Production method of embossed terry decorative towel and towel

Abstract

The invention relates to the technical field of towel spinning, and provides a production method of an embossed terry decorative towel and the towel, and the production method comprises the following steps: S1, sequentially and circularly arranging wool warp yarns A, wool warp yarns B and wool warp yarns C, and forming a wool warp beam on a warping machine and a sizing machine; s2, drafting the wool warp yarns and the body warp yarns according to the pattern design and a method that one yarn penetrates into one harness wire, then putting one wool warp yarn A and one wool warp yarn B into one reed dent, putting one wool warp yarn C and two body warp yarns into the other adjacent reed dent, and repeating the steps; s3, weaving is conducted in a multi-weft fuzzing mode not smaller than five wefts, the wool warp yarn A and the wool warp yarn B serve as short looped piles, the wool warp yarn C serves as high looped piles, and a towel blank towel is formed; and S4, dyeing and finishing the towel blank towel, and sewing to obtain the embossed terry decorative towel. According to the technical scheme, the weaving production process is simple and reliable, and the towel is compact in texture, free of base exposure, clear in pattern, obvious in embossment effect and low in production cost.

Description

Technical Field

[0001] The invention relates to the technical field of towel textiles, and in particular to a method for producing a embossed terry decorated towel and the towel. Background Art

[0002] People's demand for high-quality and differentiated products is getting stronger and stronger. As fast-moving consumer goods in daily homes, towels are becoming more fashionable, differentiated and decorative, which has become a basic requirement of mass consumers for towels.

[0003] Most of the patterned towel products are plain terry pattern products with no difference in the height of the terry. The terry pattern decorative effect is popular, while the terry decorative products with embossed effect account for a small market share. They are mainly divided into two categories. One is the steam-cut pile semi-untwisted product, which uses PVA untwisted yarn and conventional yarn to weave a semi-blank towel with a pattern. The dyeing and finishing process shrinks the PVA untwisted yarn terry through a pre-shrinking process to form low-pile. Then the high-pile terry formed by the unshrinked conventional yarn is cut off on the tuft cutting machine. Finally, the PVA yarn in the pre-shrunk untwisted terry yarn is boiled off with high-temperature water. The shrunken terry bounces up, forming a height difference with the cut terry, thereby forming a towel with a embossed effect. It has the defects of long production process, high energy consumption, high loss, high price, environmental protection, and high hair loss. Another type of embossed towel is disclosed in patent CN112725986 A, which uses a four-weft raising method. Through a special organization, two yarns with the same warp feed amount are used. When forming a loop, one yarn forms one loop and the other yarn forms two small loops, thereby forming a embossed effect. Alternatively, patent CN111455525A discloses a seven-weft terry structure filled with a patterned part and a three-weft towel structure plus a four-weft towel structure filled with a plain bottom. However, this type of towel has a low density of high loops, a high loop, and no support at the bottom of the loop. The high loops are easy to fall over, the product has a poor embossed effect, is easy to pull out the hair, and is woven using different weft raising methods, which is relatively complicated and has low production efficiency. Summary of the invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art or related art.

[0005] To this end, the purpose of the present invention is to provide a method for producing an embossed terry decorated towel and a towel, the weaving production process is simple and reliable, the towel has a tight texture, does not expose the bottom, has a clear pattern, has an obvious embossed effect, and has a low production cost.

[0006] In order to achieve the above object, the technical solution of the present invention provides a method for producing an embossed terry decorated towel, comprising the following steps:

[0007] S1, arranging wool warp yarn A, wool warp yarn B, and wool warp yarn C in a circular manner, forming a wool warp weaving beam on a warping machine and a sizing machine, wherein the wool warp yarn B and the wool warp yarn A have the same yarn count, the yarn count of the wool warp yarn C is coarser than the yarn count of the wool warp yarn A, and when the sizing yarn is combed, the wool warp yarn A, the wool warp yarn B, and the wool warp yarn C are respectively placed in each tooth;

[0008] S2, according to the pattern design, the wool warp yarn and the ground warp yarn are drawn into the heald in the method of one yarn being drawn into one heald, then one wool warp yarn A and one wool warp yarn B are drawn into one reed dent, one wool warp yarn C and two ground warp yarns are drawn into another adjacent reed dent, and the cycle continues;

[0009] S3, using a multi-weft raising method with not less than five wefts for weaving, distributing wool warp yarn A and wool warp yarn B as short loops on the front and back of the towel to form a pattern background, the density of the short loops on the front and back is the same, and wool warp yarn C is distributed on the front and back of the towel as a high loop through the rise and fall to form a relief pattern to form a towel blank, wherein the density of the short loops formed by the wool warp yarn A and the wool warp yarn is twice the density of the high loops formed by the wool warp yarn C, the length of the short loops formed by the wool warp yarn A and the wool warp yarn B is 1 / 2 of the length of the high loops formed by the wool warp yarn C, and the length of the high loops formed by the wool warp yarn C is 9-15 cm / 10;

[0010] S4, dyeing and finishing the towel blank, sewing, and obtaining an embossed terry decorative towel with high and low terry embossing effects.

[0011] Preferably, wool warp yarn A and wool warp yarn B are both 27.8tex (100% cotton), and the twist is set to 70 twists / 10cm during spinning; wool warp yarn C is 27.8tex×2 ply yarn (100% cotton), and the twist is set to 60 twists / 10cm for single yarn and 26 twists / 10cm for ply during spinning; the ground warp yarn is 27.8tex×2 (100% cotton) and the weft yarn is 36.4tex (100% cotton).

[0012] Preferably, the wool warp yarn A and the wool warp yarn B are both 14.6tex×2 (100% cotton), and the twist during spinning is set to 90 twists / 10cm for single yarn and 36 twists / 10cm for ply; the wool warp yarn C is 24.3tex×2 ply yarn (100% cotton), and the twist during spinning is set to 63 twists / 10cm for single yarn and 26 twists / 10cm for ply; the ground warp yarn is 24.3tex×2 (100% cotton) and the weft yarn is 36.4tex (100% cotton).

[0013] Preferably, wool warp yarn A and wool warp yarn B are both 18.2tex×2 (100% cotton), and the twist during spinning is set to 70 twists / 10cm for single yarn and 36 twists / 10cm for ply; wool warp yarn C is 27.8tex×2 ply yarn (100% cotton), and the twist during spinning is set to 60 twists / 10cm and 26 twists / 10cm for ply; the ground warp yarn is 27.8tex×2 (100% cotton) and the weft yarn is 36.4tex (100% cotton).

[0014] Preferably, in step S3, five-weft raising method is used for weaving;

[0015] In the front relief pattern weave, wool warp yarn A is rise-fall-rise-fall / fall-rise-rise-fall-rise, wool warp yarn B is fall-rise-rise-fall-rise / rise-fall-fall-rise-fall, wool warp yarn C is rise-rise-rise-fall-rise, one ground warp yarn is rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-rise;

[0016] In the reverse embossed pattern weave, wool warp yarn A is rise-fall-rise-fall / fall-rise-rise-fall-rise, wool warp yarn B is fall-rise-rise-fall-rise / rise-fall-fall-rise-fall, wool warp yarn C is fall-fall-fall-rise-fall, one ground warp yarn is rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-rise;

[0017] In the weave at the pattern conversion point, the wool warp yarn A is up-down-down-up-down / down-up-down-up, the wool warp yarn B is down-up-down-up / up-down-down-up-down, the wool warp yarn C is up-up-down-up / down-down-down-up-down, one ground warp yarn is up-up-up-down, and the other ground warp yarn is down-down-down-down-up;

[0018] Each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or B.

[0019] Preferably, in step S3, six-weft raising method is used for weaving;

[0020] In the front relief pattern weave, wool warp yarn A is rise-fall-rise-fall-rise, wool warp yarn B is fall-rise-fall-rise-fall, wool warp yarn C is rise-rise-rise-fall-rise, one ground warp yarn is rise-rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-fall-rise;

[0021] In the reverse embossed pattern weave, wool warp yarn A is rise-fall-rise-fall-rise, wool warp yarn B is fall-rise-fall-rise-fall, wool warp yarn C is fall-fall-fall-rise-fall, one ground warp yarn is rise-rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-fall-rise;

[0022] In the weave at the pattern conversion point, the wool warp yarn A is up-down-up-down / up-down-up-down-up, the wool warp yarn B is down-down-up-down-up / down-up-down-up-down, the wool warp yarn C is up-up-up-up-down / down-down-down-up-down, one ground warp yarn is up-up-up-up-down, and the other ground warp yarn is down-down-down-down-up;

[0023] Each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or B.

[0024] Preferably, in step S3, seven-weft raising method is used for weaving.

[0025] In the front relief pattern weave, wool warp yarn A is rise-fall rise-fall-rise, wool warp yarn B is fall-rise-fall-fall-rise, wool warp yarn C is rise-rise-rise-fall-rise, one ground warp yarn is rise-rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-fall-rise;

[0026] In the reverse embossed pattern weave, wool warp yarn A is rise-fall-rise-rise-fall-rise, wool warp yarn B is fall-rise-fall-fall-rise-fall, wool warp yarn C is rise-rise-rise-rise-fall-rise-fall, one ground warp yarn is rise-rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-fall-rise;

[0027] In the weave at the pattern conversion point, the wool warp yarn A is up-down-up-down / up-down-up-down-down, the wool warp yarn B is down-down-up-down / up-down-down-down-down-down, the wool warp yarn C is up-up-up-up-down / up-down-down-down-down-down, one ground warp yarn is up-up-up-up-down, and the other ground warp yarn is down-down-down-down-down-down;

[0028] Each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or B.

[0029] Preferably, the length of the high loops formed by the wool warp yarn C is 12.8-13.6 cm / 10, and the length of the low loops formed by the wool warp yarn A and the wool warp yarn B is 6.4-6.8 cm / 10;

[0030] The density of the ground warp yarn is not less than 28 / 2.54cm, and the weft density of the pile loop part is not less than 56

[0031] / 2.54cm; the warp density of wool warp yarn A, wool warp yarn B and wool warp yarn C is the same, which is 1 / 2 of the warp density of the ground warp yarn.

[0032] The technical solution of the present invention also provides a towel, which is made by the production method of an embossed terry decorated towel according to any one of the above technical solutions, wherein the ratio of the number of wool warp yarns to the ground warp yarns in the terry part is 3:2, the wool warp yarn A and the wool warp yarn B form short terry loops, and the wool warp yarn C forms high terry loops, and the length of the high terry loops is twice the length of the short terry loops.

[0033] The method for producing a embossed terry decorated towel and the towel provided by the present invention have the following beneficial technical effects:

[0034] (1) The present invention provides a method for producing an embossed terry decorative towel, and the production and weaving process is simple and reliable. By utilizing the special arrangement of wool warp yarns and ground warp yarns and the method of threading the heddle into the reed, an embossed terry decorative towel with high and low wool embossed effects can be obtained by weaving through a single multi-weft raising method. Moreover, the embossed terry decorative towel has a tight texture, does not show the bottom, has a clear pattern, has an obvious embossed effect, and has a low production cost.

[0035] (2) The method for producing a woven towel decorated with embossed terry is proposed in the present invention. The high terry is supported by short terry underneath. The high terry is not easy to fall over, the pattern is more upright and full, and the embossed effect is better.

[0036] (3) The woven towel produced by the method for producing a embossed terry decorated towel proposed by the present invention has high terry and low terry distributed closely, and the high terry is supported by low terry underneath, which is not easy to pull out or lose hair.

[0037] (4) The method for producing a embossed terry-decorated towel proposed in the present invention produces a woven towel with continuous high and low terry loops, a tight texture, a fluffy and soft feel, and is not easy to be pulled out.

[0038] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0040] Figure 1 A five-weft raised embossed terry weave diagram according to an embodiment of the present invention is shown;

[0041] Figure 2 A schematic diagram of a five-weft raised embossed loop structure according to an embodiment of the present invention is shown;

[0042] Figure 3 A six-weft raised embossed terry weave diagram according to an embodiment of the present invention is shown;

[0043] Figure 4 A schematic diagram of a six-weft raised relief loop structure according to an embodiment of the present invention is shown;

[0044] Figure 5 A seven-weft raised embossed terry structure diagram according to an embodiment of the present invention is shown;

[0045] Figure 6 A schematic diagram of a seven-weft raised embossed loop structure according to an embodiment of the present invention is shown;

[0046] Figure 7 A real picture of a embossed terry-decorated towel according to an embodiment of the present invention is shown;

[0047] Figure 8 A physical picture of a conventionally crafted embossed towel is shown;

[0048] Fig. 9 Another conventional embossed towel is shown. DETAILED DESCRIPTION

[0049] The present invention discloses a method for producing a embossed terry decorated towel and a towel. Those skilled in the art can refer to the content of this article and appropriately improve the process parameters to achieve the desired effect. It should be particularly noted that all similar substitutions and modifications are obvious to those skilled in the art and are considered to be included in the present invention. The method and application of the present invention have been described through preferred embodiments, and relevant personnel can obviously modify or appropriately change and combine the method and application described herein without departing from the content, spirit and scope of the present invention to achieve and apply the technology of the present invention.

[0050] The present invention will be further described below in conjunction with embodiments:

[0051] Example 1

[0052] A method for producing an embossed satin terry decorated towel comprises the following steps:

[0053] Spinning: Spin the yarns required for the product, where the twist of wool warp yarn A and wool warp yarn B is set to 70 twists / 10cm; the twist of wool warp yarn C is set to 60 twists / 10cm for single yarn and 26 twists / 10cm for ply yarn. Wool warp yarn A: 27.8tex (100% cotton), wool warp yarn B: 27.8tex (100% cotton), wool warp yarn C: 27.8tex×2 ply yarn (100% cotton), ground warp yarn D: 27.8tex×2 (100% cotton), weft yarn: 36.4tex (100% cotton). This is conducive to making the high wool more fluffy, more upright, and better feel.

[0054] Warping and sizing: According to the requirements of weaving process design, wool warp yarn A, wool warp yarn B and wool warp yarn C are made into warp beams required for combined sizing respectively. Then, the warp beams of the three yarns are sized on the combined sizing machine. When the sizing is combed, ensure that three yarns, wool warp yarn A, wool warp yarn B and wool warp yarn C, are placed in each tooth respectively, which is conducive to ensuring smooth drawing and weaving.

[0055] Drawing-in and reeding: Toyota air-jet loom is used for weaving. According to the pattern design, the wool warp yarn and ground warp yarn are drawn in by inserting one yarn into one heald. After drawing-in is completed, one wool warp yarn A and one wool warp yarn B are put into one reed tooth at the same time, and one wool warp yarn C and two ground warp yarns D are put into another adjacent reed tooth at the same time. This cycle is repeated to complete the drawing-in of the wool warp yarn and the ground warp yarn.

[0056] Weaving: Reed number (number of reed teeth per 2 inches): 56#; Weft density: 230pcs / dm; Loop length: high pile 13.6cm / 10 loops, low pile 6.8cm / 10 loops; Raising method: 5-weft raising, such as Figure 1As shown, in the front relief pattern structure, wool warp yarn A is up-down-down-down / down-up-down-down-down, wool warp yarn B is down-up-down-down-up / up-down-down-down, wool warp yarn C is up-up-down-down-up, one ground warp yarn is up-up-up-down, and the other ground warp yarn is down-down-down-up; in the reverse relief pattern structure, wool warp yarn A is up-down-down-down / down-up-down-down-down, wool warp yarn B is down-up-down-down-up / up-down-down-down, wool warp yarn C is down-down-down-down, one ground warp yarn is up-up-up-down, and the other ground warp yarn is down-down-down-up; in the pattern conversion structure, wool warp yarn A is up-down-down-down / down-up-down-down-down, wool warp yarn B is down-up-down-down-up / up-down-down-down, wool warp yarn C is up-up-down-down-down / down-down-down-down, one ground warp yarn is up-up-up-down, and the other ground warp yarn is down-down-down-up. The relief terry structure is as follows Figure 2 As shown, each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or wool warp yarns B. Thus, the high loops can be effectively supported and are not easy to fall over.

[0057] Dyeing and finishing process: The overflow dyeing machine is used for dyeing and finishing of fabrics. The pretreatment adopts a combined process of desizing, boiling and bleaching: α desizing enzyme: 1g / l, 80℃x20min, ion membrane caustic soda (mass ratio concentration 32%): 7g / l, hydrogen peroxide (concentration 50%): 5g / l, hydrogen peroxide stabilizer JY-102 (Shandong Juye Fine Chemicals): 0.5g / l, refining agent JN-98 (Shandong Juye Fine Chemicals): 1g / l, 95℃X60min. Then hot washing, acid neutralization and deoxidation: glacial acetic acid (80%): 0.8g / l, 50℃x15min, deoxidizer: 0.05 / l. Dyeing: Add the required amount (owf) of dye, sodium sulfate, and soda ash to the overflow dyeing machine according to the laboratory color sample formula, and complete the dyeing at 60℃. Hot washing, soap boiling and water washing process: After dyeing, the fabric is hot washed, soap washed and washed. The number and process of hot washing and soap washing are determined according to the floating color on the surface of the fabric to ensure the excellent color fastness of the product. Softening process: Add hydrophilic fluffy (amide lipid) softener DT-530 to the overflow machine and run at 35 degrees for 30 minutes. Drying process: Dehydrate, open and dry the fabric in the softening process.

[0058] Sewing process: The fabric is cut and sewn to obtain an embossed terry decorative towel with high and low pile relief effects.

[0059] Example 2

[0060] A method for producing an embossed satin terry decorated towel comprises the following steps:

[0061] Yarn: The yarns required for the product are spun, of which the twist of wool warp yarn A and wool warp yarn B is set to 70 twists / 10cm; the twist of wool warp yarn C is set to 60 twists / 10cm for single yarn and 26 twists / 10cm for ply yarn. Wool warp yarn A: 27.8tex (100% cotton), wool warp yarn B: 27.8tex (100% cotton), wool warp yarn C: 27.8texX2 ply yarn (100% cotton), ground warp yarn D: 27.8tex×2 (100% cotton), weft yarn: 36.4tex (100% cotton). It is conducive to making the high wool more fluffy, more upright, and better feel.

[0062] Warping and sizing: According to the requirements of weaving process design, wool warp yarn A, wool warp yarn B and wool warp yarn C are made into warp beams required for combined sizing respectively. Then, the warp beams of the three yarns are sized on the combined sizing machine. When the sizing is combed, ensure that three yarns, wool warp yarn A, wool warp yarn B and wool warp yarn C, are placed in each tooth respectively, which is conducive to ensuring smooth drawing and weaving.

[0063] Drawing-in and reeding: Toyota air-jet loom is used for weaving. According to the pattern design, the wool warp yarn and ground warp yarn are drawn in by inserting one yarn into one heald. After drawing-in is completed, one wool warp yarn A and one wool warp yarn B are put into one reed tooth at the same time, and one wool warp yarn C and two ground warp yarns D are put into another adjacent reed tooth at the same time. This cycle is repeated to complete the drawing-in of the wool warp yarn and the ground warp yarn.

[0064] Weaving: Reed number (number of reed teeth per 2 inches): 56#; Weft density: 260pcs / dm; Loop length: high pile 13.6cm / 10 loops, low pile 6.8cm / 10 loops; Raising method: 6-weft raising, such as Figure 3 As shown, in the front relief pattern structure, wool warp yarn A is up-down-up-down-up, wool warp yarn B is down-up-down-down, wool warp yarn C is up-up-up-down-up, one ground warp yarn is up-up-up-up-down, and the other ground warp yarn is down-down-down-down-up; in the reverse relief pattern structure, wool warp yarn A is up-down-up-down-up, wool warp yarn B is down-up-down-down-up, wool warp yarn C is down-down-down-down-up, one ground warp yarn is up-up-up-up-down, and the other ground warp yarn is down-down-down-down-up; in the pattern conversion structure, wool warp yarn A is up-down-up-down / up-down-up-down-up, wool warp yarn B is down-up-down-down-up / down-up-down-down, wool warp yarn C is up-up-up-down-down / down-down-down-down, one ground warp yarn is up-up-up-up-down, and the other ground warp yarn is down-down-down-down-up. The relief terry structure is as follows Figure 4 As shown, each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or wool warp yarns B. Thus, the high loops can be effectively supported and are not easy to fall over.

[0065] Dyeing and finishing process: The overflow dyeing machine is used for dyeing and finishing of fabrics. The pretreatment adopts a combined process of desizing, boiling and bleaching: α desizing enzyme: 1g / l, 80℃x20min, ion membrane caustic soda (mass ratio concentration 32%): 7g / l, hydrogen peroxide (concentration 50%): 5g / l, hydrogen peroxide stabilizer JY-102 (Shandong Juye Fine Chemicals): 0.5g / l, refining agent JN-98 (Shandong Juye Fine Chemicals): 1g / l, 95℃X60min. Then hot washing, acid neutralization and deoxidation: glacial acetic acid (80%): 0.8g / l, 50℃x15min, deoxidizer: 0.05 / l. Dyeing: Add the required amount (owf) of dye, sodium sulfate, and soda ash to the overflow dyeing machine according to the laboratory color sample formula, and complete the dyeing at 60℃. Hot washing, soap boiling and water washing process: After dyeing, the fabric is hot washed, soap washed and washed. The number and process of hot washing and soap washing are determined according to the floating color on the surface of the fabric to ensure the excellent color fastness of the product. Softening process: Add hydrophilic fluffy (amide lipid) softener DT-530 to the overflow machine and run at 35 degrees for 30 minutes. Drying process: Dehydrate, open and dry the fabric in the softening process.

[0066] Sewing process: The fabric is cut and sewn to obtain an embossed terry decorative towel with high and low pile relief effects.

[0067] Example 3

[0068] A method for producing an embossed satin terry decorated towel comprises the following steps:

[0069] Spinning: Spin the yarns required for the product, where the twist of wool warp A and wool warp B is set as: 90 twists / 10cm for single yarn, 36 twists / 10cm for plying, and 63 twists / 10cm for single yarn and 26 twists / 10cm for plying of wool warp C. Wool warp A: 14.6texX2 (100% cotton), wool warp B: 14.6texX2 (100% cotton), wool warp C: 24.3texX2 ply yarn (100% cotton), ground warp D: 24.3tex×2 (100% cotton), weft: 36.4tex (100% cotton). It is conducive to making the high wool more fluffy, more upright, and better feel. The yarn is dyed first according to the needs.

[0070] Slit warping: According to the weaving process design requirements, wool warp yarn A, wool warp yarn B, and wool warp yarn C are made into weaving shafts for the loom.

[0071] Drawing-in and reeding: Weaving is done on a dobby rapier loom. According to the pattern design, the wool warp yarn and the ground warp yarn are drawn in by threading one yarn into one heald. After drawing-in is completed, one wool warp yarn A and one wool warp yarn B are put into one reed tooth at the same time, and one wool warp yarn C and two ground warp yarns D are put into another adjacent reed tooth at the same time. This cycle is repeated to complete the drawing-in of the wool warp yarn and the ground warp yarn.

[0072] Weaving: Reed number (number of reed teeth per 2 inches): 56#, weft density: 230pcs / dm, loop length: high pile 12.8cm / 10 loops, low pile 6.4cm / 10 loops, raising method: 5-weft raising, such as Figure 1 As shown, in the front relief pattern structure, wool warp yarn A is up-down-down-down / down-up-down-down-down, wool warp yarn B is down-up-down-down-up / up-down-down-down, wool warp yarn C is up-up-down-down-up, one ground warp yarn is up-up-up-down, and the other ground warp yarn is down-down-down-up; in the reverse relief pattern structure, wool warp yarn A is up-down-down-down / down-up-down-down-down, wool warp yarn B is down-up-down-down-up / up-down-down-down, wool warp yarn C is down-down-down-down, one ground warp yarn is up-up-up-down, and the other ground warp yarn is down-down-down-up; in the pattern conversion structure, wool warp yarn A is up-down-down-down / down-up-down-down-down, wool warp yarn B is down-up-down-down-up / up-down-down-down, wool warp yarn C is up-up-down-down-down / down-down-down-down, one ground warp yarn is up-up-up-down, and the other ground warp yarn is down-down-down-up. The relief terry structure is as follows Figure 2 As shown, each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or wool warp yarns B. Thus, the high loops can be effectively supported and are not easy to fall over.

[0073] Dyeing and finishing process: Use overflow dyeing machine to dye and finish the fabric. Drainage treatment: Wash the obtained fabric. Softening process: Add hydrophilic fluffy (amide lipid) softener DT-530 to the overflow machine and run at 35 degrees for 30 minutes. Drying process: Dehydrate, open and dry the fabric in the softening process.

[0074] Sewing process: The fabric is cut and sewn to obtain an embossed terry decorative towel with high and low pile relief effects.

[0075] Example 4

[0076] A method for producing an embossed satin terry decorated towel comprises the following steps:

[0077] Spinning: Spin the yarns required for the product, where the twist of wool warp A and wool warp B is set as: single yarn 70 twists / 10cm, ply 36 twists / 10cm, the twist of wool warp C is 60 twists / 10cm for single yarn and 26 twists / 10cm for ply. Wool warp A: 18.2texX2 (100% cotton), wool warp B: 18.2texX2 (100% cotton), wool warp C: 27.8texX2 ply yarn (100% cotton), ground warp D: 27.8tex×2 (100% cotton), weft: 36.4tex (100% cotton). It is conducive to making the high wool more fluffy, more upright, and better feel. The yarn is dyed first according to the needs.

[0078] Slit warping: According to the weaving process design requirements, wool warp yarn A, wool warp yarn B, and wool warp yarn C are made into weaving shafts for the loom.

[0079] Drawing-in and reeding: Adopt dobby rapier loom for weaving. According to the pattern design, the drawing-in of wool warp yarn and ground warp yarn is completed by threading 1 yarn into 1 heald. After the drawing-in is completed, 1 wool warp yarn A and 1 wool warp yarn B are put into one reed tooth at the same time, and 1 wool warp yarn C and 2 ground warp yarns D are put into another adjacent reed tooth at the same time. This cycle is repeated to complete the drawing-in of wool warp yarn and ground warp yarn.

[0080] Weaving: Reed number (number of reed teeth per 2 inches): 56#, weft density: 230pcs / dm, loop length: high pile 12.8cm / 10 loops, low pile 6.4cm / 10 loops, raising method: 7-weft raising, such as Figure 5 As shown, in the front relief pattern structure, wool warp yarn A is up and down, wool warp yarn B is down, wool warp yarn C is up and down, one ground warp is up and down, and the other ground warp is down and down; in the reverse relief pattern structure, wool warp yarn A is up and down, wool warp yarn B is down, wool warp yarn C is up and up, one ground warp is up and up, and the other ground warp is down and down; in the pattern conversion structure, wool warp yarn A is up and down / up and down, wool warp yarn B is down / up and down, wool warp yarn C is up and up / up and down, one ground warp is up and up, and the other ground warp is down and down. The relief terry structure is as follows Figure 6 As shown, each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or wool warp yarns B. Thus, the high loops can be effectively supported and are not easy to fall over.

[0081] Dyeing and finishing process: Use overflow dyeing machine to dye and finish the fabric. Drainage treatment: Wash the obtained fabric. Softening process: Add hydrophilic fluffy (amide lipid) softener DT-530 to the overflow machine and run at 35 degrees for 30 minutes. Drying process: Dehydrate, open and dry the fabric in the softening process.

[0082] Sewing process: The fabric is cut and sewn to obtain an embossed terry decorative towel with high and low pile relief effects.

[0083] like Figure 8 As shown in the figure, it is a conventional four-weft raising method. Through a special organization, two yarns with the same warp feed amount are used to form loops. One yarn forms one loop and the other yarn forms two small loops. This creates a relief effect. There are gaps between rows of high loops and between rows of low loops. The loops look sparse and have horizontal lines. Fig. 9As shown, the conventional pattern part is filled with seven-weft terry weave, and the bottom without pattern is filled with three-weft terry weave plus four-weft terry weave. There is no short pile support under the high-pile terry, so the high-pile terry is easy to fall over and not stand upright. The actual appearance of the towel made according to the embodiment of the present invention is not much different. Figure 7 According to Example 3, compared with the conventional Figure 8 , Fig. 9 The pattern is more upright and fuller, the relief effect is better, the high loops and the short loops are continuous, and the high loops are not easy to fall over because they are supported by the short loops underneath.

[0084] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A method for producing an embossed terry decorated towel, characterized in that: The following steps are involved: S1, arranging wool warp yarn A, wool warp yarn B, and wool warp yarn C in a circular manner, forming a wool warp weaving beam on a warping machine and a sizing machine, wherein the wool warp yarn B and the wool warp yarn A have the same yarn count, the yarn count of the wool warp yarn C is coarser than the yarn count of the wool warp yarn A, and when the sizing yarn is combed, the wool warp yarn A, the wool warp yarn B, and the wool warp yarn C are respectively placed in each tooth; S2, according to the pattern design, the wool warp yarn and the ground warp yarn are drawn into the heald in the method of one yarn being drawn into one heald, then one wool warp yarn A and one wool warp yarn B are drawn into one reed dent, one wool warp yarn C and two ground warp yarns are drawn into another adjacent reed dent, and the cycle continues; S3, using a multi-weft raising method with not less than five wefts for weaving, distributing wool warp yarn A and wool warp yarn B as short loops on the front and back of the towel to form a pattern background, the density of the short loops on the front and back is the same, and wool warp yarn C is distributed on the front and back of the towel as a high loop through the rise and fall to form a relief pattern to form a towel blank, wherein the density of the short loops formed by the wool warp yarn A and the wool warp yarn is twice the density of the high loops formed by the wool warp yarn C, the length of the short loops formed by the wool warp yarn A and the wool warp yarn B is 1 / 2 of the length of the high loops formed by the wool warp yarn C, and the length of the high loops formed by the wool warp yarn C is 9-15 cm / 10; S4, dyeing and finishing the towel blank, sewing, and obtaining an embossed terry decorative towel with high and low terry embossing effects.

2. The method for producing a embossed terry decorated towel according to claim 1, characterized in that: Wool warp yarn A and wool warp yarn B are both 27.8tex (100% cotton), and the twist is set to 70 twists / 10cm during spinning; wool warp yarn C is 27.8tex×2 ply yarn (100% cotton), and the twist is set to 60 twists / 10cm for single yarn and 26 twists / 10cm for ply during spinning; the ground warp yarn is 27.8tex×2 (100% cotton) and the weft yarn is 36.4tex (100% cotton).

3. The method for producing a embossed terry decorated towel according to claim 1, characterized in that: Wool warp yarn A and wool warp yarn B are both 14.6tex×2 (100% cotton), and the twist during spinning is set to 90 twists / 10cm for single yarn and 36 twists / 10cm for ply; wool warp yarn C is 24.3tex×2 ply yarn (100% cotton), and the twist during spinning is set to 63 twists / 10cm for single yarn and 26 twists / 10cm for ply; the ground warp yarn is 24.3tex×2 (100% cotton) and the weft yarn is 36.4tex (100% cotton).

4. The method for producing a embossed terry decorated towel according to claim 1, characterized in that: Wool warp yarn A and wool warp yarn B are both 18.2tex×2 (100% cotton), and the twist during spinning is set to 70 twists / 10cm for single yarn and 36 twists / 10cm for ply; wool warp yarn C is 27.8tex×2 ply yarn (100% cotton), and the twist during spinning is set to 60 twists / 10cm and 26 twists / 10cm for ply; the ground warp yarn is 27.8tex×2 (100% cotton) and the weft yarn is 36.4tex (100% cotton).

5. The method for producing a embossed terry decorated towel according to any one of claims 1 to 4, characterized in that: In step S3, five-weft raising method is adopted for weaving; In the front relief pattern weave, wool warp yarn A is rise-fall-rise-fall / fall-rise-rise-fall-rise, wool warp yarn B is fall-rise-rise-fall-rise / rise-fall-fall-rise-fall, wool warp yarn C is rise-rise-rise-fall-rise, one ground warp yarn is rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-rise; In the reverse embossed pattern weave, wool warp yarn A is rise-fall-rise-fall / fall-rise-rise-fall-rise, wool warp yarn B is fall-rise-rise-fall-rise / rise-fall-fall-rise-fall, wool warp yarn C is fall-fall-fall-rise-fall, one ground warp yarn is rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-rise; In the weave at the pattern conversion point, the wool warp yarn A is up-down-down-up-down / down-up-down-up, the wool warp yarn B is down-up-down-up / up-down-down-up-down, the wool warp yarn C is up-up-down-up / down-down-down-up-down, one ground warp yarn is up-up-up-down, and the other ground warp yarn is down-down-down-down-up; Each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or B.

6. The method for producing a embossed terry-decorated towel according to any one of claims 1 to 4, wherein the weaving is performed using a six-weft raising method in step S3; In the front relief pattern weave, wool warp yarn A is rise-fall-rise-fall-rise, wool warp yarn B is fall-rise-fall-rise-fall, wool warp yarn C is rise-rise-rise-fall-rise, one ground warp yarn is rise-rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-fall-rise; In the reverse embossed pattern weave, wool warp yarn A is rise-fall-rise-fall-rise, wool warp yarn B is fall-rise-fall-rise-fall, wool warp yarn C is fall-fall-fall-rise-fall, one ground warp yarn is rise-rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-fall-rise; In the weave at the pattern conversion point, the wool warp yarn A is up-down-up-down / up-down-up-down-up, the wool warp yarn B is down-down-up-down-up / down-up-down-up-down, the wool warp yarn C is up-up-up-up-down / down-down-down-up-down, one ground warp yarn is up-up-up-up-down, and the other ground warp yarn is down-down-down-down-up; Each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or B.

7. The method for producing a embossed terry decorated towel according to any one of claims 1 to 4, wherein the weaving is performed using a seven-weft raising method in step S3. In the front relief pattern weave, wool warp yarn A is rise-fall rise-fall-rise, wool warp yarn B is fall-rise-fall-fall-rise, wool warp yarn C is rise-rise-rise-fall-rise, one ground warp yarn is rise-rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-fall-rise; In the reverse embossed pattern weave, wool warp yarn A is rise-fall-rise-rise-fall-rise, wool warp yarn B is fall-rise-fall-fall-rise-fall, wool warp yarn C is rise-rise-rise-rise-fall-rise-fall, one ground warp yarn is rise-rise-rise-rise-fall, and the other ground warp yarn is fall-fall-fall-fall-rise; In the weave at the pattern conversion point, the wool warp yarn A is up-down-up-down / up-down-up-down-down, the wool warp yarn B is down-down-up-down / up-down-down-down-down-down, the wool warp yarn C is up-up-up-up-down / up-down-down-down-down-down, one ground warp yarn is up-up-up-up-down, and the other ground warp yarn is down-down-down-down-down-down; Each high loop formed by a wool warp yarn C is adjacent to two low loops formed by wool warp yarns A or B.

8. The method for producing a embossed terry decorated towel according to any one of claims 1 to 4, characterized in that: The length of the high loops formed by the wool warp yarn C is 12.8-13.6 cm / 10, and the length of the low loops formed by the wool warp yarns A and B is 6.4-6.8 cm / 10; The warp density of the ground warp yarn is not less than 28 yarns / 2.54cm, and the weft density of the pile loop part is not less than 56 yarns / 2.54cm; the warp density of wool warp yarn A, wool warp yarn B and wool warp yarn C is the same, which is 1 / 2 of the warp density of the ground warp yarn.

9. A towel, characterized in that: The embossed terry decorated towel is made by the production method of any one of claims 1 to 8, the ratio of the number of wool warp yarns to the ground warp yarns in the terry part is 3:2, the wool warp yarns A and B form short terry loops, the wool warp yarns C form high terry loops, and the length of the high terry loops is twice the length of the short terry loops.

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