Sock rolling device for sock production
By designing automated intermittent conveying and flip components, the problem of inefficient production efficiency caused by manual sock placement in the prior art is solved, and the automatic winding of socks is realized, the production efficiency and product quality are improved, and the production needs are adapted to diversified production needs.
Patent Information
- Application Number
- CN202411455039.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sock rolling device for sock production requires manual placement of socks during the sock rolling process, resulting in low production efficiency, especially in large-scale production manual operation significantly reduces speed and efficiency.
A sock rolling device including a support frame, a intermittent conveying assembly, a winding assembly, a flip assembly and a push assembly are designed to realize automatic intermittent transmission, flip and winding of socks through gear transmission and motor drive to ensure that the socks are conveyed and rolled. Stability and accuracy during the winding process.
The automatic winding process of socks is realized, the production efficiency is improved, the labor intensity and cost are reduced, the integrity and aesthetics of socks are ensured, and the production needs of socks of different sizes and shapes are adapted to the risk of production interruptions.
Smart Images

Figure CN119190572A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of socks production, and more particularly to a socks rolling device for socks production. Background Art
[0002] Socks are a kind of clothing worn on the feet to protect the feet, increase comfort and warmth, and also have an aesthetic function. They are usually made of cloth, cotton, silk, nylon, polyester, spandex and other materials. Depending on different needs and occasions, the material, thickness, length and style of socks will also vary.
[0003] The prior art has a publication number of CN118004540B, which discloses a sock rolling device for sock production, including a conveyor belt, and also includes: a base, which is arranged on the side of the conveyor belt and installed on the ground; a sock rolling assembly, which is arranged on the top of the base and is used to roll up the socks conveyed by the conveyor belt; a sock putting assembly, which is installed on the top of the base; a pushing assembly, which is arranged on the top of the base and is used to push the socks rolled on the sock rolling assembly to the sock putting assembly, and push the socks after limiting away from the sock putting assembly. The invention can realize uninterrupted rolling of socks at double stations, and the double stations automatically roll up the socks when alternating. In addition, the socks can be automatically clamped when rolling, and the clamping of the socks can be automatically released after the socks are rolled up, which not only improves the stability of the socks when rolling, but also improves the convenience of pushing after rolling, thereby improving the use effect of the device.
[0004] Although the device has many beneficial effects, the following problems still exist: although the sock rolling device for sock production can automatically clamp the socks when rolling and automatically release the clamping of the socks after the socks are rolled, it not only improves the stability when rolling the socks, but also improves the convenience when pushing the socks after rolling, thereby improving the use effect of the equipment, but in the process of rolling the socks, the socks need to be placed on the winding shaft manually, and manual placement of socks requires time and labor costs, especially in large-scale production. This manual operation will significantly reduce production efficiency. The automated sock rolling device can complete the winding process continuously and quickly. In comparison, manual operation is difficult to match in speed. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the present invention provides a sock rolling device for sock production, which solves the above-mentioned problems.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sock rolling device for sock production, comprising two support frames, a plurality of connecting plates are arranged between the two support frames, the outer surfaces of the plurality of connecting plates are hinged with a dumping plate, the outer surfaces of the support frames are fixedly connected with a fixing block, and further comprising:
[0009] An intermittent conveying assembly, located between two supporting frames, for intermittent conveying of socks;
[0010] A winding assembly, which is located on the outer surface of the fixed block and is used for winding the socks;
[0011] Multiple groups of flipping components, all of which are located inside the connecting plate and are used to push the tipping plate to flip;
[0012] The pushing component is located on the outer surface of the fixed block and is used for pushing the rolled socks out.
[0013] Preferably, the winding assembly includes a first rotating disk, a second rotating disk, a second motor, a driven gear, a driving gear and a winding column, the internal rotation of the fixed block is connected to the driven gear and the driving gear, the driven gear is located above the driving gear and is meshingly connected, the outer surface of the fixed block is fixedly mounted with the second motor, the output end of the second motor is fixedly connected to the driving gear, the outer surface of the other side of the fixed block is rotationally connected to the first rotating disk, the outer surface of the first rotating disk is fixedly connected to the second rotating disk, and the outer surface of the second rotating disk is fixedly connected to the winding column.
[0014] Preferably, the support frame is located between the first rotating disk and the second rotating disk.
[0015] Preferably, the intermittent transmission component includes a conveyor belt, a half gear, a gear and a conveyor roller. A plurality of equally spaced conveyor rollers are rotatably connected between the two support frames, and the outer surfaces of the plurality of conveyor rollers are sleeved with a conveyor belt. The interior of the support frame is rotatably connected with a half gear and a gear. The teeth of the half gear are half of the teeth of the gear, and the half gear is meshingly connected with the gear.
[0016] Preferably, a fixing plate is fixedly connected to the outer surface of the support frame, a first motor is fixedly installed on the outer surface of the fixing plate, an output end of the first motor is fixedly connected to a gear, and the half gear is fixedly connected to a nearby conveying roller.
[0017] Preferably, the flipping assembly includes a notch, a bearing seat, a fourth motor, a second threaded rod, a moving block, and the outer surface of the conveyor belt is fixedly connected to the connecting plate, the outer surface of the connecting plate is provided with a notch, two bearing seats are fixedly connected inside the notch, a second threaded rod is rotatably connected between the two bearing seats, a moving block is threadedly sleeved on the outer surface of the second threaded rod, and connecting rods are rotatably connected to the outer surfaces of both sides of the moving block, a fourth motor is fixedly installed on the outer surface of one of the bearing seats, and the output end of the fourth motor is fixedly connected to the end of the second threaded rod.
[0018] Preferably, a connecting block is fixedly connected to the bottom of the dumping plate, and the connecting block is rotatably connected to two connecting rods.
[0019] Preferably, the pushing assembly includes a first threaded rod, a pushing block, a third motor, an adapter block and a movable groove. The top of the support frame is fixedly connected to the adapter block, the first threaded rod is rotatably connected between the fixed block and the adapter block, the outer surface of the first threaded rod is threadedly sleeved with the pushing block, the outer surface of the fixed block is fixedly installed with the third motor, the output end of the third motor is fixedly connected to the end of the first threaded rod, and a movable groove is opened inside the adapter block.
[0020] Preferably, two guide columns are fixedly connected between the fixed block and the adapter block, the first threaded rod is located between the two guide columns, the pushing block is movably connected to the two guide columns, and the pushing block is located above the winding column.
[0021] Preferably, a PLC controller is fixedly mounted on the outer surface of the support frame, and the first motor, the second motor, the third motor and the plurality of fourth motors are all controlled by the PLC controller.
[0022] (III) Beneficial effects
[0023] Compared with the prior art, the present invention provides a sock rolling device for sock production, which has the following beneficial effects:
[0024] 1. This sock rolling device for sock production adopts a combination design of a threaded rod and a moving block through a turning component, and drives the tipping plate to turn smoothly through a connecting rod, ensuring that the socks will not be subjected to excessive impact or damage during the turning process, ensuring the integrity and aesthetics of the socks. The winding component drives the winding column to rotate through gear transmission, and the socks are evenly and tightly wound, avoiding the problems of uneven tightness and irregular shape that may occur in traditional manual winding, thereby improving the overall quality of the product.
[0025] 2. This sock rolling device for sock production drives the threaded rod to rotate through a motor through a flipping assembly, which drives the moving block and the connecting rod to move, thereby realizing the flipping of the tipping plate, so that the flipping action is fast, smooth and accurate, and the flipping efficiency is improved. The design of the flipping mechanism has certain flexibility and can be adjusted according to the sizes and shapes of different socks to meet diverse production needs.
[0026] 3. This sock rolling device for sock production achieves precise intermittent transmission of socks by adopting the meshing design of half gears and gears, ensuring that the socks can be stably and accurately positioned under the winding assembly during the transmission process, providing strong guarantee for subsequent winding operations. Precise positioning reduces the deviation and wrinkles of the socks during the winding process, and improves the uniformity and aesthetics of the winding.
[0027] 4. This sock rolling device for sock production reduces the need for manual handling and operation through automated production, reduces the labor intensity of workers, is beneficial to protecting the health of workers, reduces manual operation links, means reducing labor costs, and also reduces production losses caused by human errors.
[0028] 5. This sock rolling device for sock production has a flexible design and can adapt to the production needs of socks of different specifications and types by adjusting the parameters of the PLC controller. It has strong adaptability and flexibility. The modular design of the turning mechanism and the winding assembly makes maintenance and replacement of parts more convenient and quick, reducing the risk of production interruption.
[0029] 6. This socks production socks winding device realizes the synchronous rotation of the first rotating disk and the second rotating disk by adopting the meshing transmission mode of the driving gear and the driven gear in the winding assembly. This design ensures the stable rotation of the winding column and provides reliable power support for the socks winding. The stable rotation speed and force enable the socks to be evenly and tightly wound on the winding column, improving the quality and efficiency of the winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the structure of the present invention;
[0031] Figure 2 It is a schematic diagram of the structure of the intermittent transmission component of the present invention;
[0032] Figure 3 For the present invention Figure 2 A magnified view of the structure at center;
[0033] Figure 4 It is a side view of the structure of the present invention;
[0034] Figure 5 It is a schematic diagram of the structure of the winding assembly of the present invention;
[0035] Figure 6 This is a schematic diagram of the structure of the connecting plate of the present invention;
[0036] Figure 7 It is a schematic diagram of the structure of the dumping assembly of the present invention;
[0037] Figure 8 It is a schematic diagram of the connecting block structure of the present invention.
[0038] In the figure: 1, support frame; 2, fixed plate; 3, first motor; 4, conveyor belt; 5, connecting plate; 6, dumping plate; 7, fixed block; 8, half gear; 9, gear; 10, PLC controller; 11, conveyor roller; 12, first rotating disk; 13, second rotating disk; 14, second motor; 15, first threaded rod; 16, guide column; 17, push block; 18, third motor; 19, adapter block; 20, driven gear; 21, driving gear; 22, winding column; 23, movable groove; 24, notch; 25, bearing seat; 26, fourth motor; 27, second threaded rod; 28, moving block; 29, connecting rod; 30, connecting block. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] See also Figure 1-8 , the present invention provides a technical solution:
[0041] A sock rolling device for sock production includes two support frames 1, a plurality of connecting plates 5 are arranged between the two support frames 1, the outer surfaces of the plurality of connecting plates 5 are hinged with a dumping plate 6, the outer surface of the support frame 1 is fixedly connected with a fixing block 7, and further includes:
[0042] An intermittent conveying assembly, located between the two support frames 1, for intermittent conveying of socks;
[0043] A winding assembly, which is located on the outer surface of the fixing block 7 and is used for winding the socks;
[0044] A plurality of groups of flipping components, all of which are located inside the connecting plate 5 and are used to push the tipping plate 6 to flip;
[0045] The pushing assembly is located on the outer surface of the fixing block 7 and is used to push the wound socks out and place the socks on the connecting plate 5 and the pouring plate 6 .
[0046] Furthermore, the winding assembly includes a first rotating disk 12, a second rotating disk 13, a second motor 14, a driven gear 20, a driving gear 21 and a winding column 22. The interior of the fixed block 7 is rotatably connected to the driven gear 20 and the driving gear 21. The driven gear 20 is located above the driving gear 21 and is meshedly connected. The outer surface of the fixed block 7 is fixedly mounted with the second motor 14. The output end of the second motor 14 is fixedly connected to the driving gear 21. The outer surface of the other side of the fixed block 7 is rotatably connected to the first rotating disk 12. The outer surface of the first rotating disk 12 A second rotating disk 13 is fixedly connected, and a winding column 22 is fixedly connected to the outer surface of the second rotating disk 13. The PLC controller 10 starts the second motor 14, and the second motor 14 drives the driving gear 21 to rotate. The driving gear 21 is meshed with the driven gear 20, and the driven gear 20 rotates accordingly. The rotation of the driven gear 20 and the driving gear 21 drives the first rotating disk 12 and the second rotating disk 13 to rotate synchronously. Since the winding column 22 is fixed on the second rotating disk 13, the winding column 22 also rotates accordingly to wind the socks transmitted thereto.
[0047] Furthermore, the support frame 1 is located between the first rotating disk 12 and the second rotating disk 13 , so as not to affect the rotation of the first rotating disk 12 and the second rotating disk 13 .
[0048] Furthermore, the intermittent transmission component includes a conveyor belt 4, a half gear 8, a gear 9 and a conveyor roller 11. A plurality of equally spaced conveyor rollers 11 are rotatably connected between the two support frames 1. The outer surfaces of the plurality of conveyor rollers 11 are sleeved with the conveyor belt 4. The interior of the support frame 1 is rotatably connected with the half gear 8 and the gear 9. The teeth of the half gear 8 are half of the teeth of the gear 9. The half gear 8 is meshed with the gear 9. Since the teeth of the half gear 8 are half of the teeth of the gear 9, when the teeth of the half gear 8 are fully meshed with the teeth of the gear 9, the half gear 8 will drive the conveyor roller 11 fixed thereto to rotate, thereby realizing the transmission of the socks through the conveyor belt 4.
[0049] Furthermore, a fixed plate 2 is fixedly connected to the outer surface of the support frame 1, a first motor 3 is fixedly installed on the outer surface of the fixed plate 2, an output end of the first motor 3 is fixedly connected to a gear 9, a half gear 8 is fixedly connected to a nearby conveying roller 11, the first motor 3 is started by the PLC controller 10, and the first motor 3 drives the gear 9 to rotate.
[0050] Furthermore, the flipping assembly includes a notch 24, a bearing seat 25, a fourth motor 26, a second threaded rod 27, a moving block 28, and the outer surface of the conveyor belt 4 is fixedly connected to the connecting plate 5, the outer surface of the connecting plate 5 is provided with a notch 24, and two bearing seats 25 are fixedly connected inside the notch 24, a second threaded rod 27 is rotatably connected between the two bearing seats 25, a moving block 28 is threadedly sleeved on the outer surface of the second threaded rod 27, and connecting rods 29 are rotatably connected to the outer surfaces of both sides of the moving block 28, a fourth motor 26 is fixedly installed on the outer surface of one of the bearing seats 25, and the output end of the fourth motor 26 is fixedly connected to the end of the second threaded rod 27, the PLC controller 10 starts the corresponding fourth motor 26, and the fourth motor 26 drives the second threaded rod 27 to rotate, and since the moving block 28 is threadedly sleeved on the second threaded rod 27, the moving block 28 will move along the second threaded rod 27.
[0051] Furthermore, a connecting block 30 is fixedly connected to the bottom of the tipping plate 6, and the connecting block 30 is rotatably connected to the two connecting rods 29. The movement of the moving block 28 drives the connecting block 30 at the bottom of the tipping plate 6 through the connecting rods 29, causing the tipping plate 6 to flip.
[0052] Furthermore, the pushing assembly includes a first threaded rod 15, a pushing block 17, a third motor 18, an adapter block 19 and a movable groove 23. The top of the support frame 1 is fixedly connected with the adapter block 19, and the first threaded rod 15 is rotatably connected between the fixed block 7 and the adapter block 19. The outer surface of the first threaded rod 15 is threadedly sleeved with the pushing block 17, and the outer surface of the fixed block 7 is fixedly installed with the third motor 18. The output end of the third motor 18 is fixedly connected to the end of the first threaded rod 15, and a movable groove 23 is provided inside the adapter block 19. The PLC controller 10 starts the third motor 18, and the third motor 18 drives the first threaded rod 15 to rotate. Since the pushing block 17 is threadedly sleeved with the first threaded rod 15 and is restricted by the guide column 16, the pushing block 17 will move along the first threaded rod 15, and the pushing block 17 moves to above the wound socks.
[0053] Furthermore, two guide columns 16 are fixedly connected between the fixed block 7 and the adapter block 19, the first threaded rod 15 is located between the two guide columns 16, the pushing block 17 is movably connected to the two guide columns 16, and the pushing block 17 is located above the winding column 22 to push it out from the movable groove 23 opened in the adapter block 19.
[0054] Furthermore, a PLC controller 10 is fixedly installed on the outer surface of the support frame 1, and the first motor 3, the second motor 14, the third motor 18 and the plurality of fourth motors 26 are all controlled by the PLC controller 10, and the first motor 3, the second motor 14, the third motor 18 and the plurality of fourth motors 26 are started by the PLC controller 10.
[0055] Working principle: when the staff needs to use the socks production socks rolling device, first place the socks on the connecting plate 5 and the dumping plate 6, and start the first motor 3 through the PLC controller 10. The first motor 3 drives the gear 9 to rotate. Since the teeth of the half gear 8 are half of the teeth of the gear 9, when the teeth of the half gear 8 are fully meshed with the teeth of the gear 9, the half gear 8 will drive the conveying roller 11 fixed thereto to rotate, and then the socks are conveyed through the conveyor belt 4. When the toothless part of the half gear 8 contacts the gear 9, the conveying roller 11 stops rotating, and the intermittent transmission of the socks is realized. Through this intermittent transmission method, the socks can be accurately positioned under the winding assembly. When the socks are conveyed to the dumping plate 6, the PLC controller 10 starts the corresponding fourth motor 26, and the fourth motor 26 drives the second threaded rod 27 to rotate. Since the moving block 28 is threadedly sleeved with the second threaded rod 27, the moving block 28 will move along the second threaded rod 27, and the movement of the moving block 28 is brought by the connecting rod 29 The connecting block 30 at the bottom of the movable tipping plate 6 causes the tipping plate 6 to flip over, and the socks are poured onto the winding column 22 below, ready for the winding operation. The PLC controller 10 starts the second motor 14, and the second motor 14 drives the driving gear 21 to rotate. The driving gear 21 is meshed with the driven gear 20, and the driven gear 20 rotates accordingly. The rotation of the driven gear 20 and the driving gear 21 drives the first rotating disk 12 and the second rotating disk 13 to rotate synchronously. Since the winding column 22 is fixed on the second rotating disk 13, the winding column 22 also rotates accordingly to wind the socks transmitted to the bottom thereof. After the socks are wound, the PLC controller 10 starts the third motor 18, and the third motor 18 drives the first threaded rod 15 to rotate. Since the pushing block 17 is threadedly sleeved with the first threaded rod 15 and is restricted by the guide column 16, the pushing block 17 will move along the first threaded rod 15, and the pushing block 17 moves to the top of the wound socks, pushing them out from the movable groove 23 opened in the adapter block 19.
[0056] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A sock rolling device for sock production, comprising two support frames (1), characterized in that: A plurality of connecting plates (5) are provided between the two support frames (1), the outer surfaces of the plurality of connecting plates (5) are hingedly connected with a dumping plate (6), the outer surface of the support frame (1) is fixedly connected with a fixing block (7), and further comprises: An intermittent conveying assembly, located between two support frames (1) and used for intermittent conveying of socks; A winding assembly, which is located on the outer surface of the fixing block (7) and is used for winding the socks; A plurality of groups of turning components, all of which are located inside the connecting plate (5) and are used to push the tipping plate (6) to turn over; The pushing component is located on the outer surface of the fixed block (7) and is used to push the rolled socks out.
2. A socks rolling device for socks production according to claim 1, characterized in that: The winding assembly comprises a first rotating disk (12), a second rotating disk (13), a second motor (14), a driven gear (20), a driving gear (21) and a winding column (22); the interior of the fixed block (7) is rotatably connected with the driven gear (20) and the driving gear (21); the driven gear (20) is located above the driving gear (21) and is meshingly connected; the outer surface of the fixed block (7) is fixedly mounted with the second motor (14); the output end of the second motor (14) is fixedly connected to the driving gear (21); the outer surface of the other side of the fixed block (7) is rotatably connected with the first rotating disk (12); the outer surface of the first rotating disk (12) is fixedly connected with the second rotating disk (13); and the outer surface of the second rotating disk (13) is fixedly connected with the winding column (22).
3. A socks rolling device for socks production according to claim 2, characterized in that: The support frame (1) is located between the first rotating disk (12) and the second rotating disk (13).
4. A socks rolling device for socks production according to claim 1, characterized in that: The intermittent transmission component comprises a conveyor belt (4), a half gear (8), a gear (9) and a conveyor roller (11); a plurality of equally spaced conveyor rollers (11) are rotatably connected between the two support frames (1); the outer surfaces of the plurality of conveyor rollers (11) are sleeved with the conveyor belt (4); the interior of the support frame (1) is rotatably connected with a half gear (8) and a gear (9); the teeth of the half gear (8) are half of the teeth of the gear (9); and the half gear (8) is meshingly connected with the gear (9).
5. A socks rolling device for socks production according to claim 4, characterized in that: The outer surface of the support frame (1) is fixedly connected to a fixing plate (2), the outer surface of the fixing plate (2) is fixedly mounted with a first motor (3), the output end of the first motor (3) is fixedly connected to a gear (9), and the half gear (8) is fixedly connected to a nearby conveying roller (11).
6. A socks rolling device for socks production according to claim 1, characterized in that: The flip assembly comprises a notch (24), a bearing seat (25), a fourth motor (26), a second threaded rod (27), a moving block (28), and the outer surface of the conveyor belt (4) is fixedly connected to the connecting plate (5), the outer surface of the connecting plate (5) is provided with a notch (24), two bearing seats (25) are fixedly connected inside the notch (24), a second threaded rod (27) is rotatably connected between the two bearing seats (25), the outer surface of the second threaded rod (27) is threadedly sleeved with a moving block (28), and the outer surfaces of both sides of the moving block (28) are rotatably connected with connecting rods (29), a fourth motor (26) is fixedly installed on the outer surface of one of the bearing seats (25), and the output end of the fourth motor (26) is fixedly connected to the end of the second threaded rod (27).
7. A socks rolling device for socks production according to claim 6, characterized in that: A connecting block (30) is fixedly connected to the bottom of the tipping plate (6), and the connecting block (30) is rotatably connected to two connecting rods (29).
8. The socks rolling device for socks production according to claim 1, characterized in that: The pushing assembly comprises a first threaded rod (15), a pushing block (17), a third motor (18), an adapter block (19) and a movable groove (23); the top of the support frame (1) is fixedly connected with the adapter block (19); the first threaded rod (15) is rotatably connected between the fixed block (7) and the adapter block (19); the outer surface of the first threaded rod (15) is threadedly sleeved with the pushing block (17); the outer surface of the fixed block (7) is fixedly mounted with the third motor (18); the output end of the third motor (18) is fixedly connected to the end of the first threaded rod (15); and the inside of the adapter block (19) is provided with a movable groove (23).
9. A socks rolling device for socks production according to claim 8, characterized in that: Two guide columns (16) are fixedly connected between the fixed block (7) and the adapter block (19); the first threaded rod (15) is located between the two guide columns (16); the pushing block (17) is movably connected to the two guide columns (16); and the pushing block (17) is located above the winding column (22).
10. The socks rolling device for socks production according to claim 5, characterized in that: A PLC controller (10) is fixedly mounted on the outer surface of the support frame (1), and the first motor (3), the second motor (14), the third motor (18) and a plurality of fourth motors (26) are all controlled by the PLC controller (10).
