Automatic rounding and forming counting device
By designing an automatic rounding forming counting device, the problems of low operating efficiency, stability and accuracy of workpiece compression ribs in the prior art are solved, and efficient, precise machining and automatic counting management of workpieces are realized, which improves the automation and functionality of the device.
Patent Information
- Application Number
- CN202411746556.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-02
AI Technical Summary
When the workpiece presses the ribs, the existing forming devices have low operating efficiency, low stability and accuracy, and low automation, resulting in poor workpiece management and low machining efficiency and accuracy.
An automatic rounding forming counting device is designed, including an operating table, a feeding trough, a counting aggregate assembly, a rounding assembly, a feeding assembly and a limiting assembly. Through automatic feeding, rounding operation and limiting operation, stable and efficient automatic rounding operation are achieved, and automatic counting management of workpieces is realized through sensors.
It improves the workpiece processing efficiency and accuracy, realizes automatic counting management of workpieces, enhances the functionality and automation of the device, and ensures high accuracy and efficiency of the work.
Smart Images
Figure CN119216410B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of workpiece processing counting, in particular to an automatic rounding forming counting device. Background Art
[0002] In order to enhance the strength of thin-walled cylindrical workpieces, ribs are usually pressed on the side walls of the workpieces. The ribs are ring-shaped and protrude from the side walls or are recessed in the side walls to enhance the strength of the workpiece. However, in the existing forming devices, the loading and unloading operations of the workpieces when pressing the ribs are inefficient, the stability and precision of the ribs are low, and the low degree of automation of the device affects continuous operation. At the same time, it is difficult to count the continuously produced workpieces in continuous batch processing, which makes it difficult to manage the number of workpieces during processing, resulting in poor workpiece management, low processing efficiency and low precision. Summary of the invention
[0003] The present invention aims to overcome the shortcomings of the prior art forming devices, such as poor workpiece management, low processing efficiency and precision, and provides an automatic rounding forming counting device that improves processing efficiency and precision and realizes workpiece management.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] An automatic rounding forming counting device comprises an operating table, the operating table is provided with a material discharge trough, the material discharge trough is connected with a counting and collecting assembly, the working table surrounds the material discharge trough and is sequentially connected with a rounding assembly, a feeding assembly and a limiting assembly, a material discharge plate is provided below the rounding assembly, the feeding assembly comprises an automatic feeding plate and a sorting push table, the automatic feeding plate is connected to the operating table by lifting, the sorting push table is connected to the operating table by movement, the sorting push table is movably connected to the automatic feeding plate, the rounding assembly comprises a supporting roller and a rounding disc, the rounding disc and the supporting roller are both rotatably connected to the operating table, the limiting assembly comprises a limiting roller, and the limiting roller is connected to the operating table by movement The feed plate is movably connected to the operating table, the feed plate is sleeved with the supporting roller, the central axes of the limit roller and the supporting roller coincide and are arranged relatively, the sorting push table is movably connected to the limit roller and the supporting roller, the counting and gathering assembly includes a sensor, a gathering guide plate and a gathering frame, the operating table is provided with a discharge channel and a gathering trough, the feed plate and the gathering trough are both connected to the discharge channel, the gathering guide plate is connected to the discharge channel, one end of the gathering guide plate is connected to the bottom of the feed plate, the other end of the gathering guide plate is connected to the bottom of the gathering trough, the gathering frame is plugged into the gathering trough, and the sensor is connected to the trough wall of the gathering trough.
[0006] A material discharge chute is provided on the operating table to receive the workpieces after the operation is completed. The material discharge chute and the counting and aggregation component in the chute automatically collect and automatically count the number of workpieces to close the entire automated batch operation process of the device; rolling components, feeding components and limit components are arranged around the operating table to automatically feed, roll and limit the workpieces during rolling, so as to achieve stable and efficient automatic rolling operations. Among them, the height of the feeding component is adjusted through the liftable connection with the operating table, so as to realize automatic feeding under gravity inclination, so as to automatically sort and feed the workpieces through the automatic feeding plate; the sorting push table feeds and sorts the workpieces, so that the limiting roller in the limiting component can limit the workpieces that are sent and sorted, and then the workpieces are pushed by the limiting rollers to the opposite supporting rollers and fixed; the workpieces are shaped by the movement and rotation of the rolling disc; the rotation direction of the supporting roller is opposite to that of the rolling disc to ensure a smooth and efficient shaping process; the center axis of the limiting roller and the supporting roller is at the opposite limit, and the center axis of the limiting roller and the supporting roller is at the opposite limit. The lines overlap and are arranged relatively, ensuring that after the workpiece is pushed onto the support roller by the limit roller, the position of the workpiece on the support roller is accurate and coincides with the central axis of the workpiece, and ensuring that a uniform space is left in the inner cavity of the workpiece for rounding into inward or outward workpiece ribs. Cooperating with the active material shifting and feeding of the sorting push table, the docking accuracy of the workpiece is high, so that the rolling disc can be accurately formed; the unloading plate can move on the operating table to push and unload the workpiece on the support roller, so that the workpiece falls into the unloading trough for aggregation, completing each action of the workpiece from loading, positioning, shaping, unloading and aggregation. The process is efficient and the integrated processing function is fast and accurately docked. The discharge channel is an obliquely arranged cavity channel in the operating table. One end of the discharge channel is connected to the discharge trough, and the other end is connected to the collection trough. The collection guide plate in the counting and collection assembly is connected to the discharge channel to guide the falling workpieces into the collection frame, so that the device can automatically collect the workpieces. In addition, the collection trough is equipped with a sensor. The workpieces are counted by the sensor before entering the collection frame to automatically count the number of workpieces produced and feed back the data to the feeding party to remind the start and stop of feeding, so as to close the entire automated batch operation process of the device. The effect of improving the workpiece processing efficiency, realizing automatic counting management of workpieces, enhancing the functionality of the device, and having a high degree of automation, high operating precision, short path, smooth and efficient operation, and thus facilitating the continuous processing and production of batch workpieces is achieved.
[0007] Preferably, the operating table is provided with a lifting assembly, which includes a support rod, a connecting rod, an L-shaped connecting piece and a slide. The support rod is vertically connected to the operating table, the slide is slidably connected to the support rod, the L-shaped connecting piece is detachably connected to the automatic feeding plate, one end of the connecting rod is connected to the slide, and the other end of the connecting rod is connected to the L-shaped connecting piece. The lifting assembly is provided with at least two groups. At least two groups of lifting assemblies are connected to the operating table. The support rod in the lifting assembly is connected to the operating table to support the connecting rod and the slide. The slide can slide on the support rod to adjust the position of the connecting rod, and then adjust the height of the automatic feeding plate connected by the L-shaped connecting piece. The slides connected by different connecting rods have different heights on the support rod, so that the automatic feeding plate is in a stable tilted state, so as to realize the gravity rolling of the workpiece on the automatic feeding plate. The L-shaped connecting piece is detachably connected to the automatic feeding plate for easy installation and maintenance. The flexible adjustment and disassembly and maintenance of the structure and the stable connection of the structure ensure efficient and smooth feeding are achieved.
[0008] Preferably, the automatic feeding plate includes a bottom plate, side plate 1, side plate 2 and a top plate. Side plate 1 is vertically connected to one side of the bottom plate, side plate 2 is vertically connected to the other side of the bottom plate, top plate is vertically connected to side plate 1, an L-shaped connecting piece is bolted to the top plate, a feed chute is provided in the interval between side plate 1 and side plate 2, an observation port is provided in the interval between the top plate and side plate 2, and the sorting push platform is movably connected to the feed chute. In the automatic feeding plate, side plate 1 and side plate 2 are connected to the opposite sides of the bottom plate to form a concave cross-section shape, so that the workpiece can be rolled and fed from the formed feed chute. The top plate is connected to the upper end of side plate 1 to limit the workpiece to prevent it from jumping out of the feed chute and dust prevention when the operation is stopped; the observation port between the top plate and side plate 2 is convenient for observing the workpiece residue. It achieves the effect of improving the stability of workpiece transportation, ensuring the cleanliness of the processing environment, and maintaining high continuous feeding to ensure processing efficiency.
[0009] Preferably, the feeding assembly includes a driving mechanism 1, which is connected to the operating table. The sorting and pushing table includes a discharge table, a positioning block and a linkage plate. One end of the discharge table is connected to the linkage plate, and the positioning block is rotatably connected to the other end of the discharge table. The surface of the discharge table is connected to the surface of the bottom plate. The discharge table is provided with a limit groove, and the positioning block is provided with a positioning groove, and the positioning groove is connected to the bottom surface of the limit groove. The driving mechanism 1 in the feeding assembly is installed on the operating table, and the linkage plate in the sorting and pushing table is connected to the driving mechanism 1. The discharge table is connected to the linkage plate to move the discharge table and the positioning block on the discharge table through the driving mechanism 1, so that the workpiece placed through the limit groove and the positioning groove can be transferred to the front of the limit roller, and then reset by driving to realize automatic continuous feeding. The surface of the discharge table is connected to the surface of the bottom plate, and the positioning groove is connected to the bottom surface of the limit groove, so as to ensure that the workpiece can be stably placed in the depression formed by the limit groove and the positioning groove after the process is transitioned from the bottom plate. To achieve the effect of ensuring sustainable loading of workpieces and stable, smooth and efficient conveying of workpieces.
[0010] Preferably, the positioning block is provided with a mounting hole, a rotating rod is plugged into the mounting hole, a slot is provided on the end face of the positioning block, a connecting block is connected to the opposite end face of the unloading platform and the positioning block, the connecting block is provided with a connecting hole, the slot is communicated with the mounting hole, the connecting block passes through the slot and is plugged into the mounting hole, the rotating rod is plugged into the connecting hole, the unloading platform is connected to a fixed block, the fixed block is provided with a fixing groove, the fixing groove is connected to a fixing rod, the fixing rod is provided with a support rod, one end of the support rod is elastically connected to the fixing rod, the other end of the support rod is abutted against the lower end of the positioning block, the fixed block is provided with a limiting slide groove, the limiting slide groove is communicated with the fixing groove, and the support rod is slidably connected to the limiting slide groove. The end surface of the positioning block that fits the unloading table is provided with a mounting hole and a slot, and the mounting hole and the slot are connected, and the structure is in a T shape, so that the connecting block can be inserted into the slot and connected to the rotating rod on the mounting hole, so that the positioning block can rotate at the end of the unloading table, so that the sorting push table rotates when resetting to bypass the workpiece on the support roller and smoothly reset. In addition, the lower end of the unloading table is connected with a fixed block, so that the support rod on the fixed block connected by the fixed rod as a fulcrum can support the positioning block, and the elastic support rod enables the positioning block to be pressed down by force and automatically reset after losing pressure, so as to ensure the rapid and automatic entry of the next workpiece. The effect of improving the material transfer stability and the sustainability of continuous transportation of the workpiece through rapid and automatic resetting is achieved.
[0011] Preferably, the top plate is connected with the limit folding plate 1, the side plate 1 is connected with the limit folding plate 2, the limit folding plate 1 and the top plate are an integrated structure, the side plate 1 and the limit folding plate 2 are an integrated structure, the limit folding plate 1 and the limit folding plate 2 are connected at the slot of the feed chute, the limit folding plate 1 is bent downward toward the inside of the feed chute and forms an angle with the top plate, and the limit folding plate 2 is bent inward toward the inside of the feed chute and forms an angle with the side plate 1. The limit folding plate 1 is connected to the slot end face of the feed chute of the top plate and is an integrated structure, the limit folding plate 2 is connected to the slot end face of the feed chute of the side plate 1 and is an integrated structure, the limit folding plate 1 and the limit folding plate 2 are bent in the slot of the feed chute, so that after the workpiece is sent away by the sorting push platform, the next workpiece is blocked and limited by the limit folding plate 1 and the limit folding plate 2 under the support of the surface of the unloading platform, until the unloading platform and the sorting push platform are reset to make the workpiece fall into the limit slot and the positioning slot. This ensures stable and smooth operation of automatic sequential loading.
[0012] Preferably, the operating table is connected with a positioning mounting plate, and the limiting assembly includes a limiting seat and a second driving mechanism, and the second driving mechanism and the limiting seat are both connected to the positioning mounting plate. The limiting seat is provided with a stable through hole, and one end of the limiting roller is connected to the second driving mechanism, and the other end of the limiting roller is plugged into the stable through hole. The positioning mounting plate is connected to the operating table to support and position the limiting seat and the second driving mechanism, and the second driving mechanism is connected to the limiting roller to drive the limiting roller to advance and reset, wherein the limiting roller moves through the stable through hole on the limiting seat to ensure that the movement of the limiting roller is guided and stable. The effect of improving the degree of automation, improving the accuracy and stability of structural operation and docking is achieved.
[0013] Preferably, the limiting roller is provided with a buffer positioning ring, the end of the limiting roller is sleeved with a bearing, the buffer positioning ring is sleeved with the bearing, the unloading table is provided with a sliding groove, the positioning block is provided with a limiting groove, the sliding groove and the bottom of the limiting groove are connected, the second side panel is connected with an extension plate, the positioning block is connected with a blocking block, the surface of the blocking block is connected with the limiting groove, and the blocking block is connected with a protrusion. The bearing is fixed at the end of the limiting roller, and the buffer positioning ring is sleeved on the bearing. A shallow groove of the sliding groove is set on the unloading table, and the sliding groove is placed on the groove bottom of the limiting groove. The positioning block is provided with a limiting groove connected with the sliding groove, and the limiting groove is placed on the groove bottom of the positioning groove to further limit the workpiece. At the same time, in conjunction with the blocking block and the protrusion on the positioning block, the limiting folding plate 2 pushes the workpiece during the movement of the workpiece, and the protrusion blocks the workpiece that is pushed and tilted, so that the workpiece remains tilted in the sliding groove and the limiting groove, and the extension plate shortens the distance between the workpiece and the limiting roller to shorten the time that the workpiece needs to maintain the tilted state, so that the workpiece can be quickly sent to the front of the limiting roller without blocking the limiting roller to prevent the workpiece from falling; the buffer positioning ring contacts and presses the workpiece through the driving mechanism 2, and the buffer positioning ring buffers the contact hardness and protects the workpiece to prevent the workpiece from being deformed due to pressing. The bearing enables the buffer positioning ring to rotate with the workpiece on the supporting roller to ensure stable contact with the workpiece while protecting the workpiece, and the bearing extends the service life and rotation smoothness. The effect of ensuring that the workpiece can be stably transported and fixed, improving processing efficiency, smooth structural operation, extending the service life of the device, and protecting the workpiece is achieved.
[0014] As a preferred embodiment, the operating table is connected with a bracket, and the rolling assembly includes a driving mechanism 3 and a driving mechanism 4. The driving mechanism 3 is connected with the bracket, and the bracket is connected with a sliding seat and a guide assembly. The sliding seat is connected with the driving mechanism 3, and the sliding seat is connected to the bracket through the driving mechanism 3. The sliding seat is connected to the guide assembly for sliding, and the driving mechanism 4 is connected with the sliding seat. The rolling disk is connected with a connecting shaft, and the connecting shaft is connected with the driving mechanism 4. The rolling disk is connected with the sliding seat for rotation through the driving mechanism 4. The operating table is connected with a bracket, and the driving mechanism 3 in the rolling assembly is connected to the bracket. At the same time, the bracket is provided with a sliding seat and a wire assembly. The sliding seat is connected to the driving mechanism 3 so that it can be lifted and moved up and down through the driving mechanism 3, so that the rolling disk connected to the sliding seat through the connecting shaft can move up and down. The driving mechanism 4 is connected to the sliding seat and drives the connection to slide away, so that the connecting shaft can rotate, and then drives the rolling disk to rotate, so as to realize the upward movement of the rolling disk to make way for the workpiece loading and the downward movement and rotation of the workpiece. The effect of improving the degree of automation, improving the accuracy and stability of structural operation and docking is achieved.
[0015] The beneficial effects of the present invention are: the processing device improves the workpiece processing efficiency; realizes automatic counting and management of workpieces; enhances the functionality of the device; the device has a high degree of automation; the operation precision is high and the path is short; the operation is smooth and efficient, thus facilitating the continuous processing and production of batch workpieces; realizes flexible adjustment and disassembly and maintenance of the structure; the structural connection is stable; improves the accuracy and stability of structural operation and docking; protects the workpiece and ensures the cleanliness of the processing environment; ensures automatic and sequential loading; and extends the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a stereogram of the present invention;
[0017] Figure 2 It is a schematic diagram of the structure of the tidying push table;
[0018] Figure 3 It is a cross-sectional schematic diagram of the connection between the support rod, the unloading platform and the positioning block;
[0019] Figure 4 It is a schematic diagram of the structure of the connection between the rolling disc and the bracket;
[0020] Figure 5 It is a schematic diagram of the interior of the bracket;
[0021] Figure 6 is a cross-sectional schematic diagram of the connection between the sliding member and the bracket;
[0022] Figure 7 is a cross-sectional schematic diagram of the connection between the counting aggregate assembly and the operating table;
[0023] Figure 8 It is a schematic diagram of workpiece processing.
[0024] In the figure: 1. Operation table, 2. Feeding chute, 3. Feeding plate, 4. Automatic feeding plate, 5. Arrangement push table, 6. Feeding roller, 7. Rolling disc, 8. Limiting roller, 9. Support rod, 10. Connecting rod, 11. L-shaped connecting piece, 12. Slide table, 13. Bottom plate, 14. Side plate 1, 15. Side plate 2, 16. Top plate, 17. Feeding chute, 18. Observation port, 19. Driving mechanism 1, 20. Feeding table, 21. Positioning block, 22. Linkage plate, 23. Limiting slot, 24. Positioning slot, 25. Mounting hole, 26. Rotating rod, 27. Slot, 28. Connecting block, 29. Connecting hole, 30. Fixing block, 31. Fixing slot, 32. Fixing rod, 33. Support rod, 34. Limiting slide, 35. Limiting folding plate 1, 36. Limiting folding plate 2, 37. Positioning mounting plate, 38. Limiting seat, 39. Driving mechanism 2, 40. Stable through hole, 41. Buffer positioning ring, 42. Bearing, 43. Sliding groove, 44. Limiting groove, 45. Extension plate, 46. Stop block, 47. Bump, 48. Bracket, 49. Driving mechanism three, 50. Driving mechanism four, 51. Connecting shaft, 52. Driving mechanism five, 53. Driving mechanism six, 54. Push plate, 55. Push ring, 56. Clearance hole, 57. Sliding seat, 58. Guide slide plate, 59. Fixed screw, 60. Limiting support bar, 61. Guide slide rail, 62. Push rod, 63. Connecting seat, 64. Pulley one, 65. Driving rod, 66. Pulley two, 67. Workpiece, 68. Auxiliary groove, 69. Counting aggregate assembly, 70. Sensor, 71. Aggregate guide plate, 72. Aggregate frame, 73. Discharge channel, 74. Aggregate trough. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0026] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0027] Unless otherwise specified, the relative arrangement of the components, numerical expressions and numerical values described in these embodiments do not limit the scope of the present application. For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" are used in the embodiments to illustrate the relationship between an element or feature shown in the figure and another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be fixed "on" other elements or features. Therefore, the exemplary term "lower" can include both upper and lower orientations. The device can be fixed in other ways (rotated 90 degrees or located in other orientations), and the spatial relative description used here can be interpreted accordingly. At the same time, it should be understood that for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, process and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, process and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, not as a limitation. Therefore, other examples of the exemplary embodiments may have different values.It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0028] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application. Example
[0029] like Figure 1 , Figure 2 , Figure 7As shown, an automatic rolling forming counting device includes an operating table 1, the operating table 1 is provided with a feeding trough 2, the feeding trough 2 is connected with a counting and collecting component 69, the operating table 1 is connected with a rolling component, a feeding component and a limiting component in sequence around the feeding trough 2, a feeding plate 3 is provided below the rolling component, the feeding component includes an automatic feeding plate 4 and a sorting push table 5, the automatic feeding plate 4 is connected to the operating table 1 by lifting, the sorting push table 5 is connected to the operating table 1 by movement, the sorting push table 5 is connected to the automatic feeding plate 4 by movement, the rolling component includes a supporting roller 6 and a rolling disk 7, the rolling disk 7 and the supporting roller 6 are both rotatably connected to the operating table 1, the limiting component includes a limiting roller 8, the limiting roller 8 is connected to the operating table 1 by movement, the feeding plate 3 is connected to the The operating table 1 is movably connected, the unloading plate 3 is sleeved with the supporting roller 6, the central axes of the limiting roller 8 and the supporting roller 6 coincide and are arranged relatively, the sorting push table 5 is movably connected with the limiting roller 8 and the supporting roller 6, the counting and gathering component 69 includes a sensor 70, a gathering guide plate 71 and a gathering frame 72, the operating table 1 is provided with a discharge channel 73 and a gathering trough 74, the unloading trough 2 and the gathering trough 74 are both connected with the discharge channel 73, the gathering guide plate 71 is connected with the discharge channel 73, one end of the gathering guide plate 71 is connected with the bottom of the unloading trough 2, the other end of the gathering guide plate 71 is connected with the bottom of the gathering trough 74, the gathering frame 72 is plugged with the gathering trough 74, and the sensor 70 is connected with the trough wall of the gathering trough 74.
[0030] like Figure 1 As shown, the operating table 1 is provided with a lifting assembly, which includes a support rod 9, a connecting rod 10, an L-shaped connecting piece 11 and a slide 12. The support rod 9 is vertically connected to the operating table 1, the slide 12 is slidably connected to the support rod 9, the L-shaped connecting piece 11 is detachably connected to the automatic feeding plate 4, one end of the connecting rod 10 is connected to the slide 12, and the other end of the connecting rod 10 is connected to the L-shaped connecting piece 11. The lifting assembly is provided with at least two groups.
[0031] like Figure 1 , Figure 2 As shown, the automatic feeding plate 4 includes a bottom plate 13, a side plate 14, a side plate 15 and a top plate 16. The side plate 14 is vertically connected to one side of the bottom plate 13, the side plate 15 is vertically connected to the other side of the bottom plate 13, the top plate 16 is vertically connected to the side plate 14, the L-shaped connecting piece 11 is bolted to the top plate 16, the interval between the side plate 14 and the side plate 15 is provided with a feed chute 17, the interval between the top plate 16 and the side plate 15 is set as an observation port 18, and the sorting push platform 5 is movably connected to the feed chute 17.
[0032] like Figure 1 , Figure 2As shown, the feeding assembly includes a driving mechanism 19, which is connected to the operating table 1, and the sorting push table 5 includes a discharge table 20, a positioning block 21 and a linkage plate 22. One end of the discharge table 20 is connected to the linkage plate 22, and the positioning block 21 is rotatably connected to the other end of the discharge table 20. The surface of the discharge table 20 is connected to the surface of the bottom plate 13. The discharge table 20 is provided with a limiting groove 23, and the positioning block 21 is provided with a positioning groove 24. The positioning groove 24 is connected to the bottom surface of the limiting groove 23.
[0033] like Figure 1 , Figure 2 , Figure 3 As shown, the positioning block 21 is provided with a mounting hole 25, and a rotating rod 26 is inserted into the mounting hole 25. A slot 27 is provided on the end face of the positioning block 21. A connecting block 28 is connected to the opposite end face of the unloading platform 20 and the positioning block 21. The connecting block 28 is provided with a connecting hole 29. The slot 27 is communicated with the mounting hole 25. The connecting block 28 passes through the slot 27 and is plugged into the mounting hole 25. The rotating rod 26 is plugged into the connecting hole 29. The unloading platform 20 is connected with a fixed block 30. The fixed block 30 is provided with a fixing groove 31. The fixing groove 31 is connected to a fixing rod 32. The fixing rod 32 is provided with a support rod 33. One end of the support rod 33 is elastically connected to the fixing rod 32, and the other end of the support rod 33 is abutted against the lower end of the positioning block 21. The fixed block 30 is provided with a limiting slide groove 34. The limiting slide groove 34 is communicated with the fixing groove 31, and the support rod 33 is slidably connected to the limiting slide groove 34.
[0034] like Figure 1 , Figure 2 As shown, the top plate 16 is connected to the limiting folding plate 1 35, and the side plate 14 is connected to the limiting folding plate 2 36. The limiting folding plate 1 35 and the top plate 16 are an integral structure, and the side plate 14 and the limiting folding plate 2 36 are an integral structure. The limiting folding plate 1 35 and the limiting folding plate 2 36 are connected at the notch of the feed chute 17. The limiting folding plate 1 35 is bent downward toward the inner side of the feed chute 17 and forms an angle with the top plate 16, and the limiting folding plate 2 36 is bent inward toward the inner side of the feed chute 17 and forms an angle with the side plate 14.
[0035] like Figure 1 As shown, the operating table 1 is connected to a positioning mounting plate 37, and the limiting assembly includes a limiting seat 38 and a driving mechanism 2 39, the driving mechanism 2 39 and the limiting seat 38 are both connected to the positioning mounting plate 37, the limiting seat 38 is provided with a stabilizing through hole 40, one end of the limiting roller 8 is connected to the driving mechanism 2 39, and the other end of the limiting roller 8 is plugged into the stabilizing through hole 40.
[0036] like Figure 1 , Figure 2 , Figure 4As shown, the limiting roller 8 is provided with a buffer positioning ring 41, the end of the limiting roller 8 is sleeved with a bearing 42, the buffer positioning ring 41 is sleeved with the bearing 42, the unloading table 20 is provided with a sliding groove 43, the positioning block 21 is provided with a limiting groove 44, the sliding groove 43 and the bottom of the limiting groove 44 are connected, the side plate 15 is connected with an extension plate 45, the positioning block 21 is connected with a blocking block 46, the surface of the blocking block 46 is connected with the limiting groove 44, and the blocking block 46 is connected with a protrusion 47.
[0037] like Figure 4 , Figure 5 , Figure 6 As shown, the operating table 1 is connected to a bracket 48, and the rolling assembly includes a driving mechanism three 49 and a driving mechanism four 50. The driving mechanism three 49 is connected to the bracket 48, and the bracket 48 is connected to a sliding seat 57 and a guide assembly. The sliding seat 57 is connected to the driving mechanism three 49. The sliding seat 57 is connected to the bracket 48 for lifting and lowering through the driving mechanism three 49. The sliding seat 57 is connected to the guide assembly for sliding connection. The driving mechanism four 50 is connected to the sliding seat 57. The rolling disk 7 is connected to a connecting shaft 51, and the connecting shaft 51 is connected to the driving mechanism four 50. The rolling disk 7 is connected to the sliding seat 57 for rotation through the driving mechanism four 50.
[0038] like Figures 1 to 8 As shown: the operating table 1 is connected with a driving mechanism 5 52 and a driving mechanism 6 53, the blanking plate 3 includes a push plate 54 and a push ring 55, the push plate 54 is connected with the driving mechanism 5 52, the push plate 54 is movably connected with the operating table 1 through the driving mechanism 5 52, the push plate 54 is provided with a clearance hole 56, the push ring 55 is connected with the clearance hole 56, the driving mechanism 6 53 is connected with the support roller 6, and the support roller 6 is rotatably connected with the operating table 1 through the driving mechanism 6 53. The operating table 1 is installed with a driving mechanism 5 52 and a driving mechanism 6 53, the push plate in the blanking plate 3 is connected to the driving mechanism 5 52, so as to push and reset the push plate 54 through the driving mechanism 5 52, so that the push ring 55 in the push plate 54 can push the inserted workpiece out of the support roller 6 and reset it so as to re-insert the workpiece, wherein the push ring 55 can be close to the support roller 6 to ensure the push of the workpiece; the driving mechanism 6 53 is connected to the support roller 6, so that the support roller 6 can stably rotate in the clearance hole 56. The effect of improving the degree of automation, and improving the accuracy and stability of structural operation and docking is achieved.
[0039] The side of the rolling disc 7 is provided with an annular groove or connected with a convex ring according to the processing requirements to roll outward or roll inward to form ribs. The corresponding rolling disc 7 is installed according to the actual production needs, such as Figure 5 As shown, this embodiment takes the rolling disc 7 as an example in which the auxiliary grooves 68 are provided to form the protruding ribs of the workpiece 67.
[0040] The device is connected to a control system (not shown in the figure) to control the data and instructions of the device. The feed chute 17 of the automatic feeding plate 4 is externally connected to a vibration disk device (not shown in the figure). The vibration disk device is electrically connected to the control system to realize data and instruction transmission. Workpieces 67 are arranged in the feed chute 17, and the workpieces 67 are automatically fed by the vibration disk device, so that the workpieces 67 are continuously transported to the rolling punching device after being sorted by the vibration disk device. The sensor 70 uses an infrared sensor to sense and count the workpieces that pass through the infrared sensor in sequence. The sensor 70 is installed on the wall of the collection trough 74 and on one side of the discharge channel 73 to count the workpieces that fall out of the discharge channel before they fall into the collection frame 72, and transmit the data to the control system and use the control system to start the vibration disk device to feed or stop feeding, so as to realize the continuous operation of the device and the termination of operation after batch counting.
[0041] The support rod 9 and the connecting rod 10 are made of metal rod materials, and the slide 12 is made of rubber material. The slide 12 is provided with a clamping hole. The support rod 9 and the connecting rod 10 overcome stress and are fixed through the clamping hole. The slide 12 clamps the support rod 9 with high friction and facilitates height adjustment.
[0042] The guide assembly includes a guide slide 58, a fixed screw 59 and a limit support bar 60. The guide slide 58 is bolted to the inner wall of the bracket 48 through the fixed screw 59. The limit support bar 60 is connected to the guide slide 58. The guide slide 58 is provided with a guide rail 61. The end of the sliding seat 57 is embedded in the guide rail 61. The sliding seat 57 is slidably connected to the guide rail 61 through the driving mechanism 3 49. The limit support bar 60 is flush with the lower end groove wall of the guide rail 61, so that the sliding seat 57 can stably slide on the bracket 48. The guide rail 61 and the limit support bar 60 both limit the descent of the sliding seat 57 to ensure the accurate working position of the rolling disc 7 on the workpiece.
[0043] The drive mechanism 19, the drive mechanism 239, the drive mechanism 349 and the drive mechanism 52 adopt a cylinder structure, and the drive mechanism 450 and the drive mechanism 653 adopt a rotary motor structure to realize the driving operation of the connection structure. The telescopic part of the drive mechanism 349 is connected with a push rod 62, and the push rod 62 is connected with a connecting seat 63 to improve the connection and operation stability of the drive mechanism 349. The rotating part of the drive mechanism 653 is connected with a pulley 164, and the support roller 6 is connected with a driving rod 65, and the driving rod 65 is connected with a pulley 266. The pulley 164 and the pulley 266 are connected by belts to stably drive the rotation of the support roller 6. The diameter of the support roller 6 is smaller than the diameter of the workpiece 67 to leave a rounded space for inward extrusion.
[0044] The depression of the limiting groove 44 is a single-sided depression on the side of the positioning groove 24 close to the supporting roller 6, so that the workpiece 67 can be limited by the height difference and smoothly transition to the supporting roller 6.
[0045] When in use: start the driving mechanism 19, so that the linkage plate 22 connected to the driving mechanism 19 pushes the connected unloading platform 20 and the positioning block 21, and then the workpiece 67 in the limiting groove and the positioning groove 24 is pushed forward to between the limiting roller 8 and the supporting roller 6. The latter workpiece 67 rolls on the obliquely arranged bottom plate 13 under its own weight, and stays on the surface of the unloading platform 20 due to the limitation of the limiting folding plate 1 35 and the limiting folding plate 2 36. The drive mechanism 2 39 is driven, so that the workpiece 67 placed between the limiting roller 8 and the feed roller 6 is pushed onto the feed roller 6 by the limiting roller 8 connected to the drive mechanism 2 39, and the limiting roller 8 presses the workpiece 67 against the feed roller 6, and the drive mechanism 6 53 is started, so that the feed roller 6 drives the workpiece 67 and the limiting roller 8 to rotate, and the drive mechanism 3 49 and the drive mechanism 4 50 are started, so that the sliding seat 57 drives the rotating rolling disc 7 to descend to the limiting support bar 60, during which the workpiece 67 is formed into a rounded stamping shape, and the middle part of the workpiece 67 has an annular protruding rib. After the end, the drive mechanism 2 39 and the drive mechanism 3 49 are reset, the rotation of the drive mechanism 4 50 and the drive mechanism 6 53 is stopped, and the drive mechanism 5 52 is started, so that the push plate 54 takes the push ring 55 to withdraw the workpiece 67 from the feed roller 6, and the workpiece 67 loses support and falls into the unloading trough 2 for collection. The workpieces pass through the feed chute 2 into the discharge channel 73 and enter the collection frame 72 under the guidance of the collection guide plate 71, completing the automatic collection of the workpieces. The sensor 70 counts the workpieces and transmits the data to the control system so that the vibration plate equipment can automatically cycle and continuously batch the workpiece shaping operation.
[0046] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic rounding and counting device, characterized in that: The invention comprises an operating table (1), wherein the operating table (1) is provided with a material discharge trough (2), wherein the material discharge trough (2) is connected with a counting and collecting component (69), wherein the operating table (1) is connected with a rounding component, a feeding component and a limiting component in sequence around the material discharge trough (2), wherein a material discharge plate (3) is provided below the rounding component, wherein the feeding component comprises an automatic feeding plate (4) and a sorting push table (5), wherein the automatic feeding plate (4) is connected to the operating table (1) in a lifting manner, wherein the sorting push table (5) is connected to the operating table (1) in a movably manner, wherein the sorting push table (5) is connected to the automatic feeding plate (4) in a movably manner, wherein the rounding component comprises a supporting roller (6) and a rounding disc (7), wherein the rounding disc (7) and the supporting roller (6) are both rotatably connected to the operating table (1), wherein the limiting component comprises a limiting roller (8), wherein the limiting roller (8) is connected to the operating table (1) in a movably manner, wherein the material discharge plate (3 ... The material discharge plate (3) is sleeved with the material support roller (6), the center axes of the limiting roller (8) and the material support roller (6) coincide with each other and are arranged relative to each other, the sorting push platform (5) is movably connected with the limiting roller (8) and the material support roller (6), the counting and collecting component (69) comprises a sensor (70), a collecting guide plate (71) and a collecting frame (72), the operating table (1) is provided with a discharging channel (73) and a collecting trough (74), and the material discharge trough ( 2) and the collecting trough (74) are both connected to the discharge channel (73), the collecting guide plate (71) is connected to the discharge channel (73), one end of the collecting guide plate (71) is connected to the bottom of the lower trough (2), the other end of the collecting guide plate (71) is connected to the bottom of the collecting trough (74), the collecting frame (72) is plugged into the collecting trough (74), and the sensor (70) is connected to the wall of the collecting trough (74).
2. The automatic rounding and counting device according to claim 1 is characterized in that: The operating table (1) is provided with a lifting assembly, which comprises a support rod (9), a connecting rod (10), an L-shaped connecting piece (11) and a slide (12); the support rod (9) is vertically connected to the operating table (1); the slide (12) is slidably connected to the support rod (9); the L-shaped connecting piece (11) is detachably connected to the automatic feeding plate (4); one end of the connecting rod (10) is connected to the slide (12); and the other end of the connecting rod (10) is connected to the L-shaped connecting piece (11); and the lifting assembly is provided with at least two groups.
3. The automatic rounding and counting device according to claim 2, characterized in that: The automatic feeding plate (4) comprises a bottom plate (13), a side plate 1 (14), a side plate 2 (15) and a top plate (16); the side plate 1 (14) is vertically connected to one side of the bottom plate (13); the side plate 2 (15) is vertically connected to the other side of the bottom plate (13); the top plate (16) is vertically connected to the side plate 1 (14); the L-shaped connecting piece (11) is bolted to the top plate (16); a feeding chute (17) is provided in the interval between the side plate 1 (14) and the side plate 2 (15); the interval between the top plate (16) and the side plate 2 (15) is set as an observation port (18); and the sorting push platform (5) is movably connected to the feeding chute (17).
4. The automatic rounding and counting device according to claim 3 is characterized in that: The feeding assembly comprises a driving mechanism (19), the driving mechanism (19) being connected to the operating table (1), the sorting push table (5) comprising a discharge table (20), a positioning block (21) and a linkage plate (22), one end of the discharge table (20) being connected to the linkage plate (22), the positioning block (21) being rotatably connected to the other end of the discharge table (20), the surface of the discharge table (20) being connected to the surface of the bottom plate (13), the discharge table (20) being provided with a limiting groove (23), the positioning block (21) being provided with a positioning groove (24), the positioning groove (24) being connected to the groove bottom surface of the limiting groove (23).
5. The automatic rounding and counting device according to claim 4 is characterized in that: The positioning block (21) is provided with a mounting hole (25), a rotating rod (26) is plugged into the mounting hole (25), an end surface of the positioning block (21) is provided with a slot (27), the end surface of the discharge platform (20) and the positioning block (21) are connected with a connecting block (28), the connecting block (28) is provided with a connecting hole (29), the slot (27) is connected to the mounting hole (25), the connecting block (28) passes through the slot (27) and is plugged into the mounting hole (25), the rotating rod (26) is plugged into the connecting hole (29), and the discharge platform ( The fixing block (20) is connected to a fixing block (30), the fixing block (30) is provided with a fixing groove (31), the fixing groove (31) is connected to a fixing rod (32), the fixing rod (32) is provided with a supporting rod (33), one end of the supporting rod (33) is elastically connected to the fixing rod (32), the other end of the supporting rod (33) is abutted against the lower end of the positioning block (21), the fixing block (30) is provided with a limiting sliding groove (34), the limiting sliding groove (34) is connected to the fixing groove (31), and the supporting rod (33) is slidably connected to the limiting sliding groove (34).
6. The automatic rounding and counting device according to claim 3, characterized in that: The top plate (16) is connected to the limiting folding plate 1 (35), and the side plate 1 (14) is connected to the limiting folding plate 2 (36). The limiting folding plate 1 (35) and the top plate (16) are an integral structure, and the side plate 1 (14) and the limiting folding plate 2 (36) are an integral structure. The limiting folding plate 1 (35) and the limiting folding plate 2 (36) are connected at the notch of the feed chute (17). The limiting folding plate 1 (35) is bent downward toward the inside of the feed chute (17) and forms an angle with the top plate (16), and the limiting folding plate 2 (36) is bent inward toward the inside of the feed chute (17) and forms an angle with the side plate 1 (14).
7. The automatic rounding and counting device according to claim 4 is characterized in that: The operating table (1) is connected to a positioning mounting plate (37), the limiting assembly comprises a limiting seat (38) and a second driving mechanism (39), the second driving mechanism (39) and the limiting seat (38) are both connected to the positioning mounting plate (37), the limiting seat (38) is provided with a stabilizing through hole (40), one end of the limiting roller (8) is connected to the second driving mechanism (39), and the other end of the limiting roller (8) is plugged into the stabilizing through hole (40).
8. The automatic rounding and counting device according to claim 7, characterized in that: The limiting roller (8) is provided with a buffer positioning ring (41), the end of the limiting roller (8) is sleeved with a bearing (42), the buffer positioning ring (41) is sleeved with the bearing (42), the unloading platform (20) is provided with a sliding groove (43), the positioning block (21) is provided with a limiting groove (44), the bottoms of the sliding groove (43) and the limiting groove (44) are connected, the side plate 2 (15) is connected with an extension plate (45), the positioning block (21) is connected with a blocking block (46), the surface of the blocking block (46) is connected with the limiting groove (44), and the blocking block (46) is connected with a protrusion (47).
9. The automatic rounding and counting device according to claim 1, characterized in that: The operating table (1) is connected to a bracket (48), and the rolling assembly comprises a driving mechanism three (49) and a driving mechanism four (50). The driving mechanism three (49) is connected to the bracket (48), and the bracket (48) is connected to a sliding seat (57) and a guide assembly. The sliding seat (57) is connected to the driving mechanism three (49). The sliding seat (57) is connected to the bracket (48) for lifting through the driving mechanism three (49). The sliding seat (57) is connected to the guide assembly for sliding. The driving mechanism four (50) is connected to the sliding seat (57). The rolling disc (7) is connected to a connecting shaft (51), and the connecting shaft (51) is connected to the driving mechanism four (50). The rolling disc (7) is connected to the sliding seat (57) for rotation through the driving mechanism four (50).
Citation Information
Patent Citations
Efficient feeding rounding machine
CN212190720U
Full-automatic plate rounding machine
CN213826528U