Workpiece processing tool for ultrasonic cleaning production line

By designing ultrasonic cleaning production lines to process workpieces, combined with vibrating motors, rotating motors and detection components, the precision flatness detection and encoding of workpieces is achieved, the problem of energy waste in the existing technology is solved, and the cleaning efficiency is improved.

CN119216245APending Publication Date: 2024-12-31ZHANGJIAGANG SANNENG ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411709561.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

The existing ultrasonic cleaning workpiece processing technology is difficult to achieve precise flatness detection and encoding of workpieces, and it consumes a lot, resulting in waste of energy.

Method used

A workpiece processing tool for ultrasonic cleaning production line is designed, including workbench, vibration motor, rotating motor, flatness detection component, camera assembly and counting identification component, and the strength of the workpiece is used using components such as laser detection head, high-definition camera and suction cup. Detection, rotation and flatness detection, and batch and type identification and numbering.

Benefits of technology

The self-rotation detection of workpieces is realized, the flatness is accurately detected, and the finished or defective products are identified and numbered, reducing energy consumption and improving cleaning efficiency.

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Abstract

The workpiece processing tool for the ultrasonic cleaning production line comprises a workbench, a vibration motor is arranged on the workbench, a supporting piece is arranged on the vibration motor, and a rotating motor is arranged in the center of the supporting piece; a flatness detection assembly, a camera shooting assembly and a universal assembly are arranged on the peripheral side of the supporting piece, the flatness detection assembly comprises a first motor, and a laser detection head is arranged at the output end of the first motor; the camera shooting assembly comprises a second motor, and the output end of the second motor is provided with a high-definition camera. The counting identification assembly comprises an identification device, a counting device and a labeling device which are arranged in sequence. The device is simple in structure, can realize self-rotation of the circular workpiece, precisely detects the flatness of the circular workpiece, encodes the circular workpiece, and is good in use effect.
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Description

Technical Field

[0001] The invention relates to the technical field of ultrasonic cleaning workpiece processing, and in particular to a workpiece processing tool for an ultrasonic cleaning production line. Background Art

[0002] Ultrasonic cleaning is the use of ultrasonic cavitation, acceleration and straight flow in liquid to directly and indirectly affect liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning. In the ultrasonic cleaning machines currently used, cavitation and straight flow are more widely used.

[0003] Since ultrasonic cleaning is very energy intensive, a preliminary inspection of the workpiece is required before cleaning to prevent energy consumption by cleaning inferior products. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a workpiece processing tool for an ultrasonic cleaning production line, which has a simple structure, can realize the self-rotation of the workpiece, accurately detect its flatness and encode it, and has a good use effect.

[0005] In order to solve the above technical problems, the present invention provides a workpiece processing tool for an ultrasonic cleaning production line, comprising a workbench, a vibration motor is arranged on the workbench, a support is arranged on the vibration motor, and a rotating motor is arranged at the center of the support; a flatness detection component, a camera component and a general component are respectively arranged on the circumference of the support, the flatness detection component comprises a first motor, and a laser detection head is arranged at the output end of the first motor; the camera component comprises a second motor, and a high-definition camera is arranged at the output end of the second motor; the counting and recognition component comprises an recognition device, a counting device and a labeling device which are arranged in sequence.

[0006] Furthermore, the support member is a circular structure with a middle through hole, and the rotating motor.

[0007] Furthermore, it comprises a pause component, the pause component comprises a third motor, and a suction cup is arranged at the output end of the third motor.

[0008] Furthermore, the flatness detection component, the camera component, and the pause component all include a fixed plate, a moving rail and a moving block are provided on the fixed plate, and reinforcing ribs are provided on the back side of the fixed plate.

[0009] Furthermore, a work control button is arranged on the side of the workbench.

[0010] Furthermore, it includes a backlight panel, and the backlight panel is arranged inside the support member at a position corresponding to the high-definition camera.

[0011] Furthermore, it comprises a supporting assembly, the supporting assembly is provided with an extension plate, the backlight plate is fixed on the extension plate, and the rotating motor is also limited by the extension plate.

[0012] Beneficial effects of the present invention: the device can directly place the circular workpiece to be cleaned on the support, and a negative pressure hole is provided on the support for fixing the workpiece. The vibration motor can be started to first detect the strength of the workpiece to achieve a certain anti-vibration effect and no damage, and then the vibration motor is turned off and the rotating motor is started. The rotating motor drives the support to rotate, and the first motor is started to drive the laser detection head to move up and down to adjust the angle. After the adjustment is completed, the laser detection head is started to detect the flatness of the workpiece. The overall flatness report of the workpiece can be obtained during the rotation of the workpiece; If there is a problem with the workpiece during the vibration process or the flatness detection process, the recognition device will work to identify the batch and type of the workpiece, the counting device will encode it and the numbering device will number the defective products. If there is no problem, the detection is successful, and the counting device will also encode it and the numbering device will number the finished products. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the fixed plate structure of the present invention.

[0015] Explanation of the numbers in the figure: 1. Workbench; 2. Vibration motor; 3. Support; 4. Rotation motor; 5. First motor; 6. Laser detection head; 7. Second motor; 8. High-definition camera; 9. Identification device; 10. Counting device; 11. Labeling device; 12. Third motor; 13. Suction cup; 14. Fixed plate; 15. Shift rail; 16. Moving block; 17. Reinforcement rib; 18. Work control button; 19. Auxiliary support structure; 20. Extension plate. DETAILED DESCRIPTION

[0016] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0017] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0018] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0019] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0021] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0022] Reference Figure 1 to Figure 2 As shown, an embodiment of a workpiece processing tool for an ultrasonic cleaning production line of the present invention comprises a workbench 1, on which a vibration motor 2 is arranged, on which a support member 3 is arranged, the support member 3 is a circular structure with a middle through hole, and a rotating motor 4 is arranged at the center of the support member 3; the support member 3 is respectively provided with a flatness detection component, a camera component and a general component on the periphery of the support member 3, the flatness detection component comprises a first motor 5, and a laser detection head 6 is arranged at the output end of the first motor 5; the camera component comprises a second motor 7, and a high-definition camera 8 is arranged at the output end of the second motor 7; the counting and recognition component comprises an recognition device 9, a counting device 10 and a labeling device 11 which are arranged in sequence.

[0023] When in use, the circular workpiece can be directly placed on the support 3. The support 3 is provided with a negative pressure hole for fixing the workpiece. The vibration motor 2 can be started to first detect the strength of the workpiece to achieve a certain anti-seismic effect and no damage. Then the vibration motor 2 is turned off and the rotating motor 4 is started. The rotating motor 4 drives the support 3 to rotate. The first motor 5 is started to drive the laser detection head 6 to move up and down to adjust the angle. After the adjustment is completed, the laser detection head 6 is started to detect the flatness of the workpiece. The overall flatness report of the workpiece can be obtained during the rotation of the workpiece. If there is a problem with the workpiece during the vibration process or the flatness detection process, the identification device 9 will work to identify the batch and type of the workpiece, and the counting device 10 will encode it and the numbering device will number the defective products. If there is no problem, the detection is successful, and the counting device 10 will also encode it and the numbering device will number the finished products.

[0024] The pause component includes a third motor 12, and a suction cup 13 is provided at the output end of the third motor 12. Sometimes it is necessary to stop at a certain position during rotation. At this time, the third motor 12 is started, and the third motor 12 drives the suction cup 13 to absorb the workpiece downward to stop the rotation of the workpiece.

[0025] The flatness detection component, the camera component, and the pause component all include a fixed plate 14, on which a shift rail 15 and a moving block 16 are provided. A reinforcing rib 17 is provided on the back of the fixed plate 14. First, the reinforcing rib 17 can ensure the overall structural strength of the fixed plate 14. Secondly, each motor is fixed on the moving block 16, so the cooperation of the moving block 16 and the shift rail 15 can adjust the vertical height of the motor.

[0026] A work control button 18 is arranged on the side of the workbench 1 for the convenience of the staff to operate; a backlight panel is arranged inside the support member 3 at a position corresponding to the high-definition camera 8, and the camera can take high-definition images of the workpiece. Due to the lighting problem during shooting, the backlight panel can be used to better take pictures.

[0027] It comprises an auxiliary support structure 19 , and the auxiliary support structure 19 is provided with an extension plate 20 . The backlight plate is fixed on the extension plate 20 , and the rotary motor 4 is also limited by the extension plate 20 .

[0028] The above-described embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or changes made by those skilled in the art based on the present invention are within the protection scope of the present invention. The protection scope of the present invention shall be subject to the claims.

Claims

1. A workpiece processing tool for an ultrasonic cleaning production line, characterized in that: It comprises a workbench, on which a vibration motor is arranged, on which a support is arranged, and at the center of which a rotating motor is arranged; The supporting member is respectively provided with a flatness detection component, a camera component and a general component on the circumferential side thereof; the flatness detection component comprises a first motor, and a laser detection head is provided at the output end of the first motor; the camera component comprises a second motor, and a high-definition camera is provided at the output end of the second motor; the counting and identification component comprises an identification device, a counting device and a labeling device which are arranged in sequence.

2. The workpiece processing tool for ultrasonic cleaning production line according to claim 1, characterized in that: The support member is a circular structure with a middle through hole.

3. The workpiece processing tool for ultrasonic cleaning production line according to claim 1, characterized in that: It comprises a pause component, wherein the pause component comprises a third motor, and a suction cup is arranged at the output end of the third motor.

4. The workpiece processing tool for ultrasonic cleaning production line according to claim 3, characterized in that: The flatness detection component, the camera component, and the pause component all include a fixed plate, a moving rail and a moving block are arranged on the fixed plate, and a reinforcing rib is arranged on the back of the fixed plate.

5. The workpiece processing tool for ultrasonic cleaning production line according to claim 1, characterized in that: The side of the workbench is provided with work control buttons.

6. The workpiece processing tool for ultrasonic cleaning production line according to claim 1, characterized in that: It includes a backlight panel, and the backlight panel is arranged inside the support member at a position corresponding to the high-definition camera.

7. The workpiece processing tool for ultrasonic cleaning production line according to claim 6, characterized in that: It comprises an auxiliary support structure, the auxiliary support structure is provided with an extension plate, the backlight plate is fixed on the extension plate, and the rotating motor is also limited by the extension plate.