Intelligent flexible production line rotary motion equipment

Through the intelligent flexible production line rotary movement equipment, the combination of driving gear, driven gear and driving mechanism, combined with the sliding coordination of the ring guide rail and the third slider, the automatic loading equipment in multiple machines and multi-task scenarios is solved. The efficiency and accuracy problems under this method achieve efficient and accurate loading operations, reducing human errors and equipment failures.

CN119190834APending Publication Date: 2024-12-27DONGGUAN LANGSHUO AUTOMATION TECH CO LTD

Patent Information

Application Number
CN202411512098.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The existing automated loading equipment has limited adjustment capabilities and flexibility in multiple machines and multi-task scenarios, resulting in low loading efficiency and low accuracy. The stability and accuracy are easily affected during long-term operation, resulting in loading errors. and frequent failures.

Method used

Design an intelligent flexible production line rotational movement equipment, including a mounting seat, a rotary seat, a rotary drive device and a control system, and realize efficient and smooth rotation of the rotary seat through the combination of the driving gear, driven gear and the driving mechanism, combined with the circular guide rail The sliding fit with the third slider enhances the stability of the rotating disc and protects key components through the pressing device and protective cover to ensure the accuracy and reliability of rotational movement.

Benefits of technology

It significantly improves production efficiency, reduces labor intensity, reduces artificial errors, and achieves efficient and accurate multi-machine and multi-task automatic loading, which improves the overall performance and service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the field of automatic feeding equipment, in particular to intelligent flexible production line rotary motion equipment which comprises a mounting base, a rotating mechanism and a rotating mechanism. The rotating seat is rotationally connected with the mounting seat; the rotary driving device is arranged on the mounting seat and is used for driving the rotary seat to rotate; the carrying device is arranged on the rotating seat and is used for carrying products; and the control system is used for controlling the rotary driving device and the carrying device. According to the automatic feeding device, multi-machine and multi-task automatic feeding can be efficiently, accurately and flexibly completed.
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Description

Technical Field

[0001] The present application relates to the field of automated feeding equipment, and in particular to an intelligent flexible production line rotary motion equipment. Background Art

[0002] In modern industrial production, automated feeding equipment plays an important role in improving production efficiency and product quality. However, existing automated feeding equipment often has limited adjustment capabilities and flexibility, and cannot meet the feeding needs of multiple machines (such as CNC lathes, engraving machines, milling machines, grinders, wire cutting machines, laser cutting machines, machining centers, etc.) and multi-task scenarios. In addition, the stability and accuracy of the equipment may also be affected during long-term operation, resulting in frequent feeding errors and failures.

[0003] The traditional feeding method mainly relies on manual labor or simple mechanical equipment. This method is not only inefficient but also prone to errors. It can no longer meet the requirements of modern industrial production for high efficiency and high quality.

[0004] Although existing automated loading equipment has improved loading efficiency to a certain extent, they can usually only operate on a single machine and have limited adjustment capabilities and flexibility. This makes it impossible for existing automated loading equipment to meet production needs in multi-machine, multi-task scenarios. Summary of the invention

[0005] In order to efficiently, accurately and flexibly complete multi-machine and multi-task automatic loading, the present application provides an intelligent flexible production line rotary motion equipment.

[0006] The present application provides an intelligent flexible production line rotary motion device that adopts the following technical solution: An intelligent flexible production line rotary motion device, comprising: Mounting seat; A rotating seat, rotatably connected to the mounting seat; A rotation driving device, disposed on the mounting seat, for driving the rotating seat to rotate; A handling device, disposed on the rotating seat, for handling products; A control system is used to control the rotary drive device and the transport device.

[0007] By adopting the above technical solution, during the working process, the control system will first receive the instructions of the production task, and then dispatch the rotary drive device and the handling device according to the task requirements; the rotary drive device will drive the rotating seat to rotate at a specific speed and direction, and the handling device will grab, move and place the product at the right time; during the whole process, the control system will also monitor the working status of each device in real time, and make corresponding adjustments and optimizations as needed; this intelligent flexible production line rotary motion equipment can significantly improve the problems of low efficiency and low precision of traditional loading methods; it not only improves production efficiency, but also reduces labor intensity, reduces human errors, and brings great convenience and benefits to modern industrial production.

[0008] Optionally, the rotary drive device includes a driving gear, a driven gear and a rotary drive mechanism, wherein the rotary drive mechanism is disposed on the mounting seat and is used to drive the driving gear to rotate, the driven gear is disposed on the rotating seat, and the driving gear and the driven gear are meshed with each other.

[0009] By adopting the above technical solution, a combination of a driving gear, a driven gear and a driving mechanism is used to achieve efficient and smooth rotation of the rotating seat; this mechanical transmission method has a compact structure, high transmission efficiency, and is easy to maintain and adjust, ensuring the accuracy and reliability of the rotational motion.

[0010] Optionally, the rotating seat includes a rotating disk and a supporting seat, the rotating disk is rotatably connected to the mounting seat, the supporting seat is arranged on the rotating disk, and the driven gear is arranged on the rotating disk.

[0011] By adopting the above technical solution, the rotating seat includes a rotating disk and a supporting seat, which enhances the carrying capacity and stability of the rotating seat; when the rotating drive device drives the rotating disk to rotate, the supporting seat and the handling device thereon will rotate stably together, thereby completing efficient and accurate loading tasks; the setting of the supporting seat enables the handling device to be stably installed on the rotating disk, further improving the stability and safety of the handling process.

[0012] Optionally, there is a gap between the mounting seat and the rotating disk, and the driving gear and the driven gear are located between the mounting seat and the rotating disk.

[0013] By adopting the above technical solution, the gap design reduces the friction resistance during the rotation process, reduces energy consumption, and extends the service life of the equipment; at the same time, this design also provides sufficient space for the meshing of the gears, ensuring the smooth rotation movement.

[0014] Optionally, a circular guide rail is provided on the mounting seat, and a plurality of third sliders are provided on the rotating disk, and the plurality of third sliders are distributed circumferentially; the circular guide rail passes through the plurality of third sliders at the same time, and the plurality of third sliders are all slidably matched with the circular guide rail; the driving gear and the driven gear are both located in the circular guide rail.

[0015] By adopting the above technical scheme, the stability of the rotating disk during the rotation process is further enhanced through the sliding cooperation between the circular guide rail and the third slider; during the rotation process, the third slider slides along the circular guide rail, thereby effectively reducing friction and resistance, and improving the stability and accuracy of the rotation; it can effectively prevent the rotating disk from shifting or shaking when rotating at high speed, ensuring the stability and accuracy of the rotating disk under high-speed rotation and heavy load conditions, and improving the overall performance of the equipment.

[0016] Optionally, a plurality of pressing devices for pressing the rotating disk are arranged on the mounting seat, and the plurality of pressing devices are distributed along the circumferential direction.

[0017] By adopting the above technical solution, multiple pressing devices are distributed along the circumference, which can effectively press the rotating disk to prevent it from jumping or offsetting during the rotation process. This design improves the accuracy and stability of the rotation movement and ensures the smooth progress of the handling process.

[0018] Optionally, the pressing device includes a support and a pressing wheel, the support is arranged on the mounting seat, the pressing wheel is rotatably connected to the support, the rotating disk is located between the mounting seat and the multiple pressing wheels, and the arc surface of each pressing wheel abuts against the surface of the rotating disk.

[0019] By adopting the above technical solution, a combination of a support and a pressing wheel is used, and the arc surface of the pressing wheel abuts against the surface of the rotating disk, a uniform pressing of the rotating disk is achieved. This design not only improves the stability of the pressing, but also reduces wear and noise during the pressing process.

[0020] Optionally, a first protective cover is provided on the mounting seat, and the rotating disk, the driving gear and the driven gear are all located in the first protective cover; a through hole is opened on the first protective cover, and the support seat passes through the through hole, and the support seat is gap-matched with the through hole.

[0021] By adopting the above technical solution, the first protective cover protects key components such as the rotating disk, the driving gear and the driven gear from interference and damage from the external environment. At the same time, the design of the through-hole allows the support seat to pass smoothly and maintain a stable clearance fit, ensuring the smooth movement of the handling device.

[0022] Optionally, a mounting hole is formed on the mounting seat for the driven gear to pass through, and a diameter of the mounting hole is larger than a diameter of the driven gear.

[0023] By adopting the above technical solution, the design that the diameter of the mounting hole is larger than the diameter of the driven gear facilitates the installation and maintenance of the driven gear. This design reduces friction and resistance during installation, improves installation efficiency, and ensures the stability and reliability of the driven gear during rotation.

[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. During the working process, the control system will first receive the instructions of the production task, and then dispatch the rotary drive device and the handling device according to the task requirements; the rotary drive device will drive the rotating seat to rotate at a specific speed and direction, and the handling device will grab, move and place the product at the right time; during the whole process, the control system will also monitor the working status of each device in real time, and make corresponding adjustments and optimizations as needed; this intelligent flexible production line rotary motion equipment can significantly improve the problems of low efficiency and low precision of traditional feeding methods; it not only improves production efficiency, but also reduces labor intensity and human errors, bringing great convenience and benefits to modern industrial production; 2. The combination of driving gear, driven gear and driving mechanism is adopted to realize the efficient and smooth rotation of the rotating seat; this mechanical transmission method has compact structure, high transmission efficiency, and is easy to maintain and adjust, ensuring the accuracy and reliability of the rotation movement; 3. The rotating seat includes a rotating disk and a supporting seat, which enhances the carrying capacity and stability of the rotating seat. The setting of the supporting seat enables the handling device to be stably installed on the rotating disk, further improving the stability and safety of the handling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the mounting base, rotating base, rotating drive device, transport device and control system in the embodiment of the present application.

[0026] Figure 2 It is a structural schematic diagram of the rotation drive device in an embodiment of the present application.

[0027] Figure 3 yes Figure 1 A partial enlarged view of part A.

[0028] Figure 4 It is a structural schematic diagram of the intelligent flexible production line rotary motion equipment in an embodiment of the present application.

[0029] Figure 5 It is a schematic diagram of the structure of the mounting hole and the driven gear in the embodiment of the present application.

[0030] Figure 6 It is a schematic diagram of the structure of the transport device, the lifting seat and the second horizontal drive device in the embodiment of the present application.

[0031] Figure 7 It is a schematic diagram of the structure of the guide rod and the guide block in the embodiment of the present application.

[0032] Description of reference numerals: 1. Mounting seat; 11. Base; 111. First guide rail; 12. Sliding seat; 121. First slider; 13. First sliding drive device; 14. Circular guide rail; 131. Power gear; 132. Rack; 133. First sliding drive mechanism; 15. First protective cover; 16. Through hole; 17. Mounting hole; 2. Rotating seat; 21. Rotating disk; 22. Support seat; 23. Second slider; 24. Holding hole; 3. Rotating drive device; 31. Driving gear; 32. Driven gear; 33. Rotating drive mechanism Structure; 4. Handling device; 41. Horizontal moving frame; 42. Fork; 43. Fourth slide block; 44. Third guide rail; 46. Guide block; 5. Pressing device; 51. Support; 52. Pressing wheel; 6. Lifting seat; 61. Third slide block; 62. Guide rod; 63. Second protective cover; 64. Fourth guide rail; 7. Lifting drive device; 8. Second horizontal drive device; 81. Active rod; 82. Driven rod; 83. Second screw rod; 84. Second sliding drive mechanism; 85. First bevel gear; 86. Second bevel gear. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-7 This application is described in further detail.

[0034] The terms used in this application are only for the purpose of describing specific embodiments and are not intended to limit this application. Unless otherwise defined, the technical terms or scientific terms used in this application should be the common meanings understood by those skilled in the art to which this application belongs. The "first", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components.

[0035] This embodiment discloses an intelligent flexible production line rotary motion device, which can realize loading and unloading of multiple processing equipment (such as CNC lathes, engraving machines, milling machines, grinders, wire cutting machines, laser cutting machines, machining centers, etc.) at the same time. Figure 1 and Figure 2, Intelligent flexible production line rotary motion equipment Intelligent flexible production line rotary motion equipment includes a mounting base 1, a rotating base 2, a rotary drive device 3, a handling device 4 and a control system. The rotating base 2 is rotatably connected to the mounting base 1, the rotary drive device 3 is arranged on the mounting base 1, and is used to drive the rotating base 2 to rotate, the handling device 4 is placed on the rotating base 2, and the handling device 4 is used to handle the product, and the control system is used to control the rotary drive device 3 and the handling device 4.

[0036] Reference Figure 1 In this embodiment, the mounting base 1 includes a base 11, a sliding base 12 and a first sliding drive device 13, wherein the base 11 extends along a first direction and serves as a supporting base for the entire device. The length of the base 11 can be infinitely extended. The sliding base 12 slides with the base 11, and the first sliding drive device 13 is used to drive the sliding base 12 to move along the first direction.

[0037] Reference Figure 1 and Figure 3 In this embodiment, the first sliding driving device 13 includes a power gear 131, a rack 132 and a first sliding driving mechanism 133. The first sliding driving mechanism 133 is mounted on the sliding seat 12, and the first sliding driving mechanism 133 is used to drive the power gear 131 to rotate. The first sliding driving mechanism 133 here can be a motor, the output shaft of the motor extends in the vertical direction, and the gear is fixed on the output shaft of the motor. The rack 132 is mounted on the base 11, and the rack 132 extends in the first direction. The power gear 131 and the rack 132 are meshed with each other. Since the first sliding drive mechanism 133 is installed on the sliding seat 12, the rack 132 is installed on the base 11, and the gear and the rack 132 are meshed with each other, when the power gear 131 of the first sliding drive mechanism 133 rotates, the sliding seat 12 is driven to move in the horizontal direction, so that it is convenient to automatically adjust the position of the sliding seat 12 in the horizontal direction. The structure is simple, the transmission efficiency is high, and the maintenance cost is low, which ensures the stable operation of the feeding equipment; the first sliding drive device 13 composed of the power gear 131, the rack 132 and the first sliding drive mechanism 133 has the advantages of strong bearing capacity, high transmission accuracy, high transmission efficiency, good stability, suitable for long-distance transmission, simple structure, convenient maintenance and easy control.

[0038] Reference Figure 1Two first guide rails 111 are fixed on the base 11, and both first guide rails 111 extend in the first direction. A plurality of first sliders 121 are fixedly provided on the lower surface of the sliding seat 12, and the plurality of first sliders 121 are symmetrically distributed on the lower surface of the sliding seat 12. Each first guide rail 111 passes through a plurality of first sliders 121 at the same time, and each first slider 121 is slidably matched with the first guide rail 111. Through the slidable match between the first guide rail 111 and the first slider 121, the stability and accuracy of the horizontal movement of the sliding seat 12 are increased, and the feeding error caused by vibration or offset is reduced.

[0039] Reference Figure 1 and Figure 2 During the working process, the control system will first receive the instructions of the production task, and then dispatch the rotary drive device 3 and the handling device 4 according to the task requirements. The rotary drive device 3 will drive the rotating seat 2 to rotate at a specific speed and direction, and the handling device 4 will grab, move and place the product at the right time; during the whole process, the control system will also monitor the working status of each device in real time, and make corresponding adjustments and optimizations as needed.

[0040] Reference Figure 4 The rotating seat 2 includes a rotating disk 21 and a supporting seat 22. The rotating disk 21 is rotatably connected to the sliding seat 12. The supporting seat 22 is fixed on the rotating disk 21, and the supporting seat 22 is detachably connected to the rotating disk 21. A cavity is provided inside the supporting seat 22. The bottom end of the supporting seat 22 is open, and a plurality of penetrating holding holes 24 are provided on the side wall of the supporting seat 22. The plurality of holding holes 24 are interconnected with the cavity. The cavity inside the supporting seat 22 and the holding holes 24 on the side wall not only increase the overall aesthetics of the supporting seat 22, and facilitate the installation, maintenance and transportation of the supporting seat 22, but also the holding holes 24 improve the maintainability and convenience of the equipment.

[0041] Reference Figure 2 and Figure 4 The rotary drive device 3 is used to drive the rotary disk 21 to rotate, thereby driving the support seat 22 and the handling device 4 to rotate. The handling device 4 is arranged on the support seat 22. When the rotary drive device 3 drives the rotary disk 21 to rotate, the rotary disk 21 drives the support seat 22 and the handling device 4 to rotate stably together, thereby completing the task of efficient and accurate loading.

[0042] Continue to refer to Figure 2 and Figure 4The rotary drive device 3 includes a driving gear 31, a driven gear 32 and a rotary drive mechanism 33. The rotary drive mechanism 33 is arranged on the mounting seat 1, and the rotary drive mechanism 33 is used to drive the driving gear 31 to rotate. In this embodiment, the specific rotary drive mechanism 33 is a motor, and the motor here is fixed on the mounting seat 1. The driving gear 31 is sleeved on the output shaft of the motor and fixedly connected to the output shaft of the motor. The driven gear 32 is fixed to the lower surface of the rotating disk 21, and the driving gear 31 and the driven gear 32 are meshed with each other. The combination of the driving gear 31, the driven gear 32 and the rotary drive mechanism 33 is adopted to achieve efficient and smooth rotation of the rotating seat 2. This mechanical transmission method has a compact structure, high transmission efficiency, and is easy to maintain and adjust, ensuring the accuracy and reliability of the rotational motion.

[0043] Reference Figure 2 In this embodiment, there is a gap between the mounting seat 1 and the rotating disk 21, and the driving gear 31 and the driven gear 32 are located between the mounting seat 1 and the rotating disk 21. The gap design reduces the friction resistance during the rotation process, reduces energy consumption, and prolongs the service life of the equipment; at the same time, this design also provides sufficient space for the meshing of the gears, ensuring the smooth rotation movement.

[0044] Reference Figure 5 The bottom of the mounting seat 1 is provided with a mounting hole 17 for the driven gear 32 to pass through. The diameter of the mounting hole 17 is larger than the diameter of the driven gear 32, and the axis of the mounting hole 17 coincides with the axis of the driving gear 31. The design of the mounting hole 17 allows the driving gear 31 to pass freely, which facilitates the installation and maintenance of the driven gear 32. This design reduces friction and resistance during installation, improves installation efficiency, and ensures the stability and reliability of the driven gear 32 during rotation.

[0045] Reference Figure 2 , a circular guide rail 14 is fixedly provided on the surface of the mounting seat 1, and the circular guide rail 14 is located between the mounting seat 1 and the rotating disk 21. A plurality of second sliders 23 are provided on the rotating disk 21, and the plurality of second sliders 23 are evenly distributed in the circumferential direction. The circular guide rail 14 passes through the plurality of second sliders 23 at the same time, and the plurality of second sliders 23 are all slidably matched with the circular guide rail 14. The stability of the rotating disk 21 during the rotation process is further enhanced by the slidably matched between the circular guide rail 14 and the second sliders 23. During the rotation process, the second slider 23 slides along the circular guide rail 14, thereby effectively reducing friction and resistance, and can effectively prevent the rotating disk 21 from deflecting or shaking when rotating at high speed, thereby ensuring the stability and accuracy of the rotating disk 21 under high-speed rotation and heavy load conditions, and improving the overall performance of the equipment.

[0046] Reference Figure 2The mounting seat 1 is provided with a plurality of pressing devices 5 for pressing the rotating disk 21, and the plurality of pressing devices 5 are evenly distributed along the circumference. The plurality of pressing devices 5 are distributed along the circumference, which can effectively press the rotating disk 21 and prevent it from jumping or deviating during the rotation process. This design improves the accuracy and stability of the rotation motion and ensures the smooth progress of the handling process.

[0047] Reference Figure 3 In this embodiment, each pressing device 5 includes a support 51 and a pressing wheel 52. The support 51 is fixed on the mounting seat 1. The pressing wheel 52 is rotatably connected to the support 51. The rotating disk 21 is located between the mounting seat 1 and the plurality of pressing wheels 52. The arc surface of each pressing wheel 52 abuts against the surface of the rotating disk 21. By adopting the combination of the support 51 and the pressing wheel 52, the arc surface of the pressing wheel 52 abuts against the surface of the rotating disk 21, thereby achieving uniform pressing of the rotating disk 21. This design not only improves the stability of pressing, but also reduces wear and noise during the pressing process.

[0048] Reference Figure 2 and Figure 4 , a first protective cover 15 is arranged on the mounting base 1, and the rotating disk 21, the driving gear 31 and the driven gear 32 are all located in the first protective cover 15. A through-hole 16 is provided on the top of the first protective cover 15, and the support base 22 passes through the through-hole 16, and the support base 22 and the through-hole 16 are in clearance fit. The purpose of using the first protective cover 15 is mainly to prevent the invasion of external impurities, dust and even moisture and other elements that may cause damage to the internal precision mechanical parts. In this way, the wear rate of the mechanical parts will be greatly reduced and the service life will be significantly extended. At the same time, the first protective cover 15 can also block external noise to a certain extent, making the operation of the entire equipment quieter and improving the quality of the working environment. The through-hole 16 of the first protective cover 15 also has a ventilation function, which can ensure that even in the case of long-term continuous operation, the internal mechanical parts will not be damaged due to overheating, thereby ensuring the long-term stable operation of the equipment.

[0049] Reference Figure 2 The rotary drive device 3 also includes a speed regulating module and a position feedback module. The speed regulating module is used to adjust the rotation speed of the rotating seat 2, and the position feedback module is used to monitor the position of the rotating seat 2 in real time and feed back the information to the control system to achieve precise control. The addition of the speed regulating module and the position feedback module realizes the precise control of the rotation speed and position of the rotating seat 2. This control method not only improves the flexibility and adaptability of the production line, but also ensures the accuracy and stability of the handling process. At the same time, the real-time feedback information also provides an important basis for the maintenance and adjustment of the equipment.

[0050] Reference Figure 1 and Figure 4The support seat 22 is provided with a lifting seat 6 and a lifting drive device 7. The support seat 22 passes through the lifting seat 6. The lifting seat 6 and the support seat 22 are slidably matched. The lifting drive device 7 is provided on the support seat 22. The lifting drive device 7 is used to drive the lifting seat 6 to move up and down. The handling device 4 is provided on the lifting seat 6. The handling device 4 is used to carry the product. The lifting seat 6 is driven to move up and down by the lifting drive device 7, so as to facilitate the adjustment of the height of the handling device 4. In this embodiment, the specific lifting drive device 7 can be a motor screw structure.

[0051] Reference Figure 1 , two opposite side walls of the support seat 22 are provided with third guide rails 44, and each third guide rail 44 extends in the vertical direction. A plurality of third sliders 61 are fixedly provided on the side wall of the lifting seat 6 close to the support seat 22, and each third guide rail 44 passes through the plurality of third sliders 61 at the same time, and each third slider 61 is slidably matched with the third guide rail 44. The slidably matched third guide rail 44 and third slider 61 provide a stable guide for the lifting and lowering motion of the lifting seat 6, and ensure the stability and accuracy of the lifting and lowering process of the lifting seat 6.

[0052] Reference Figure 6 In this embodiment, the second horizontal driving device 8 includes an active rod 81, a driven rod 82, a second screw rod 83, a second sliding driving mechanism 84, a first bevel gear 85 and a second bevel gear 86. The active rod 81 extends in the horizontal direction, passes through the lifting seat 6, and is rotatably connected to the lifting seat 6. The second sliding driving mechanism 84 is arranged on the lifting seat 6, and the second sliding driving mechanism 84 is used to drive the active rod 81 to rotate. Specifically, the second sliding driving mechanism 84 can be a motor. The driven rod 82 extends in the horizontal direction, passes through the lifting seat 6, and is rotatably connected to the lifting seat 6. In this embodiment, the active rod 81 and the driven rod 82 are perpendicular to each other, the first bevel gear 85 is sleeved on the end of the active rod 81, the second bevel gear 86 is sleeved on the end of the driven rod 82, and the first bevel gear 85 and the second bevel gear 86 are meshed with each other. The end of the second screw rod 83 is fixedly connected to the end of the driven rod 82, and the second screw rod 83 passes through the handling device 4, and the second screw rod 83 is threadedly matched with the handling device 4. The second sliding drive mechanism 84 drives the active rod 81 to rotate, the active rod 81 drives the first bevel gear 85 to rotate, the first bevel gear 85 drives the second bevel gear 86 to rotate, the second bevel gear 86 drives the driven rod 82 to rotate, and the driven rod 82 drives the screw rod to rotate. When the screw rod rotates, it drives the handling device 4 to move in the horizontal direction, realizing the precise sliding of the handling device 4 in the horizontal direction, providing the possibility for loading products at different positions, and further improving the flexibility of loading.

[0053] Continue to refer to Figure 6In this embodiment, the number of active rods 81 is one, and the number of driven rods 82, second screw rods 83, second sliding drive mechanisms 84, first bevel gears 85 and second bevel gears 86 that cooperate therewith are correspondingly set to two, so as to realize stable and efficient sliding of the conveying device 4 in the horizontal direction; the second horizontal drive device 8 composed of the active rod 81, the second sliding drive mechanism 84, the driven rod 82, the first bevel gear 85, the second bevel gear 86 and the second screw rod 83 has significant advantages in transmission efficiency, compact structure, transmission accuracy, load-bearing capacity, control flexibility, stability, transmission ratio adjustability and ease of maintenance.

[0054] Reference Figure 6 and Figure 7 The handling device 4 includes a horizontal moving frame 41 and a fork 42. The number of the horizontal moving frames 41 is two, and one end of the two horizontal moving frames 41 is fixedly connected to the fork 42. The two horizontal moving frames 41 are slidably matched with the lifting seat 6. The lifting seat 6 is provided with a second horizontal driving device 8, which is used to drive the horizontal moving frame 41 to move in the horizontal direction, so as to adjust the position of the fork 42 in the horizontal direction, thereby realizing automatic loading and unloading.

[0055] Reference Figure 6 and Figure 7 A fourth guide rail 64 is fixedly provided on the lifting seat 6, and the fourth guide rail 64 extends in the horizontal direction. A fourth slider 43 is fixedly provided on the horizontal moving frame 41, and the fourth guide rail 64 passes through the fourth slider 43, and the fourth slider 43 slides with the fourth guide rail 64. The sliding cooperation between the fourth guide rail 64 and the fourth slider 43 enhances the stability of the handling device 4 during the horizontal sliding process, and prevents the loading error caused by offset or vibration.

[0056] Reference Figure 7 A guide rod 62 is fixedly provided on the lifting seat 6, and the guide rod 62 extends in the horizontal direction. A guide block 46 is fixedly provided on the handling device 4, and the guide rod 62 passes through the guide block 46, and the guide block 46 and the guide rod 62 are slidably matched. The slidably matched guide rod 62 and the guide block 46 provide additional support and guidance for the handling device 4, further ensuring the stability and accuracy of the handling device 4 during the moving process.

[0057] Reference Figure 4 and Figure 6A second protective cover 63 is provided on the lifting seat 6, and part of the structure of the second driving device is located inside the second protective cover 63. A sliding hole is provided on one side of the second protective cover 63, and the horizontal moving frame 41 passes through the second protective cover 63. A part of the horizontal moving frame 41 is located inside the second protective cover 63, and the other part of the horizontal moving frame 41 is located outside the second protective cover 63. The second protective cover 63 can effectively isolate the second horizontal driving device 8 from the erosion of impurities such as dust, oil stains, and water vapor in the external environment, thereby extending the service life of the equipment and reducing the failure rate caused by pollution. The existence of the second protective cover 63 reduces the possibility of direct contact between operators and moving parts, reduces the risk of personal injury caused by accidental touch, and improves the safety of equipment use.

[0058] Reference Figure 1 , Figure 2 and Figure 6 During the operation, first, the rotary drive device 3 accurately controls the rotating seat 2 to rotate to an optimized angle, which is accurately calculated based on the specific needs of the handling task and the layout of the smart warehouse. Then, the second horizontal drive device is started to drive the horizontal moving frame 41 of the handling device 4 and the fork 42 thereon to slide smoothly and accurately to the target position along the horizontal direction. The two actions of rotation and sliding are performed alternately. The handling device 4 can easily and accurately deliver the fork 42 to the designated placement area of ​​the smart warehouse, and can also efficiently and safely move the fork 42 out of the placement area. This process not only significantly reduces the space requirements for the loading and unloading equipment and the smart buffer warehouse for feeding operations, effectively reduces the space occupied by the flexible smart production line in the width direction, thereby reducing the overall floor space, but also greatly improves the accuracy and efficiency of workpiece handling, providing a strong guarantee for the flexibility and efficiency of the production line.

[0059] Reference Figure 1, the feeding equipment also includes a visual inspection device, which includes a high-precision camera, a light source system, image processing and analysis software, and an output and feedback device, wherein the high-precision camera: as the core component of visual inspection, the high-precision camera can capture and generate a clear image of the inspected workpiece. These cameras usually have characteristics such as high resolution, high sensitivity and low distortion to ensure the accuracy and reliability of the image; the light source system can adjust the brightness, color and direction according to the inspection requirements, reduce external light interference, highlight the workpiece features, and improve the inspection accuracy; the image processing and analysis software is the "brain" of the visual inspection device, which is responsible for receiving the image data collected by the camera, processing and analyzing the image through a series of complex algorithms, extracting the key feature information of the workpiece, such as size, shape, position, etc., and comparing it with the preset standard parameters to determine whether the workpiece is qualified; when the image processing and analysis software completes the inspection task, the visual inspection device will present the inspection results through the output device (such as display screen, indicator light, etc.), and feedback the relevant information to the control system. If the workpiece is unqualified, the control system will take corresponding processing measures according to the feedback information, such as stopping feeding and issuing an alarm.

[0060] During the feeding process, the visual inspection device first takes a photo or video of the workpiece to obtain its image information. Then, the image is preprocessed (such as denoising, contrast enhancement, etc.) using image processing and analysis software to improve image quality. Next, the software will extract and identify features from the processed image and compare it with the preset standard parameters. Finally, the workpiece is judged to be qualified based on the comparison results, and the test results are fed back to the control system.

[0061] Reference Figure 1 , Figure 2 As shown in the figure, the feeding equipment also includes a control system. The introduction of the control system enables the entire device to achieve automatic control and optimized scheduling. The control system is electrically connected to the first sliding drive device 13, the rotating drive device 3, the lifting drive device 7, and the second horizontal drive device 8. It can automatically adjust and control the motion trajectory, speed and positioning accuracy of the sliding seat 12, the rotating seat 2, the lifting seat 6 and the handling device 4 according to the preset production plan or real-time production needs. This not only realizes the automatic control of each component, but also improves the intelligence level and production efficiency of the production line.

[0062] Reference Figure 1, the automatic feeding equipment of the intelligent flexible production line also includes a visual inspection device, which includes a high-precision camera, a light source system, image processing and analysis software, and an output and feedback device. The high-precision camera is used to capture and generate clear images of the inspected workpiece. The light source system is used to reduce external light interference and highlight the features of the workpiece. The image processing and analysis software is used to extract the key feature information of the workpiece and compare it with the preset standard parameters. The output and feedback device is used to present the inspection results and feed them back to the control system.

[0063] Reference Figure 1 The automatic feeding equipment of the intelligent flexible production line also includes a control system, which can automatically adjust and control the motion trajectory, speed and positioning accuracy of the sliding seat 12, the rotating seat 2, the lifting seat 6 and the handling device 4 according to the preset production plan or real-time production needs. The control system includes a central processing unit, multiple sensors and actuators. The central processing unit is preset with the position parameters and processing parameters of each machine. The status and position of each device are monitored in real time through sensors, and instructions are output to the actuator to achieve automatic control. The control system also has self-detection and fault alarm functions to ensure the normal operation of the production line.

[0064] The implementation principle of this embodiment is: during the working process, the control system will first receive the instructions of the production task, and then dispatch the rotating drive device 3 and the handling device 4 according to the task requirements; the rotating drive device 3 will drive the rotating seat 2 to rotate at a specific speed and direction, and the handling device 4 will grab, move and place the product at the right time; during the whole process, the control system will also monitor the working status of each device in real time, and make corresponding adjustments and optimizations as needed; this intelligent flexible production line rotary motion equipment can significantly improve the problems of low efficiency and low precision of traditional feeding methods; it not only improves production efficiency, but also reduces labor intensity, reduces human errors, and brings great convenience and benefits to modern industrial production.

[0065] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An intelligent flexible production line rotary motion device, characterized in that: include: Mounting seat (1); A rotating seat (2) rotatably connected to the mounting seat (1); A rotation driving device (3), arranged on the mounting seat (1), and used for driving the rotating seat (2) to rotate; A handling device (4), arranged on the rotating seat (2) and used for handling products; A control system is used to control the rotary drive device (3) and the handling device (4).

2. The intelligent flexible production line rotary motion device according to claim 1, characterized in that: The rotary drive device (3) comprises a driving gear (31), a driven gear (32) and a rotary drive mechanism (33); the rotary drive mechanism (33) is arranged on the mounting seat (1); the rotary drive mechanism (33) is used to drive the driving gear (31) to rotate; the driven gear (32) is arranged on the rotating seat (2); the driving gear (31) and the driven gear (32) are meshed with each other.

3. The intelligent flexible production line rotary motion device according to claim 2, characterized in that: The rotating seat (2) comprises a rotating disk (21) and a supporting seat (22); the rotating disk (21) is rotatably connected to the mounting seat (1); the supporting seat (22) is arranged on the rotating disk (21); and the driven gear (32) is arranged on the rotating disk (21).

4. The intelligent flexible production line rotary motion device according to claim 3 is characterized by: There is a gap between the mounting seat (1) and the rotating disk (21), and the driving gear (31) and the driven gear (32) are located between the mounting seat (1) and the rotating disk (21).

5. The intelligent flexible production line rotary motion device according to claim 4, characterized in that: The mounting seat (1) is provided with a circular guide rail (14), and the rotating disk (21) is provided with a plurality of third sliders, which are distributed in a circumferential direction; the circular guide rail (14) passes through the plurality of third sliders at the same time, and the plurality of third sliders are all slidably matched with the circular guide rail (14); the driving gear (31) and the driven gear (32) are both located in the circular guide rail (14).

6. The intelligent flexible production line rotary motion device according to claim 1, characterized in that: The mounting seat (1) is provided with a plurality of pressing devices (5) for pressing the rotating disk (21), and the plurality of pressing devices (5) are distributed along the circumferential direction.

7. The intelligent flexible production line rotary motion device according to claim 6, characterized in that: The pressing device (5) comprises a support (51) and a pressing wheel (52); the support (51) is arranged on the mounting seat (1); the pressing wheel (52) is rotatably connected to the support (51); the rotating disk (21) is located between the mounting seat (1) and the plurality of pressing wheels (52); and the arc surface of each pressing wheel (52) abuts against the surface of the rotating disk (21).

8. The intelligent flexible production line rotary motion device according to claim 3, characterized in that: The mounting seat (1) is provided with a first protective cover (15), and the rotating disk (21), the driving gear (31) and the driven gear (32) are all located in the first protective cover (15); the first protective cover (15) is provided with a through hole (16), and the support seat (22) passes through the through hole (16), and the support seat (22) and the through hole (16) are clearance-matched.

9. The intelligent flexible production line rotary motion device according to claim 2, characterized in that: The mounting seat (1) is provided with a mounting hole (17) for the driven gear (32) to pass through, and the diameter of the mounting hole (17) is greater than the diameter of the driven gear (32).

Citation Information

Patent Citations

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    CN215920440U

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