, the waterproof ring sleeve 10 is fixedly sleeved on the end of the output shaft of the driving motor 7 located in the electrophoresis tank 1, and the two groups of fan-shaped stirring blades 11 are connected to the side of the waterproof ring sleeve 10 away from the supporting shaft sleeve 9 through bolts, and the two groups of driving rods 12 are fixedly provided with the annular outer wall of the waterproof ring sleeve 10.

[0047] Preferably, one end of the driving connecting rod 19 is movably sleeved on the end of the driving shaft 14 located in the electrophoresis tank 1, and the other end of the driving connecting rod 19 is movably provided with a limiting driving rod 20, and the end of the limiting driving rod 20 away from the driving connecting rod 19 is movably provided in the limiting driving member 17.

[0048] Preferably, the bottom of the U-shaped guide sleeve 18 is fixedly connected to the bottom of the inner wall of the electrophoresis tank 1, the guide push rod 21 is movably arranged in the U-shaped groove of the U-shaped guide sleeve 18, the limit drive 17 is fixedly connected to the guide push rod 21, and the limit ring 22 is fixedly connected to the top of the guide push rod 21.

[0049] Preferably, one end of the fixed rod 31 is fixedly connected to the inner wall of the electrophoresis tank 1, and the other end of the fixed rod 31 is fixedly provided with two groups of support shaft sleeves three 27, and a driving ring sleeve 25 is movably provided between the two groups of support shaft sleeves three 27, and the upper and lower ends of the driving ring sleeve 25 extend to form the same annular member 23, an arc-shaped guide groove 26 is provided on the outer wall of the driving ring sleeve 25, and one end of the driving rod 12 away from the waterproof ring sleeve 10 is arranged in the arc-shaped guide groove 26, and an avoidance groove 24 is provided on the annular member 23, and the diameter of the avoidance groove 24 is larger than the arc-shaped stirring blade of the fan-shaped stirring blade 11.

[0050] Preferably, a convex strip 29 is fixedly provided on the outer wall of the first connecting rod 28, and a groove matching the convex strip 29 is opened on the inner wall of the driving ring sleeve 25. The bottom of the first connecting rod 28 can move through two sets of supporting shaft sleeves 27 and the driving ring sleeve 25 and is rotatably connected to the limiting ring 22. A stirring member 30 is fixedly provided on the top of the first connecting rod 28.

[0051] The working principle of the above technical solution is: for the electrophoretic fluid used in the automobile painting process, since the electrophoretic fluid contains solid components such as pigments, resins and fillers, if it is not stirred for a long time, these solid components will gradually settle to the bottom of the tank, resulting in uneven composition of the electrophoretic fluid, affecting the uniformity and appearance quality of the coating, and uneven composition will lead to inconsistent coating thickness, affecting the anti-corrosion performance and aesthetics.

[0052] A plurality of mixing components 32 are symmetrically arranged on the front and rear inner walls of the electrophoresis tank 1. When the driving motor 7 is started to drive the pulley 8 to rotate, the waterproof ring sleeve 10 also rotates synchronously. The waterproof ring sleeve 10 not only provides a sealing function, but also fixes two groups of fan-shaped stirring blades 11. The two groups of fan-shaped stirring blades 11 rotate synchronously to stir the electrophoresis tank 1 to ensure uniform mixing of the electrophoresis liquid.

[0053] At the same time, the pulley 18 drives the pulley 2 15 to rotate through the belt 13, and the pulley 2 15 drives the driving shaft 14 to rotate accordingly. At this time, the driving shaft 14 drives the limit driving rod 20 to slide in the arc groove of the limit driving member 17 through the driving connecting rod 19. When the limit driving rod 20 moves from left to right in the limit driving member 17, the guide push rod 21 is driven by the limit driving member 17 to move upward along the U-shaped guide sleeve 18. At the same time, the driving rod 12 just moves into the arc guide groove 26 of the driving ring sleeve 25, and when the driving rod 12 rotates, the driving The movable rod 12 moves along the arc-shaped guide groove 26, thereby pushing the driving ring sleeve 25 to rotate. Since the convex strip 29 on the outer wall of the first connecting rod 28 is consistent with the groove on the inner wall of the driving ring sleeve 25, the driving ring sleeve 25 will drive the first connecting rod 28 to rotate while rotating, and the limit ring 22 is movably connected to the bottom of the first connecting rod 28. Without affecting the rotation of the first connecting rod 28, it can also enable the guide push rod 21 to move upward and push the first connecting rod 28 to move upward along the driving ring sleeve 25, so that the stirring member 30 on the top of the first connecting rod 28 moves upward while rotating.

[0054] When the first connecting rod 28 moves upward to the highest point, the avoidance groove 24 on the top of the annular member 23 just moves to overlap with the driving rod 12, thereby leaving an avoidance space for the driving rod 12 to continue rotating, and the arc-shaped blades of the fan-shaped stirring blade 11 will also Figure 5 to Figure 6 In the rotation process shown in FIG, the arc-shaped fan blade just passes through the avoidance groove 24, thereby ensuring that the fan-shaped stirring blade 11 and the driving rod 12 move within a specified range to avoid collision and interference.

[0055] While the driving shaft 14 continues to rotate and causes the limit driving rod 20 to move from right to left in the limit driving member 17, the guide push rod 21 pulls the first connecting rod 28 down, and the arc-shaped fan blade just passes through the avoidance groove 24, and the driving rod 12 enters the arc-shaped guide groove 26, thereby driving the driving ring sleeve 25 to rotate while the first connecting rod 28 also rotates synchronously.

[0056] In the above manner, the fan-shaped stirring blade 11 can continuously stir the electrophoresis liquid in the horizontal direction, and the stirring member 30 can intermittently move up and down in the vertical direction to stir the electrophoresis liquid, thereby further optimizing the mixing effect of the electrophoresis liquid.

[0057] The beneficial effects of the above technical solution are as follows: in the electrophoretic coating process, stirring the electrophoretic liquid is an important step to ensure coating quality and process stability. Compared with the traditional stirring only at the bottom of the electrophoretic tank, the horizontal and vertical stirring method of the mixing component 32 has the following significant advantages:

[0058] 1. Better composition uniformity: Ordinary bottom stirring may not be able to effectively stir the electrophoretic liquid in the entire tank, especially the liquid at the top and middle of the tank, while the combined horizontal and vertical stirring in the mixing component 32 can mix the electrophoretic liquid more comprehensively, ensure the uniformity of the liquid at each layer in the tank, and prevent the sedimentation of pigments and fillers.

[0059] 2. Prevent the formation of dead corners: Stirring only at the bottom can easily form dead corners in the electrophoresis tank, resulting in insufficient flow of electrophoresis fluid in certain areas. Horizontal and vertical stirring can more effectively cover the entire electrophoresis tank, eliminate dead corners, and ensure that every part of the electrophoresis fluid is fully mixed.

[0060] 3. Improve coating quality: Uniform electrophoretic liquid composition helps to form uniform coating thickness and quality. Through horizontal and vertical stirring, coating defects can be reduced and coating adhesion, glossiness and anti-corrosion performance can be improved.

[0061] 4. Stable process parameters: Horizontal and vertical stirring can more effectively maintain the stability of parameters such as pH value and conductivity of the electrophoretic liquid, avoid process fluctuations caused by local component changes, and ensure the stability of the electrophoretic coating process.

[0062] 5. Reduce microbial contamination: Continuous and effective stirring can prevent the deposition of organic matter in the electrophoresis fluid, reduce the growth and reproduction of microorganisms, and keep the electrophoresis fluid clean and active.

[0063] 6. Extend the service life of equipment: Horizontal and vertical stirring can reduce the deposition of solid components at the bottom of the tank, reduce the risk of equipment wear and blockage, extend the service life of the electrophoresis tank and related equipment, and reduce maintenance costs and downtime.

[0064] 7. Improve production efficiency: By improving the stirring method, the number of rework and inspections caused by uneven coating and defects can be reduced, and production efficiency and output can be improved.

[0065] And by designing the vertical and horizontal stirring to be intermittent, the vertical stirring combined with the lifting can cover different heights of the electrophoretic tank, ensuring that the electrophoretic liquid in the entire tank can be stirred. This three-dimensional stirring method can more effectively prevent the sedimentation of pigments and fillers and ensure uniform distribution of components, while the horizontal stirring can break the laminar flow of the liquid on the horizontal plane, enhance the stirring effect, and further ensure uniform components. Intermittent stirring can effectively reduce energy consumption and equipment wear, while maintaining the uniformity of the electrophoretic liquid at different time intervals. Vertical and horizontal intermittent stirring combined with lifting movement can ensure that there is no stirring dead corner in the entire electrophoretic tank and prevent the formation of sediments, especially at the bottom and wall of the tank. The reduction of sediments can improve the cleanliness and maintenance convenience of the equipment. Intermittent stirring can prevent the separation of components in certain areas due to long-term static. Through regular stirring actions, the dynamic balance of the electrophoretic liquid is maintained to ensure the stability of process parameters. Through multi-dimensional stirring methods, the uniformity of the electrophoretic liquid can be better maintained, the coating quality of each batch can be ensured to be consistent, and coating defects caused by uneven components can be reduced. This stirring design can more flexibly adapt to different process requirements. For example, by adjusting the stirring frequency and lifting speed according to different electrophoretic liquid compositions and coating requirements, the process parameters can be optimized and production efficiency and coating effects can be improved.

[0066] Example 3

[0067] Based on Example 1, please refer to Figure 1 and Figure 7-8 The frame fixing assembly 4 includes: a motor fixing bracket 34 and a support bracket 38, both of which are slidably connected to the guide slide rail 3 through rollers, a driving motor 2 36 is installed on the motor fixing bracket 34, a supporting shaft sleeve 40 is fixedly arranged at the bottom of the support bracket 38, a frame fixing plate 1 37 is fixedly connected to the output shaft of the driving motor 2 36, a frame fixing plate 2 41 is rotatably connected to the supporting shaft sleeve 4 40 through a driving shaft 2 39, a frame fixing plate 1 37 is connected to a frame fixing plate 2 41 through a plurality of sets of frame pressure plates 42, and the frame fixing plate 1 37 and the frame fixing plate 2 41 are symmetrically installed with the same frame fixing unit 43.

[0068] Preferably, the frame fixing unit 43 includes: one end of the diagonal brace connecting member 44 is fixedly connected to the frame fixing plate 41, the other end of the diagonal brace connecting member 44 is provided with a frame slot 45, the connecting plate 51 is connected to the diagonal brace connecting member 44 by bolts, a first hinge point 48 is formed between the fixed end of the cylinder 47 and the connecting plate 51, a second hinge point 49 is formed between the drive plate 33 and the connecting plate 51, a third hinge point 50 is formed between the output end of the cylinder 47 and the drive plate 33, and a fourth hinge point 35 is formed between the extended end 52 of the pressure head 46 and the drive plate 33.

[0069] The working principle and beneficial effects of the above technical solution are as follows:

[0070] The frame fixing assembly 4 is composed of a motor fixing bracket 34 and a support frame 38, and these two parts are slidably connected to the guide slide rail 3 through rollers to achieve smooth movement of the assembly on the guide slide rail. The driving motor 2 36 is installed on the motor fixing bracket 34, and the bottom of the support frame 38 is fixedly provided with a support shaft sleeve 4 40, through which the frame fixing plate 1 37 is fixed to the output shaft of the driving motor 2 36, and the frame fixing plate 2 41 is rotatably connected to the support shaft sleeve 4 40 through the driving shaft 2 39, so as to facilitate the flipping of the frame, and the frame fixing plate 1 37 and the frame fixing plate 2 41 are connected by several groups of frame pressure plates 42 to ensure the overall stability and pressure bearing capacity of the frame fixing assembly. In addition, the frame fixing plate 1 37 and the frame fixing plate 2 41 are symmetrically installed with the same frame fixing unit 43 for fixing and adjusting the frame.

[0071] The frame fixing unit 43 specifically includes a diagonal brace connecting piece 44, one end of the diagonal brace connecting piece 44 is fixedly connected to the frame fixing plate 2 41, and the other end is provided with a frame slot 45 for fixing the frame. When in use, the frame frame is placed between the frame slot 45 and the pressure head 46, and the telescopic movement of the cylinder 47 drives the driving plate 33 and the pressure head 46 through multiple hinge points, so that the frame slot 45 can firmly clamp the frame, thereby fixing and loosening the frame. Subsequently, while the frame fixing component 4 moves along the guide rail 3, the driving motor 2 36 is started, and the frame fixing plate 1 37 is driven to rotate through its output shaft. The frame fixing plate 1 37 drives the frame fixing plate 2 41 and the frame fixing unit 43 thereon to move synchronously through the frame pressure plate 42, ensuring the stability of the frame while allowing the frame to slowly flip, thereby facilitating immersion in the electrophoresis liquid.

[0072] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A cathode electrophoretic structure for an automobile coating production line, characterized in that: include: An electrophoresis tank (1) is provided with a plurality of groups of columns (2) fixedly disposed on the outer wall of the electrophoresis tank (1), a guide rail (3) is disposed on the top of the electrophoresis tank (1), a frame fixing component (4) is installed at the entrance of the electrophoresis tank (1), and the frame fixing component (4) is slidably connected to the guide rail (3), a plurality of groups of mixing components (32) are installed in the electrophoresis tank (1), and a plurality of groups of cathode plates (6) are installed on the inner wall of the electrophoresis tank (1).

2. The cathode electrophoretic structure for an automobile coating production line according to claim 1, characterized in that: The mixing assembly (32) comprises: a driving motor (7), the driving motor (7) being fixedly mounted on the outer wall of the electrophoresis tank (1), a supporting shaft sleeve (9) and a supporting shaft sleeve (16) being fixedly connected to the inner wall of the electrophoresis tank (1), an output shaft of the driving motor (7) being movable through the supporting shaft sleeve (9) and extending into the electrophoresis tank (1), one end of the driving shaft (14) being movable through the supporting shaft sleeve (16) and extending into the electrophoresis tank (1), and the other end of the driving shaft (14) being located on the outer wall of the electrophoresis tank (1).

3. The cathode electrophoretic structure for an automobile coating production line according to claim 2, characterized in that: The first pulley (8) and the second pulley (15) are both arranged on the outer wall of the electrophoresis tank (1), and the first pulley (8) is fixedly sleeved on the output shaft of the first drive motor (7), and the second pulley (15) is fixedly sleeved on the outer wall of the first drive shaft (14), and the first pulley (8) and the second pulley (15) are connected by a belt (13).

4. The cathode electrophoretic structure for an automobile coating production line according to claim 2, characterized in that: The waterproof ring sleeve (10) is fixedly sleeved on the end of the output shaft of the driving motor (7) located in the electrophoresis tank (1), and the two groups of fan-shaped stirring blades (11) are connected to the side of the waterproof ring sleeve (10) away from the supporting shaft sleeve (9) through bolts, and the two groups of driving rods (12) are fixedly provided with the annular outer wall of the waterproof ring sleeve (10).

5. The cathode electrophoretic structure for an automobile coating production line according to claim 4, characterized in that: One end of the driving connecting rod (19) is movably sleeved on the end of the driving shaft (14) located in the electrophoresis tank (1), and the other end of the driving connecting rod (19) is movably provided with a limit driving rod (20), and one end of the limit driving rod (20) away from the driving connecting rod (19) is movably provided in the limit driving member (17).

6. The cathode electrophoretic structure for an automobile coating production line according to claim 5, characterized in that: The bottom of the U-shaped guide sleeve (18) is fixedly connected to the bottom of the inner wall of the electrophoresis tank (1), the guide push rod (21) is movably arranged in the U-shaped groove of the U-shaped guide sleeve (18), the limit driving member (17) is fixedly connected to the guide push rod (21), and the limit ring (22) is fixedly connected to the top of the guide push rod (21).

7. The cathode electrophoretic structure for an automobile coating production line according to claim 6, characterized in that: One end of the fixed rod (31) is fixedly connected to the inner wall of the electrophoresis tank (1), and the other end of the fixed rod (31) is fixedly provided with two groups of support shaft sleeves (27). A driving ring sleeve (25) is movably provided between the two groups of support shaft sleeves (27), and the upper and lower ends of the driving ring sleeve (25) extend to form the same annular member (23). An arc-shaped guide groove (26) is provided on the outer wall of the driving ring sleeve (25), and one end of the driving rod (12) away from the waterproof ring sleeve (10) is arranged in the arc-shaped guide groove (26). An avoidance groove (24) is provided on the annular member (23), and the diameter of the avoidance groove (24) is larger than the arc-shaped stirring blade of the fan-shaped stirring blade (11).

8. The cathode electrophoretic structure for an automobile coating production line according to claim 7, characterized in that: The outer wall of the first connecting rod (28) is fixedly provided with a convex strip (29), and the inner wall of the driving ring sleeve (25) is provided with a groove that matches the convex strip (29). The bottom of the first connecting rod (28) movably passes through the two groups of supporting shaft sleeves (27) and the driving ring sleeve (25) and is rotatably connected to the limit ring (22). The top of the first connecting rod (28) is fixedly provided with a stirring member (30).

9. The cathode electrophoretic structure for an automobile coating production line according to claim 1, characterized in that: The frame fixing assembly (4) comprises: a motor fixing bracket (34) and a support bracket (38), the motor fixing bracket (34) and the support bracket (38) are both slidably connected to the guide rail (3) via rollers, a driving motor 2 (36) is mounted on the motor fixing bracket (34), a supporting shaft sleeve 4 (40) is fixedly arranged at the bottom of the support bracket (38), a frame fixing plate 1 (37) is fixedly connected to the output shaft of the driving motor 2 (36), a frame fixing plate 2 (41) is rotatably connected to the supporting shaft sleeve 4 (40) via a driving shaft 2 (39), the frame fixing plate 1 (37) and the frame fixing plate 2 (41) are connected via a plurality of sets of frame pressure plates (42), and the frame fixing plate 1 (37) and the frame fixing plate 2 (41) are symmetrically mounted with the same frame fixing unit (43).

10. The cathode electrophoretic structure for an automobile coating production line according to claim 9, characterized in that: The frame fixing unit (43) comprises: one end of a diagonal brace connecting member (44) is fixedly connected to a second frame fixing plate (41); the other end of the diagonal brace connecting member (44) is provided with a frame clamping groove (45); a connecting plate (51) is connected to the diagonal brace connecting member (44) by bolts; a first hinge point (48) is formed between the fixed end of the cylinder (47) and the connecting plate (51); a second hinge point (49) is formed between the drive plate (33) and the connecting plate (51); a third hinge point (50) is formed between the output end of the cylinder (47) and the drive plate (33); and a fourth hinge point (35) is formed between the extended end (52) of the pressure head (46) and the drive plate (33).

Citation Information

Patent Citations

  • Cathode electrophoretic coating equipment

    CN113564665A

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    CN115287734A

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    CN115852456A

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    CN116555863A

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    CN211645428U