Thermal insulation mortar, thermal insulation mortar processing equipment and thermal insulation mortar processing method

By designing an automated thermal insulation mortar processing equipment, using sliding and rotating mechanical structures, magnetic plates and electric push rods, the problem of manual measurement of the amount of thickener added is time-consuming and labor-intensive and prone to deviation, and the automation of thickener is achieved Added, improving construction efficiency and accuracy.

CN119189030AInactive Publication Date: 2024-12-27蒋双艳
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Patent Information

Application Number
CN202411623145.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the preparation of insulation mortar, manual measurement of the amount of thickener added is time-consuming and labor-intensive and prone to deviations, affecting the construction effect.

Method used

A thermal insulation mortar processing equipment is designed to automatically determine the amount of thickener added according to the weight of the mortar raw material, and to achieve automatic addition using sliding and rotating mechanical structures, and to achieve precise adjustment in combination with magnetic plates and electric push rods.

Benefits of technology

The automatic addition of thickener is achieved, which reduces manual measurement errors, improves construction efficiency and accuracy, and brings convenience to actual use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of thermal insulation mortar manufacturing, and particularly relates to thermal insulation mortar, thermal insulation mortar processing equipment and a thermal insulation mortar processing method.The thermal insulation mortar processing equipment comprises a fixing rod, a fixing plate and a filling part, the fixing rod is slidably connected with a mixing part, the fixing plate is rotatably connected with a rotating rod, and the filling part is slidably connected with a partition part; a sliding head is connected to the separating part, a torsional spring is fixedly connected between the fixing plate and the rotating rod, a first compressed spring is fixedly connected between the mixing part and the fixing rod, a second compressed spring is fixedly connected between the separating part and the filling part, the thermal insulation mortar processing equipment further comprises a fixing frame, and a sliding sleeve is slidably connected to the fixing frame. The method comprises the following steps: step 1, adding a prepared mortar raw material containing cement, a mineral admixture and water into a mixing part; the adding amount of the thickening agent can be automatically determined according to the weight of the mortar raw material, and convenience is brought to actual use.
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Description

Technical Field

[0001] The invention belongs to the technical field of thermal insulation mortar manufacturing, and in particular relates to a thermal insulation mortar, thermal insulation mortar processing equipment, and a thermal insulation mortar processing method. Background Art

[0002] Thermal insulation mortar is a comprehensive material, mainly composed of cement, mineral admixtures, water and admixtures. It has excellent thermal insulation performance and can effectively reduce the energy consumption of buildings. At the same time, it has high durability and stability, is not easy to age, is non-flammable, non-toxic, and harmless to the environment and human body. Therefore, it is widely used in the actual construction process.

[0003] In the process of preparing thermal insulation mortar, it is necessary to add thickener into the thermal insulation mortar to improve its construction performance. In the process of adding thickener, it is necessary to reasonably determine the amount of thickener added according to the weight of the thermal insulation mortar raw materials to ensure the subsequent preparation effect. In the prior art, when adding thickener, it is necessary to manually measure the weight of the mortar raw materials, and then remove the appropriate amount of thickener according to the weight of the mortar raw materials. This process is time-consuming and labor-intensive, and is prone to deviations due to manual measurement errors. Summary of the invention

[0004] In view of this, the technical problem to be solved by the present invention is to provide a thermal insulation mortar, thermal insulation mortar processing equipment, and thermal insulation mortar processing method, which can automatically determine the amount of thickener added according to the weight of the mortar raw materials, thereby bringing convenience to actual use.

[0005] A thermal insulation mortar processing equipment comprises a fixed rod, a fixed plate and a filling part, wherein a mixing part is slidably connected to the fixed rod, a rotating rod is rotatably connected to the fixed plate, a partition part is slidably connected to the filling part, a sliding head is connected to the partition part, a torsion spring is fixedly connected between the fixed plate and the rotating rod, a first compression spring is fixedly connected between the mixing part and the fixed rod, and a second compression spring is fixedly connected between the partition part and the filling part.

[0006] It also includes a fixing frame, a sliding sleeve is slidably connected to the fixing frame, a transmission rod is fixedly connected to the sliding sleeve, a cylindrical rod is fixedly connected to the sliding head, the sliding head is slidably connected to the partition, and a third compression spring is fixedly connected between the sliding head and the partition.

[0007] It also includes a magnetic plate fixedly connected to the sliding head, an iron block fixedly connected to the filler part, and the magnetic plate can be adsorbed on the iron block.

[0008] It also includes a rectangular rod fixedly connected to the fixing frame, a moving plate is slidably connected to the rectangular rod, a toggle plate is connected to the moving plate, and a fourth compression spring is fixedly connected between the sliding sleeve and the fixing frame.

[0009] It also includes a hand-held rod fixedly connected to the sliding sleeve, the sliding sleeve is provided with a fixed threaded hole, and the toggle plate is slidably connected to the moving plate.

[0010] The thermal insulation mortar processing equipment is used for a method for processing thermal insulation mortar, and the method comprises the following steps:

[0011] Step 1: Add the prepared mortar raw materials including cement, mineral admixture and water into the mixing part;

[0012] Step 2: After the mixing part is lowered and stabilized at a certain height, a thickener is added into the space between the partition part and the filling part;

[0013] Step 3: Slide the baffle upwards, and then operate the filler part to rotate on the fixed block;

[0014] Step 4: Use a continuously rotating stirring paddle to stir the interior of the mixing section to complete the mixing process and obtain a finished thermal insulation mortar. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a structural schematic diagram of the mixing section;

[0017] Figure 2 is a structural schematic diagram of a fixed rod;

[0018] Figure 3 is a schematic diagram of the structure of the fixing frame;

[0019] Figure 4 It is a structural schematic diagram of the packing part;

[0020] Figure 5 It is a structural schematic diagram of the sliding head;

[0021] Figure 6 is a schematic diagram of the structure of the partition;

[0022] Figure 7 It is a structural schematic diagram of a magnetic plate;

[0023] Figure 8 and Fig. 9 The figure is a schematic diagram of the overall structure of a thermal insulation mortar processing equipment. DETAILED DESCRIPTION

[0024] like Figure 1 , Figure 2 , Figure 5 , Figure 6 , Figure 8 and Fig. 9 As shown:

[0025] It includes a fixed rod 102, a fixed plate 201 and a filling part 501, the fixed rod 102 is slidably connected to the mixing part 101, the fixed plate 201 is rotatably connected to the rotating rod 202, the filling part 501 is slidably connected to the partition part 503, the partition part 503 is connected to the sliding head 601, a torsion spring is fixedly connected between the fixed plate 201 and the rotating rod 202, a first compression spring is fixedly connected between the mixing part 101 and the fixed rod 102, a rotatable stirring paddle with its own power source is connected to the mixing part 101 by tightening bolts, the first compression spring can provide an upward elastic force to the mixing part 101, a second compression spring is fixedly connected between the partition part 503 and the filling part 501, and the second compression spring can provide a leftward elastic force to the filling part 501.

[0026] The prepared mortar raw materials including cement, mineral admixture and water are added into the mixing part 101. During this process, the overall weight of the mixing part 101 will continue to increase, so that the mixing part 101 will gradually overcome the elastic force of the first compression spring and slide downward on the fixing rod 102 until the weight of the mixing part 101 and the elastic force provided by the first compression spring are in a balanced position. At this time, the mixing part 101 will be stable at this position. During the sliding down of the mixing part 101, the mixing part 101 will press the rotating rod 202 to rotate on the fixing plate 201. During this process, the other end of the rotating rod 202 will gradually move the sliding head 601, so that the partition 503 gradually slides to the right on the filling part 501, so that the space between the partition 503 and the filling part 501 gradually increases. The farther the mixing part 101 slides down, the farther the partition 503 slides to the right on the filling part 501, so that the partition 503 gradually increases. The larger the space between the partition 503 and the filling part 501, the partition 503 can also be stable on the filling part 501 after the mixing part 101 is stabilized in the vertical position. At this time, the staff can continue to add thickener to the space between the filling part 501 and the partition 503 until the thickener can completely fill the space between the filling part 501 and the partition 503. At this time, according to the weight of the raw materials in the mixing part 101, a suitable amount of thickener is added to the filling part 501, and then the thickener in the filling part 501 is poured into the mixing part 101, and the stirring paddle is started to continuously stir and mix, so as to achieve the effect of mixing a suitable amount of thickener into the mortar. That is, the equipment can automatically determine the amount of thickener added according to the weight of the mortar raw materials, and no manual measurement operation is required, and the effect of mixing a suitable amount of thickener into the mortar can be accurately completed, which brings convenience to actual use.

[0027] like Figure 3 and Figure 5-7 As shown:

[0028] It also includes a fixed frame 301, on which a sliding sleeve 401 is slidably connected, on which a transmission rod 403 is fixedly connected, on which a sliding head 601 is fixedly connected a cylindrical rod 602, the sliding head 601 is slidably connected to a partition 503, between which a third compression spring is fixedly connected, which can provide thrust for the sliding head 601 to slide forward, and on which a first electric push rod capable of pushing the sliding sleeve 401 to slide is fixedly connected.

[0029] In actual use, if the addition ratio of the thickener is to be adjusted according to the raw material ratio or actual use requirements, the sleeve 401 can be operated to slide on the fixed frame 301 to a suitable distance, and then the mortar raw materials are added to the mixing part 101. When the mixing part 101 continues to slide down and drives the rotating rod 202 to rotate on the fixed plate 201, the sliding head 601 will gradually approach the sleeve 401. When the sliding head 601 moves to the cylindrical rod 602 and contacts the transmission rod 403 and continues to move, the transmission rod 403 will push the cylindrical rod 602 to rotate. 2, the sliding head 601 gradually overcomes the elastic force of the third compression spring and slides on the partition 503, and then gradually moves the sliding head 601 to a position offset from the rotating rod 202. When the rotating rod 202 and the sliding head 601 are completely offset, the sliding head 601 will no longer move, so that the partition 503 can be stabilized in this position. At this time, the space between the partition 503 and the filling part 501 is fixed, and then the effect of adjusting the addition ratio of the thickener can be achieved through the effect of the sliding distance of the sliding sleeve 401, which further brings convenience to actual use.

[0030] like Figure 7 As shown:

[0031] It also includes a magnetic plate 603 fixed on the sliding head 601, an iron block is fixed on the filler part 501, and the magnetic plate 603 can be adsorbed on the iron block.

[0032] When the sliding head 601 slides to a position offset from the rotating rod 202, the magnetic plate 603 on the sliding head 601 will just contact the filling part 501, so that the magnetic plate 603 is adsorbed on the iron block, thereby ensuring that the partition part 503 can be automatically fixed in this position after sliding, which brings convenience to the thickener addition operation after adjusting the addition ratio.

[0033] like Figure 3 As shown:

[0034] It also includes a rectangular rod 302 fixedly connected to the fixed frame 301, a movable plate 304 is slidably connected to the rectangular rod 302, a toggle plate 303 is connected to the movable plate 304, a fourth compression spring is fixedly connected between the sliding sleeve 401 and the fixed frame 301, the fourth compression spring can provide a thrust for the sliding sleeve 401 to slide to the left, and a second electric push rod is fixedly connected to the rectangular rod 302, which can push the movable plate 304 to slide.

[0035] When it is necessary to slide the sleeve 401 to adjust the subsequent addition ratio of the thickener, the movable plate 304 is operated to slide on the rectangular rod 302, and then the toggle plate 303 is used to push the sleeve 401 to slide on the fixed frame 301 to complete the addition ratio adjustment operation. The setting of the fourth compression spring can always ensure that the sleeve 401 moves close to the surface of the toggle plate 303, which facilitates the subsequent adjustment operation.

[0036] like Figure 3 As shown:

[0037] It also includes a hand-held rod 402 fixedly connected to the sliding sleeve 401, and a fixed threaded hole is opened on the sliding sleeve 401. The toggle plate 303 is slidably connected to the moving plate 304, and the moving plate 304 is fixedly connected with a third electric push rod capable of pushing the toggle plate 303 to slide.

[0038] When the second electric push rod driving the moving plate 304 to move fails during the actual operation of the equipment, the staff can operate the toggle plate 303 to slide on the moving plate 304, thereby removing the restricting effect of the toggle plate 303 on the sliding sleeve 401, and then hold the hand-held rod 402 to pull the sliding sleeve 401 to slide on the fixed frame 301, and then manually adjust the position of the sliding sleeve 401, and then fix the sliding sleeve 401 by screwing bolts into the fixed threaded holes on the sliding sleeve 401, thereby completing the manual adjustment effect, which further brings convenience to actual use.

[0039] like Figure 3 As shown:

[0040] The rectangular rod 302 is provided with a plurality of scale marks 305 .

[0041] The setting of multiple scale marks 305 can provide a reference for the subsequent manual sliding operation of the sleeve 401, so that the staff can slide the sleeve 401 to the appropriate position according to the production requirements by referring to the positions of the multiple scale marks 305, which brings convenience to the subsequent transmission effect.

[0042] like Figure 2 and Figure 4-6 As shown:

[0043] It also includes a fixed block 502, on which a filling portion 501 is rotatably connected, on which a baffle 506 is slidably connected, a discharge trough 507 is provided on the filling portion 501, an inclined material guide trough 103 is fixedly connected to the mixing portion 101, a first motor capable of driving the filling portion 501 to rotate is fixedly connected to the fixed block 502, and a fourth electric push rod capable of pushing the baffle 506 to slide is fixedly connected to the partition portion 503.

[0044] During the thickener addition process, the baffle 506 always rests on the lower bottom surface of the filling part 501 to ensure the limiting effect of the addition space. After the thickener addition is completed, the baffle 506 can be operated to slide on the partition 503 so that the baffle 506 no longer divides the internal space of the filling part 501. Then, the filling part 501 is operated to rotate, so that the thickener in the filling part 501 can fall from the discharge trough 507 to the inclined guide trough 103, and then the inclined guide trough 103 pours the thickener into the mixing part 101, which is convenient for subsequent stirring and mixing operations.

[0045] As shown in 4:

[0046] It also includes an inclined plate 504 fixed to the partition 503 .

[0047] The inclined plate 504 can guide the thickener when the thickener is added into the space between the partition portion 503 and the filler portion 501 , thereby facilitating the adding operation.

[0048] The thermal insulation mortar processing equipment is used for a method for processing thermal insulation mortar, and the method comprises the following steps:

[0049] Step 1: Add the prepared mortar raw materials including cement, mineral admixture and water into the mixing part 101;

[0050] Step 2: After the mixing part 101 is lowered and stabilized at a certain height, a thickener is added into the space between the partition part 503 and the filling part 501;

[0051] Step 3: Slide the baffle 506 upward, and then operate the filler part 501 to rotate on the fixing block 502;

[0052] Step 4: Use a continuously rotating stirring paddle to stir the interior of the mixing part 101 to complete the mixing process and obtain a finished thermal insulation mortar.

[0053] A thermal insulation mortar comprises the following raw materials in parts by weight: 45 parts of cement, 90 parts of mineral admixture, 15 parts of water and 4 parts of thickener.

Claims

1. A thermal insulation mortar processing equipment, characterized in that: The invention comprises a fixed rod (102), a fixed plate (201) and a filling part (501); the fixed rod (102) is slidably connected to a mixing part (101); the fixed plate (201) is rotatably connected to a rotating rod (202); the filling part (501) is slidably connected to a partition part (503); the partition part (503) is connected to a sliding head (601); a torsion spring is fixedly connected between the fixed plate (201) and the rotating rod (202); a first compression spring is fixedly connected between the mixing part (101) and the fixed rod (102); and a second compression spring is fixedly connected between the partition part (503) and the filling part (501).

2. The thermal insulation mortar processing equipment according to claim 1, characterized in that: The invention also comprises a fixed frame (301), a sliding sleeve (401) is slidably connected to the fixed frame (301), a transmission rod (403) is fixedly connected to the sliding sleeve (401), a cylindrical rod (602) is fixedly connected to the sliding head (601), the sliding head (601) is slidably connected to the partition (503), and a third compression spring is fixedly connected between the sliding head (601) and the partition (503).

3. The thermal insulation mortar processing equipment according to claim 2, characterized in that: It also includes a magnetic plate (603) fixedly connected to the sliding head (601), an iron block is fixedly connected to the filler part (501), and the magnetic plate (603) can be adsorbed on the iron block.

4. The thermal insulation mortar processing equipment according to claim 3, characterized in that: It also includes a rectangular rod (302) fixedly connected to the fixed frame (301), a moving plate (304) slidably connected to the rectangular rod (302), a toggle plate (303) connected to the moving plate (304), and a fourth compression spring fixedly connected between the sliding sleeve (401) and the fixed frame (301).

5. The thermal insulation mortar processing equipment according to claim 4, characterized in that: It also includes a hand-held rod (402) fixedly connected to the sliding sleeve (401). The sliding sleeve (401) is provided with a fixed threaded hole. The toggle plate (303) is slidably connected to the moving plate (304).

6. The thermal insulation mortar processing equipment according to claim 5, characterized in that: The rectangular rod (302) is provided with a plurality of scale marks (305).

7. The thermal insulation mortar processing equipment according to claim 3, characterized in that: It also includes a fixed block (502), a filling part (501) is rotatably connected to the fixed block (502), a baffle (506) is slidably connected to the partition part (503), a discharge trough (507) is provided on the filling part (501), and an inclined guide trough (103) is fixedly connected to the mixing part (101).

8. The thermal insulation mortar processing equipment according to claim 1, characterized in that: It also includes an inclined plate (504) fixedly connected to the partition (503).

9. The method for processing thermal insulation mortar using the thermal insulation mortar processing equipment according to claim 3 is characterized in that: The method comprises the following steps: Step 1: Adding prepared mortar raw materials including cement, mineral admixtures and water into a mixing part (101); Step 2: After the mixing section (101) is lowered and stabilized at a certain height, a thickener is added into the space between the partition section (503) and the filling section (501); Step 3: Slide the baffle plate (506) upwards, and then operate the filler part (501) to rotate on the fixed block (502); Step 4: Use a continuously rotating stirring paddle to stir the interior of the mixing part (101) to complete the mixing process and obtain a finished thermal insulation mortar.

10. A thermal insulation mortar, characterized in that: The thermal insulation mortar comprises the following raw materials in parts by weight: 45-50 parts of cement, 90-110 parts of mineral admixture, 15-20 parts of water and 4-8 parts of thickener.