Automatic fruit sorting equipment
Through the combination of the rotary sorting cylinder and the spiral guide ring, combined with the conveying mechanism and the guiding mechanism, the problems of blockage and low efficiency of the fruit sorting equipment are solved, and efficient and automated fruit size classification is achieved.
Patent Information
- Application Number
- CN202411498204.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2024-12-27
AI Technical Summary
Existing fruit sorting equipment is prone to blockage and low sorting efficiency.
The rotary sorting cylinder and spiral guide ring design are adopted, combined with the conveying mechanism and the guiding mechanism to realize automatic sorting, prevent fruit blockage, and size classification is performed through multiple sorting areas and through holes.
It improves sorting efficiency and accuracy, realizes fruit sorting with high degree of automation, avoids equipment blockage, and improves sorting effect.
Smart Images

Figure CN119186989A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of fruit sorting, and in particular relates to automatic fruit sorting equipment. Background Art
[0002] At present, fruits need to be sorted after being picked, and fruits of different sizes need to be classified, and then sold according to the size of the fruit. At present, there are two main methods for fruit size classification: manual sorting and machine sorting. Among them, manual sorting is labor-intensive and has low sorting efficiency. The machine sorting method usually has insufficient sorting accuracy, which easily causes the fruit to block the sorting equipment during the sorting process, resulting in low sorting efficiency.
[0003] Therefore, there is an urgent need to provide a fruit automatic sorting device with high sorting efficiency and high degree of automation. Summary of the invention
[0004] In view of the above-mentioned shortcomings, the object of the present invention is to provide an automatic fruit sorting device, which solves the problem that the sorting device in the prior art is easily blocked during sorting and has low sorting efficiency.
[0005] To achieve the above purpose, the technical solution provided by the present invention is:
[0006] An automatic fruit sorting device comprises a conveying mechanism and a sorting mechanism, wherein the sorting mechanism is arranged downstream of the conveying mechanism, and the sorting mechanism comprises a rotatably arranged sorting cylinder, a plurality of sorting areas are arranged on the sorting cylinder, and a plurality of through holes are evenly arranged on each sorting area. A spiral guide ring is arranged in the sorting cylinder to guide the fruit rotationally, and a sorting outlet is correspondingly arranged below each sorting area.
[0007] With the above structural design, automatic loading and sorting can be achieved through the cooperation of the conveying mechanism and the sorting mechanism, and the sorting mechanism adopts a rotating sorting cylinder, and a plurality of sorting areas corresponding to fruits of different sizes are arranged in the sorting cylinder, and a spiral guide ring is arranged in the sorting cylinder to guide or flip the fed fruits to prevent the fruits from being blocked, thereby improving the sorting effect and efficiency.
[0008] Preferably, the conveying mechanism comprises a frame, a conveyor belt is provided on the frame, the conveyor belt is driven by conveyor rollers provided at both ends, and the conveyor rollers are driven by a first driving motor provided on the frame.
[0009] Preferably, partitions are evenly arranged on the conveyor belt, and baffles are arranged on both sides. The baffles adopt a chain structure, and a conveying chain is fixedly connected to the baffle. A conveying gear is provided on the conveying roller to mesh with the conveying chain, and the end of the conveying roller is connected to the first driving motor through the conveying gear and the conveying chain.
[0010] By adopting the above structural design, the conveyor belt is isolated into several areas, thereby ensuring smooth conveyance of fruits and ensuring uniformity of delivery into the sorting drum, which is not likely to cause blockage in the sorting drum.
[0011] Preferably, a guiding mechanism is provided between the conveying mechanism and the sorting mechanism, one end of the guiding mechanism is arranged below the conveyor belt, and the other end extends into the sorting barrel.
[0012] Preferably, the guiding mechanism comprises a material receiving portion which is inclined and provided with a baffle, the other end of which is connected to a funnel-shaped feeding portion, the lower end of which is a curved circular tube, and the free end of which extends into the sorting barrel.
[0013] With the above structural design, the guiding mechanism can not only connect the conveying mechanism and the sorting mechanism, but also play a buffering role due to the height difference between the top of the conveying mechanism and the sorting mechanism, thereby preventing the fruit from being damaged during the conveying and sorting process.
[0014] Preferably, the sorting mechanism also includes a mounting frame, on which a detachable mounting frame is provided, and both ends of the sorting cylinder are rotatably mounted on the mounting frame, and one end of the sorting cylinder is connected to a connecting shaft, and the other end of the connecting shaft is connected to a driving mechanism arranged on one side.
[0015] Preferably, a sliding groove is provided between the sorting areas, and an arc-shaped block is correspondingly provided on the mounting frame to cooperate with the sliding groove.
[0016] With the above structural design, the cooperation between the sliding groove and the arc block can play a supporting role, while not affecting the rotation of the sorting drum, thereby improving the stability of the rotation of the sorting drum.
[0017] Preferably, a guide groove is provided at the end of the separation cylinder, and a plurality of guide rollers are correspondingly provided on the installation frame for cooperative installation.
[0018] With the above-mentioned structural design, guide rollers and guide grooves are arranged at the end of the sorting drum. Because the end of the sorting drum will bear a certain gravity, in order to prevent the interference between the sorting drum and the mounting frame due to excessive gravity, which may cause the rotation to be obstructed, guide rollers are arranged for guidance to assist the rotation of the sorting drum.
[0019] Preferably, the driving mechanism includes a reducer and a second driving motor.
[0020] The above structural design makes it easy to adjust the rotation speed of the sorting drum.
[0021] Preferably, the apertures of the through holes on the sorting zone increase from upstream to downstream, and the sorting zones are provided in three numbers, including a small fruit sorting zone, a medium fruit sorting zone and a large fruit sorting zone.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. The sorting mechanism of the present invention adopts a rotating sorting cylinder, and multiple sorting areas corresponding to fruits of different sizes are arranged in the sorting cylinder. A spiral guide ring is arranged in the sorting cylinder to guide or flip the fed fruits to prevent the fruits from being blocked, thereby improving the sorting effect and efficiency;
[0024] 2. The present invention can realize automatic loading and sorting through the cooperation of the conveying mechanism and the sorting mechanism. Workers only need to place the fruits on the conveying mechanism to realize automatic loading and sorting, and then classify and collect them at the sorting outlet. The equipment has a high degree of automation, high sorting efficiency and high precision. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation of the present invention. In the accompanying drawings:
[0026] Figure 1 It is a schematic diagram of the structure of the present invention;
[0027] Figure 2 Figure 1 A magnified view at point A;
[0028] Figure 3 yes Figure 1 The schematic diagram of the structure after removing the installation frame;
[0029] Figure 4 yes Figure 3 Enlarged view at B in the figure.
[0030] In the figure:
[0031] Conveying mechanism 1, frame 1a, conveyor belt 1b, conveying roller 1c, first driving motor 1d, partition 1e, baffle 1f, conveying chain 1g, conveying gear 1h, sorting mechanism 2, sorting barrel 2a small fruit sorting area 21b, medium fruit sorting area 22b, large fruit sorting area 23b, through hole 2c, spiral guide ring 2d, sorting outlet 2e, mounting frame 2f, mounting frame 2g, connecting shaft 2h, sliding groove 2i, arc block 2j, guide groove 2k, guide roller 2l, guiding mechanism 3, material receiving part 3a, baffle plate 3b, feeding part 3c, round tube 3d, driving mechanism 4, reducer 4a, second driving motor 4b. DETAILED DESCRIPTION
[0032] In order to explain the technical content, structural features, achieved objectives and effects of the present invention in detail, the following is a detailed description in conjunction with the implementation methods and the accompanying drawings.
[0033] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0034] See also Figures 1 to 4 , an automatic fruit sorting device, comprising a conveying mechanism 1 and a sorting mechanism 2, wherein the sorting mechanism 2 is arranged downstream of the conveying mechanism 1, and the sorting mechanism 2 comprises a rotating sorting barrel 2a, wherein a plurality of sorting zones are arranged on the sorting barrel, and a plurality of through holes 2c are evenly arranged on each sorting zone, wherein a spiral guide ring 2d is arranged in the sorting barrel 2a to guide the fruit rotation, and a sorting outlet 2e is arranged correspondingly below each sorting zone. The present invention can realize automatic sorting of fruit sizes, and fruits of different sizes are sorted through the sorting zones arranged on the sorting barrel 2a and then collected through the sorting outlet 2e. The sorting device has a high degree of automation, and by arranging a spiral guide ring 2d in the sorting barrel 2a, the rotating fruit can be guided and turned, and the fruit will not be blocked in the sorting barrel 2a.
[0035] The specific structure of the present invention is as follows:
[0036] Please continue reading Figure 1 and Figure 2The conveying mechanism 1 includes a frame 1a, on which a conveyor belt 1b is provided. The conveyor belt 1b is driven by conveyor rollers 1c provided at both ends, and the conveyor rollers 1c are driven by a first drive motor 1d provided on the frame 1a. The conveyor belt 1b is evenly provided with partitions 1e, and baffles 1f are provided on both sides, so that the conveyor belt 1b can be isolated to form multiple square structures, which is convenient for fruit transmission. At the same time, a certain amount of fruit can be placed in each square structure to prevent a large amount of fruit from flowing into the sorting cylinder 2a at the same time and causing blockage. The baffle 1f adopts a chain structure, so that it is convenient to circulate and rotate when the conveyor belt 1b rotates. The baffle 1f is fixedly connected to a conveyor chain 1g, and a conveyor gear 1h is provided on the conveyor roller 1c to mesh with the conveyor chain 1g. The end of the conveyor roller 1c is connected to the first drive motor 1d through the conveyor gear 1h and the conveyor chain 1g. In this embodiment, the stability of the rotation of the load-carrying conveyor belt 1b can be improved by the transmission of the conveyor chain 1g and the transmission gear 1h.
[0037] Furthermore, a guide mechanism 3 is provided between the conveying mechanism 1 and the sorting mechanism 2, one end of the guide mechanism 3 is provided below the conveyor belt 1b, and the other end extends into the sorting barrel 2a. The guide mechanism 3 includes a receiving portion 3a, which is inclined and provided with a baffle plate 3b, and the other end of the receiving portion 3a is connected to a funnel-shaped feeding portion 3c, the lower end of which is a curved circular tube 3d, and the free end of the circular tube 3d extends into the sorting barrel 3c.
[0038] Please continue reading Figure 3 and Figure 4 The sorting mechanism 2 also includes a mounting frame 2f, on which a detachable mounting frame 2g is provided. The two ends of the sorting barrel 2a are rotatably mounted on the mounting frame 2g, and one end of the sorting barrel 2a is connected to a connecting shaft 2h, and the other end of the connecting shaft 2h is connected to a driving mechanism 4 provided on one side. A sliding groove 2i is provided between the sorting areas, and an arc block 2j is correspondingly provided on the mounting frame 2f to cooperate with the sliding groove 2i. A guide groove 2k is provided at the end of the sorting barrel 2a, and a plurality of guide rollers 21 are correspondingly provided on the mounting frame 2g to cooperate with each other.
[0039] Furthermore, the driving mechanism 4 includes a reducer 4a and a second driving motor 4b, so that the rotation speed of the sorting drum 2a can be adjusted according to demand.
[0040] In this embodiment, the apertures of the through holes 2c on the sorting zones increase from upstream to downstream, and there are three sorting zones, including a small fruit sorting zone 21b, a medium fruit sorting zone 22b and a large fruit sorting zone 23b.
[0041] Working principle of the present invention:
[0042] When the automatic fruit sorting device of the present invention is used to sort fruits by size, first, fruits are manually placed in the square grid on the conveyor belt 1b and evenly placed. Then, the conveyor belt 1b feeds the fruits into the guide mechanism 3, and the fruits enter the sorting cylinder 2a through the guide mechanism 3. The driving mechanism 4 drives the sorting cylinder 2a to rotate. While the sorting cylinder 2a is rotating, the fruits first pass through the small fruit sorting area 21b, and the small fruits enter the corresponding sorting outlet from the small fruit sorting area 21b for collection. The remaining fruits continue to rotate along the sorting cylinder 2a, and enter the medium fruit sorting area 22b and the large fruit sorting area 23b according to the spiral guide ring 2d to realize the sorting of medium and large fruits in turn.
[0043] According to the disclosure and teaching of the above description, those skilled in the art to which the present invention belongs may also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present invention. Other devices that are the same or similar to the above are all within the protection scope of the present invention.
Claims
1. An automatic fruit sorting device, characterized in that: The invention comprises a conveying mechanism (1) and a sorting mechanism (2), wherein the sorting mechanism (2) is arranged downstream of the conveying mechanism (1), and the sorting mechanism (2) comprises a rotatably arranged sorting cylinder (2a), wherein a plurality of sorting areas are arranged on the sorting cylinder, and each sorting area is evenly provided with a plurality of through holes (2c), wherein a spiral guide ring (2d) is arranged inside the sorting cylinder (2a) for rotating and guiding the fruit, and a sorting outlet (2e) is correspondingly arranged below each sorting area.
2. The automatic fruit sorting device according to claim 1, characterized in that: The conveying mechanism (1) comprises a frame (1a), a conveying belt (1b) is arranged on the frame (1a), the conveying belt (1b) is driven by conveying rollers (1c) arranged at both ends, and the conveying rollers (1c) are driven by a first driving motor (1d) arranged on the frame (1a).
3. The automatic fruit sorting device according to claim 2, characterized in that: The conveyor belt (1b) is evenly provided with partitions (1e), and baffles (1f) are provided on both sides. The baffles (1f) adopt a chain structure. A conveying chain (1g) is fixedly connected to the baffle (1f). The conveying roller (1c) is provided with a conveying gear (1h) meshing with the conveying chain (1g). The end of the conveying roller (1c) is connected to the first driving motor (1d) through the conveying gear (1h) and the conveying chain (1g).
4. The automatic fruit sorting device according to claim 2, characterized in that: A guiding mechanism (3) is provided between the conveying mechanism (1) and the sorting mechanism (2); one end of the guiding mechanism (3) is arranged below the conveying belt (1b), and the other end extends into the sorting cylinder (2a).
5. The automatic fruit sorting device according to claim 4, characterized in that: The guiding mechanism (3) comprises a material receiving portion (3a), the material receiving portion (3a) is arranged obliquely and provided with a baffle plate (3b), the other end of the material receiving portion (3a) is connected to a funnel-shaped material feeding portion (3c), the lower end of the material feeding portion (3c) is a curved circular tube (3d), and the free end of the circular tube (3d) extends into the sorting barrel (3c).
6. The automatic fruit sorting device according to claim 1, characterized in that: The sorting mechanism (2) also includes a mounting frame (2f), a detachable mounting frame (2g) is provided on the mounting frame (2f), both ends of the sorting cylinder (2a) are rotatably mounted on the mounting frame (2g), one end of the sorting cylinder (2a) is connected to a connecting shaft (2h), and the other end of the connecting shaft (2h) is connected to a driving mechanism (4) provided on one side.
7. The automatic fruit sorting device according to claim 6, characterized in that: A sliding groove (2i) is provided between the selection areas, and an arc-shaped block (2j) is correspondingly provided on the mounting frame (2f) to cooperate with the sliding groove (2i).
8. The automatic fruit sorting device according to claim 6, characterized in that: The end of the separation cylinder (2a) is provided with a guide groove (2k), and the installation frame (2g) is correspondingly provided with a plurality of guide rollers (2l) for matching installation.
9. The automatic fruit sorting device according to claim 6, characterized in that: The driving mechanism (4) comprises a reducer (4a) and a second driving motor (4b).
10. The automatic fruit sorting device according to claim 1, characterized in that: The through holes (2c) on the sorting zone have apertures that gradually increase from upstream to downstream. The sorting zones are provided in three numbers, including a small fruit sorting zone (21b), a medium fruit sorting zone (22b) and a large fruit sorting zone (23b) in sequence.
Citation Information
Patent Citations
Fruit grading and sorting device
CN111822357A
Fruit size sorter
CN204710727U
Fruit sorting equipment
CN207076665U
Sorting and conveying device for fruit processing
CN218087290U
Fruit sorter
KR101346302B1
