Drying device and carbon molecular sieve preparation device

By introducing the high-temperature gas in the incinerator into the drying furnace for heating, and using the exhaust gas thermal energy to dry the carbon molecular sieve, the problems of high energy consumption in the drying process in the production of carbon molecular sieve and waste heat sources and water resources are solved, and the cost reduction is achieved and environmentally friendly improvement.

CN119197058APending Publication Date: 2024-12-27CHIZHOU SHANLI MOLECULAR SIEVE
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Patent Information

Application Number
CN202411656265.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The high energy consumption and waste gas treatment of the drying process during the carbon molecular sieve production process waste heat and water resources, resulting in high equipment costs and environmental protection problems.

Method used

Design a drying device to introduce high-temperature gas in the incinerator into the drying furnace for heating, replacing traditional electric heating or natural gas heating, use exhaust gas thermal energy to dry materials, and introduce gas into the waste heat furnace to cool through exhaust components to reduce waste heat Working loads and water consumption of furnaces.

Benefits of technology

It effectively reduces production costs, improves environmental protection level, improves drying efficiency, reduces equipment investment and operation costs, and saves energy and water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a drying device and a carbon molecular sieve preparation device. The carbon molecular sieve preparation device comprises a carbonization furnace, an incinerator, a waste heat furnace and the drying device. The drying device is used for drying materials, the carbonization furnace is used for carbonizing the materials and conveying combustible gas generated in the carbonization process to the incinerator, and the incinerator is used for incinerating the combustible gas and conveying the incinerated gas into the drying furnace of the drying device to dry the materials. The drying device comprises a drying furnace, an air inlet assembly and an exhaust assembly. The drying furnace comprises a furnace pipe and a hearth, a containing cavity is defined in the hearth, and the furnace pipe is arranged in the containing cavity and used for drying materials; one end of the gas inlet assembly communicates with the containing cavity, and the other end of the gas inlet assembly communicates with the incinerator so as to introduce gas in the incinerator into the containing cavity; one end of the exhaust assembly communicates with the containing cavity, and the other end of the exhaust assembly is used for communicating with the waste heat furnace so that gas in the containing cavity can be conveyed to the waste heat furnace.
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Description

Technical Field

[0001] The invention relates to the technical field of carbon molecular sieves, in particular to a drying device and a carbon molecular sieve preparation device. Background Art

[0002] With the full advancement of the "dual carbon" goals, my country's industrial structure and economic growth model are constantly upgrading. Under the background of the whole society's low-carbon transformation, combined with the energy-saving and environmental protection requirements of the factory area, it has become an inevitable trend to optimize the energy-saving of high-energy-consuming processes.

[0003] The drying process in the production of carbon molecular sieves is a major energy-consuming process. This process bakes and dehydrates the raw materials (such as phenolic foam) after the previous rough crushing, and then enters the next ball milling process. At present, the drying process of carbon molecular sieve production in the industry mainly relies on electric heating or natural gas heating. This method not only has high equipment investment costs, but also considerable operating costs.

[0004] In the carbonization process of carbon molecular sieve production, the carbonization furnace will generate a large amount of waste gas during the carbonization of the material. The main components of the waste gas include volatile organic matter, multi-carbon organic matter, carbon monoxide and hydrogen, etc. The waste gas of these mixed components is combustible and needs to be treated for environmental protection before being discharged. At present, the most efficient treatment method is to ignite and fully burn in the incinerator. The high-temperature flue gas generated in the combustion process is cooled in the preheating furnace and then enters the alkali spraying device, and finally discharged through the chimney.

[0005] However, the high-temperature flue gas generated by the incinerator is cooled and discharged through the waste heat furnace, which not only wastes a lot of heat sources, but also evaporates a lot of water resources. Therefore, in order to achieve the goal of energy saving and environmental protection, it is necessary to improve and optimize the existing carbon molecular sieve preparation method.

[0006] BACKGROUND OF THE INVENTION The above information disclosed is only for understanding the background of the inventive concept and may contain information that does not constitute the prior art. Summary of the invention

[0007] Based on this, it is necessary to provide a drying device and a carbon molecular sieve preparation device to address the above problems.

[0008] The present application provides a drying device, which comprises:

[0009] A drying furnace, the drying furnace comprising a furnace core and a furnace chamber, the furnace chamber encloses a receiving cavity, the furnace core is arranged in the receiving cavity and is used for drying materials;

[0010] an air intake assembly, one end of which is in communication with the accommodating chamber, and the other end of which is in communication with the incinerator to introduce the gas in the incinerator into the accommodating chamber; and

[0011] An exhaust component, one end of which is connected to the accommodating chamber, and the other end of which is used to be connected to the waste heat furnace to transport the gas in the accommodating chamber to the waste heat furnace.

[0012] The above drying device can at least achieve the following beneficial effects: the materials used to manufacture carbon molecular sieves will produce volatile organic matter, multi-carbon organic matter, carbon monoxide and hydrogen after carbonization. The traditional carbon molecular sieve solution is to burn these waste gases in the incinerator and then cool and discharge them through the waste heat furnace, which not only wastes a lot of heat sources, but also evaporates a lot of water resources. The present application introduces the high-temperature gas after combustion in the incinerator into the accommodating chamber of the drying furnace to heat the furnace, thereby drying the materials, effectively utilizing the heat energy of the waste gas, thereby replacing the traditional electric heating or natural gas heating method, and reducing the investment cost and operating cost of the equipment. At the same time, the temperature of the gas entering the accommodating chamber will also be cooled after heat exchange, and the gas in the accommodating chamber will be subsequently led out to the waste heat furnace for cooling. Since the gas has been heat exchanged and cooled in the accommodating chamber, the workload of the waste heat furnace and the water resources consumed will be reduced, which is beneficial to energy saving and water saving. In addition, the dried gas can be discharged smoothly, which can avoid the excessive pressure of the accommodating chamber, and ensure that the gas with a high enough temperature from the incinerator can be replaced in time in the accommodating chamber, thereby improving the drying efficiency. In summary, the drying device provided in the present application can effectively reduce production costs and improve the environmental protection level of the production process while ensuring drying efficiency.

[0013] In one embodiment, the air intake assembly includes an air intake joint, an air intake channel and an air intake part connected in sequence, the air intake joint is arranged outside the furnace, one end of the air intake channel is arranged through the furnace and communicates with the air intake joint, the other end of the air intake channel extends into the accommodating chamber and communicates with the air intake part, and the air intake part is provided with an air intake hole; the exhaust assembly includes an exhaust joint, an exhaust channel and an exhaust part connected in sequence, the exhaust joint is arranged outside the furnace, one end of the exhaust channel is arranged through the furnace and communicates with the exhaust joint, the other end of the exhaust channel extends into the accommodating chamber and communicates with the exhaust part, and the exhaust part is provided with an exhaust hole. Through the sequential connection design of the air intake joint, the air intake channel and the air intake part, the high-temperature gas in the incinerator can be smoothly introduced into the accommodating chamber of the drying furnace. The air intake channel is arranged through the furnace, and the high-temperature gas is evenly distributed through the air intake hole, so that the heat energy can be fully transferred to the material in the accommodating chamber, thereby improving the utilization efficiency of heat energy. The exhaust assembly includes an exhaust joint, an exhaust flow channel, and an exhaust section, which are connected in sequence, so that the gas in the drying furnace can be discharged smoothly. The exhaust flow channel is arranged in the furnace, and the gas is discharged evenly through the exhaust hole, ensuring the smooth flow of the airflow and avoiding the accumulation of gas affecting the drying efficiency. The air inlet holes opened on the air inlet section help the high-temperature gas to be evenly distributed in the containing cavity, ensuring that the material can be evenly heated, thereby improving the drying effect, avoiding local overheating or undrying, and improving the drying quality. Through the design of the exhaust section, the exhaust hole can effectively discharge the gas after heat exchange and cooling to the waste heat furnace.

[0014] In one embodiment, the drying furnace further comprises a first partition plate and a second partition plate provided at the bottom of the accommodating chamber, the first partition plate and the second partition plate are spaced apart along the axial direction of the furnace, and the accommodating chamber is sequentially divided into a first exhaust area, an intake area and a second exhaust area, a first clamping hole and a third clamping hole are provided on the first partition plate, a second clamping hole is provided on the second partition plate, the intake flow passage is provided through the third clamping hole through the first partition plate and the intake part is located in the intake area, the exhaust flow passage is provided through the first partition plate and the second partition plate sequentially through the first clamping hole and the second clamping hole, the exhaust part comprises a first exhaust part and a second exhaust part both connected to the exhaust flow passage and spaced apart from each other, the first exhaust part is located in the first exhaust area, and the second exhaust part is located in the second exhaust area. The clamping holes respectively provided on the first partition plate and the second partition plate enable the intake flow passage and the exhaust flow passage to be smoothly provided and connected to their respective intake parts and exhaust parts. The accommodating chamber is divided into a first exhaust area, an air intake area, and a second exhaust area by the first partition and the second partition. After the high-temperature gas comes out from the air intake hole of the air intake area, it will be sucked by the first exhaust area and the second exhaust area on both sides and flow to both sides. The reasonable air flow path design allows the high-temperature gas to be evenly distributed in the entire accommodating chamber, thereby heating the entire furnace more evenly, ensuring that the material can be evenly heated during the drying process, avoiding local overheating or undrying, improving the drying quality, improving the efficiency of thermal energy utilization, ensuring that the material can be evenly heated, and improving the drying effect.

[0015] In one embodiment, a first groove is formed on the first partition, and the first groove faces the furnace and matches the outer peripheral surface of the furnace. The matching design of the first groove and the furnace makes the installation and removal of the first partition more convenient, and improves its supporting effect on the furnace.

[0016] In one embodiment, a second groove is formed on the second partition, and the second groove faces the furnace and matches the outer peripheral surface of the furnace. The matching design of the second groove and the furnace makes the installation and removal of the second partition more convenient, and improves its supporting effect on the furnace.

[0017] In one embodiment, the air intake assembly further includes a first sealing plate, and a first inspection port is provided on the air intake portion and / or the first air intake flow passage, and the first sealing plate can be openably and closably covered on the first inspection port. The first sealing plate can be openably and closably covered on the first inspection port, and when the first sealing plate closes the first inspection port, it ensures that the inspection port can be tightly closed when the equipment is running, thereby preventing leakage of high-temperature gas and improving the safety of equipment operation. By providing the first inspection port on the air intake portion and / or the first air intake flow passage, and equipping it with an openable and closable first sealing plate, the operator can easily open the inspection port, so that daily maintenance and troubleshooting can be completed in a shorter time, which significantly improves the convenience of equipment maintenance, reduces equipment downtime, and improves production efficiency and equipment utilization.

[0018] In one embodiment, the exhaust assembly further includes a second sealing plate, and a second inspection port is provided on the second exhaust section and / or the second exhaust flow channel, and the second sealing plate can be openably and closably covered on the second inspection port. The second sealing plate can be openably and closably covered on the second inspection port, and when the second sealing plate closes the second inspection port, it ensures that the inspection port can be tightly closed when the equipment is running to prevent gas leakage, thereby improving the safety of equipment operation. By providing a second inspection port on the second exhaust section and / or the second exhaust flow channel and equipping it with an openable and closable second sealing plate, the operator can easily open the inspection port, so that daily maintenance and troubleshooting can be completed in a shorter time, which significantly improves the convenience of equipment maintenance, reduces equipment downtime, and improves production efficiency and equipment utilization.

[0019] In one embodiment, the drying device further includes an air intake pipe, an exhaust pipe, a first control valve, and a second control valve. The first end of the air intake pipe is connected to the air intake joint through the first control valve, and the second end of the air intake pipe is used to communicate with the incinerator. The first end of the exhaust pipe is connected to the exhaust joint through the second control valve, and the second end of the exhaust pipe is used to communicate with the waste heat furnace to transport the gas in the accommodating chamber to the waste heat furnace. When the drying furnace is in standby mode, such as when there is no furnace core placed in the accommodating chamber, the furnace core is hoisted, or when maintenance is being performed, the first control valve and the second control valve can be closed, and the high-temperature gas in the incinerator will not enter the accommodating chamber through the air intake pipe.

[0020] In one embodiment, the drying device further includes a third control valve, and the third end of the air inlet pipe is connected to the third end of the exhaust pipe through the third control valve. When the drying furnace is in standby mode, such as when no furnace core is placed in the accommodating chamber, the furnace core is hoisted or repaired, the first control valve and the second control valve can be closed, and the third control valve can be opened. At this time, the high-temperature gas in the incinerator will not enter the accommodating chamber through the air inlet pipe, but the high-temperature gas in the incinerator can still flow into the third end of the exhaust pipe through the third end of the air inlet pipe, and then be transported to the waste heat furnace, that is, even if the drying furnace is in standby mode, the remaining components can still operate normally, thereby continuing the preparation of carbon molecular sieves, and avoiding the standby time being too long and affecting the production efficiency.

[0021] In one embodiment, the furnace chamber includes a gland and a base, wherein the gland is connected to the base and can move relative to the base to open and close, and the gland and the base are closed to enclose the accommodating chamber. The design of the gland and the base makes the opening and closing operation of the furnace chamber easier, and the user can easily open or close the furnace chamber, which reduces the complexity and time of the operation, reduces the time for loading and unloading, and improves production efficiency. When the gland and the base are closed, they can enclose to form a closed accommodating chamber, effectively preventing the leakage of high-temperature gas, ensuring the safety and efficiency of the drying process, and reducing energy loss. Through reasonable design, it is ensured that the gland and the base can be firmly locked when closed to prevent accidental opening under high temperature and high pressure conditions, thereby improving the safety of equipment operation.

[0022] In one of the embodiments, a limiting groove is provided on the top of the base, and the rotating shaft of the furnace core is rotatably embedded in the limiting groove. The design of the limiting groove ensures that the rotating shaft of the furnace core is stably embedded in the base, preventing the furnace core from being offset or falling off during rotation, thereby enhancing the stability and safety of the entire system. The rotating shaft of the furnace core is rotatably embedded in the limiting groove, so that the furnace core can rotate freely during the drying process, facilitating uniform heating and drying, and improving the drying effect and efficiency. The existence of the limiting groove provides a clear positioning reference, ensuring that the furnace core is always in the correct position during installation and operation, reducing installation errors and operating difficulties. Since the rotating shaft of the furnace core can be easily embedded and removed, it is convenient to inspect, clean and maintain the furnace core when necessary, reducing the complexity and time cost of maintenance.

[0023] In one of the embodiments, the drying oven further comprises a sealing member, and the sealing member is disposed on the pressure cover or the base. When the pressure cover and the base are closed, the sealing member is abutted between the pressure cover and the base to seal the accommodating cavity.

[0024] The present application also provides a carbon molecular sieve preparation device, which includes a carbonization furnace, an incinerator, a waste heat furnace and a drying device as described in any of the above embodiments, wherein the drying device is used to dry materials, the carbonization furnace is used to carbonize the materials and transport the combustible gas generated during the carbonization process to the incinerator, and the incinerator is used to incinerate the combustible gas and transport the incinerated gas to the drying furnace of the drying device to dry the materials.

[0025] The above-mentioned carbon molecular sieve preparation device, because it includes the drying device described in any of the above-mentioned embodiments, the carbon molecular sieve preparation device also includes at least the following beneficial effects: after the material is baked, dehydrated, and ball-milled, the carbonization furnace can carbonize the material, and the material will produce volatile organic matter, multi-carbon organic matter, carbon monoxide and hydrogen after carbonization. The traditional carbon molecular sieve solution is to burn these waste gases in the incinerator and then cool and discharge them through the waste heat furnace, which not only wastes a lot of heat sources, but also evaporates a lot of water resources. The present application introduces the high-temperature gas after combustion in the incinerator into the containing chamber of the drying furnace to heat the furnace, thereby drying the material, effectively utilizing the heat energy of the waste gas, thereby replacing the traditional electric heating or natural gas heating method, and reducing the investment cost and operating cost of the equipment. At the same time, the temperature of the gas entering the containing chamber will also be cooled after heat exchange, and the gas in the containing chamber will be subsequently led out to the waste heat furnace for cooling. Since the gas has been cooled in the containing chamber by heat exchange, the workload of the waste heat furnace and the water resources consumed will be reduced, which is conducive to energy saving and water saving. After being cooled in the waste heat furnace, the gas can also enter the alkali spray device and finally be discharged through the chimney. In summary, the carbon molecular sieve preparation device provided in the present application can effectively reduce production costs and improve the environmental protection level of the production process while ensuring the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the conventional technology, the drawings required for use in the embodiments or the conventional technology descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1 A three-dimensional schematic diagram of a drying device provided in one embodiment of the present invention.

[0028] Figure 2 A three-dimensional perspective view of a drying device provided in one embodiment of the present invention.

[0029] Figure 3 A side view of a drying device provided in accordance with an embodiment of the present invention

[0030] Figure 4A side perspective view of a drying device provided in accordance with an embodiment of the present invention.

[0031] Figure 5 A schematic top view of a drying device provided in one embodiment of the present invention.

[0032] Figure 6 A schematic structural diagram of an air intake assembly provided in one embodiment of the present invention.

[0033] Figure 7 A schematic structural diagram of an exhaust assembly provided in one embodiment of the present invention.

[0034] Figure 8 A schematic structural diagram of a first partition provided in one embodiment of the present invention.

[0035] Fig. 9 A schematic structural diagram of a second partition provided in one embodiment of the present invention.

[0036] Reference numerals:

[0037] 10. Drying device; 100. Drying furnace; 110. Furnace; 111. Rotating shaft; 120. Furnace; 121. Base; 122. Gland; 123. Limiting groove; 130. Accommodating cavity; 131. First exhaust area; 132. Second exhaust area; 133. Intake area; 140. Seal; 200. Intake assembly; 210. Intake joint; 220. Intake flow channel; 230. Intake part; 240. Intake hole; 251. First sealing plate; 261. First inspection port; 300. Exhaust assembly; 310. Exhaust connector; 320, exhaust flow channel; 330, exhaust section; 331, first exhaust section; 332, second exhaust section; 340, exhaust hole; 352, second sealing plate; 362, second inspection port; 410, first partition; 411, first clamping hole; 412, first groove; 413, third clamping hole; 420, second partition; 421, second clamping hole; 422, second groove; 500, intake pipe; 600, exhaust pipe; 710, first control valve; 720, second control valve; 730, third control valve. DETAILED DESCRIPTION

[0038] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0039] See also Figure 1 , Figure 2 and Figure 3 In some embodiments, the present invention provides a drying device 10, which includes a drying furnace 100, an air intake assembly 200, and an exhaust assembly 300. The drying furnace 100 includes a furnace 110 and a furnace 120, wherein the furnace 120 is enclosed to form a receiving cavity 130, and the furnace 110 is arranged in the receiving cavity 130 and is used to dry materials (such as phenolic foam, etc.); one end of the air intake assembly 200 is connected to the receiving cavity 130, and the other end of the air intake assembly 200 is used to communicate with an incinerator to introduce the gas in the incinerator into the receiving cavity 130; one end of the exhaust assembly 300 is connected to the receiving cavity 130, and the other end of the exhaust assembly 300 is used to communicate with a waste heat furnace to transport the gas in the receiving cavity 130 to the waste heat furnace.

[0040] The drying device 10 can at least achieve the following beneficial effects: the materials used to manufacture carbon molecular sieves will produce volatile organic matter, multi-carbon organic matter, carbon monoxide and hydrogen after carbonization. The traditional carbon molecular sieve solution is to burn these waste gases in the incinerator and then cool and discharge them through the waste heat furnace, which not only wastes a lot of heat sources, but also evaporates a lot of water resources. The present application introduces the high-temperature gas after combustion in the incinerator into the accommodating chamber 130 of the drying furnace 100 to heat the furnace 110, thereby drying the materials, effectively utilizing the heat energy of the waste gas, thereby replacing the traditional electric heating or natural gas heating method, and reducing the investment cost and operating cost of the equipment. At the same time, the temperature of the gas entering the accommodating chamber 130 will also be cooled after heat exchange, and the gas in the accommodating chamber 130 will be subsequently led out to the waste heat furnace for cooling. Since the gas has been cooled by heat exchange in the accommodating chamber 130, the workload of the waste heat furnace and the water resources consumed will be reduced, which is conducive to energy and water saving. Furthermore, the dried gas can be discharged smoothly, which can avoid excessive pressure in the accommodating chamber 130 and ensure that the gas with a high enough temperature from the incinerator can be replaced in time in the accommodating chamber 130, thereby improving the drying efficiency. In summary, the drying device 10 provided in the present application can effectively reduce production costs and improve the environmental protection level of the production process while ensuring drying efficiency.

[0041] Specifically, Figure 5 , Figure 6 and Figure 7As shown, in some embodiments, the air intake component 200 includes an air intake connector 210, an air intake channel 220 and an air intake portion 230 connected in sequence, the air intake connector 210 is arranged on the outside of the furnace 120, one end of the air intake channel 220 is penetrated through the furnace 120 and communicated with the air intake connector 210, the other end of the air intake channel 220 extends into the accommodating cavity 130 and communicates with the air intake portion 230, and an air intake hole 240 is provided on the air intake portion 230; the exhaust component 300 includes an exhaust connector 310, an exhaust channel 320 and an exhaust portion 330 connected in sequence, the exhaust connector 310 is arranged on the outside of the furnace 120, one end of the exhaust channel 320 is penetrated through the furnace 120 and communicated with the exhaust connector 310, the other end of the exhaust channel 320 extends into the accommodating cavity 130 and communicates with the exhaust portion 330, and an exhaust hole 340 is provided on the exhaust portion 330. Through the sequential connection design of the air inlet joint 210, the air inlet channel 220 and the air inlet part 230, the high-temperature gas in the incinerator can be smoothly introduced into the accommodating chamber 130 of the drying furnace 100. The air inlet channel 220 is arranged in the furnace 120, and the high-temperature gas is evenly distributed through the air inlet hole 240, so that the heat energy can be fully transferred to the material in the accommodating chamber 130, thereby improving the utilization efficiency of heat energy. The exhaust assembly 300 includes the exhaust joint 310, the exhaust channel 320 and the exhaust part 330, which are designed to be connected in sequence, so that the gas in the drying furnace 100 can be discharged smoothly. The exhaust channel 320 is arranged in the furnace 120, and the gas is evenly discharged through the exhaust hole 340, ensuring the smooth flow of the air flow and avoiding the accumulation of gas to affect the drying efficiency. The air inlet hole 240 opened on the air inlet part 230 helps the high-temperature gas to be evenly distributed in the accommodating chamber 130, ensuring that the material can be evenly heated, thereby improving the drying effect, avoiding the situation of local overheating or not drying, and improving the drying quality. Through the design of the exhaust portion 330, the exhaust hole 340 can effectively discharge the gas after heat exchange and temperature reduction to the waste heat furnace.

[0042] See also Figure 4 , Figure 5 , Figure 8 and Fig. 9In some embodiments, the drying furnace 100 further includes a first partition plate 410 and a second partition plate 420 disposed at the bottom of the accommodating chamber 130. The first partition plate 410 and the second partition plate 420 are spaced apart along the axial direction of the furnace 110, and the accommodating chamber 130 is sequentially divided into a first exhaust area 131, an air intake area 133 and a second exhaust area 132, that is, the air intake area 133 is located between the first exhaust area 131 and the second exhaust area 132. The first baffle plate 410 is provided with a first clamping hole 411 and a third clamping hole 413, and the second baffle plate 420 is provided with a second clamping hole 421. The intake channel 220 is provided through the third clamping hole 413 in the first baffle plate 410, and the intake portion 230 is located in the intake area 133. The exhaust channel 320 is provided through the first baffle plate 410 and the second baffle plate 420 in sequence through the first clamping hole 411 and the second clamping hole 421. The exhaust portion 330 includes a first exhaust portion 331 and a second exhaust portion 332 which are both connected to the exhaust channel 320 and spaced apart from each other. The first exhaust portion 331 is located in the first exhaust area 131, and the second exhaust portion 332 is located in the second exhaust area 132. The clamping holes respectively provided in the first baffle plate 410 and the second baffle plate 420 enable the intake channel 220 and the exhaust channel 320 to be smoothly provided and connected to the respective intake portions 230 and exhaust portions 330. The accommodating chamber 130 is divided into a first exhaust area 131, an air intake area 133 and a second exhaust area 132 by the first partition plate 410 and the second partition plate 420. After the high-temperature gas comes out from the air intake hole 240 of the air intake area 133, it will be sucked by the first exhaust area 131 and the second exhaust area 132 on both sides and flow to both sides. The reasonable air flow path design allows the high-temperature gas to be evenly distributed in the entire accommodating chamber 130, thereby heating the entire furnace 110 more evenly, ensuring that the material can be evenly heated during the drying process, avoiding local overheating or undrying, improving the drying quality, improving the thermal energy utilization efficiency, ensuring that the material can be evenly heated, and improving the drying effect.

[0043] Specifically, Figure 8 As shown, in some embodiments, a first groove 412 is formed on the first partition plate 410, and the first groove 412 faces the furnace 110 and is matched with the outer peripheral surface of the furnace 110. The matching design of the first groove 412 and the furnace 110 makes the installation and removal of the first partition plate 410 more convenient, and improves its supporting effect on the furnace 110.

[0044] Specifically, Fig. 9As shown, in some embodiments, a second groove 422 is formed on the second partition plate 420, and the second groove 422 faces the furnace 110 and is matched with the outer peripheral surface of the furnace 110. The matching design of the second groove 422 and the furnace 110 makes the installation and removal of the second partition plate 420 more convenient, and improves its supporting effect on the furnace 110.

[0045] See also Figure 6 In some embodiments, the air intake assembly 200 further includes a first sealing plate 251, and a first inspection port 261 is provided on the air intake portion 230 and / or the first air intake channel 220, and the first sealing plate 251 can be opened and closed to cover the first inspection port 261. The first sealing plate 251 can be opened and closed to cover the first inspection port 261. When the first sealing plate 251 closes the first inspection port 261, it ensures that the inspection port can be tightly closed when the equipment is running, prevents leakage of high-temperature gas, and improves the safety of equipment operation. By providing the first inspection port 261 on the air intake portion 230 and / or the first air intake channel 220, and equipping the first sealing plate 251 that can be opened and closed, the operator can easily open the inspection port, so that daily maintenance and troubleshooting can be completed in a shorter time, which significantly improves the convenience of equipment maintenance, reduces equipment downtime, and improves production efficiency and equipment utilization.

[0046] Specifically, Figure 7 As shown, in some embodiments, the exhaust assembly 300 further includes a second sealing plate 352, and a second inspection port 362 is provided on the second exhaust portion 332 and / or the second exhaust flow channel 320, and the second sealing plate 352 can be opened and closed to cover the second inspection port 362. The second sealing plate 352 can be opened and closed to cover the second inspection port 362. When the second sealing plate 352 closes the second inspection port 362, it is ensured that the inspection port can be tightly closed when the equipment is running to prevent gas leakage, thereby improving the safety of equipment operation. By providing the second inspection port 362 on the second exhaust portion 332 and / or the second exhaust flow channel 320, and equipping the second sealing plate 352 that can be opened and closed, the operator can easily open the inspection port, so that daily maintenance and troubleshooting can be completed in a relatively short time, which significantly improves the convenience of equipment maintenance, reduces equipment downtime, and improves production efficiency and equipment utilization.

[0047] See also Figure 2In some embodiments, the drying device 10 further includes an air intake pipe 500, an exhaust pipe 600, a first control valve 710, and a second control valve 720. The first end of the air intake pipe 500 is connected to the air intake joint 210 through the first control valve 710, and the second end of the air intake pipe 500 is used to communicate with the incinerator. The first end of the exhaust pipe 600 is connected to the exhaust joint 310 through the second control valve 720, and the second end of the exhaust pipe 600 is used to communicate with the waste heat furnace to transport the gas in the accommodating chamber 130 to the waste heat furnace. When the drying furnace 100 is in a standby state, such as when the furnace 110 is not placed in the accommodating chamber 130, the furnace 110 is hoisted, or when maintenance is performed, the first control valve 710 and the second control valve 720 can be closed, and the high-temperature gas in the incinerator will not enter the accommodating chamber 130 through the air intake pipe 500.

[0048] Specifically, Figure 2 As shown, in some embodiments, the drying device 10 further includes a third control valve 730, and the third end of the air inlet pipe 500 is connected to the third end of the exhaust pipe 600 through the third control valve 730. When the drying furnace 100 is in a standby state, such as when the furnace 110 is not placed in the accommodating chamber 130, the furnace 110 is hoisted or repaired, the first control valve 710 and the second control valve 720 can be closed, and the third control valve 730 can be opened. At this time, the high-temperature gas in the incinerator will not enter the accommodating chamber 130 through the air inlet pipe 500, but the high-temperature gas in the incinerator can still flow into the third end of the exhaust pipe 600 through the third end of the air inlet pipe 500, and then be transported to the waste heat furnace, that is, even if the drying furnace 100 is in standby, the remaining devices can still operate normally, thereby continuing the preparation of carbon molecular sieves, avoiding the standby time being too long and affecting the production efficiency.

[0049] Specifically, in some of the embodiments, a fan may be provided on the air inlet pipe 500 and / or the air outlet pipe 600 to accelerate the flow of gas.

[0050] See also Figure 1 In some embodiments, the furnace 120 includes a pressure cover 122 and a base 121, the pressure cover 122 is connected to the base 121 and can move relative to the base 121 to open and close, and the pressure cover 122 and the base 121 are closed to form the accommodating cavity 130. For example, in Figure 1In the illustrated embodiment, the pressure cover 122 is rotatably connected to the base 121 and can be flipped relative to the base 121 to open and close. The design of the pressure cover 122 and the base 121 makes the opening and closing operation of the furnace 120 easier, and the user can easily open or close the furnace 120, reducing the complexity and time of the operation, reducing the time for loading and unloading, and improving production efficiency. When the pressure cover 122 and the base 121 are closed, they can enclose to form a closed accommodating chamber 130, effectively preventing the leakage of high-temperature gas, ensuring the safety and efficiency of the drying process, and reducing energy loss. Through reasonable design, it is ensured that the pressure cover 122 and the base 121 can be firmly locked when closed, preventing accidental opening under high temperature and high pressure conditions, and improving the safety of equipment operation.

[0051] Specifically, Figure 5 As shown, in some embodiments, a limiting groove 123 is provided on the top of the base 121, and the rotating shaft 111 of the furnace 110 is rotatably embedded in the limiting groove 123. The design of the limiting groove 123 ensures the stable embedding of the rotating shaft 111 of the furnace 110 on the base 121, prevents the furnace 110 from deflecting or falling off during the rotation process, and enhances the stability and safety of the entire system. The rotating shaft 111 of the furnace 110 is rotatably embedded in the limiting groove 123, so that the furnace 110 can rotate freely during the drying process, which is convenient for uniform heating and drying, and improves the drying effect and efficiency. The existence of the limiting groove 123 provides a clear positioning reference, ensuring that the furnace 110 is always in the correct position during installation and operation, reducing installation errors and operating difficulties. Since the rotating shaft 111 of the furnace 110 can be easily embedded and removed, it is convenient to inspect, clean and maintain the furnace 110 when necessary, reducing the complexity and time cost of maintenance.

[0052] Specifically, Figure 1 and Figure 3 As shown, in some embodiments, the drying oven 100 further includes a seal 140, which is disposed on the pressure cover 122 or the base 121. When the pressure cover 122 and the base 121 are closed, the seal 140 is held between the pressure cover 122 and the base 121 to seal the accommodating cavity 130.

[0053] In addition, the present application also provides a carbon molecular sieve preparation device, which includes a carbonization furnace, an incinerator, a waste heat furnace and a drying device 10 as described in any of the above embodiments, wherein the drying device 10 is used to dry the material, the carbonization furnace is used to carbonize the material and transport the combustible gas generated during the carbonization process to the incinerator, and the incinerator is used to incinerate the combustible gas and transport the incinerated gas to the drying furnace 100 of the drying device 10 to dry the material.

[0054] The above-mentioned carbon molecular sieve preparation device, because it includes the drying device 10 described in any of the above-mentioned embodiments, the carbon molecular sieve preparation device also includes at least the following beneficial effects: after the material is baked, dehydrated, and ball-milled, the carbonization furnace can carbonize the material, and the material will produce volatile organic matter, multi-carbon organic matter, carbon monoxide, hydrogen and other gases after carbonization. The traditional carbon molecular sieve solution is to burn these waste gases in the incinerator, and then cool and discharge them through the waste heat furnace, which not only wastes a lot of heat sources, but also evaporates a lot of water resources. The present application introduces the high-temperature gas after combustion in the incinerator into the accommodating cavity 130 of the drying furnace 100 to heat the furnace 110, thereby drying the material, effectively utilizing the heat energy of the waste gas, thereby replacing the traditional electric heating or natural gas heating method, and reducing the investment cost and operating cost of the equipment. At the same time, the temperature of the gas entering the accommodating chamber 130 will also be cooled down after heat exchange, and the gas in the accommodating chamber 130 will be subsequently led out to the waste heat furnace for cooling. Since the gas has been cooled by heat exchange in the accommodating chamber 130, the workload of the waste heat furnace and the water resources consumed will be reduced, which is beneficial to energy and water conservation. After being cooled in the waste heat furnace, the gas can also enter the alkali spray device again and finally be discharged through the chimney. In summary, the carbon molecular sieve preparation device provided in the present application can effectively reduce production costs and improve the environmental protection level of the production process while ensuring the drying efficiency.

[0055] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0056] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

[0057] In the description of the present invention, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0058] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0059] In the present invention, unless otherwise clearly defined and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0060] In the present invention, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or the like, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0061] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If present, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the present invention are for illustrative purposes only and do not represent the only implementation method.

[0062] In the description of this specification, the description of reference terms "one embodiment", "other implementation methods", etc. means that the specific features, structures, materials or features described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

Claims

1. A drying device, characterized in that: include: A drying furnace, the drying furnace comprising a furnace core and a furnace chamber, the furnace chamber encloses a receiving cavity, the furnace core is arranged in the receiving cavity and is used for drying materials; An air intake assembly, one end of which is in communication with the accommodating chamber, and the other end of which is in communication with the incinerator to introduce the gas in the incinerator into the accommodating chamber; as well as An exhaust component, one end of which is connected to the accommodating chamber, and the other end of which is used to be connected to the waste heat furnace to transport the gas in the accommodating chamber to the waste heat furnace.

2. The drying device according to claim 1, characterized in that: The air intake assembly comprises an air intake joint, an air intake passage and an air intake portion which are connected in sequence, the air intake joint is arranged outside the furnace, one end of the air intake passage is passed through the furnace and communicated with the air intake joint, the other end of the air intake passage extends into the accommodating cavity and communicated with the air intake portion, and the air intake portion is provided with an air intake hole; The exhaust assembly includes an exhaust joint, an exhaust flow channel and an exhaust part which are connected in sequence. The exhaust joint is arranged on the outside of the furnace. One end of the exhaust flow channel passes through the furnace and is connected to the exhaust joint. The other end of the exhaust flow channel extends into the accommodating cavity and is connected to the exhaust part. An exhaust hole is opened on the exhaust part.

3. The drying device according to claim 2, characterized in that: The drying furnace also includes a first partition and a second partition arranged at the bottom of the accommodating chamber, the first partition and the second partition are arranged at intervals along the axial direction of the furnace, and the accommodating chamber is divided into a first exhaust area, an air intake area and a second exhaust area in sequence, a first clamping hole and a third clamping hole are opened on the first partition, and a second clamping hole is opened on the second partition, the inlet flow channel is penetrated through the first partition through the third clamping hole and the air intake part is located in the air intake area, the exhaust flow channel is penetrated through the first partition and the second partition in sequence through the first clamping hole and the second clamping hole, the exhaust part includes a first exhaust part and a second exhaust part which are both connected to the exhaust flow channel and spaced from each other, the first exhaust part is located in the first exhaust area, and the second exhaust part is located in the second exhaust area.

4. The drying device according to claim 3, characterized in that: A first groove is formed on the first partition plate, the first groove faces the furnace and matches the outer peripheral surface of the furnace; And / or, a second groove is formed on the second partition plate, and the second groove faces the furnace and matches the outer peripheral surface of the furnace.

5. The drying device according to claim 2, characterized in that: The air intake assembly further comprises a first sealing plate, a first inspection opening is provided on the air intake portion and / or the first air intake passage, and the first sealing plate is openably and closably arranged to cover the first inspection opening; And / or, the exhaust assembly further comprises a second sealing plate, a second inspection opening is provided on the second exhaust portion and / or the second exhaust flow channel, and the second sealing plate can be openably and closably covered on the second inspection opening.

6. The drying device according to claim 2, characterized in that: The drying device also includes an air intake pipe, an exhaust pipe, a first control valve and a second control valve. The first end of the air intake pipe is connected to the air intake joint through the first control valve, and the second end of the air intake pipe is used to communicate with the incinerator. The first end of the exhaust pipe is connected to the exhaust joint through the second control valve, and the second end of the exhaust pipe is used to communicate with the waste heat furnace to transport the gas in the accommodating chamber to the waste heat furnace.

7. The drying device according to claim 6, characterized in that: The drying device further includes a third control valve, and the third end of the air inlet pipe is connected to the third end of the exhaust pipe through the third control valve.

8. The drying device according to any one of claims 1 to 7, characterized in that: The furnace chamber comprises a pressure cover and a base, wherein the pressure cover is connected to the base and can move relative to the base to open and close, and when the pressure cover and the base are closed, they enclose to form the accommodating cavity.

9. The drying device according to claim 8, characterized in that: A limiting groove is provided on the top of the base, and the rotating shaft of the furnace is rotatably embedded in the limiting groove; And / or, the drying oven further comprises a sealing member, wherein the sealing member is arranged on the pressure cover or the base, and when the pressure cover and the base are closed, the sealing member is abutted between the pressure cover and the base to seal the accommodating cavity.

10. A carbon molecular sieve preparation device, characterized in that: It comprises a carbonization furnace, an incinerator, a waste heat furnace and a drying device as described in any one of claims 1 to 9, wherein the drying device is used for drying materials, the carbonization furnace is used for carbonizing the materials and conveying the combustible gas generated during the carbonization process to the incinerator, and the incinerator is used for incinerating the combustible gas and conveying the incinerated gas to the drying furnace of the drying device to dry the materials.

Citation Information

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