A steel bar binding device for wind power station foundation pile construction

By designing a steel bar binding equipment for the construction of foundation piles of wind power stations, the automatic binding of stirrups is achieved by using mobile, support and binding mechanisms, the problems of low binding efficiency and high cost in the existing technology are solved, and the binding efficiency and effect are improved.

CN119195206BActive Publication Date: 2025-03-11HUANENG HORQIN RIGHT FRONT BANNER NEW ENERGY CO LTD +2
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Patent Information

Application Number
CN202411745604.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-03-11
Estimated Expiration
2044-12-02

AI Technical Summary

Technical Problem

In the prior art, the binding efficiency of the reinforced cage stirrups in the foundation pile construction of wind power stations is low, the labor cost is high, and the operation burden is heavy, and the consistency and stability of the binding effect need to be further improved.

Method used

A steel bar binding equipment for construction of foundation piles in wind power stations was designed, including mobile mechanisms, support mechanisms and binding mechanisms. The device drives the unwinding assembly to move radially along the centering ring through an electric push rod, drives the coil unwinding wire with a motor, and automatically binds the stirrups through the torsion assembly and the guide assembly.

Benefits of technology

It realizes synchronous automatic binding of all positions that need to be tied on a single stirrup, which reduces binding time, improves efficiency, ensures the consistency and stability of the binding effect, and reduces labor costs and operating burdens.

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Abstract

The present invention relates to the technical field of wind power station foundation pile construction, and specifically to a steel bar binding equipment for wind power station foundation pile construction, comprising: a moving mechanism is arranged on the front side of a steel bar cage, a supporting mechanism is arranged on the upper side of the moving mechanism, and a binding mechanism is arranged on the front side of the supporting mechanism; the present invention can automatically and synchronously bind all positions on a single stirrup that need to be bound at the same time through the binding mechanism, thereby reducing the time required for binding a single stirrup and improving the binding efficiency of a single stirrup; the present invention can adaptively limit the support of steel cages of different sizes through the supporting mechanism; the present invention can not only drive the supporting mechanism and the binding mechanism to rise and fall through the moving mechanism, but also enable the supporting mechanism and the binding mechanism to move a fixed distance along the steel cage, thereby all stirrups on the single steel cage can be quickly and sequentially bound.
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Description

Technical Field

[0001] The invention relates to the technical field of wind power station foundation pile construction, in particular to a steel bar binding device for wind power station foundation pile construction. Background Art

[0002] The foundation piles are usually cast-in-place concrete piles, and their main function is to transfer the load they carry to the deep foundation, so as to ensure the stability and safety of the overall structure. The foundation piles in a wind power station generally support the tower and blades of the wind turbine. In the prior art, a steel cage is generally provided in the foundation piles to enhance the strength and bending resistance of the pile body. The steel cage is usually composed of annular reinforcement bars, main bars and stirrups, and the stirrups are usually tied and fixed with steel wires at the positions where they cross and intersect with the main bars.

[0003] The main methods of traditionally tying stirrups are generally manual tying or manual tying using a tying machine. However, the above two main methods of tying stirrups have the following problems: 1. When manually tying stirrups, due to the large number of stirrups that need to be tied on a single steel cage and the large number of positions where each stirrup needs to be tied, it is generally necessary to consume more manpower to tie the stirrups on a single steel cage at the same time. The above tying method not only has high labor costs and a heavy overall manual operation burden, but also the consistency and stability of the manual tying effect need to be further improved; 2. When manually tying stirrups using a tying machine, although the consistency and stability of the tying effect are improved, it still requires more manpower to tie each tying position in turn. The above tying method not only needs to further improve the overall tying efficiency, but also the labor cost and the burden of manual operation need to be further controlled. Summary of the invention

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a steel bar tying device for wind power station foundation pile construction, which is used to tie a steel bar cage, and includes a moving mechanism, a supporting mechanism and a tying mechanism. A supporting frame for supporting the steel bar cage is provided on the lower side of the steel bar cage, a moving mechanism is provided on the front end of the steel bar cage, a supporting mechanism is provided on the upper side of the moving mechanism, and a tying mechanism is provided on the front side of the supporting mechanism.

[0005] The supporting mechanism comprises a centering ring arranged on the upper side of the moving mechanism, a plurality of limiting rods are evenly and fixedly arranged on the inner surface of the centering ring, a driving assembly is arranged on the centering ring, and a supporting assembly is arranged on the driving assembly.

[0006] The binding mechanism includes a plurality of fixed plates evenly fixed on the front side of the centering ring, an electric push rod is fixedly provided on one side of all the fixed plates away from the center of the centering ring, a retractable end of the electric push rod is provided with a reeling assembly which moves radially along the centering ring, a cutting assembly and a twisting assembly are provided on the unwinding assembly, a linkage assembly is provided on the unwinding assembly and the cutting assembly, and a guide assembly is provided on the cutting assembly.

[0007] Preferably, the steel cage includes a plurality of annular reinforcing bars uniformly distributed front to back, a plurality of uniformly distributed main bars are welded to the circumference of all the annular reinforcing bars, and a plurality of annular hoop bars uniformly distributed front to back are sleeved on all the main bars.

[0008] Preferably, the moving mechanism includes an electric-driven moving vehicle that moves forward and backward along the steel cage, a U-shaped adjustment frame is fixedly provided on the upper side of the electric-driven moving vehicle, a pneumatic cylinder is fixedly provided on the lower side of the horizontal section of the U-shaped adjustment frame, a support seat that moves up and down is fixedly provided at the telescopic end of the pneumatic cylinder, and guide rods that are slidably connected to the horizontal section of the U-shaped adjustment frame are symmetrically fixedly provided on the lower side of the support seat.

[0009] Preferably, the driving assembly includes a motor 1 fixedly arranged on the upper side of a centering ring through a support 1, a gear is fixedly arranged on the driving end of the motor 1, a rotating plate is rotatably arranged on the rear side of the centering ring, a plurality of arc grooves corresponding to the limit rods are evenly arranged on the rear surface of the rotating plate, and an arc rack meshing with the gear is fixedly arranged on the upper side of the rotating plate.

[0010] Preferably, the supporting assembly includes a plurality of sliding shafts that are respectively slidably matched with the corresponding arc-shaped grooves, a sliding seat that is slidably connected to the corresponding limit rod is fixedly provided at the front end of the sliding shaft, a connecting rod one that is distributed parallel to the corresponding limit rod is fixedly provided through an L-shaped support two on the rear end of the sliding shaft, a connecting plate one is fixedly provided at one end of the connecting rod one away from the L-shaped support two, spring rods one are symmetrically and elastically slidably provided at both ends of the connecting plate one, a swivel seat one is commonly fixedly provided at one end of the symmetrical spring rods one away from the connecting plate one, and a rotating wheel one is rotatably provided inside the swivel seat one.

[0011] Preferably, the unwinding assembly includes a telescopic plate fixedly arranged at the telescopic end of the corresponding electric push rod through a U-shaped support three, a guide tube is fixedly arranged on the side of the telescopic plate away from the U-shaped support three, a through groove is jointly provided on the telescopic plate and the guide tube, a truncation groove is provided on the end of the guide tube away from the telescopic plate, a wire drum is rotatably arranged on the end of the telescopic plate away from the centering ring through a support four, a rolled steel wire is wound on the wire drum, one of the side surfaces of the wire drum is fixedly connected to the driving end of the motor two, and the motor two is mounted on the support four.

[0012] Preferably, the cutting assembly includes two L-shaped connecting plates symmetrically fixedly arranged at both ends of the corresponding telescopic plates, wherein two spring rods are symmetrically and elastically slidably arranged on the vertical section of the L-shaped connecting plate two close to the wire drum, and a blade that slides with the cutting groove is commonly fixedly arranged on one end of the symmetrical spring rods close to the guide tube, and a swivel seat two is commonly fixedly arranged on the one end of the symmetrical spring rods far from the guide tube, and a rotating wheel two is rotatably arranged inside the swivel seat two.

[0013] Preferably, the linkage assembly includes a speed change wheel 1 fixedly arranged on the side of the wire drum away from the motor 2 through a rod member 1, wherein the rod member 1 is rotatably connected to a support 4, a support 5 is arranged on the side of the rotating wheel 2 away from the spring rod 2, and a cam that is squeezed and matched with the rotating wheel 2 is rotatably arranged on the support 5, wherein the support 5 is fixedly arranged on the vertical section of the L-shaped connecting plate 2 close to the wire drum, and rotating shafts rotatably connected to the support 5 are symmetrically fixedly arranged on both sides of the cam, and a connecting rod 2 is fixedly arranged on the side of the cam close to the speed change wheel 1 through the corresponding rotating shaft, and a speed change wheel 2 driven by a belt of the speed change wheel 1 is fixedly arranged on the end of the connecting rod 2 away from the cam, and the diameter of the speed change wheel 2 is larger than the diameter of the speed change wheel 1.

[0014] Preferably, the torsion assembly includes a motor three fixedly arranged on the telescopic plate near one side of the U-shaped support three, a U-shaped connecting plate three is fixedly arranged on the driving end of the motor three, and a torsion seat is fixedly arranged on the two vertical sections of the U-shaped connecting plate three at one end away from the motor three, wherein the torsion seat is located at the end of the guide tube away from the telescopic plate, and two groups of through torsion grooves are centrally symmetrically opened on the torsion seat, and each group of torsion grooves consists of an inlet groove and a gathering arc groove connected by an elastic card groove one, the diameter of the inlet groove is the same as the width of the gathering arc groove, and the width of the elastic card groove one is smaller than the width of the gathering arc groove, and the two centrally symmetrical inlet grooves are respectively located at both ends of the torsion seat, wherein the inlet groove close to the guide tube is aligned with the through groove in the guide tube.

[0015] Preferably, the guide assembly includes a guide frame 1 located on the side of the torsion seat away from the U-shaped connecting plate 3, the guide frame 1 is fixedly arranged on the horizontal section of the two symmetrical L-shaped connecting plates 2, the guide frame 2 is rotatably arranged on the end of the two symmetrical guide frames 1 away from the torsion seat, a two-way spring hinge is installed between the guide frame 1 and the corresponding guide frame 2, a U-shaped pipe groove and an elastic card groove 2 are jointly opened on the two symmetrical guide frames 1 and the guide frame 2, the elastic card groove 2 connects the U-shaped pipe groove with the inner surfaces of the guide frame 1 and the guide frame 2, and the width of the elastic card groove 2 is smaller than the diameter of the U-shaped pipe groove.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention can automatically and synchronously bind all positions that need to be bound on a single stirrup through a binding mechanism, thereby reducing the time required for binding a single stirrup, improving the binding efficiency of a single stirrup, and also ensuring the consistency and stability of the binding effect at each binding position of the stirrup.

[0018] 2. The present invention can provide adaptive limited support for steel cages of different sizes through the supporting mechanism, which ensures the applicable scope of the equipment while also ensuring the stability of the steel cage during the process of tying stirrups, thereby further improving the stability of the overall tying effect of the stirrups.

[0019] 3. The present invention can not only drive the supporting mechanism and the binding mechanism to rise and fall through the moving mechanism, but also enable the supporting mechanism and the binding mechanism to move a certain distance along the steel cage, so that all the stirrups on a single steel cage can be quickly and sequentially bound, thereby greatly improving the overall binding efficiency of the stirrups, and at the same time greatly reducing the labor cost required for the overall binding of the stirrups and alleviating the overall manual operation burden. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention.

[0021] Figure 2 It is a schematic cross-sectional diagram of the partial structure of the moving mechanism and the supporting mechanism.

[0022] Figure 3 It is a schematic diagram of the cross-section of the drive component part.

[0023] Figure 4 It is a partial structural diagram of the binding mechanism.

[0024] Figure 5 It is a partial cross-sectional schematic diagram of some structures of the binding mechanism.

[0025] Figure 6 It is a schematic side view of the cross-section of part of the structure of the binding mechanism.

[0026] Figure 7 for Figure 6 Enlarged schematic diagram at point A in the middle.

[0027] Figure 8 It is a partial cross-sectional schematic diagram of the torsion component and some structures of the guide component.

[0028] In the figure: 1. steel cage; 11. annular reinforcement; 12. main reinforcement; 13. stirrups; 2. moving mechanism; 21. electric drive moving vehicle; 22. U-shaped adjustment frame; 23. pneumatic cylinder; 24. support seat; 25. guide rod; 3. supporting mechanism; 31. centering ring; 32. limit rod; 33. driving assembly; 331. motor 1; 332. gear; 333. rotating plate; 334. arc groove; 335. arc rack; 34. supporting assembly; 341. sliding shaft; 342. sliding seat; 343. connecting rod 1; 344. connecting plate 1; 345. spring rod 1; 346. rotating seat 1; 347. rotating wheel 1; 4. binding mechanism; 41. fixing plate; 42. electric push rod; 43. unwinding assembly; 431. telescopic plate; 432. Guide tube; 433. Cut-off groove; 434. Wire drum; 435. Steel wire; 436. Motor 2; 44. Cut-off assembly; 441. L-type connecting plate 2; 442. Spring rod 2; 443. Blade; 444. Turntable 2; 445. Turntable 2; 45. Linking assembly; 451. Speed-changing wheel 1; 452. Cam; 453. Connecting rod 2; 454. Speed-changing wheel 2; 46. Torsion assembly; 461. Motor 3; 462. U-type connecting plate 3; 463. Torsion seat; 464. Lead-in groove; 465. Elastic card slot 1; 466. Converging arc slot; 47. Guide assembly; 471. Guide frame 1; 472. Guide frame 2; 473. Bidirectional spring hinge; 474. U-type pipe groove; 475. Elastic card slot 2. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1 A steel bar tying device for wind power station foundation pile construction is used for tying a steel bar cage 1, including a moving mechanism 2, a supporting mechanism 3 and a tying mechanism 4. A supporting frame for supporting the steel bar cage 1 is arranged at the lower side of the steel bar cage 1, a moving mechanism 2 is arranged at the front end of the steel bar cage 1, a supporting mechanism 3 is arranged on the upper side of the moving mechanism 2, and a tying mechanism 4 is arranged on the front side of the supporting mechanism 3; the steel bar cage 1 includes a plurality of annular reinforcing ribs 11 uniformly distributed front and back, a plurality of uniformly distributed main bars 12 are welded to the circumference of all the annular reinforcing ribs 11, and a plurality of annular hoop bars 13 uniformly distributed front and back are sleeved on all the main bars 12.

[0031] See also Figure 1 and Figure 2The moving mechanism 2 includes an electric-driven moving vehicle 21 that moves forward and backward along the steel cage 1. A U-shaped adjustment frame 22 is fixedly provided on the upper side of the electric-driven moving vehicle 21, and a pneumatic cylinder 23 is fixedly provided on the lower side of the horizontal section of the U-shaped adjustment frame 22. A support seat 24 that moves up and down is fixedly provided at the telescopic end of the pneumatic cylinder 23, and a guide rod 25 that is slidably connected to the horizontal section of the U-shaped adjustment frame 22 is fixedly provided on the lower side of the support seat 24 in a symmetrical manner.

[0032] See also Figure 1 and Figure 2 The supporting mechanism 3 includes a centering ring 31 fixedly connected to the upper side of the supporting seat 24, a plurality of limiting rods 32 are evenly and fixedly arranged on the inner surface of the centering ring 31, a driving assembly 33 is arranged on the centering ring 31, and a supporting assembly 34 is arranged on the driving assembly 33.

[0033] See also Figure 1 and Figure 3 The driving assembly 33 includes a motor 331 fixedly arranged on the upper side of the centering ring 31 through a support, a gear 332 is fixedly arranged on the driving end of the motor 331, a rotating plate 333 is rotatably arranged on the rear side of the centering ring 31, a plurality of arc grooves 334 corresponding to the limit rods 32 are evenly opened on the rear surface of the rotating plate 333, and an arc rack 335 meshing with the gear 332 is fixedly arranged on the upper side of the rotating plate 333.

[0034] See also Figure 2 and Figure 3 The supporting assembly 34 includes a plurality of sliding shafts 341 which are respectively slidably matched with the corresponding arc grooves 334. A sliding seat 342 which is slidably connected to the corresponding limiting rod 32 is fixedly provided at the front end of the sliding shaft 341. A connecting rod 343 which is distributed parallel to the corresponding limiting rod 32 is fixedly provided at the rear end of the sliding shaft 341 through an L-shaped support 2. A connecting plate 344 is fixedly provided at one end of the connecting rod 343 which is away from the L-shaped support 2. Spring rods 345 are symmetrically and elastically slidably provided at both ends of the connecting plate 344. A swivel seat 346 is commonly fixedly provided at one end of the symmetrical spring rods 345 which is away from the connecting plate 344. A V-shaped rotating wheel 347 is rotatably provided in the swivel seat 346.

[0035] When the steel cage 1 is to be limited by the supporting mechanism 3, the steel cage 1 is first stably mounted on the supporting frame, and then the support seat 24 and the centering ring 31 are driven by the pneumatic cylinder 23 to be raised and lowered until the axis of the steel cage 1 roughly coincides with the axis of the centering ring 31, and then the centering ring 31 is driven by the electric drive moving vehicle 21 to move a certain distance backward from the front end of the steel cage 1 until the required binding position on the front stirrup 13 is within the action range of the binding mechanism 4, and at this time, the gear 332 is driven to rotate by the motor 331, and the gear 332 then drives the rotating plate 333 to rotate in a specific angle through the meshing transmission with the arc-shaped rack 335, and the rotating plate 333 then drives each sliding shaft 341 and the sliding seat 342 to move synchronously toward the steel cage 1 along the corresponding limiting rod 32 through the arc groove 334, and the sliding shaft 341 then drives the corresponding connecting rod 1 343 and connecting plate 1 344 to move synchronously The connecting plate 344 drives the corresponding paired spring rods 345 and the rotating seat 346 to move synchronously, and the rotating seat 346 drives the corresponding rotating wheel 347 to move synchronously until the rotating wheel 347 is stably fitted with the corresponding main reinforcement 12 on the steel cage 1, so that the axis of the steel cage 1 can always roughly coincide with the axis of the centering ring 31 through the rotating wheel 347, and the rotating wheel 347 can limit the corresponding main reinforcement 12 through the V-shaped groove in the middle, so that the steel cage 1 cannot shake left and right, thereby ensuring the stability of the steel cage 1 when the rotating wheel 347 and the binding mechanism 4 move back and forth along the steel cage 1, and the stability and consistency of the binding effect of the subsequent simultaneous binding of all positions on each stirrup 13 that need to be bound by the binding mechanism 4, wherein the spring rod 345 can prevent the rotating wheel 347 from being hindered by the stirrup 13 during the movement along the corresponding main reinforcement 12.

[0036] See also Figure 1 and Figure 4 The binding mechanism 4 includes a plurality of fixed plates 41 evenly fixedly arranged on the front side of the centering ring 31, and an electric push rod 42 is fixedly arranged on one side of all the fixed plates 41 away from the center of the centering ring 31, and a retractable end of the electric push rod 42 is provided with a reeling assembly 43 which moves radially along the centering ring 31, and a cutting assembly 44 and a twisting assembly 46 are arranged on the reeling assembly 43, and a linkage assembly 45 is arranged on the reeling assembly 43 and the cutting assembly 44, and a guide assembly 47 is arranged on the cutting assembly 44.

[0037] See also Figure 5 , Figure 6 and Figure 7The unwinding assembly 43 includes a telescopic plate 431 fixedly arranged at the telescopic end of the corresponding electric push rod 42 through a U-shaped support three, a guide tube 432 is fixedly arranged on the telescopic plate 431 on the side away from the U-shaped support three, and a through groove is formed on the telescopic plate 431 and the guide tube 432. A truncation groove 433 is formed on the end of the guide tube 432 away from the telescopic plate 431. A wire drum 434 is rotatably arranged on the end of the telescopic plate 431 away from the centering ring 31 through the support four, and a rolled steel wire 435 is wound on the wire drum 434. One of the side surfaces of the wire drum 434 is fixedly connected to the driving end of the second motor 436, and the second motor 436 is installed on the support four.

[0038] See also Figure 5 , Figure 6 and Figure 7 The cutting component 44 includes an L-shaped connecting plate 441 symmetrically fixedly arranged at both ends of the corresponding telescopic plate 431, wherein a spring rod 442 is symmetrically elastically slidably arranged on the vertical section of the L-shaped connecting plate 441 close to the wire drum 434, and a blade 443 slidingly matched with the cutting groove 433 is fixedly arranged on the end of the symmetrical spring rod 442 close to the guide tube 432, and a rotating seat 444 is fixedly arranged on the end of the symmetrical spring rod 442 away from the guide tube 432, and a rotating wheel 445 is rotatably arranged in the rotating seat 444.

[0039] See also Figure 4 , Figure 5 and Figure 7 The linkage assembly 45 includes a speed change wheel 1 451 fixedly arranged on the side of the wire drum 434 away from the motor 2 436 through a rod member 1, wherein the rod member 1 is rotatably connected to the support 4, a support 5 is arranged on the side of the rotating wheel 2 445 away from the spring rod 2 442, and a cam 452 that is rotatably arranged on the support 5 and is squeezed and matched with the rotating wheel 2 445, wherein the support 5 is fixedly arranged on the vertical section of the L-shaped connecting plate 2 441 close to the wire drum 434, and rotating shafts rotatably connected to the support 5 are symmetrically fixedly arranged on both sides of the cam 452, and a connecting rod 2 453 is fixedly arranged on the side of the cam 452 close to the speed change wheel 1 451 through the corresponding rotating shaft, and a speed change wheel 2 454 that is belt-driven with the speed change wheel 1 451 is fixedly arranged on the end of the connecting rod 2 453 away from the cam 452, and the diameter of the speed change wheel 2 454 is larger than the diameter of the speed change wheel 1 451.

[0040] When the steel wire 435 is to be unwound at a fixed length, the movable end of the steel wire 435 is first guided into the guide tube 432, and then the motor 2 436 drives the wire drum 434 to rotate in a directional manner, and the wire drum 434 then continuously unwinds the steel wire 435. At the same time, the speed change wheel 1 451 that rotates synchronously with the wire drum 434 drives the speed change wheel 2 454 and the cam 452 to rotate through the belt transmission. Since the diameter of the speed change wheel 2 454 is larger than the diameter of the speed change wheel 1 451, when the wire drum 434 rotates a specific number of circles, the speed change wheel 2 454 drives the cam 452 to rotate one circle, and the cam 452 then presses the rotating wheel 2 445 to make the spring rod 2 442 drive the blade 443 to insert into the cutting groove 433, thereby cutting off the steel wire 435 of a specific length located on the lower side of the guide tube 432.

[0041] See also Figure 6 and Figure 8 The torsion assembly 46 includes a motor 3 461 fixedly arranged on the telescopic plate 431 near one side of the U-shaped support 3, a U-shaped connecting plate 3 462 is fixedly arranged on the driving end of the motor 3 461, and a torsion seat 463 is fixedly arranged on the two vertical sections of the U-shaped connecting plate 3 462 at one end away from the motor 3 461, wherein the torsion seat 463 is located at the end of the guide tube 432 away from the telescopic plate 431, and two groups of through torsion grooves are centrally symmetrically opened on the torsion seat 463, and each group of torsion grooves is composed of an introduction groove 464 and a gathering arc groove 466 connected by an elastic card groove 1 465, the diameter of the introduction groove 464 is the same as the width of the gathering arc groove 466, and the width of the elastic card groove 1 465 is slightly smaller than the width of the gathering arc groove 466, and the two centrally symmetrical introduction grooves 464 are respectively located at the two ends of the torsion seat 463, wherein the introduction groove 464 close to the guide tube 432 is aligned with the through groove in the guide tube 432.

[0042] See also Figure 6 and Figure 8 The guide assembly 47 includes a guide frame 1 471 located on the side of the torsion seat 463 away from the U-shaped connecting plate 3 462, and the horizontal sections of the two symmetrical L-shaped connecting plates 441 are fixedly provided with the guide frame 1 471, and the ends of the two symmetrical guide frames 471 away from the torsion seat 463 are rotatably provided with guide frames 2 472, and a two-way spring hinge 473 is installed between the guide frame 1 471 and the corresponding guide frame 2 472. The two-way spring hinge 473 adopts the existing technology, and its specific structure is not repeated here. The two symmetrical guide frames 1 471 and the guide frame 2 472 are jointly provided with a U-shaped pipe groove 474 and an elastic card groove 2 475, and the elastic card groove 2 475 connects the U-shaped pipe groove 474 with the inner surfaces of the guide frame 1 471 and the guide frame 2 472, and the width of the elastic card groove 2 475 is slightly smaller than the diameter of the U-shaped pipe groove 474.

[0043] When the position on a single stirrup 13 that needs to be tied is to be tied and fixed, the electric drive mobile vehicle 21 is first used to drive the tying mechanism 4 to move along the steel cage 1 until the position on a certain stirrup 13 that needs to be tied is within the action range of the tying mechanism 4, and then the steel cage 1 is limitedly supported by the rotating wheel 1 347. At this time, taking the uppermost electric push rod 42 as an example, the electric push rod 42 drives the corresponding paired guide frame 2 472 to move to the corresponding tying position on the stirrup 13, and the lower end of the guide frame 2 472 then contacts the stirrup 13. Under the continuous drive of the electric push rod 42, the guide frame 2 472 is then supported. The stirrup 13 is squeezed and rotated inwardly until the binding node where the stirrup 13 and the corresponding main reinforcement 12 cross over the guide frame 2 472 and move to the inner side of the paired guide frame 1 471 and the guide frame 2 472. At this time, the guide frame 2 472 is driven by the bidirectional spring hinge 473 to rotate in the opposite direction and reset, and then the steel wire 435 is continuously unwound into the guide tube 432 through the wire drum 434. The movable end of the steel wire 435 then enters the corresponding introduction groove 464 from the lower end of the guide tube 432, and then is continuously introduced into the U-shaped tube groove 474 under the guidance of the corresponding introduction groove 464 until the steel wire 435 The movable end of the U-shaped fixed-length steel wire 435 enters another introduction groove 464. At this time, the blade 443 just cuts off the U-shaped fixed-length steel wire 435 in the introduction groove 464 and the U-shaped tube groove 474. Then, the torsion seat 463 is driven by the motor 3 461 to continuously rotate in a directional manner, so that the two vertical ends of the U-shaped fixed-length steel wire 435 are first inserted into the gathering arc groove 466 by the corresponding elastic card groove 1 465. With the continuous action of the torsion seat 463, the vertical section of the U-shaped fixed-length steel wire 435 is continuously twisted and wound. At the same time, the U-shaped fixed-length steel wire 435 quickly passes through the elastic card groove 2 475 and is separated from the U-shaped tube groove 474 and stably tied to the opposite The corresponding cross node is formed, thereby binding and fixing the stirrup 13 and the corresponding main reinforcement 12 together, and finally the paired guide frame 472 is driven by the electric push rod 42 to move in the opposite direction, so that the binding node is separated from the inner side of the paired guide frame 1 471 and the guide frame 2 472, thereby completing the binding of the position. The above binding method can automatically bind all the positions that need to be bound on a single stirrup 13 at the same time, thereby reducing the time required for binding a single stirrup 13, improving the binding efficiency of a single stirrup 13, and also ensuring the consistency and stability of the binding effect at each binding position of the stirrup 13.

[0044] The electric-driven mobile vehicle 21 drives the supporting mechanism 3 and the binding mechanism 4 to move a fixed distance from front to back along the steel cage 1, so that the stirrups 13 evenly distributed on the steel cage 1 can be quickly and stably bound in turn. At the same time, during the moving operation of the electric-driven mobile vehicle 21, the part of the steel cage 1 that has been bound is also required to be supported by a supporting frame to prevent the steel cage 1 from bending and deforming under the influence of its own gravity. The above-mentioned binding method greatly improves the overall binding efficiency of the stirrups 13, and also greatly reduces the labor cost required for the overall binding of the stirrups 13 and reduces the overall manual operation burden.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel bar tying device for wind power station foundation pile construction, used for tying a steel bar cage (1), comprising a moving mechanism (2), a supporting mechanism (3) and a tying mechanism (4), characterized in that: A support frame for supporting the steel cage (1) is arranged at the lower side of the steel cage (1), a moving mechanism (2) is arranged at the front end of the steel cage (1), a supporting mechanism (3) is arranged at the upper side of the moving mechanism (2), and a binding mechanism (4) is arranged at the front side of the supporting mechanism (3); The support mechanism (3) comprises a centering ring (31) arranged on the upper side of the moving mechanism (2); a plurality of limit rods (32) are evenly and fixedly arranged on the inner surface of the centering ring (31); a driving assembly (33) is arranged on the centering ring (31); and a supporting assembly (34) is arranged on the driving assembly (33); The binding mechanism (4) comprises a plurality of fixed plates (41) uniformly fixedly arranged on the front side of the centering ring (31); an electric push rod (42) is fixedly arranged on one side of all the fixed plates (41) away from the center of the centering ring (31); a retractable end of the electric push rod (42) is provided with an unwinding component (43) that moves radially along the centering ring (31); a truncation component (44) and a twisting component (46) are provided on the unwinding component (43); a linkage component (45) is provided on the unwinding component (43) and the truncation component (44); and a guide component (47) is provided on the truncation component (44); The driving assembly (33) comprises a motor (331) fixedly arranged on the upper side of the centering ring (31) via a support (3), a gear (332) being fixedly arranged on the driving end of the motor (331), a rotating plate (333) being rotatably arranged on the rear side of the centering ring (31), a plurality of arcuate grooves (334) corresponding to the limit rods (32) being evenly arranged on the rear surface of the rotating plate (333), and an arcuate rack (335) meshing with the gear (332) being fixedly arranged on the upper side of the rotating plate (333); The supporting assembly (34) comprises a plurality of sliding shafts (341) respectively slidably matched with corresponding arc-shaped grooves (334); a sliding seat (342) slidably connected to a corresponding limiting rod (32) is fixedly provided at the front end of the sliding shaft (341); a connecting rod (343) distributed parallel to the corresponding limiting rod (32) is fixedly provided at the rear end of the sliding shaft (341) through an L-shaped support seat 2; a connecting plate (344) is fixedly provided at one end of the connecting rod (343) away from the L-shaped support seat 2; spring rods (345) are symmetrically elastically slidably provided at both ends of the connecting plate (344); a rotating seat (346) is fixedly provided at one end of the symmetrical spring rods (345) away from the connecting plate (344); a rotating wheel (347) is rotatably provided in the rotating seat (346).

2. A steel bar binding device for wind power station foundation pile construction according to claim 1, characterized in that: The steel cage (1) comprises a plurality of annular reinforcing ribs (11) uniformly distributed front and back, a plurality of uniformly distributed main ribs (12) are welded to the circumference of all the reinforcing ribs (11), and a plurality of annular hoop bars (13) uniformly distributed front and back are sleeved on all the main ribs (12).

3. The steel bar binding equipment for wind power station foundation pile construction according to claim 1, characterized in that: The moving mechanism (2) comprises an electric-driven moving vehicle (21) that moves forward and backward along the steel cage (1); a U-shaped adjustment frame (22) is fixedly provided on the upper side of the electric-driven moving vehicle (21); a pneumatic cylinder (23) is fixedly provided on the lower side of the horizontal section of the U-shaped adjustment frame (22); a support seat (24) that moves up and down is fixedly provided at the telescopic end of the pneumatic cylinder (23); and a guide rod (25) that is slidably connected to the horizontal section of the U-shaped adjustment frame (22) is fixedly provided on the lower side of the support seat (24) in a left-right symmetrical manner.

4. The steel bar binding equipment for wind power station foundation pile construction according to claim 1, characterized in that: The unwinding assembly (43) comprises a telescopic plate (431) fixedly arranged at the telescopic end of the corresponding electric push rod (42) through a U-shaped support three, a guide tube (432) fixedly arranged on the side of the telescopic plate (431) away from the U-shaped support three, a through slot being provided on both the telescopic plate (431) and the guide tube (432), a truncation slot (433) being provided on the end of the guide tube (432) away from the telescopic plate (431), a wire drum (434) being rotatably arranged on the end of the telescopic plate (431) away from the centering ring (31) through a support four, a rolled steel wire (435) being wound on the wire drum (434), one side surface of the wire drum (434) being fixedly connected to the driving end of a second motor (436), and the second motor (436) being mounted on the support four.

5. A steel bar binding device for wind power station foundation pile construction according to claim 4, characterized in that: The cutting assembly (44) comprises two L-shaped connecting plates (441) symmetrically fixedly arranged at two ends of the corresponding telescopic plates (431), wherein two spring rods (442) are symmetrically elastically slidably arranged on the vertical section of the two L-shaped connecting plates (441) close to the wire drum (434), a blade (443) slidably matched with the cutting groove (433) is fixedly arranged on one end of the two symmetrical spring rods (442) close to the guide tube (432), and a rotating seat (444) is fixedly arranged on one end of the two symmetrical spring rods (442) away from the guide tube (432), and a rotating wheel (445) is rotatably arranged in the second rotating seat (444).

6. The steel bar binding equipment for wind power station foundation pile construction according to claim 5, characterized in that: The linkage assembly (45) comprises a speed change wheel (451) fixedly arranged on a side of the wire drum (434) away from the second motor (436) through a rod member (45), wherein the rod member (451) is rotatably connected to a support member (4), a support member (5) is arranged on a side of the second rotating wheel (445) away from the second spring rod (442), a cam (452) that is rotatably arranged on the support member (452) and is pressed and matched with the second rotating wheel (445), wherein the support member (5) is fixedly arranged on an L-shaped connecting plate (441) close to the wire drum (434) ), rotating shafts rotatably connected to the support five are symmetrically fixedly arranged on both sides of the cam (452), a connecting rod 2 (453) is fixedly arranged on the side of the cam (452) close to the speed change wheel 1 (451) through the corresponding rotating shaft, and a speed change wheel 2 (454) driven by a belt of the speed change wheel 1 (451) is fixedly arranged on the end of the connecting rod 2 (453) away from the cam (452), and the diameter of the speed change wheel 2 (454) is larger than the diameter of the speed change wheel 1 (451).

7. The steel bar binding equipment for wind power station foundation pile construction according to claim 5, characterized in that: The torsion assembly (46) comprises a motor three (461) fixedly arranged on the telescopic plate (431) near one side of the U-shaped support three, a U-shaped connecting plate three (462) fixedly arranged on the driving end of the motor three (461), and a torsion seat (463) fixedly arranged on the two vertical sections of the U-shaped connecting plate three (462) at one end away from the motor three (461), wherein the torsion seat (463) is located at the end of the guide tube (432) away from the telescopic plate (431), and two sets of through holes are symmetrically opened on the center of the torsion seat (463). The twisting grooves are each composed of an introduction groove (464) and a gathering arc groove (466) connected via an elastic clamping groove (465); the diameter of the introduction groove (464) is the same as the width of the gathering arc groove (466), while the width of the elastic clamping groove (465) is smaller than the width of the gathering arc groove (466); two centrally symmetrical introduction grooves (464) are respectively located at two ends of the twisting seat (463); the introduction groove (464) close to the guide tube (432) is aligned with the through groove in the guide tube (432).

8. The steel bar binding equipment for wind power station foundation pile construction according to claim 7, characterized in that: The guide assembly (47) comprises a guide frame 1 (471) located on a side of the torsion seat (463) away from the U-shaped connecting plate 3 (462); the guide frame 1 (471) is fixedly arranged on the horizontal sections of the two symmetrical L-shaped connecting plates 2 (441); the guide frame 2 (472) is rotatably arranged on the ends of the two symmetrical guide frames 1 (471) away from the torsion seat (463); a bidirectional spring hinge (473) is installed between the guide frame 1 (471) and the corresponding guide frame 2 (472); the two symmetrical guide frames 1 (471) and the guide frame 2 (472) are jointly provided with a U-shaped tube groove (474) and an elastic clamping groove 2 (475); the elastic clamping groove 2 (475) connects the U-shaped tube groove (474) with the inner surfaces of the guide frame 1 (471) and the guide frame 2 (472); the width of the elastic clamping groove 2 (475) is smaller than the diameter of the U-shaped tube groove (474).

Citation Information

Patent Citations

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    CN116219893A

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