Automatic sheet metal device for mechanical design and manufacturing

Abstract

The automatic sheet metal device for mechanical design and manufacturing comprises a bottom plate and a grinding assembly, the grinding assembly comprises a fixing frame connected to the bottom plate through a telescopic rod, the fixing frame is provided with a moving assembly and a grinding assembly, the fixing frame is provided with a pair of hydraulic rods, and the output rod ends of the two hydraulic rods are both connected with sliding blocks; and moving frames are arranged on one sides of the sliding blocks, the grinding assembly comprises a pair of grinding bases slidably clamped on any moving frame, a first motor is arranged on one side of each moving frame, a gear rotationally connected through a coupler is arranged at the output shaft end of each first motor, and racks connected to the two grinding bases are symmetrically arranged relative to the gears. The inner side and the outer side of a welding seam of the cylindrical sheet metal part can be polished at the same time through the polishing assembly, then the reliability of the welding seam of the cylindrical sheet metal part is improved, after the surface of the complete welding seam is treated, the telescopic rod and components connected to the telescopic rod are directly reset, and the sheet metal part on the support is pulled out after the part is cooled.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial equipment, and more specifically, to an automated sheet metal device for mechanical design and manufacturing. Background Art

[0002] Sheet metal is a comprehensive cold processing technology for thin metal plates, including shearing, punching / cutting / combining, folding, riveting, splicing, forming, etc. The folding, riveting, shearing, stamping and other steps of complex sheet metal parts are usually completed directly by automated production lines, but simple cylindrical sheet metal parts are usually semi-automatically processed and manufactured by humans using machines.

[0003] However, existing cylindrical sheet metal parts usually require manual grinding of the welds after welding. For slender sheet metal parts, the manual grinding of the inner welds is not effective, which will affect the strength of the welds of the sheet metal parts and reduce the reliability of the parts. Summary of the invention

[0004] The present invention provides an automated sheet metal device designed and manufactured by machinery to solve the problem in the prior art that the manual processing of the inner weld of a slender cylindrical sheet metal part is ineffective, which in turn affects the strength of the weld of the sheet metal part and reduces the reliability of the part.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] A mechanically designed and manufactured automated sheet metal device comprises a base plate and a grinding assembly, wherein the grinding assembly comprises a fixed frame connected to the base plate by a telescopic rod, the fixed frame is provided with a moving assembly and the grinding assembly, a pair of hydraulic rods are provided on the fixed frame, both output rod ends of the hydraulic rods are connected to sliders, a moving frame is provided on one side of the slider, the grinding assembly comprises a pair of grinding seats slidably clamped on any one of the moving frames, a first motor is provided on one side of the moving frame, a gear rotatably connected via a coupling is provided at the output shaft end of the first motor, and the racks connected to the two grinding seats are symmetrically arranged relative to the gear.

[0007] Preferably, a sliding seat is provided at one end of the grinding seat, and the sliding seat is connected to an end plate provided at one end of the mounting seat through a first spring, and one end of a limiting rod provided at one end of the end plate contacts one end of the mounting seat.

[0008] Preferably, a second motor is disposed on the mounting seat, and a plurality of grinding wheels are coaxially connected to the output shaft end of the second motor, and all the grinding wheels are rotatably clamped on the mounting seat.

[0009] Preferably, a pair of clamping frames are slidingly provided on one side of the other movable frame, a first motor is provided on the movable frame, racks are provided on both the two clamping frames, the two racks are respectively meshed with gears coaxially connected to the output shaft end of the first motor, a plurality of friction rollers are coaxially connected to the output shaft end of the second motor provided on the clamping frame, and the friction rollers are rotatably provided on the clamping frame.

[0010] Preferably, a comparison component is provided on the fixed frame, and the comparison component includes a fixed shaft provided on the fixed frame, a first sliding sleeve is sleeved on the fixed shaft, a second sliding sleeve is slidably clamped on one end of the first sliding sleeve, the first sliding sleeve and the second sliding sleeve are connected by a second spring, one end of the second sliding sleeve is hinged on a sleeve shaft provided on one side of the slider, and one end of the second spring is connected to a tension sensor.

[0011] Preferably, a connecting ring is provided at the bottom end of the telescopic rod, a third motor is provided on the bottom plate, a lead screw rotatably connected via a coupling is provided at the output shaft end of the third motor, and the lead screw is passed through the connecting ring.

[0012] Preferably, a bracket is provided on the bottom plate, a plurality of groups of evenly horizontally arranged transmission rollers are provided on the bracket, a pair of guide blocks are provided in the bracket, a wedge-shaped pressure plate is provided for sliding between the two guide blocks, and a conical block is provided at the bottom end of the wedge-shaped pressure plate.

[0013] Preferably, a positioning assembly is provided on the bracket, and the positioning assembly includes a clamping frame arranged on both sides of the bracket, and clamping plates are hinged on both sides of the bracket. A sliding plate is slidably clamped on the bottom end of the clamping plate, and the top end of the sliding plate is connected to the clamping plate through a pair of third springs. Two wedge plates rotatably clamped at the bottom end of the sliding plate slide on the two clamps respectively, and the inclined ends of the wedge plates are in contact with the inclined surfaces on both sides of the conical block.

[0014] The principle and beneficial effects of this technical solution:

[0015] (1) The grinding assembly provided in the present invention can grind the inside and outside of the weld of the cylindrical sheet metal part at the same time, thereby improving the reliability of the weld of the cylindrical sheet metal part. After processing the surface of the entire weld, the telescopic rod and the components connected thereto are directly reset. After the parts are cooled, the sheet metal parts on the bracket can be pulled away from the fixed frame. The device is easy to operate, has a high grinding efficiency, and shortens the manufacturing cycle of simple cylindrical sheet metal parts.

[0016] (2) The contrast component provided in the present invention can help the grinding component move to the correct position so as to grind the weld at a symmetrical position inside and outside the weld. When the clamping frame moves, the movable frame connected to one end of the clamping frame will move horizontally under the drive of the hydraulic rod. The tension sensor provided at one end of the second spring can reflect the relative displacement distance of the second sliding sleeve. When the hydraulic rod connected to the grinding component is extended or retracted, the value recorded by the pressure sensor can be used to move the movable frame where the grinding component is located to a symmetrical position, thereby improving the grinding position accuracy of the device.

[0017] (3) The positioning assembly provided in the present invention can center the cylindrical sheet metal on the bracket and help the grinding assembly to perform weld grinding. The cylindrical sheet metal is placed at one end away from the fixed frame. After the corresponding wedge pressure plate and conical block are selected and installed, the transmission roller provided on the bracket is started to transmit the cylindrical sheet metal. When the conical block moves down to the lowest point under the pressure of the sheet metal, the clamping plate completes the clamping and centering of the cylindrical sheet metal. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure after assembly of the present invention;

[0019] Figure 2 It is a schematic diagram of the structure after the present invention is split;

[0020] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of the A area in the middle;

[0021] Figure 4 for Figure 2 Schematic diagram of the enlarged structure of the middle B area;

[0022] Figure 5 for Figure 2 Schematic diagram of the enlarged structure of the middle C area;

[0023] The figure marks in the drawings of the specification include: 1, base plate; 2, bracket; 3, telescopic rod; 4, connecting ring; 5, third spring; 6, sliding plate; 7, wedge plate; 8, third motor; 9, screw; 10, fixed shaft; 11, first sliding sleeve; 12, second spring; 13, fixed frame; 14, second sliding sleeve; 15, friction roller; 16, second motor; 17, clamping frame; 18, hydraulic rod; 19, first spring; 20, sliding seat; 21, grinding seat; 22, rack; 23, gear; 24, moving frame; 25, sleeve shaft; 26, slider; 27, first motor; 28, end plate; 29, mounting seat; 30, limiting rod; 31, grinding wheel; 32, transmission roller; 33, guide block; 34, bracket; 35, clamping plate; 36, wedge pressure plate; 37, conical block. DETAILED DESCRIPTION

[0024] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments:

[0025] Example:

[0026] like Figures 1 to 5 As shown, the present invention provides an automated sheet metal device designed and manufactured by machinery, including a base plate 1 and a grinding assembly, the grinding assembly including a fixed frame 13 connected to the base plate 1 through a telescopic rod 3, the fixed frame 13 is provided with a moving assembly and a grinding assembly, a pair of hydraulic rods 18 are arranged on the fixed frame 13, the output rod ends of the two hydraulic rods 18 are connected to sliders 26, a moving frame 24 is arranged on one side of the slider 26, the grinding assembly includes a pair of grinding seats 21 slidably clamped on any one of the moving frames 24, a first motor 27 is arranged on one side of the moving frame 24, a gear 23 rotatably connected through a coupling is arranged on the output shaft end of the first motor 27, and the racks 22 connected to the two grinding seats 21 are symmetrically arranged relative to the gear 23.

[0027] like Figure 4 As shown, a sliding seat 20 is provided at one end of the grinding seat 21 , and the sliding seat 20 is connected to an end plate 28 provided at one end of the mounting seat 29 through a first spring 19 , and one end of a limiting rod 30 provided at one end of the end plate 28 contacts one end of the mounting seat 21 .

[0028] like Figure 3 and Figure 4 As shown, a second motor 16 is disposed on the mounting seat 29 , and a plurality of grinding wheels 31 are coaxially connected to the output shaft end of the second motor 16 , and all the grinding wheels 31 are rotatably clamped on the mounting seat 29 .

[0029] like Figure 3 and Figure 4 As shown, a pair of clamping frames 17 are slidably mounted on one side of another movable frame 24, a first motor 27 is mounted on the movable frame 24, racks 22 are mounted on both clamping frames 17, the two racks 22 are respectively meshed with gears 23 coaxially connected to the output shaft ends of the first motor 27, a plurality of friction rollers 15 are coaxially connected to the output shaft ends of the second motor 16 mounted on the clamping frame 17, and the friction rollers 15 are rotatably mounted on the clamping frame 17.

[0030] like Figure 3 As shown, a comparison component is arranged on the fixing frame 13, and the comparison component includes a fixed shaft 10 arranged on the fixing frame 13, a first sliding sleeve 11 is sleeved on the fixed shaft 10, a second sliding sleeve 14 is slidably clamped on one end of the first sliding sleeve 11, the first sliding sleeve 11 and the second sliding sleeve 14 are connected by a second spring 12, one end of the second sliding sleeve 14 is hinged on a sleeve shaft 25 arranged on one side of a slider 26, and one end of the second spring 12 is connected to a tension sensor.

[0031] The comparison component can help the grinding component move to the correct position so as to grind the weld at a symmetrical position inside and outside the weld. When the clamping frame 17 moves, the moving frame 24 connected to one end of the clamping frame 17 will move horizontally under the drive of the hydraulic rod 18. At this time, the slider 26 set on one side of the moving frame 24 will drive the sleeve shaft 25 to move. Since the second sliding sleeve 14 in the comparison component is sleeved on the sleeve shaft 25, the movement of the sleeve shaft 25 will cause the second sliding sleeve 14 to slide along one end of the first sliding sleeve 11, and at the same time, the second spring 12 set between the first sliding sleeve 11 and the second sliding sleeve 14 will be extended and retracted. The relative displacement distance of the second sliding sleeve 14 can be reflected by the tension sensor set at one end of the second spring 12. When the hydraulic rod 18 connected to the grinding component is extended and retracted, the mobile frame 24 where the grinding component is located can be moved to a symmetrical position according to the value recorded by the pressure sensor, so as to improve the grinding position accuracy of the device.

[0032] like Figure 1 and Figure 2 As shown, a connecting ring 4 is provided at the bottom end of the telescopic rod 3, a third motor 8 is provided on the bottom plate 1, and a lead screw 9 rotatably connected through a coupling is provided at the output shaft end of the third motor 8, and the lead screw 9 is passed through the connecting ring 4.

[0033] like Figure 1 and Figure 5 As shown, a bracket 2 is provided on the bottom plate 1, and a plurality of groups of evenly horizontally arranged transmission rollers 32 are provided on the bracket 2. A pair of guide blocks 33 are provided in the bracket 2, and a wedge-shaped pressure plate 36 is provided between the two guide blocks 33 for sliding. A conical block 37 is provided at the bottom end of the wedge-shaped pressure plate 36.

[0034] like Figure 1 , Figure 2 and Figure 5 As shown, a positioning assembly is provided on the bracket 2, and the positioning assembly includes a clamping frame 34 arranged on both sides of the bracket 2, and clamping plates 35 are hinged on both sides of the bracket 2. A sliding plate 6 is slidably clamped at the bottom end of the clamping plate 35, and the top end of the sliding plate 6 is connected to the clamping plate 35 through a pair of third springs 5. Two wedge plates 7 are rotatably clamped at the bottom end of the sliding plate 6 and slide on the two clamps 34 respectively, and the inclined ends of the wedge plates 7 are in contact with the inclined surfaces on both sides of the conical block 37.

[0035] When the tapered block moves down to the lowest point, the clamping plate 35 completes the clamping and centering of the cylindrical sheet metal.

[0036] The specific usage and function of this embodiment are as follows:

[0037] The grinding assembly provided in the present invention can grind the inside and outside of the weld of the cylindrical sheet metal part at the same time, thereby improving the reliability of the weld of the cylindrical sheet metal part. Before using the grinding assembly, the cylindrical sheet metal part needs to be clamped using the positioning assembly. At this time, the telescopic rod 3 is first driven to extend, so that the center of the fixed frame 13 set at the top of the telescopic rod 3 and the axis of the cylindrical sheet metal part are moved to the same straight line, and then the third motor 8 is driven to rotate the screw 9 on the third motor 8 to drive the telescopic rod 3 and the moving frame 24 set thereon to move along the axis of the screw 9, so that the friction roller 15 moves to both sides of the side wall of the cylindrical sheet metal part, and then one of the hydraulic rods 18 is driven to extend and retract until a pair of clamping frames 17 slidingly connected on the clamping frame 17 move to a position equal to the side wall of the cylindrical sheet metal part. At this time, the first motor 27 set on the clamping frame 17 is started, so that the gear 23 set at the output shaft end of the first motor 27 drives the racks 22 set on both sides thereof to move toward each other. At this time, the grinding seat 21 where the rack 22 is located will gradually approach until the two pairs of friction rollers set on the clamping seat The side walls of the wiping roller 15 are respectively squeezed and contacted with the inner and outer walls of the cylindrical sheet metal part. At this time, another hydraulic rod 18 is driven to extend and retract. According to the data recorded by the comparison component, the movable frame 24 connected to the grinding assembly is moved to a suitable position. Similarly, the grinding wheel 31 in the grinding assembly clamps the side wall of the sheet metal part. At this time, the second motor 16 arranged on the clamping seat can be started to make the friction roller 15 drive the cylindrical sheet metal part to rotate until one end of the limiting rod 30 no longer contacts the inner wall of the sliding seat 20. At this time, it indicates that the grinding wheel 31 moves to both sides of the weld. At this time, the second motor 16 arranged on the mounting seat 29 is started, so that the grinding wheel 31 connected to the output shaft end of the second motor 16 can grind the weld surface until one end of the limiting rod 30 contacts the inner wall of the sliding seat 20 again. At this time, the third motor 8 is driven to move the fixed frame 13 along the axial direction of the cylindrical sheet metal part until the surface of the complete weld is processed. Finally, the telescopic rod 3 and the components connected thereto are reset. After the parts are cooled, the sheet metal parts on the bracket 2 can be pulled out in the direction away from the fixed frame 13.

[0038] The above is only an embodiment of the present invention, and the common knowledge such as the known specific technical solutions and / or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the technical solution of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. An automated sheet metal device designed and manufactured by a machine, characterized in that: The invention comprises a base plate (1) and a grinding assembly, wherein the grinding assembly comprises a fixed frame (13) connected to the base plate (1) via a telescopic rod (3), the fixed frame (13) is provided with a moving assembly and the grinding assembly, the fixed frame (13) is provided with a pair of hydraulic rods (18), the output rod ends of the two hydraulic rods (18) are both connected with a slider (26), a moving frame (24) is provided on one side of the slider (26), the grinding assembly comprises a pair of grinding seats (21) slidably mounted on any one of the moving frames (24), a first motor (27) is provided on one side of the moving frame (24), a gear (23) rotatably connected via a coupling is provided at the output shaft end of the first motor (27), and racks (22) connected to the two grinding seats (21) are symmetrically arranged relative to the gear (23).

2. The automated sheet metal device for mechanical design and manufacturing according to claim 1, characterized in that: A sliding seat (20) is provided at one end of the grinding seat (21); the sliding seat (20) is connected to an end plate (28) provided at one end of a mounting seat (29) via a first spring (19); and one end of a limiting rod (30) provided at one end of the end plate (28) contacts one end of the mounting seat (21).

3. The automated sheet metal device for mechanical design and manufacturing according to claim 2, characterized in that: A second motor (16) is arranged on the mounting seat (29); a plurality of grinding wheels (31) are coaxially connected to the output shaft end of the second motor (16); and all the grinding wheels (31) are rotatably mounted on the mounting seat (29).

4. The automated sheet metal device for mechanical design and manufacturing according to claim 3, characterized in that: A pair of clamping frames (17) are slidably mounted on one side of the other movable frame (24), a first motor (27) is mounted on the movable frame (24), racks (22) are mounted on both clamping frames (17), the two racks (22) are respectively meshed with gears (23) coaxially connected to the output shaft ends of the first motor (27), a plurality of friction rollers (15) are coaxially connected to the output shaft ends of the second motor (16) mounted on the clamping frame (17), and the friction rollers (15) are rotatably mounted on the clamping frame (17).

5. The automated sheet metal device for mechanical design and manufacturing according to claim 4, characterized in that: A comparison component is arranged on the fixed frame (13), and the comparison component comprises a fixed shaft (10) arranged on the fixed frame (13); a first sliding sleeve (11) is sleeved on the fixed shaft (10); a second sliding sleeve (14) is slidably clamped on one end of the first sliding sleeve (11); the first sliding sleeve (11) and the second sliding sleeve (14) are connected via a second spring (12); one end of the second sliding sleeve (14) is hinged on a sleeve shaft (25) arranged on one side of the slider (26); and one end of the second spring (12) is connected to a tension sensor.

6. The automated sheet metal device for mechanical design and manufacturing according to claim 5, characterized in that: A connecting ring (4) is provided at the bottom end of the telescopic rod (3), a third motor (8) is provided on the bottom plate (1), a lead screw (9) rotatably connected via a coupling is provided at the output shaft end of the third motor (8), and the lead screw (9) is passed through the connecting ring (4).

7. The automated sheet metal device for mechanical design and manufacturing according to claim 6, characterized in that: A bracket (2) is arranged on the bottom plate (1), and a plurality of groups of transmission rollers (32) are arranged evenly and horizontally on the bracket (2). A pair of guide blocks (33) are arranged inside the bracket (2), and a wedge-shaped pressure plate (36) is slidably arranged between the two guide blocks (33), and a conical block (37) is arranged at the bottom end of the wedge-shaped pressure plate (36).

8. The automated sheet metal device for mechanical design and manufacturing according to claim 7, characterized in that: The bracket (2) is provided with a positioning assembly, and the positioning assembly includes a clamping frame (34) arranged on both sides of the bracket (2), and clamping plates (35) are hinged on both sides of the bracket (2). A sliding plate (6) is slidably clamped at the bottom end of the clamping plate (35), and the top end of the sliding plate (6) is connected to the clamping plate (35) through a pair of third springs (5). Two wedge plates (7) rotatably clamped at the bottom end of the sliding plate (6) slide on the two clamps (34) respectively, and the inclined surface end of the wedge plate (7) contacts the inclined surfaces on both sides of the conical block (37).

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