Motion system for full-scale simulator

By designing a full-scale simulator motion system, using three six-degree-of-freedom platforms and synchronous control technology, the problem that traditional simulators cannot provide a full-scale flight environment is solved, achieving a real dynamic experience and cost-reducing effect.

CN119215436APending Publication Date: 2024-12-31XIAN FEIBAO DEV CO
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Patent Information

Application Number
CN202411076139.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

Traditional single sports platforms are difficult to provide a full-scale flight environment and a real dynamic experience, resulting in high costs, long cycles and inability to meet the immersive experience needs of all participants.

Method used

Design a full-scale simulator motion system, using three six-degree of freedom platforms to synchronize control through wireless router and PLC network, combined with servo drive and electric cylinder support, realize fuselage cutting and overall motion, and use coordinate conversion and real-time synchronization control technology Ensure that the cabin interval remains unchanged.

Benefits of technology

It realizes the real cockpit environment and dynamic experience under heavy loading, reduces project costs and design and manufacturing difficulty, and can simulate the whole machine's moving posture and dynamic effects in full proportion, and is suitable for multi-flight simulator formation combat training.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of simulator motion systems, and discloses a motion system for a full-scale simulator, which comprises a tablet computer I, a tablet computer II, a tablet computer III, a master console I, a master console II and a master console III, and is characterized in that the tablet computer I, the tablet computer II and the tablet computer III are connected with a wireless router; the first master console, the second master console and the third master console are connected with a PLC through network cables, the PLC is connected with a first platform, a second platform and a third platform, and the first master console, the second master console and the third master console are connected to a wired network. The unmanned aerial vehicle has the following advantages and effects that a real cabin environment and dynamic experience including special effects can be provided, innovative fuselage cutting is adopted, the three motion platforms are adopted to simulate the cabin sections respectively, the three cabin sections are guaranteed to keep overall motion at fixed intervals through coordinate conversion and a real-time synchronous control technology, and the real-time effect of the unmanned aerial vehicle is improved. And the project cost and the design and manufacturing difficulty are greatly reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of simulator motion systems, and in particular to a motion system for a full-scale simulator. Background Art

[0002] In order to meet the needs of filming, it is necessary to provide the flight environment and dynamic prompts of the entire aircraft. Traditionally, a single motion platform is used to provide dynamic simulation for flight pilots or crew members. The load is too heavy, and because the fuselage is too long, in order to meet the large-angle action without the fuselage touching the ground, the height of the platform must be greatly increased. At the same time, the structural deformation caused by the length of the fuselage cannot be ignored. The strength of the mechanical structure material and the complexity of the reinforcement design scheme have led to an exponential increase in cost and difficulty in design and manufacturing. The use of AR technology and special effects animation production technology is costly and time-consuming, and it cannot provide the most realistic immersive environment experience for all personnel involved in the shooting. Therefore, it is necessary to design a motion system for a full-scale simulator to solve the above problems. Summary of the invention

[0003] The object of the present invention is to provide a motion system for a full-scale simulator to solve the above-mentioned problems.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A motion system for a full-scale simulator, comprising: Tablet computer 1, tablet computer 2, tablet computer 3, master console 1, master console 2 and master console 3, the tablet computer 1, tablet computer 2 and tablet computer 3 are connected to a wireless router, the master console 1, master console 2 and master console 3 are connected to a PLC via a network cable, and the PLC is connected to platform 1, platform 2 and platform 3.

[0005] The present invention is further configured as follows: the master console 1, the master console 2 and the master console 3 are connected to a wired network.

[0006] The present invention is further configured as follows: the platform one, the platform two and the platform three are all six-degree-of-freedom platforms.

[0007] The present invention is further configured as follows: the six-degree-of-freedom platform is connected to a servo driver, the servo driver is connected to a servo control cabinet, the servo control cabinet is connected to a motion computer, the motion computer is connected to an Ethernet switch, and the Ethernet switch is connected to a monitoring computer.

[0008] The present invention is further configured as follows: the six-degree-of-freedom platforms are all Stewart six-degree-of-freedom motion platforms.

[0009] By adopting the above technical solution, the embedded steel-concrete foundation is fixed, and the upper platform is a bearing platform, which is supported by six electric cylinders and three auxiliary cylinders.

[0010] The present invention is further configured as follows: the PLC is connected to tablet computer one, tablet computer two and tablet computer three.

[0011] By adopting the above technical solution, the PLC receives modes and control instructions from the network formed by tablet computer 1, tablet computer 2, tablet computer 3 and master control console 1, master control console 2, and master control console 3.

[0012] The present invention is further configured as follows: the PLC is connected to the first master control console, the second master control console and the third master control console.

[0013] By adopting the above technical solution, the PLC receives modes and control instructions from the network formed by tablet computer 1, tablet computer 2, tablet computer 3 and master control console 1, master control console 2, and master control console 3.

[0014] The present invention is further configured as follows: the tablet computer 1, the tablet computer 2 and the tablet computer 3 are connected to the platform 1, the platform 2 and the platform 3 respectively.

[0015] By adopting the above technical solution, tablet computer one, tablet computer two and tablet computer three synchronously control the posture movements of platform one, platform two and platform three.

[0016] The beneficial effects of the present invention are: The present invention is a full-scale simulator under heavy load, which can provide a realistic cockpit environment and dynamic experience including special effects. It has innovative fuselage cutting and uses three motion platforms to simulate each cabin section respectively. Coordinate conversion and real-time synchronous control technology are used to ensure that the three cabin sections maintain fixed intervals for overall movement, which greatly reduces project costs and design and manufacturing difficulty.

[0017] The present invention can simulate the motion posture and dynamic effects of the entire aircraft in full proportion. During the implementation process, real-time synchronization of multiple platforms must be ensured. In the future, it can be applied in the same field or in formation combat training of multiple flight simulators. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the implementation of the present invention or the technical solution in the prior art, the following will briefly introduce the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and the structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions under which the present invention can be implemented, so they have no technical substantive significance, and any structural modification, change in proportional relationship or adjustment of size.

[0019] Figure 1 It is a block diagram schematic diagram of a motion system for a full-scale simulator proposed by the present invention.

[0020] Figure 2 It is a schematic diagram of the principle of a motion system for a full-scale simulator proposed by the present invention.

[0021] Figure 3 It is a flow chart of a motion system for a full-scale simulator proposed by the present invention.

[0022] In the figure, 1. Tablet computer 1; 2. Tablet computer 2; 3. Tablet computer 3; 4. Master control console 1; 5. Master control console 2; 6. Master control console 3; 7. PLC; 8. Platform 1; 9. Platform 2; 10. Platform 3; 11. Wireless router. DETAILED DESCRIPTION

[0023] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0025] It should also be understood that the terms used in this specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. As used in the specification of the present invention and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0026] It should be further understood that the term "and / or" used in the present description and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

[0027] See also Figure 1 , Figure 2 and Figure 3 The present invention provides a motion system for a full-scale simulator, comprising: Tablet computer 1 1, tablet computer 2 2, tablet computer 3 3, master console 1 4, master console 2 5 and master console 3 6, tablet computer 1 1, tablet computer 2 2 and tablet computer 3 3 are connected to a wireless router 11, master console 1 4, master console 2 5 and master console 3 6 are connected to PLC 7 via a network cable, and PLC 7 is connected to platform 1 8, platform 2 9 and platform 3 10.

[0028] Specifically, the master console 1 4 , the master console 2 5 and the master console 3 6 are connected to the wired network.

[0029] Specifically, platform one 8, platform two 9 and platform three 10 are all six-degree-of-freedom platforms, the six-degree-of-freedom platforms are connected to a servo drive, the servo drive is connected to a servo control cabinet, the servo control cabinet is connected to a motion computer, the motion computer is connected to an Ethernet switch, and the Ethernet switch is connected to a monitoring computer.

[0030] It should be noted that the platform is a six-degree-of-freedom parallel mechanism, and the platform operates under the detection and control of the control system. The control system is a hierarchical control structure, and the monitoring unit is responsible for the human-machine interface interaction, accepting user operation instructions, and sending control signals to the real-time control computer; See Figure 2 The motion parameters are transmitted to the motion computer, and the motion computer calculates the motion parameters (electric cylinder displacement) of the six electric cylinders through kinematic inverse solution.

[0031] Specifically, the six-degree-of-freedom platforms are all Stewart six-degree-of-freedom motion platforms.

[0032] It should be noted that its embedded parts are fixed in the steel-concrete foundation, and the upper platform is a load-bearing platform, which is supported by six electric cylinders and three auxiliary cylinders.

[0033] Table 1 Performance indicators of a single motion platform Table 2 Height index of a single motion platform Table 3 Motion platform load index Table 4 Three-cabin linkage performance indicators Table 5 Flight attitude indicators of full-scale simulation Specifically, PLC7 is connected to tablet computer 1, tablet computer 2 2 and tablet computer 3 3, PLC7 is connected to main control console 1 4, main control console 2 5 and main control console 3 6, tablet computer 1 1, tablet computer 2 2 and tablet computer 3 3 are connected to platform 1 8, platform 2 9 and platform 3 10 respectively.

[0034] It should be noted that PLC7 receives the mode and control instructions from the network composed of tablet computer 1, tablet computer 2, tablet computer 3, 3 and master control console 1, 4, master control console 2, 5 and master control console 3, 6, and PLC7 makes overall planning and dispatching of the actions of platform 1, 8, platform 2, 9 and platform 3, 10. During the operation, coordinate conversion and synchronous control methods are used to ensure that the interval between the three cabins remains unchanged and the whole operation is carried out; Tablet computer 1, tablet computer 2, tablet computer 3, and tablet computer 3 synchronously control the posture movements of platform 1, platform 2, 9, and platform 3, and can overlay special effect models on tablet computer 1, tablet computer 2, and tablet computer 3, to control platform 1, platform 2, 9, and platform 3, 10.

[0035] The simulator motion system consists of three Stewart six-degree-of-freedom motion platforms, a drive system, control system hardware and control system software. The computer control system coordinates the stroke of the three Stewart six-degree-of-freedom motion platforms' electric cylinders and auxiliary cylinders and the rotation angle of the travel motor to link the three Stewart six-degree-of-freedom motion platforms and realize the movement of the flight platform system.

[0036] The core of the control system communication interface is network communication. The network topology is shown in the figure below. The network includes 14 network devices with a communication interval of 10ms. The console and tablet computer control the motion of the three platforms; the sensor signals of the collision sensors, seat belts, door detection, etc. in each cabin are returned to the console through network communication.

[0037] The three-cabin linkage mode is that the three platforms make movements together through mutual coupling, keeping the relative positions of the three cabins unchanged, and making overall flight attitude adjustments.

[0038] The overall control system software mainly consists of two parts: 1. The embedded operating system and embedded motion platform control software running on the industrial computer; 2. The monitoring software running on the monitoring computer. The two parts are connected through a wired network and communicate at high speed using Ethernet UDP, which can effectively ensure real-time and linkage. The results are shown in Figure 3 .

[0039] The total weight of the whole machine simulation is about 40 tons. After many demonstrations, it was finally determined that 1:1 full-scale, large-angle and multi-posture simulation of the whole machine can be achieved through three sets of independently operated six-degree-of-freedom motion platform simulation cabins to meet the needs of full-scene simulation of the internal environment.

[0040] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referred to each other. For the system disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part description. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of this application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of this application.

[0041] The above is a detailed introduction to a motion system for a full-scale simulator provided by the present invention. Specific embodiments are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A motion system for a full-scale simulator, characterized in that: include: Tablet computer 1 (1), tablet computer 2 (2), tablet computer 3 (3), main control console 1 (4), main control console 2 (5) and main control console 3 (6), wherein the tablet computer 1 (1), tablet computer 2 (2) and tablet computer 3 (3) are connected to a wireless router (11), the main control console 1 (4), main control console 2 (5) and main control console 3 (6) are connected to a PLC (7) via a network cable, and the PLC (7) is connected to a platform 1 (8), a platform 2 (9) and a platform 3 (10).

2. A motion system for a full-scale simulator according to claim 1, characterized in that: The master console 1 (4), the master console 2 (5) and the master console 3 (6) are connected to a wired network.

3. A motion system for a full-scale simulator according to claim 1, characterized in that: The platform one (8), platform two (9) and platform three (10) are all six-degree-of-freedom platforms.

4. A motion system for a full-scale simulator according to claim 3, characterized in that: The six-degree-of-freedom platform is connected to a servo driver, the servo driver is connected to a servo control cabinet, the servo control cabinet is connected to a motion computer, the motion computer is connected to an Ethernet switch, and the Ethernet switch is connected to a monitoring computer.

5. A motion system for a full-scale simulator according to claim 3, characterized in that: The six-degree-of-freedom platforms are all Stewart six-degree-of-freedom motion platforms.

6. A motion system for a full-scale simulator according to claim 1, characterized in that: The PLC (7) is connected to tablet computer 1 (1), tablet computer 2 (2) and tablet computer 3 (3).

7. A motion system for a full-scale simulator according to claim 1, characterized in that: The PLC (7) is connected to the main control console 1 (4), the main control console 2 (5) and the main control console 3 (6).

8. A motion system for a full-scale simulator according to claim 1, characterized in that: The tablet computer 1 (1), the tablet computer 2 (2) and the tablet computer 3 (3) are connected to the platform 1 (8), the platform 2 (9) and the platform 3 (10) respectively.