A bridge main cable detection and repair device

By designing a bridge main cable detection and repair device that includes detection, movement, adjustment, cleaning and repair components, the problem that existing equipment cannot achieve circumferential detection and synchronous repair is solved, and the full range of inspection and efficient repair of the main cable is achieved. .

CN119195022BActive Publication Date: 2025-02-25GUANGDONG HIGHWAY CONSTR CO LTD +3
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Patent Information

Application Number
CN202411669289.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-02-25
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

The existing main cable detection and repair equipment cannot detect the circumference on the outer wall of the cable, and it is prone to missing maintenance angles, and it cannot synchronize the repair of defects, which is poor in practicality.

Method used

A bridge main cable detection and repair device is designed, including a detection part, a moving part, a horizontal adjustment component, a cleaning component and a repair component. Through the cooperation of the moving part and the horizontal adjustment assembly, the detection part can move stably and pass through obstacles on the main cable. The cleaning assembly is used to clean the main cable surface and the repair assembly is used to repair detected defects.

Benefits of technology

The full range of inspection and repair of the main cable is achieved, the lack of maintenance angle is avoided, the detection efficiency and practicality of repair are improved, and the detection quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention provides a bridge main cable detection and repair device, comprising: a detection part arranged on a main cable body, a moving part arranged on two handrail ropes on the main cable body, a horizontal adjustment component connected between the moving part and the detection part, a supporting component installed on the moving part, a cleaning component and a limiting component arranged on the detection part, and a repair component installed on the detection part. In the bridge main cable detection and repair device, two detection semi-rings and two connecting semi-rings in the detection part can be rotated on the surface of the main cable body, thereby effectively improving the detection range of the main cable body surface, and the repair component can be controlled to rotate outside the main cable body to ensure the repair range, thereby avoiding dead angles in detection and repair, ensuring the quality of detection and repair of the main cable body, and dust during repair and grinding will not interfere with the detection, further improving the detection quality of the main cable body by the subsequent detection part.
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Description

Technical Field

[0001] The present invention relates to the technical field of main cable detection, and in particular to a bridge main cable detection and repair device. Background Art

[0002] With the development of China's economy, a large number of long-span bridges have emerged. Bridge safety has become a core issue of national economy and national security. Bridge damage detection is a prerequisite for ensuring bridge safety. Suspension bridges have become the preferred solution for extra-large bridges due to their flexible construction, beautiful appearance, strong adaptability and good navigability. The main cable is the main load-bearing structure of the suspension bridge. The main cable system is more sensitive to external damage. It is affected by natural factors such as wind, rain, freezing, temperature and humidity changes all year round, which will cause certain erosion to the main cable. Its durability will directly affect the safety of the entire bridge. In order to ensure the safe operation of the bridge, the main cable should be regularly inspected and maintained.

[0003] At present, the maintenance of the main cable mainly relies on manpower. The technicians walk on the main cable to inspect it, or use telescopes and other equipment to inspect it on the bridge deck. The bottom of the main cable cannot be observed at close range, which is inefficient and ineffective. It is easy to miss something and is time-consuming and labor-intensive.

[0004] With the development of robot technology, people have begun to study the application of robots for auxiliary inspection and repair. However, when inspecting the main cable, the existing equipment is generally unable to inspect it in a circular manner on the outer wall of the cable, which is prone to the loss of inspection angles, and after the defect is detected, it is impossible to repair the defect synchronously, which is of poor practicality. At the same time, dust is easily adhered to the surface of the main cable, and the defect cannot be clearly displayed during inspection and repair. The surface of the main cable needs to be cleaned by cleaning equipment, and the dust generated during cleaning is very easy to adhere to the surface of the inspection equipment, affecting the inspection quality of the inspection equipment. Summary of the invention

[0005] The purpose of the present invention is to provide a bridge main cable detection and repair device to solve the above problems.

[0006] In order to achieve the above-mentioned object, the present invention provides a bridge main cable detection and repair device, comprising: a detection part arranged on the main cable body, a moving part arranged on two handrail ropes on the main cable body, a horizontal adjustment component connected between the moving part and the detection part, a supporting component installed on the moving part, a cleaning component and a limiting component arranged on the detection part, and a repair component installed on the detection part, wherein

[0007] The moving part is suitable for driving the detection part to climb along the main cable body and the two handrail ropes;

[0008] The horizontal adjustment component is suitable for transforming the detection portion into a different shape, thereby wrapping the main cable body;

[0009] The detection part is suitable for detecting the rotation of the main cable body;

[0010] The cleaning component is suitable for cleaning the surface of the main cable body before detection by the detection part;

[0011] The repair component is suitable for repairing the damaged part of the main cable body;

[0012] The limiting assembly cooperates with the supporting assembly to improve the stability of the repair assembly and the detection part during operation.

[0013] Furthermore, the detection part includes two detection half rings symmetrically sleeved on the outside of the main cable body, two connecting seats respectively fixed on the outside of the two detection half rings, two connecting half rings respectively hinged on the two detection half rings, two lower rotating rings and two upper rotating rings slidably installed in the two detection half rings and the two connecting half rings, a number of lower gear rings and a number of upper gear rings respectively connected to the two ends of the two lower rotating rings and the two upper rotating rings, a first motor installed on one of the connecting seats, a first bevel gear group fixedly connected to the output end of the first motor, a driving rod connected to the first bevel gear group, two driving gears fixedly connected to the two ends of the driving rod and respectively meshing with the several lower gear rings and the several upper gear rings, and two visual detection cameras respectively installed in the two lower rotating rings.

[0014] Furthermore, the repair component includes two assembly frames respectively fixedly connected to the two lower rotating rings, a grinding robot arm and a welding robot arm respectively installed on the two assembly frames, and a grinding disc and a welding head respectively installed on the grinding robot arm and the welding robot arm.

[0015] Further, the moving part includes a control frame arranged above the main cable body, a plurality of guide wheels fixed to the four corners of the lower surface of the control frame, two control boxes symmetrically arranged below the control frame, two first sliders symmetrically fixed to the two ends of one of the control boxes, two first slide rails symmetrically fixed to the lower surface of the control frame and respectively connected to the two first sliders in a sliding manner, two first electric push rods fixed to one of the control boxes, and clamping members arranged in the two control boxes;

[0016] The other ends of the two first electric push rods are fixedly connected to the other control box;

[0017] The plurality of guide wheels are respectively against the two handrail ropes;

[0018] Another control box is fixedly connected to the control frame.

[0019] Further, the clamping member includes two bidirectional screw rods rotatably connected in the control box and connected to each other, two slide grooves provided at the bottom of the control box, a plurality of clamping blocks threadedly connected to the two bidirectional screw rods and slidably installed in the two slide grooves respectively, a second motor fixedly connected to the outer wall of the control box, and a second bevel gear set fixed between the output end of the second motor and the two bidirectional screw rods;

[0020] The handrail rope is arranged between the two clamping blocks on the single bidirectional screw rod.

[0021] Further, the horizontal adjustment assembly includes an adjustment slot opened on the control frame, two second electric push rods symmetrically fixed on the lower surface of the control frame, two L-shaped control plates symmetrically arranged on the upper surface of the control frame, two second slide rails symmetrically fixed on the upper surface of the control frame, and a plurality of second sliders respectively fixedly connected to the two L-shaped control plates and respectively slidably connected to the two second slide rails;

[0022] The telescopic ends of the two second electric push rods both pass through the adjustment slot and are fixedly connected to the two L-shaped control plates respectively;

[0023] The lower ends of the two L-shaped control plates are fixedly connected to the two connecting seats respectively.

[0024] Furthermore, the cleaning assembly includes two connecting frames respectively fixedly connected to the two L-shaped control plates, two arc-shaped dust suction boxes respectively mounted on the two upper connecting frames, a filter box fixed on one of the L-shaped control plates, a plurality of filter plates movably inserted in the filter box, an air pump connected to the filter box, a plurality of dust suction grooves respectively provided on the two arc-shaped dust suction boxes, a delivery pipe having one end connected to the two arc-shaped dust suction boxes and the other end connected to the filter box, a flow guide pipe having one end connected to the filter box and the other end connected to the delivery pipe, two solenoid valves respectively mounted on the flow guide pipe and the delivery pipe, and a plurality of cleaning brushes fixedly connected to two lower gear rings and two upper gear rings on one side of the detection portion;

[0025] A plurality of the cleaning brushes are spliced ​​together to form a ring shape.

[0026] Further, the limit assembly includes a plurality of support columns fixedly connected to the inner walls of the two lower rotating rings and the two upper rotating rings, a plurality of movable grooves respectively provided in the plurality of support columns, a plurality of support rods respectively movably installed in the plurality of movable grooves, a plurality of return springs respectively arranged in the plurality of movable grooves, and a plurality of rotating beads respectively movably installed at one end of the plurality of support rods;

[0027] The two ends of the return spring are respectively fixedly connected to the inner wall of the movable groove and the other end of the support rod.

[0028] Furthermore, the support assembly includes two assembly seats symmetrically fixed on the two control frames, two third electric push rods respectively installed on the two assembly seats, two support frames respectively fixed at the telescopic ends of the two third electric push rods, a plurality of support wheels respectively rotatably installed on the two support frames, and a plurality of guide rods respectively slidably installed on the two assembly seats and fixedly connected to the two support frames at their lower ends.

[0029] Furthermore, the detection unit also includes two fourth electric push rods respectively hinged on the two L-shaped control plates;

[0030] The telescopic ends of the two fourth electric push rods are respectively hinged to the two connecting half rings.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] 1. The bridge main cable detection and repair device can make the detection part move stably on the main cable body through the provided moving part and horizontal adjustment component, and can make the detection part pass through obstacles on the main cable body smoothly during movement, so as to ensure the smooth detection and repair of the main cable body by the detection part;

[0033] 2. The two visual inspection cameras in the inspection part of the bridge main cable inspection and repair device can be driven to rotate with the two lower rotating rings, and then adjust the angle position, so that it is convenient to take all-round photos of various positions on the main cable surface during the movement of the inspection part, avoiding shooting blind spots and improving the inspection efficiency. In addition, the visual inspection camera can accurately collect images of main cable diseases, making it convenient for the system to retrieve data for large model training, so that the robot can make maintenance strategy decisions on its own;

[0034] 3. When the detection part of the bridge main cable detection and repair device detects the defective damage on the main cable body, the two assembly frames in the repair component can be adjusted in angle with the rotation of the two lower rotating rings, so that the grinding robot arm in the repair component can move to grind the defective damage on the main cable body. After the grinding, the cleaning component can clean the dust adhered to the grinding area, and after the cleaning is completed, the welding robot arm completes the welding repair of the defective damage, thereby ensuring the practicality of the device.

[0035] 4. The cleaning component of the bridge main cable inspection and repair device can brush and clean the surface of the main cable body before the inspection department conducts inspection, and collect and process the cleaned dust, thereby ensuring the inspection quality of the main cable body while preventing dust from adhering to the two visual inspection cameras. At the same time, when repairing and polishing the defective damage, the dust generated during polishing can be blown away from the two visual inspection cameras, and the dust generated during the repair can be prevented from contaminating the two visual inspection cameras, thereby effectively ensuring the normal inspection of the main cable body by the subsequent inspection department and avoiding affecting the inspection quality of the main cable body. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0037] Figure 1 A perspective view of the present invention is shown;

[0038] Figure 2 Shows a front view of the present invention;

[0039] Figure 3 A partial bottom view of the present invention is shown;

[0040] Figure 4 A partially cutaway perspective view of the present invention is shown. Figure 1 ;

[0041] Figure 5 The partially split stereoscopic view of the present invention is shown. Figure 1 ;

[0042] Figure 6 A perspective view showing a part of the present invention in another state;

[0043] Figure 7 A partial perspective view of the present invention is shown;

[0044] Figure 8 The partially split stereoscopic view of the present invention is shown. Figure 2 ;

[0045] Fig. 9 A partially cutaway perspective view of the present invention is shown. Figure 2 .

[0046] In the figures, the same reference numerals denote the same structural elements, wherein:

[0047] 1. Detection unit; 2. Main cable body; 3. Handrail rope; 4. Moving unit; 5. Horizontal adjustment assembly; 6. Support assembly; 7. Cleaning assembly; 8. Limit assembly; 9. Repair assembly; 10. Detection half ring; 11. Connecting seat; 12. Connecting half ring; 13. Lower rotating ring; 14. Upper rotating ring; 15. Lower gear ring; 16. Upper gear ring; 17. First motor; 18. First bevel gear set; 19. Driving rod; 20. Driving gear; 21. Visual inspection camera; 22. Assembly frame; 23. Grinding robot arm; 24. Welding robot arm; 25. Grinding disc; 26. Welding head; 27. Control frame; 28. Guide wheel; 29. ​​Control box; 30. First slider; 31. First slide rail; 32. First electric push rod; 33. First slide rail; 34. First electric push rod; 35. First slide rail; 36. First electric push rod; 37. First slide rail; 38. First slide rail; 39. First electric push rod; 40. First slide rail; 41. First slide rail; 42. First electric push rod; 43. First slide rail; 44. First slide rail; 45. First slide rail; 46. First slide rail; 47. First slide rail; 48. First slide rail; 49. First slide rail; 50. First slide rail; 51. First slide rail; 52. First slide rail; 53. First slide rail; 54. First slide rail; 55. First slide rail; 56. First slide rail; 57. First slide rail; 58. First slide rail; 59. First slide rail; 60. First slide rail; 61. First slide rail; 62. First slide rail; 63. First slide rail; 64. First slide rail rod; 33, clamping piece; 34, two-way screw rod; 35, slide groove; 36, clamping block; 37, second motor; 38, second bevel gear set; 39, adjusting groove; 40, second electric push rod; 41, L-shaped control board; 42, second slide rail; 43, second slider; 44, connecting frame; 45, arc dust collection box; 46, filter box; 47, filter plate; 48, air pump; 49, dust collection groove; 50, conveying pipe; 51, guide pipe; 52, solenoid valve; 53, cleaning brush; 54, support column; 55, movable groove; 56, support rod; 57, reset spring; 58, rotating ball; 59, assembly seat; 60, third electric push rod; 61, support frame; 62, support wheel; 63, guide rod; 64, fourth electric push rod. DETAILED DESCRIPTION

[0048] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0049] like Figure 1-9 As shown, a bridge main cable detection and repair device comprises: a detection part 1 arranged on a main cable body 2, a moving part 4 arranged on two handrail ropes 3 on the main cable body 2, a horizontal adjustment component 5 connected between the moving part 4 and the detection part 1, a supporting component 6 installed on the moving part 4, a cleaning component 7 and a limiting component 8 arranged on the detection part 1, and a repair component 9 installed on the detection part 1, wherein

[0050] The moving part 4 is suitable for driving the detection part 1 to climb along the main cable body 2 and the two handrail ropes 3;

[0051] The horizontal adjustment component 5 is suitable for transforming the detection part 1, thereby wrapping the main cable body 2;

[0052] The detection part 1 is suitable for detecting the rotation of the main cable body 2;

[0053] The cleaning component 7 is suitable for cleaning the surface of the main cable body 2 before the detection of the detection part 1;

[0054] The repair component 9 is suitable for repairing the damaged part of the main cable body 2;

[0055] The limiting assembly 8 cooperates with the supporting assembly 6 to improve the stability of the repair assembly 9 and the detection part 1 during operation. During operation, the staff sets up the moving part 4 on the two handrail ropes 3 on the bridge surface, and sets the detection part 1 on the outside of the main cable body 2. At this time, under the control of the moving part 4, the detection part 1 can be driven to move stably along the main cable body 2. When the detection part 1 needs to pass through an obstacle on the main cable body 2, such as a cable clamp, the horizontal adjustment assembly 5 can control the two detection semi-rings 10 in the detection part 1 to move away from each other, and under the drive of the two fourth electric push rods 64, the two detection semi-rings 10 in the detection part 1 can be moved away from each other. The position of the connecting half ring 12 is controlled so that there is enough space for movement in the detection part 1, so that the detection part 1 can smoothly pass through obstacles on the main cable body 2, thereby ensuring that the detection part 1 can smoothly and effectively detect the entire main cable body 2; and when the detection part 1 detects the main cable body 2, the two visual detection cameras 21 arranged on the two lower rotating rings 13 in the detection part 1 can adjust the angle position as the two lower rotating rings 13 rotate, so that it is convenient to take all-round shots of various positions on the surface of the main cable during the movement of the detection part 1, avoiding shooting blind spots and improving the detection efficiency; and when the detection part 1 is on the surface of the main cable body 2 The support assembly 6 and the limit assembly 8 provided during the activity can effectively improve the stability of the detection of the main cable body 2 by the detection part 1; and before the detection of the main cable body 2, as the upper toothed rings 16 and the lower toothed rings 15 in the detection part 1 rotate, the cleaning assembly 7 can brush and clean the surface of the main cable body 2, and collect and process the cleaned dust, thereby ensuring the detection quality of the main cable body 2 while preventing dust from adhering to the two visual detection cameras 21 and affecting the subsequent effective detection of the detection part 1; and when the detection part 1 detects a defect on the main cable body 2, as the two lower rotating rings 13 rotate, the repair assembly 7 The two assembly frames 22 in the component 9 can be adjusted in angle, so that the grinding robot arm 23 in the repair component 9 can be moved to grind the defective damaged parts of the main cable body 2, and during the grinding process, the cleaning component 7 can blow the dust generated during grinding away from the two visual inspection cameras 21, so as to avoid the dust generated during repair from contaminating the two visual inspection cameras 21, thereby ensuring the normal inspection of the main cable body 2 by the subsequent inspection unit 1, and after the grinding process, the cleaning component 7 can clean the dust adhered to the grinding part, and after the cleaning is completed, the welding robot arm 24 completes the welding repair of the defective damaged parts, thereby ensuring the practicality of the device.

[0056] Optionally, the detection part 1 includes two detection half rings 10 symmetrically sleeved on the outside of the main cable body 2, two connecting seats 11 respectively fixed on the outside of the two detection half rings 10, two connecting half rings 12 respectively hinged on the two detection half rings 10, two lower rotating rings 13 and two upper rotating rings 14 slidably installed in the two detection half rings 10 and the two connecting half rings 12, a plurality of lower gear rings 15 and a plurality of upper gear rings 16 respectively connected to the two ends of the two lower rotating rings 13 and the two upper rotating rings 14, a first motor 17 installed on one of the connecting seats 11, a first bevel gear set 18 fixedly connected to the output end of the first motor 17, a driving rod 19 connected to the first bevel gear set 18, two driving gears 20 fixedly connected to the two ends of the driving rod 19 and respectively meshing with the plurality of lower gear rings 15 and the plurality of upper gear rings 16, and respectively Two visual inspection cameras 21 are installed in the two lower rotating rings 13. When the moving part 4 controls the inspection part 1 to move horizontally on the main cable body 2, the two inspection semi-rings 10 and the two connecting semi-rings 12 in the inspection part 1 are arranged in a ring shape. The first motor 17 works and, with the cooperation of the first bevel gear set 18, controls the driving rod 19 to drive the two driving gears 20 to rotate, thereby meshing and transmitting a plurality of lower gear rings 15 and a plurality of upper gear rings 16, and driving the two upper rotating rings 14 and the two lower rotating rings 13 to rotate in the two inspection semi-rings 10 and the two connecting semi-rings 12, so that the two visual inspection cameras 21 can rotate outside the main cable body 2 for inspection, thereby ensuring the inspection effect of the main cable body 2, and thereby enabling the visual inspection cameras 21 to accurately collect images of main cable diseases, making it convenient for the system to retrieve data for large model training, so that the robot can make maintenance strategy decisions on its own.

[0057] Optionally, the repair component 9 includes two assembly frames 22 respectively fixedly connected to the two lower rotating rings 13, a grinding robot arm 23 and a welding robot arm 24 respectively installed on the two assembly frames 22, and a grinding disc 25 and a welding head 26 respectively installed on the grinding robot arm 23 and the welding robot arm 24. When the two visual inspection cameras 21 in the detection unit 1 detect that the surface of the main cable body 2 is damaged, the set grinding robot arm 23 and the welding robot arm 24 can be synchronously controlled to rotate with the two assembly frames 22 and the two lower rotating rings 13, so that the working range of the grinding robot arm 23 and the welding robot arm 24 can be effectively improved, thereby ensuring the repair effect of the main cable body 2. After the grinding machine wall controls the grinding disc 25 to grind the damaged part, the set cleaning component 7 can clean the grinding part, and finally the welding machine wall controls the welding head 26 to perform welding repair on the grinding part, thereby ensuring the effective repair of the main cable body 2.

[0058] Optionally, the moving part 4 includes a control frame 27 arranged above the main cable body 2, a plurality of guide wheels 28 fixed to the four corners of the lower surface of the control frame 27, two control boxes 29 symmetrically arranged below the control frame 27, two first sliders 30 symmetrically fixed to the two ends of one of the control boxes 29, two first slide rails 31 symmetrically fixed to the lower surface of the control frame 27 and respectively slidably connected to the two first sliders 30, two first electric push rods 32 fixed to one of the control boxes 29, and clamping members 33 arranged in the two control boxes 29;

[0059] The other ends of the two first electric push rods 32 are fixedly connected to the other control box 29;

[0060] The plurality of guide wheels 28 are respectively against the two handrail ropes 3;

[0061] The other control box 29 is fixedly connected to the control frame 27. When the clamping rod in one of the control boxes 29 clamps the two handrail ropes 3, the position of the control box 29 is restricted. At this time, the two first electric push rods 32 work to control the other control box 29 to move away from the control box 29, so that the position of the control frame 27 connected to the other control box 29 is moved synchronously, and the detection part 1 is driven to move at the same time under the connection of the horizontal adjustment component 5; and when the two first electric push rods 32 work to push the control box 29 to move, the cooperation of the two first slide rails 31 and the two first sliders 30 can ensure the stability of the control box 29 when moving, and when the control frame 27 moves, a number of guide wheels 28 will rotate and move on the two handrail ropes 3, effectively improving the stability of the control frame 27 when moving, and ensuring the stability of the detection of the main cable body 2 by the detection part 1.

[0062] Optionally, the clamping member 33 includes two bidirectional screw rods 34 rotatably connected to the control box 29 and connected to each other, two slide grooves 35 provided at the bottom of the control box 29, a plurality of clamping blocks 36 threadedly connected to the two bidirectional screw rods 34 and respectively slidably installed in the two slide grooves 35, a second motor 37 fixedly connected to the outer wall of the control box 29, and a second bevel gear set 38 fixed between the output end of the second motor 37 and the two bidirectional screw rods 34;

[0063] The handrail rope 3 is arranged between the two clamping blocks 36 on the single bidirectional screw rod 34. When in use, the second motor 37 drives the two bidirectional screw rods 34 in the control box 29 to rotate through the second bevel gear set 38, so that the several clamping blocks 36 threadedly connected with the two bidirectional screw rods 34 will move in the two slide grooves 35, so that the two clamping blocks 36 on the single bidirectional screw rod 34 are close to each other to clamp the handrail rope 3. Under the intermittent operation of the two second motors 37, the two clamping assemblies can intermittently clamp the handrail rope 3.

[0064] Optionally, the horizontal adjustment component 5 includes an adjustment slot 39 opened on the control frame 27, two second electric push rods 40 symmetrically fixed on the lower surface of the control frame 27, two L-shaped control plates 41 symmetrically arranged on the upper surface of the control frame 27, two second slide rails 42 symmetrically fixed on the upper surface of the control frame 27, and a plurality of second sliders 43 respectively fixedly connected to the two L-shaped control plates 41 and respectively slidably connected to the two second slide rails 42;

[0065] The telescopic ends of the two second electric push rods 40 both pass through the adjustment slot 39 and are fixedly connected to the two L-shaped control plates 41 respectively;

[0066] The lower ends of the two L-shaped control plates 41 are fixedly connected to the two connecting seats 11 respectively. When the moving part 4 controls the detection part 1 to pass through the cable clamp on the main cable body 2, the two second electric push rods 40 work to control the movement of the two L-shaped control plates 41, and then with the cooperation of the two connecting seats 11, the two detection semi-rings 10 in the detection part 1 are driven to move away from each other, so that there is enough space between the two detection semi-rings 10, so that the detection part 1 can smoothly pass through the cable clamp on the main cable body 2; and when the two L-shaped control plates 41 move, the two second slide rails 42 cooperate with a number of second sliders 43 to limit and guide the movement of the two L-shaped control plates 41, thereby effectively ensuring the stability of the movement of the two L-shaped control plates 41, so that the mutual distance and merging of the two detection semi-rings 10 in the detection part 1 are also more stable, thereby ensuring the normal operation of the subsequent detection part 1.

[0067] Optionally, the cleaning assembly 7 includes two connecting frames 44 respectively fixedly connected to the two L-shaped control plates 41, two arc-shaped dust suction boxes 45 respectively installed on the two upper connecting frames 44, a filter box 46 fixed on one of the L-shaped control plates 41, a plurality of filter plates 47 movably inserted into the filter box 46, an air pump 48 connected to the filter box 46, a plurality of dust suction grooves 49 respectively opened on the two arc-shaped dust suction boxes 45, a delivery pipe 50 connected to the two arc-shaped dust suction boxes 45 at one end and the filter box 46 at the other end, a guide pipe 51 connected to the filter box 46 at one end and the delivery pipe 50 at the other end, and two solenoid valves 52 respectively installed on the guide pipe 51 and the delivery pipe 50, and a plurality of cleaning brushes 53 fixedly connected to the two lower gear rings 15 and the two upper gear rings 16 on one side of the detection part 1;

[0068] The cleaning brushes 53 are connected to each other in a ring-shaped arrangement. When the two visual inspection cameras 21 perform defect inspection on the surface of the main cable body 2, the two rotating lower gear rings 15 and the two upper gear rings 16 can control the cleaning brushes 53 to rotate and brush the surface of the main cable body 2, thereby effectively improving the quality of the subsequent inspection of the main cable body 2 by the two visual inspection cameras 21. While the cleaning brushes 53 are cleaning, the air pump 48 works to extract the air in the filter box 46. At this time, the solenoid valve 52 closes the guide tube 51 and makes the delivery tube 50 in a through state. Under the action of the delivery tube 50, the two arc-shaped dust suction boxes 45 generate negative pressure, so that the dust cleaned by the cleaning brushes 53 can enter the two arc-shaped dust suction boxes 45 under control. The dust is filtered by a plurality of filter plates 47 to prevent dust from adhering to the two visual inspection cameras 21 when the main cable body 2 is cleaned, thereby affecting the subsequent inspection quality. When the grinding robot arm 23 grinds the main cable body 2 through the grinding disc 25, the two solenoid valves 52 work to close the delivery pipe 50, and make the guide pipe 51 in a through state, and the air pump 48 works to blow air into the filter box 46, and allows the air to enter the two arc-shaped dust boxes 45 through the guide pipe 51 and the delivery pipe 50, and then blown out through a plurality of dust suction grooves 49 to prevent the dust generated during grinding from escaping and flying to the two visual inspection cameras 21, thereby ensuring the normal operation of the subsequent inspection unit 1.

[0069] Optionally, the limit assembly 8 includes a plurality of support columns 54 fixedly connected to the inner walls of the two lower rotating rings 13 and the two upper rotating rings 14, a plurality of movable grooves 55 respectively provided in the plurality of support columns 54, a plurality of support rods 56 respectively movably installed in the plurality of movable grooves 55, a plurality of return springs 57 respectively provided in the plurality of movable grooves 55, and a plurality of rotating beads 58 respectively movably installed at one end of the plurality of support rods 56;

[0070] The two ends of the reset spring 57 are fixedly connected to the inner wall of the movable groove 55 and the other end of the support rod 56 respectively. When the two detection half rings 10 and the two connecting half rings 12 are close to each other for detection and repair of the main cable body 2, the plurality of rotating beads 58 will contact the main cable body 2. Under the elastic force of the plurality of reset springs 57, the plurality of support rods 56 push the plurality of rotating beads 58 to contact the main cable body 2. The detection part 1 can move horizontally on the main cable body 2, and the two upper rotating rings 14 and the two lower rotating rings 13 can be effectively supported when rotating, thereby ensuring the stability of the detection part 1 during operation.

[0071] Optionally, the support assembly 6 includes two assembly seats 59 symmetrically fixed on the two control frames 27, two third electric push rods 60 respectively mounted on the two assembly seats 59, two support frames 61 respectively fixed at the telescopic ends of the two third electric push rods 60, a plurality of support wheels 62 respectively rotatably mounted on the two support frames 61, and a plurality of guide rods 63 respectively slidably mounted on the two assembly seats 59 and fixedly connected to the two support frames 61 at the lower ends. When the detection unit 1 moves and detects the main cable body 2, the two third electric push rods 60 will control the two support wheels 62 to abut against the main cable body 2 and rotate on the main cable body 2, thereby improving the movement without aligning with the movement of the detection unit 1. When the detection part 1 and the moving part 4 pass through the cable clamp on the main cable body 2, the third electric push rod 60 can drive the support frame 61 and the support wheel 62 to move upward, so that the support wheel 62 can pass over the cable clamp, which is convenient for the detection part 1 and the moving part 4 to move smoothly on the main cable body 2. When the third electric push rod 60 controls the support frame 61 and the support wheel 62 to move in the vertical direction, the plurality of guide rods 63 provided can play a role of guiding and limiting, ensuring the stability of the support frame 61 and the support wheel 62 in the direction of movement. At the same time, it can ensure the stability of the control frame 27 supported by the two third electric push rods 60, the two support frames 61 and the plurality of support wheels 62, and further ensure the stability of the detection part 1 and the moving part 4 when in use.

[0072] Optionally, the detection unit 1 further includes two fourth electric push rods 64 respectively hinged on the two L-shaped control plates 41;

[0073] The telescopic ends of the two fourth electric push rods 64 are respectively hinged to the two connecting half rings 12. When the moving part 4 needs to control the detection part 1 to pass through the cable clamp on the main cable body 2, the two fourth electric push rods 64 work, pull the two connecting half rings 12 to rotate, and approach the two L-shaped control plates 41 respectively, so that the detection part 1 is controlled, so that the detection part 1 will not collide with the cable clamp when moving, which facilitates the movement of the detection part 1 on the main cable body 2. When the detection part 1 is working, the two fourth electric push rods 64 work, push the two connecting half rings 12 to collide with each other, and then facilitate the rotation of the two wire rotating rings, the two upper rotating rings 14 and the several lower gear rings 15 and the several upper gear rings 16, thereby completing the driving of the cleaning component 7 and the control of the position of the repair component 9 and the two visual detection cameras 21.

[0074] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A bridge main cable detection and repair device, characterized in that: include: A detection part (1) is provided on a main cable body (2), a moving part (4) is provided on two handrail ropes (3) on the main cable body (2), a horizontal adjustment component (5) connected between the moving part (4) and the detection part (1), a support component (6) installed on the moving part (4), a cleaning component (7) and a limit component (8) provided on the detection part (1), and a repair component (9) installed on the detection part (1), wherein The moving part (4) is suitable for driving the detection part (1) to climb along the main cable body (2) and the two handrail ropes (3); The horizontal adjustment component (5) is suitable for transforming the shape of the detection portion (1) and thereby wrapping the main cable body (2); The detection part (1) is suitable for performing rotation detection on the main cable body (2); The cleaning component (7) is suitable for cleaning the surface of the main cable body (2) before detection by the detection part (1); The repair component (9) is suitable for repairing the damaged part of the main cable body (2); The limiting component (8) cooperates with the supporting component (6) to improve the stability of the repair component (9) and the detection part (1) during operation; The detection part (1) comprises two detection half rings (10) symmetrically sleeved on the outside of the main cable body (2), two connecting seats (11) respectively fixed on the outside of the two detection half rings (10), two connecting half rings (12) respectively hinged on the two detection half rings (10), two lower rotating rings (13) and two upper rotating rings (14) slidably mounted in the two detection half rings (10) and the two connecting half rings (12), and a plurality of lower gear rings respectively connected to the two ends of the two lower rotating rings (13) and the two upper rotating rings (14). (15) and a plurality of upper gear rings (16), a first motor (17) mounted on one of the connecting seats (11), a first bevel gear set (18) fixedly connected to the output end of the first motor (17), a driving rod (19) connected to the first bevel gear set (18), two driving gears (20) fixedly connected to both ends of the driving rod (19) and respectively meshing with the plurality of lower gear rings (15) and the plurality of upper gear rings (16), and two visual detection cameras (21) respectively mounted in the two lower rotating rings (13); The moving part (4) comprises a control frame (27) arranged above the main cable body (2), a plurality of guide wheels (28) fixed at four corners of the lower surface of the control frame (27), two control boxes (29) symmetrically arranged below the control frame (27), two first sliders (30) symmetrically fixed at two ends of one of the control boxes (29), two first slide rails (31) symmetrically fixed to the lower surface of the control frame (27) and respectively slidably connected to the two first sliders (30), two first electric push rods (32) fixed on one of the control boxes (29), and clamping members (33) arranged in the two control boxes (29); The other ends of the two first electric push rods (32) are fixedly connected to another control box (29); The plurality of guide wheels (28) respectively abut against the two handrail ropes (3); Another control box (29) is fixedly connected to the control frame (27).

2. A bridge main cable detection and repair device as claimed in claim 1, characterized in that: The repair component (9) comprises two assembly frames (22) respectively fixedly connected to the two lower rotating rings (13), a grinding mechanical arm (23) and a welding mechanical arm (24) respectively mounted on the two assembly frames (22), and a grinding disc (25) and a welding head (26) respectively mounted on the grinding mechanical arm (23) and the welding mechanical arm (24).

3. A bridge main cable detection and repair device as claimed in claim 2, characterized in that: The clamping member (33) includes two bidirectional screw rods (34) rotatably connected to the control box (29) and connected to each other, two slide grooves (35) provided at the bottom of the control box (29), a plurality of clamping blocks (36) threadedly connected to the two bidirectional screw rods (34) and slidably mounted in the two slide grooves (35), a second motor (37) fixedly connected to the outer wall of the control box (29), and a second bevel gear set (38) fixed between the output end of the second motor (37) and the two bidirectional screw rods (34); The handrail rope (3) is arranged between two clamping blocks (36) on the single bidirectional screw rod (34).

4. A bridge main cable detection and repair device as claimed in claim 3, characterized in that: The horizontal adjustment component (5) comprises an adjustment slot (39) provided on the control frame (27), two second electric push rods (40) symmetrically fixed to the lower surface of the control frame (27), two L-shaped control plates (41) symmetrically arranged on the upper surface of the control frame (27), two second slide rails (42) symmetrically fixed to the upper surface of the control frame (27), and a plurality of second slide blocks (43) respectively fixedly connected to the two L-shaped control plates (41) and respectively slidably connected to the two second slide rails (42); The telescopic ends of the two second electric push rods (40) both pass through the adjustment slot (39) and are respectively fixedly connected to the two L-shaped control plates (41); The lower ends of the two L-shaped control plates (41) are fixedly connected to the two connecting seats (11) respectively.

5. A bridge main cable detection and repair device as claimed in claim 4, characterized in that: The cleaning assembly (7) comprises two connecting frames (44) respectively fixedly connected to the two L-shaped control plates (41), two arc-shaped dust collection boxes (45) respectively mounted on the two connecting frames (44), a filter box (46) fixed on one of the L-shaped control plates (41), a plurality of filter plates (47) movably inserted into the filter box (46), an air pump (48) connected to the filter box (46), and a plurality of dust collection boxes (45) respectively disposed on the two arc-shaped dust collection boxes (45). A groove (49), a delivery pipe (50) having one end connected to the two arc-shaped dust collection boxes (45) and the other end connected to the filter box (46), a flow guide pipe (51) having one end connected to the filter box (46) and the other end connected to the delivery pipe (50), two solenoid valves (52) respectively mounted on the flow guide pipe (51) and the delivery pipe (50), and a plurality of cleaning brushes (53) fixedly connected to two lower toothed rings (15) and two upper toothed rings (16) on one side of the detection portion (1); A plurality of the cleaning brushes (53) are spliced ​​together to form a ring.

6. A bridge main cable detection and repair device as claimed in claim 2, characterized in that: The limiting assembly (8) comprises a plurality of support columns (54) fixedly connected to the inner walls of the two lower rotating rings (13) and the two upper rotating rings (14), a plurality of movable grooves (55) respectively provided in the plurality of support columns (54), a plurality of support rods (56) respectively movably mounted in the plurality of movable grooves (55), a plurality of return springs (57) respectively arranged in the plurality of movable grooves (55), and a plurality of rotating beads (58) respectively movably mounted at one end of the plurality of support rods (56); The two ends of the return spring (57) are respectively fixedly connected to the inner wall of the movable groove (55) and the other end of the support rod (56).

7. A bridge main cable detection and repair device as claimed in claim 4, characterized in that: The support assembly (6) comprises two assembly seats (59) symmetrically fixed on the two control frames (27), two third electric push rods (60) respectively mounted on the two assembly seats (59), two support frames (61) respectively fixed on the telescopic ends of the two third electric push rods (60), a plurality of support wheels (62) respectively rotatably mounted on the two support frames (61), and a plurality of guide rods (63) respectively slidably mounted on the two assembly seats (59) and having their lower ends fixedly connected to the two support frames (61).

8. A bridge main cable detection and repair device as claimed in claim 4, characterized in that: The detection part (1) further comprises two fourth electric push rods (64) respectively hinged on the two L-shaped control plates (41); The telescopic ends of the two fourth electric push rods (64) are respectively hinged to the two connecting half rings (12).

Citation Information

Patent Citations

  • Steel suspension cable main cable protection equipment

    CN112391955A

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