Intelligent processing equipment for producing motor of wall breaking machine

By using ultrasonic technology and the cooperation of piston plates and hanging disks in the motor rotor immersion process, the problems of low paint efficiency and uneven paint liquid in the existing technology are solved, and the efficient and uniform paint immersion and production of the motor rotor body are achieved. Improved efficiency.

CN119210066AInactive Publication Date: 2024-12-27HUNAN SHENGYI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411417478.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the paint immersion process of the motor rotor takes a long time, has low production efficiency, and the increased viscosity of the paint liquid leads to uneven wetting, affecting the processing quality of the motor rotor.

Method used

Ultrasonic technology is used to make the insulating paint solution and solute vibrate at high frequency, reduce the viscosity of the paint solution, combine the up and down movement of the piston plate and the reciprocating movement of the suspended plate to achieve uniform immersion on the motor rotor body, and diversion through a conical bucket to avoid impurities backflow. , improve the efficiency and quality of paint impregnation.

Benefits of technology

Ultrasonic technology significantly improves the fluidity and infiltration efficiency of insulating paint, reduces the adhesion and pollution of paint liquid, enhances the uniformity and production efficiency of the immersion paint, and reduces the processing time and energy consumption of the motor rotor body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of motor processing, in particular to intelligent processing equipment for producing a motor of a wall breaking machine, which comprises a paint dipping barrel, a top cover and the like, a top cover is detachably connected to the paint dipping barrel. The solution of the insulating paint and solute molecules are synchronously vibrated at high frequency through ultrasonic waves, so that the motor rotor body is vibrated at the same frequency, the insulating paint is in full contact with the motor rotor body, the energy of the ultrasonic waves is absorbed by the insulating paint, the temperature of the insulating paint is increased, the viscosity of the insulating paint is reduced, and the flowability of the insulating paint is enhanced; therefore, the insulating paint is easier to permeate into the winding wire of the motor rotor body, the wire is fully infiltrated, comprehensive and uniform paint dipping of the motor rotor body is realized, the insulating paint can be uniformly mixed between the upper layer and the lower layer through vertical reciprocating motion of the hanging scaffold, the time for fully and uniformly mixing the insulating paint is shortened, and the working efficiency is improved. And the paint dipping processing efficiency of the motor rotor body is improved.
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Description

Technical Field

[0001] The present invention relates to the field of motor processing, and in particular to intelligent processing equipment for producing wall breaking machine motors. Background Art

[0002] A blender is mainly used to break food into fine pieces so as to better extract the nutrients from the ingredients. One of the core components of a blender is the motor, and the performance of the motor directly affects the working efficiency and service life of the blender.

[0003] The quality of the motor rotor is one of the important factors affecting the service life of the motor. During the processing of the motor rotor, it is necessary to increase the insulation of the winding, improve the corrosion resistance of the winding, fix the winding and assist the heat dissipation of the winding by immersion in paint. In the prior art, the motor rotor is generally fully immersed by increasing the immersion time of the motor rotor, slowing the discharge of bubbles in the winding, and taking multiple immersions, which requires a lot of time and energy and has low production efficiency. In addition, during the long waiting process of immersion, the viscosity of the paint liquid increases, the fluidity deteriorates, and the paint liquid is uneven, which seriously affects the wetting quality of the motor rotor. Summary of the invention

[0004] In order to overcome the shortcomings of the prior art, such as inefficient ways of painting motor rotors, such as increasing the immersion time and multiple immersions, as well as increased viscosity of the paint liquid and poor fluidity, which affect the uniform wetting of the motor rotor, the present invention provides an intelligent processing equipment for the production of wall breaking machine motors.

[0005] The technical implementation scheme of the present invention is: an intelligent processing equipment for the production of wall-breaking machine motors, including a base, a paint dipping cylinder, a top cover and an exhaust pipe; a paint dipping cylinder is fixedly connected to the base; a waste discharge pipe is arranged at the lower part of the paint dipping cylinder; a top cover is detachably connected to the paint dipping cylinder; two lifting ears and a plurality of air holes are arranged on the top cover; the top cover is connected to the exhaust pipe; it also includes a partition, an electric actuator I, a piston plate, a guide tube, an ultrasonic generator, a hanging rope and a hanging plate; the paint dipping cylinder is provided with a partition; a plurality of small holes are opened on the partition for inserting the motor rotor body; a plurality of electric actuators I are installed on the paint dipping cylinder; all electric actuators I are fixedly connected to the partition; Some electric actuators I have telescopic parts fixedly connected with piston plates; the piston plates are slidably connected with the paint dipping cylinders; a number of protrusions are arranged on the piston plates, each of which corresponds to a small hole on a partition; a number of flow guide tubes are connected to the partitions; a number of water inlets are opened at the lower part of the flow guide tubes; the piston plate is slidably connected with all the flow guide tubes; an ultrasonic generator is installed on the paint dipping cylinder; a number of ultrasonic transmitting ends are arranged on the ultrasonic generator; the paint dipping cylinder is fixedly connected with all the ultrasonic transmitting ends; a number of hanging ropes are fixedly connected with the piston plate; each hanging rope corresponds to the position of a protrusion of the piston plate; a hanging plate is fixedly connected to the lower part of each hanging rope; the paint dipping cylinder is in contact with the corresponding hanging plate.

[0006] As an improvement to the above solution, a rubber sealing ring is provided at the contact position between the paint dipping cylinder and the top cover.

[0007] As an improvement of the above solution, a gap is left between the lower end of the guide tube and the bottom of the paint dipping cylinder.

[0008] As an improvement of the above solution, the ultrasonic transmitting end is installed in the interval between the lower end of the guide tube and the bottom of the paint dipping cylinder.

[0009] As an improvement of the above scheme, it also includes an electric actuator II and a pressure plate; a plurality of electric actuators II are installed on the top cover; all the telescopic parts of the electric actuator II are fixedly connected with a pressure plate; the pressure plate is used to press the motor rotor body against the partition.

[0010] As an improvement of the above solution, a plurality of vesicle-shaped silicone pads are arranged at the lower part of the pressure plate, and each silicone pad corresponds to a motor rotor body.

[0011] As an improvement of the above scheme, it also includes a mounting plate; the partition is detachably connected to the mounting plate; four lifting ears are arranged on the mounting plate; and the mounting plate is fixedly connected to all the guide pipes.

[0012] As an improvement on the above scheme, it also includes a cross plate, an elastic member, a conical bucket, a filter, a movable frame and a counterweight ball; each guide tube is fixedly connected to a cross plate; each cross plate is fixedly connected to an elastic member; each elastic member is fixedly connected to a conical bucket; each conical bucket is movably cooperated with a guide tube; each conical bucket is provided with a filter; the filter consists of an annular plate and a filter screen, the middle part of the annular plate is provided with a downward flange, and a plurality of filter holes are opened on the annular plate; each conical bucket has a drainage hole at the bottom; a movable frame is movably connected to the drainage hole; the movable frame consists of a cross and a cylindrical rod, and the cross is located in the conical bucket; the diameter of the cylindrical rod of the movable frame is smaller than the inner diameter of the drainage hole; a counterweight ball is fixedly connected to the bottom of the movable frame; the counterweight ball is located in the elastic member.

[0013] As an improvement of the above solution, a circular hole is opened in the middle of the cross plate, and the circular hole is located below the counterweight ball.

[0014] As an improvement of the above solution, the filter screen has a concave spherical shape at the bottom, and the top is fixed on the annular plate and blocks the filter holes on the annular plate.

[0015] The beneficial effects of the present invention are as follows: 1. Ultrasonic waves are used to make the solution and solute molecules of the insulating paint vibrate synchronously at high frequencies, thereby causing the motor rotor body to vibrate at the same frequency. The insulating paint is in full contact with the motor rotor body, and the energy of the ultrasonic waves is absorbed by the insulating paint, which increases the temperature of the insulating paint, thereby reducing the viscosity of the insulating paint and enhancing its fluidity, thereby making it easier for the insulating paint to penetrate into the winding wires of the motor rotor body, fully wetting the wires, and achieving comprehensive and uniform varnish immersion of the motor rotor body. The upper and lower layers of the insulating paint can be mixed by reciprocating up and down the hanging plate, thereby reducing the time for fully mixing the insulating paint and improving the processing efficiency of the motor rotor body varnish immersion.

[0016] 2. The up and down reciprocating motion of the piston plate also drives the motor rotor body to shake up and down, thereby shaking off the residual paint liquid on the motor rotor body, reducing the excess paint liquid adhesion on the motor rotor body, and effectively reducing the dripping of insulating paint during the transfer of the motor rotor body, causing environmental pollution.

[0017] 3. The upflow and backflow of the insulating paint are diverted by the conical bucket, which effectively prevents the impurities in the insulating paint from flowing back to the guide pipe, causing the blockage of the guide pipe, and reduces the amount of impurities that are re-raised into the paint liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the intelligent processing equipment for producing the wall-breaking machine motor of the present invention;

[0019] Figure 2 It is a schematic diagram of the internal structure of the intelligent processing equipment for producing the wall breaking machine motor of the present invention;

[0020] Figure 3 It is a schematic diagram of the installation position of the suspension rope and the suspension plate of the present invention;

[0021] Figure 4 It is a front view of the assembly of the partition plate, electric actuator I, piston plate, flow guide tube, ultrasonic generator, hanging rope, hanging plate and mounting plate of the present invention;

[0022] Figure 5 It is a schematic diagram of the cooperation between the pressing plate and the motor rotor body of the present invention;

[0023] Figure 6 It is a schematic diagram of the internal structure of the flow guide tube of the present invention;

[0024] Figure 7 It is a schematic diagram of the flow state of the insulating varnish of the present invention.

[0025] The reference numbers in the figure are as follows: 001-motor rotor body, 1-base, 2-paint dipping cylinder, 3-top cover, 4-exhaust pipe, 5-partition, 6-electric actuator I, 7-piston plate, 8-guide pipe, 9-ultrasonic generator, 10-hanging rope, 11-hanging plate, 12-mounting plate, 101-electric actuator II, 102-pressing plate, 201-cross plate, 202-elastic part, 203-conical bucket, 204-filter, 205-movable frame, 206-weighted ball, 20301-drain hole. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Embodiment 1

[0028] An intelligent processing equipment for the production of wall breaking machine motors, according to Figure 1-Figure 5 As shown, it includes a base 1, a paint dipping cylinder 2, a top cover 3 and an exhaust pipe 4; the paint dipping cylinder 2 is welded on the base 1; a waste discharge pipe is provided at the lower part of the paint dipping cylinder 2; the paint dipping cylinder 2 is detachably connected with the top cover 3; the top cover 3 is provided with two lifting ears and a plurality of air holes; the top cover 3 is connected with the exhaust pipe 4;

[0029] It also includes a partition 5, an electric actuator Ⅰ6, a piston plate 7, a guide tube 8, an ultrasonic generator 9, a hanging rope 10 and a hanging plate 11; a partition 5 is provided in the middle of the paint dipping cylinder 2; a plurality of small holes are provided on the partition 5 for inserting the motor rotor body 001; the paint dipping cylinder 2 is installed with four annular array electric actuators Ⅰ6; the electric actuators Ⅰ6 are electric push rods; all the electric actuators Ⅰ6 are fixedly connected to the partition 5; all the telescopic parts of the electric actuators Ⅰ6 are fixedly connected to the piston plate 7; the piston plate 7 is located below the partition 5; the piston plate 7 is slidably connected to the paint dipping cylinder 2; the piston plate 7 is provided with A plurality of protrusions, each of which corresponds to a small hole on a partition 5; a plurality of guide tubes 8 are connected to the partition 5; a plurality of water inlets are opened at the lower part of the guide tubes 8; a piston plate 7 is slidably connected to all the guide tubes 8; an ultrasonic generator 9 is installed at the lower part of the paint dipping cylinder 2; an ultrasonic transmitting end is provided on the ultrasonic generator 9; the paint dipping cylinder 2 is fixedly connected to all the ultrasonic transmitting ends; a plurality of hanging ropes 10 are fixedly connected under the piston plate 7; each hanging rope 10 corresponds to the position of a protrusion of the piston plate 7; a hanging plate 11 is fixedly connected to the lower part of each hanging rope 10; the paint dipping cylinder 2 is in contact with the corresponding hanging plate 11.

[0030] A rubber sealing ring is provided at the contact position between the paint dipping cylinder 2 and the top cover 3 .

[0031] A gap is left between the lower end of the guide pipe 8 and the bottom of the paint dipping cylinder 2 to prevent the guide pipe 8 from drawing the thick paint liquid that has settled to the lower part of the paint dipping cylinder 2 upward, and the water inlet of the guide pipe 8 is blocked.

[0032] The ultrasonic transmitter is installed in the interval between the lower end of the guide tube 8 and the bottom of the paint immersion tube 2, and is used to fully shake and lift the paint liquid in the interval to make the paint liquid uniform. It also includes an electric actuator II 101 and a pressure plate 102; the top cover 3 is installed with four circular array electric actuators II 101; the electric actuator II 101 is an electric push rod; all the telescopic parts of the electric actuator II 101 are fixedly connected with a pressure plate 102; the pressure plate 102 is used to press the motor rotor body 001 against the partition 5.

[0033] A plurality of vesicle-shaped silicone pads are provided at the lower part of the pressing plate 102 , and each silicone pad corresponds to a motor rotor body 001 .

[0034] The working steps of the above embodiment are:

[0035] Preparation work: first open the top cover 3 to separate the top cover 3 from the paint immersion cylinder 2, then control all the electric actuators Ⅰ6 to retract, so that the piston plate 7 moves upward until the piston plate 7 is attached to the partition 5, and the protrusions on the piston plate 7 are inserted into the small holes of the partition 5 to seal the small holes of the partition 5, then pour insulating paint into the paint immersion cylinder 2, and the insulating paint flows into the bottom of the piston plate 7 through the guide pipe 8. After the space below the piston plate 7 is filled with insulating paint, stop pouring insulating paint. After the insulating paint on the partition 5 flows clean, control all the electric actuators Ⅰ6 to extend, and synchronously drive the piston plate 7 to move downward, so that the piston plate 7 is separated from the partition 5, and a position is reserved for the insertion of the motor rotor body 001.

[0036] Dipping paint: Use an external manipulator to vertically insert the shaft of each motor rotor body 001 into the small hole reserved on the partition 5, such as Figure 2As shown, the top cover 3 is then re-covered on the paint dipping cylinder 2 and fixed, and then all the electric actuators II 101 are controlled to start extending, and the pressure plate 102 is synchronously driven to move downward until the silicone pad layer at the bottom of the pressure plate 102 contacts all the motor rotor bodies 001, and the motor rotor body 001 is pressed tightly against the partition 5, and then all the electric actuators I 6 are controlled to extend, and the piston plate 7 is synchronously pressed down. The piston plate 7 squeezes the insulating paint through the guide tube 8 onto the partition 5, and the liquid level of the insulating paint above the partition 5 begins to rise, and the insulating paint begins to infiltrate the motor rotor body 001 until the liquid level of the insulating paint covers the wires on the motor rotor body 001. At this time, the paint dipping operation of the motor rotor body 001 is completed. However, the wires on the motor rotor body 001 are tightly entangled with each other. It takes a lot of time for the insulating paint to penetrate into the gaps between the wires, and the surface of the wires is affected by the surface tension. The air in the motor rotor body 001 cannot be completely discharged, resulting in the wires of the motor rotor body 001 cannot be fully In the prior art, the motor rotor body 001 is generally soaked in insulating paint by increasing the soaking time of the motor rotor body 001 and taking multiple soaking methods, which undoubtedly consumes a lot of time and energy and has low production efficiency. At this time, the ultrasonic generator 9 can be controlled to start. The ultrasonic generator 9 releases ultrasonic waves to the insulating paint in the paint dipping cylinder 2 through the ultrasonic transmitting end arranged in a ring array. The solution and solute molecules of the insulating paint are also synchronously vibrated at high frequency through the ultrasonic wave. The insulating paint under the piston plate 7 is connected with the insulating paint above the partition 5, so the ultrasonic wave is transmitted along the insulating paint to the top of the partition 5. Through the cavitation effect of the ultrasonic wave, tiny bubbles are generated in the insulating paint, and then as the bubbles burst, a large amount of energy is released, so that the motor rotor body 001 also vibrates at the same frequency, the surface tension balance on the motor rotor body 001 is destroyed, the insulating paint is in full contact with the motor rotor body 001, and the air in the motor rotor body 001 is fully discharged.

[0037] And by releasing ultrasonic waves to the insulating paint, the energy of the ultrasonic waves is absorbed by the insulating paint, the temperature of the insulating paint will increase, and then the viscosity of the insulating paint will be reduced and the fluidity will be enhanced, so that the insulating paint can more easily penetrate into the winding wires of the motor rotor body 001, fully infiltrating the wires, and the solute of the insulating paint will slowly settle at the bottom of the paint dipping cylinder 2, so that the viscosity of the insulating paint in the lower layer of the paint dipping cylinder 2 is greater than that in the upper layer, and under the action of ultrasonic waves, the solute of the insulating paint is better suspended in the solvent, reducing the local aggregation of the solute, making the dispersibility of the insulating paint better, and facilitating the insulating paint to adhere to the motor rotor body 001, forming a uniform insulating film on the motor rotor body 001, wherein the pressure plate 102 presses the motor rotor body 001 down and fixes it, and when the insulating paint gushing out of the guide tube 8 impacts the motor rotor body 001, the problem of the motor rotor body 001 becoming scattered and out of the initial position is avoided.

[0038] After the varnishing of a batch of motor rotor bodies 001 is completed, the insulating varnish is located at the lower part of the varnishing cylinder 2, and when the motor rotor body 001 is not varnished, the ultrasonic generator 9 is in a closed state. Therefore, the insulating varnish in the varnishing cylinder 2 is prone to solute sedimentation, resulting in more solute in the lower layer of the insulating varnish, and then the lower layer of the insulating varnish has a viscosity greater than that of the upper layer. In the above-mentioned single varnishing process, the cavitation effect of the ultrasonic wave emitted by the insulating varnish ultrasonic generator 9 makes the insulating varnish mixed. At this time, a hanging rope 10 and a hanging plate 11 are added to the lower part of the piston plate 7. When the piston plate 7 moves downward, The hanging rope 10 and the hanging plate 11 are synchronously driven to move downward, and the piston plate 7 also squeezes the insulating paint below it into the top of the partition 5 through the guide tube 8 until the hanging plate 11 contacts the bottom of the paint dipping cylinder 2, and then controls the piston plate 7 to move upward, which will also drive the hanging plate 11 to move upward, and the hanging plate 11 drives the insulating paint thereon to move upward, thereby realizing the exchange between the upper and lower layers of the insulating paint through the up and down movement of the hanging plate 11, thereby mixing the insulating paint, and then cooperating with the ultrasonic wave emitted by the ultrasonic generator 9, effectively reducing the time for fully mixing the insulating paint, and improving the processing efficiency of the paint dipping of the motor rotor body 001.

[0039] When the ultrasonic wave releases energy to the insulating paint, the temperature of the insulating paint increases, causing the insulating paint to produce toxic and harmful gases. While starting the ultrasonic generator 9, the external pump is also controlled to start to evacuate the exhaust pipe 4. An air inlet is provided on the top cover 3 to connect with the external environment. The outside air enters through the air inlet and is extracted through the exhaust pipe 4 together with the toxic and harmful gases produced by the insulating paint. After passing through the gas purification equipment, it is discharged, effectively avoiding waste gas pollution of the environment. Finishing work: After the paint dipping is completed, the ultrasonic generator 9 is controlled to be turned off, and all the electric actuators Ⅰ6 are controlled to contract, and the piston plate 7 is synchronously driven to move upward. The space below the piston plate 7 is under negative pressure, so the remaining insulating paint on the partition 5 flows back to the space below the piston plate 7 through the guide tube 8, thereby realizing the automatic separation of the motor rotor body 001 and the insulating paint. Moreover, since the motor rotor body 001 is immersed in the insulating paint, the temperature of the motor rotor body 001 will also increase. Therefore, after the remaining insulating paint returns to the space below the piston plate 7, all the electric actuators Ⅰ6 are controlled to continue to rise, and the piston plate 7 is synchronously driven to move upward. At this time, the upper surface of the piston plate 7 contacts with all the motor rotor bodies 001, so all the motor rotor bodies 001 are pushed upward by the piston plate 7, and the spherical silicone pad on the pressure plate 102 is deformed. Then the electric actuator Ⅰ6 is controlled to extend, and the piston plate 7 drives the motor rotor body 001 to move downward. The silicone pad on the pressing plate 102 recovers, and the electric actuator Ⅰ6 repeats the contraction and extension, so that the motor rotor body 001 continues to shake up and down. The silicone pad on the pressing plate 102 cooperates to buffer the movement of the motor rotor body 001 during the shaking process, thereby shaking off the residual paint liquid on the motor rotor body 001 and reducing the excess paint liquid adhesion on the motor rotor body 001. In cooperation with the external pump, air is extracted through the exhaust pipe 4, and the flowing air passes through the shaking motor rotor body 001 to dry the motor rotor body 001. Then the top cover 3 is controlled to open, and the external manipulator takes out each motor rotor body 001 and places it on the conveyor belt, thereby completing the pre-drying transfer of the motor rotor body 001. In the process of transferring the motor rotor body 001, the dripping of insulating paint is effectively reduced, the difficulty of cleaning and maintenance of the transfer equipment is reduced, and the pollution to the external environment is reduced. Finally, the top cover 3 is re-covered on the paint dipping cylinder 2.

[0040] Second embodiment

[0041] On the basis of the first embodiment, according to Figure 1-Figure 7 As shown, it also includes a mounting plate 12; the partition plate 5 is detachably connected to the mounting plate 12; four lifting ears are provided on the mounting plate 12 for pulling up the mounting plate 12; the mounting plate 12 is fixedly connected to all the guide pipes 8.

[0042] It also includes a cross plate 201, an elastic member 202, a conical bucket 203, a filter 204, a movable frame 205 and a weighted ball 206; each guide tube 8 is welded with a cross plate 201; each cross plate 201 is fixedly connected with an elastic member 202; the elastic member 202 is a spring; each elastic member 202 is fixedly connected with a conical bucket 203 on the upper part; each conical bucket 203 is movably matched with a guide tube 8; each conical bucket 203 is provided with a filter 204; the filter 204 It is composed of an annular plate and a filter screen, with a downward flange in the middle of the annular plate and a number of filter holes; a drainage hole 20301 is opened at the lower part of each conical bucket 203; a movable frame 205 is movably connected in the drainage hole 20301; the movable frame 205 is composed of a cross and a cylindrical rod, and the cross is located in the conical bucket 203; the diameter of the cylindrical rod of the movable frame 205 is smaller than the inner diameter of the drainage hole 20301; a counterweight ball 206 is fixedly connected to the lower part of the movable frame 205; the counterweight ball 206 is located in the elastic member 202.

[0043] A circular hole is opened in the middle of the cross plate 201, and the circular hole is located below the counterweight ball 206, so that the rising insulating paint directly passes through the circular hole of the cross plate 201 and applies a vertical upward positive pressure to the counterweight ball 206, so that the counterweight ball 206 blocks the drainage hole 20301.

[0044] The filter screen of the filter 204 has a concave spherical shape at the bottom, and the top is fixed on the annular plate to block the filter holes on the annular plate.

[0045] The working steps of the above embodiment are:

[0046] On the basis of the first embodiment, the insulating varnish is transferred from the bottom of the piston plate 7 to the partition plate 5 through the guide tube 8, and the reflux process of the insulating varnish also needs to pass through the guide tube 8. If there are impurities adhering to the motor rotor body 001, the impurities are easily transferred from the motor rotor body 001 to the insulating varnish during the process of varnishing the motor rotor body 001, and the insulating varnish is easily blocked when passing through the guide tube 8. In addition, when the motor rotor body 001 is subsequently varnished, the impurities are easily moved with the insulating varnish and attached to the motor rotor body 001, resulting in the insulating varnish film on the motor rotor body 001. The unevenness affects the quality of the motor rotor body 001, so a conical bucket 203 and a filter 204 are set at the pipe mouth of the guide tube 8. When the insulating paint flows out from the guide tube 8, the insulating paint passes through the round hole on the cross plate 201 and impacts the counterweight ball 206. The counterweight ball 206 is pushed up by the insulating paint, and the counterweight ball 206 contacts the conical bucket 203. The counterweight ball 206 blocks the drainage hole 20301, and then the insulating paint pushes the conical bucket 203 upward, and the conical bucket 203 is separated from the guide tube 8. The elastic member 202 is stretched, and the insulating paint flows out from the gap between the conical bucket 203 and the guide tube 8 to the partition 5, as shown in FIG. Figure 7As shown in the middle left figure, the insulating paint then infiltrates the motor rotor body 001. After the motor rotor body 001 is impregnated with paint, the insulating paint will flow back to the space below the piston plate 7 through the guide tube 8. At this time, the insulating paint has a tendency to flow downward, and the insulating paint no longer pushes the counterweight ball 206 upward. The counterweight ball 206 moves downward under the action of gravity, and the counterweight ball 206 is separated from the conical bucket 203. The drainage hole 20301 is opened, and the movable frame 205 is synchronously driven to move downward. After the movable frame 205 contacts the conical bucket 203, the conical bucket 203 is pulled down, and the elastic member 202 is restored until the conical bucket 203 contacts the guide tube 8 again. At this time, the insulating paint can only pass through the filter 204 and then through the drainage hole 20301 into the guide tube 8. Figure 7As shown in the middle right figure, the impurities in the insulating paint will be intercepted by the filter 204. At this time, the filter 204 is set to a concave spherical surface, which can increase the filtering area of ​​the filter 204, and prevent the impurities from clogging the mesh of the filter 204 during the filtering process of the insulating paint. The concave filter 204 can also effectively temporarily store impurities, so that the impurities gather in the middle of the filter 204 and stay away from the edge of the conical bucket 203. In addition, the annular plate on the filter 204 is provided with a downward flange, so that the impurities are lower than the top of the conical bucket 203, which effectively prevents the paint liquid from flowing along the conical bucket 203 when the insulating paint rises. The inclined surface flows upward, generating negative pressure at the upper edge of the conical bucket 203, so that the paint liquid and impurities in the middle of the conical bucket 203 approach its upper edge, and the impurities close to the edge of the conical bucket 203 are intercepted by the annular plate and the filter screen thereon, preventing the impurities from being mixed into the paint liquid again with the upwelling paint liquid. Thus, the upwelling and backflow of the insulating paint are diverted through the conical bucket 203, effectively preventing the impurities in the insulating paint from flowing back to the guide pipe 8 and causing the blockage of the guide pipe 8, and reducing the amount of impurities that are re-raised into the paint liquid. When the paint dipping cylinder 2 and its interior are to be cleaned later, it is only necessary to open the lower part of the paint dipping cylinder 2. The waste discharge pipe at the bottom is used to discharge the residual paint liquid in the paint immersion cylinder 2, and then the waste discharge pipe is closed again, and then the cleaning liquid is poured into the paint immersion cylinder 2 from the top. When the cleaning liquid overflows the partition 5, the electric actuator I6 is controlled to extend and contract periodically, thereby driving the piston plate 7 to extend and contract, so that the cleaning liquid reciprocates to flush the inner wall of the paint immersion cylinder 2 and the corresponding parts therein, and the ultrasonic generator 9 is started in conjunction with it. The ultrasonic generator 9 releases ultrasonic waves to the cleaning liquid, and the ultrasonic waves heat and vibrate the cleaning liquid to achieve the cleaning of the paint immersion cylinder 2 and its internal parts, thereby preventing the viscous paint liquid from adhering to the guide pipe 8, causing the guide pipe to be blocked. The water inlet at the bottom of the flow tube 8 is blocked, and finally, it is only necessary to control the piston plate 7 to move upward until the piston plate 7 is close to the lower surface of the partition 5, and then open the waste pipe at the bottom of the paint dipping cylinder 2 to release the cleaning liquid. Finally, through the lifting ear on the mounting plate 12, the mounting plate 12 and the upper guide tube 8 are lifted up together, and the mounting plate 12 and the upper guide tube 8 are transferred to the cleaning pool, and then the filter 204 is removed from the conical bucket 203, and the impurities on the filter 204 can be cleaned, and then the filter 204 is installed back on the conical bucket 203, and then the mounting plate 12 and the upper guide tube 8 are reset.

[0047] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.

Claims

1. An intelligent processing equipment for producing wall-breaking machine motors, comprising a base (1), a paint-dipping cylinder (2), a top cover (3) and an exhaust pipe (4); the base (1) is fixedly connected with a paint-dipping cylinder (2); a waste discharge pipe is arranged at the lower part of the paint-dipping cylinder (2); the paint-dipping cylinder (2) is detachably connected with a top cover (3); the top cover (3) is provided with two hanging ears and a plurality of air holes; the top cover (3) is connected with an exhaust pipe (4); the characteristics are: The paint immersion cylinder (2) also includes a partition (5), an electric actuator I (6), a piston plate (7), a flow guide tube (8), an ultrasonic generator (9), a suspension rope (10) and a suspension plate (11); the paint immersion cylinder (2) is provided with a partition (5); a plurality of small holes are opened on the partition (5) for inserting the motor rotor body (001); a plurality of electric actuators I (6) are installed on the paint immersion cylinder (2); all the electric actuators I (6) are fixedly connected to the partition (5); the telescopic parts of all the electric actuators I (6) are fixedly connected to the piston plate (7); the piston plate (7) is slidably connected to the paint immersion cylinder (2); a plurality of protrusions are provided on the piston plate (7), each protrusion is respectively connected to a The small holes on the partition (5) correspond to each other; the partition (5) is connected to a plurality of flow guide tubes (8); a plurality of water inlets are opened at the lower part of the flow guide tubes (8); the piston plate (7) is slidably connected to all the flow guide tubes (8); the paint dipping cylinder (2) is equipped with an ultrasonic generator (9); a plurality of ultrasonic emitting ends are arranged on the ultrasonic generator (9); the paint dipping cylinder (2) is fixedly connected to all the ultrasonic emitting ends; the piston plate (7) is fixedly connected to a plurality of hanging ropes (10); each hanging rope (10) corresponds to a convex block position of the piston plate (7); a hanging plate (11) is fixedly connected to the lower part of each hanging rope (10); the paint dipping cylinder (2) is in contact with the corresponding hanging plate (11).

2. According to the intelligent processing equipment for producing wall breaking machine motors according to claim 1, it is characterized by: A rubber sealing ring is provided at the contact position between the paint dipping cylinder (2) and the top cover (3).

3. According to the intelligent processing equipment for producing wall breaking machine motors according to claim 1, it is characterized by: A gap is left between the lower end of the flow guide pipe (8) and the bottom of the paint dipping cylinder (2).

4. According to the intelligent processing equipment for producing wall breaking machine motors according to claim 1, it is characterized in that: The ultrasonic transmitting end is installed in the interval between the lower end of the flow guide tube (8) and the bottom of the paint dipping cylinder (2).

5. According to the intelligent processing equipment for producing wall breaking machine motors according to claim 1, it is characterized by: It also includes an electric actuator II (101) and a pressure plate (102); a plurality of electric actuators II (101) are installed on the top cover (3); the telescopic parts of all the electric actuators II (101) are fixedly connected to the pressure plate (102); the pressure plate (102) is used to press the motor rotor body (001) onto the partition (5).

6. According to claim 5, an intelligent processing equipment for producing a wall-breaking machine motor is characterized in that: A plurality of vesicle-shaped silica gel pads are arranged at the lower part of the pressing plate (102), and each silica gel pad corresponds to a motor rotor body (001).

7. An intelligent processing equipment for producing wall-breaking machine motors according to any one of claims 1 to 6, characterized in that: It also includes a mounting plate (12); the partition plate (5) is detachably connected to the mounting plate (12); four lifting ears are arranged on the mounting plate (12); and the mounting plate (12) is fixedly connected to all the flow guide pipes (8).

8. According to claim 7, the intelligent processing equipment for producing wall breaking machine motors is characterized in that: The invention also comprises a cross plate (201), an elastic member (202), a conical bucket (203), a filter (204), a movable frame (205) and a weighted ball (206); each flow guide tube (8) is fixedly connected to a cross plate (201); each cross plate (201) is fixedly connected to an elastic member (202); each elastic member (202) is fixedly connected to a conical bucket (203); each conical bucket (203) is movably matched with a flow guide tube (8); each conical bucket (203) is provided with a filter (204); the filter (204) is composed of The invention is composed of an annular plate and a filter screen, wherein a downward flange is provided in the middle of the annular plate, and a plurality of filter holes are provided on the annular plate; a drainage hole (20301) is provided at the lower part of each conical bucket (203); a movable frame (205) is movably connected in the drainage hole (20301); the movable frame (205) is composed of a cross and a cylindrical rod, and the cross is located in the conical bucket (203); the diameter of the cylindrical rod of the movable frame (205) is smaller than the inner diameter of the drainage hole (20301); a counterweight ball (206) is fixedly connected to the lower part of the movable frame (205); and the counterweight ball (206) is located in the elastic member (202).

9. According to claim 8, an intelligent processing equipment for producing a wall-breaking machine motor, characterized in that: A circular hole is formed in the middle of the cross plate (201), and the circular hole is located below the counterweight ball (206).

10. According to claim 8, the intelligent processing equipment for producing wall breaking machine motors is characterized in that: The filter screen of the filter (204) has a concave spherical shape at the bottom, and its top is fixed on the annular plate and blocks the filter holes on the annular plate.

Citation Information

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