Multi-layer compounding equipment and compounding method for manufacturing bio-based material
By introducing positioning seats, hydraulic cylinders and inflatables into bio-based material manufacturing equipment, the problems of inaccurate positioning and poor dust removal effects in traditional equipment are solved, and more efficient material pressing and more stable product quality are achieved .
Patent Information
- Application Number
- CN202410823288.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-08-13
AI Technical Summary
Traditional multi-layer composite equipment for bio-based material manufacturing has problems such as inaccurate positioning, poor dust removal effect, and low operational convenience during the material placement and pressing process, resulting in unstable composite quality and low production efficiency.
A multi-layer composite equipment including a positioning seat, a hydraulic cylinder, a heating element, a rack material part and an inflatable member is designed. The positioning groove and a positioning block are added through the design of the positioning seat, and the air curtain is used to form an air curtain for dust removal, and the hydraulics are used to 缸和驱动件的联动实现材料的精确压合和定位。
It improves the positioning accuracy and dust removal effect of composite materials, reduces the risk of material misalignment and pollution, simplifies the operation process, and improves production efficiency and product quality.
Smart Images

Figure CN119217835A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material composite equipment, and in particular to a multilayer composite equipment and a composite method for manufacturing bio-based materials. Background Art
[0002] Multilayer composite equipment for bio-based material manufacturing is used to stack and composite different types of bio-based materials. These equipment play a key role in the production process of bio-based materials. They can ensure that the multilayer structure of the material remains stable in physical and chemical properties, thereby meeting various application requirements. Traditional multilayer composite equipment often has the following problems during operation, especially during material placement and pressing: Traditional multilayer composite equipment lacks an effective support structure after material placement, which makes the material easy to be misplaced or offset before pressing, affecting the quality of the composite material, and the dust removal effect is poor: Before the material is pressed, due to the unclosed internal environment of the equipment, dust is easily introduced, resulting in surface contamination of the composite material, affecting product quality. At the same time, the dust attached to the material itself is difficult to effectively remove, and the positioning accuracy is insufficient: During the material placement and pressing process, the traditional multilayer composite equipment has low positioning accuracy due to the imperfect positioning structure, which affects the interlayer alignment and uniformity of the composite material, and the operation convenience is low: when inserting and withdrawing support plates or other auxiliary tools, due to the large friction, the operation process is cumbersome, which reduces production efficiency and increases the workload of operators. Summary of the invention
[0003] In order to solve the above problems, the present invention proposes a multi-layer composite device and a composite method for manufacturing bio-based materials, so as to more accurately solve the problems raised in the above background technology.
[0004] The present invention is achieved through the following technical solutions:
[0005] The present invention proposes a multi-layer composite equipment for manufacturing bio-based materials, including a workbench, a positioning seat for placing and positioning materials is arranged on the top of the workbench, a pressing part for inserting into the positioning seat to press the materials is arranged on the top of the positioning seat, a heating element for heating and softening the materials in the positioning seat is arranged at the bottom of the positioning seat, a hydraulic cylinder is arranged on the top of the pressing part, and the hydraulic cylinder is used to drive the lifting of the pressing part, and a rack part 1 and a rack part 2 are respectively inserted into the positioning seat, and the rack part 1 and the rack part 2 are used for overhead layering of each layer of materials, and the rack part 1 and the rack part 2 are symmetrically arranged relative to the positioning seat, and an opening is opened on the surface of the positioning seat, and the opening is used for inserting materials, and an inflatable part is arranged on the other side of the positioning seat, and the inflatable part is used to draw gas and spray it into the positioning seat, so as to remove dust from the materials and form an air curtain, so as to prevent dust from the materials.
[0006] Preferably, the material rack part 1 includes a movable mounting plate 1, which is arranged on one side of the positioning seat, and the mounting plate 1 is provided at the positioning seat with a pull plate 1 which can be inserted into the positioning seat, and the material rack part 2 includes a mounting plate 2 arranged on the other side of the positioning seat, and the mounting plate 2 is provided at the positioning seat with a pull plate 2 which can be inserted into the positioning seat, and the mounting plate 1 and the mounting plate 2 are staggered after being inserted into the positioning seat.
[0007] Preferably, a driving member is installed on the back of the positioning seat, and the driving member is used to move the material rack part 1 and the material rack part 2 out of the positioning seat when the hydraulic cylinder moves downward, so as to facilitate the pressing and forming of the material in the positioning seat by the pressing part.
[0008] Preferably, the driving member includes a short rack installed at the pressing part, and a rotatable small tooth plate and a large tooth plate are installed on the side of the positioning seat, and the short rack and the small tooth plate are meshingly connected, and the second and first rack parts are both installed with large racks, and the large tooth plate and the large rack are meshingly connected, wherein the traveling distance of the large rack is twice that of the short rack, and a bevel gear 1 is installed at the large tooth plate, and a bevel gear 2 is installed at the small tooth plate, and the bevel gear 1 and the bevel gear 2 are meshingly connected.
[0009] Preferably, the inflatable part includes an air pushing rod connected to the pressing part and an air storage tank installed on the top of the workbench, the air pushing rod is inserted into the air storage tank, and an air pushing plate is installed at the end of the air pushing rod, and the air pushing plate is tightly fitted with the inner wall of the air storage tank, and an air inlet pipe is installed on the side of the air storage tank, a cavity is opened in the positioning seat, and the air inlet pipe is inserted into the cavity, and a plurality of air outlet holes for air outlet are opened on the inner wall of the positioning seat at the cavity.
[0010] Preferably, the surface of the positioning seat is provided with a plurality of positioning grooves at the material rack part one and the material rack part two, the positioning grooves are used to insert the pull plate one and the pull plate two, the positioning seat is provided with a baffle plate at the notch, a positioning block is installed at the bottom of the surface of the baffle plate, and the positioning block is used to limit the baffle plate.
[0011] Preferably, the pressing part includes a mounting frame 1 and a mounting frame 2 installed on its surface, the mounting frame 1 is used for installing the push rod, and the mounting frame 2 is used for installing the short rack. A cavity is opened in the pressing part, and the cavity includes two openings, an air inlet and an air outlet, wherein the air inlet is located on one side of the air outlet, and the air outlet is located on the other side.
[0012] Preferably, a second one-way valve is installed on the surface of the air inlet pipe, and a first one-way valve is installed on the surface of the air outlet pipe. Both the second one-way valve and the first one-way valve are used for large one-way flow of gas.
[0013] Preferably, mounting seats are installed at the ends of the pull plate 1 and the pull plate 2, and rotatable rollers are installed on the mounting seats, and the rollers are in contact with the material.
[0014] A composite method for a multilayer composite device for manufacturing bio-based materials, comprising the following steps:
[0015] a. Preparation stage: Place the workbench in an appropriate position and ensure that all parts of the equipment are firmly connected. Check the working status of key parts such as hydraulic cylinders, heating parts, inflatable parts and driving parts to ensure that there are no abnormalities. Prepare the bio-based materials to be compounded and place them in order between the first and second racks in the positioning seat to ensure that there is space between each layer of materials;
[0016] b. Material positioning and dust removal: Insert the material through the opening of the positioning seat, ensure that the material is placed flat in the positioning seat, start the inflator, extract and spray the gas into the positioning seat, remove the dust from the material through the air outlet, and form an air curtain to prevent dust;
[0017] c. Heating and softening of materials: Start the heating element to heat and soften the material in the positioning seat for subsequent pressing;
[0018] d. Material rack part movement and pressing and forming: the hydraulic cylinder begins to descend, and the pressing part descends accordingly. At the same time, the driving part starts to work, and the material rack part 1 and the material rack part 2 are moved out of the positioning seat through the linkage of the short rack, the small gear plate, the large gear plate and the large rack to avoid interference with the pressing. The pressing part continues to descend to press and form the material in the positioning seat;
[0019] e. Post-molding processing: After the pressing is completed, the hydraulic cylinder rises and the pressing part is separated from the material; the composite material is taken out for subsequent processing or testing.
[0020] Compared with the prior art, the present invention provides a multi-layer composite device and composite method for manufacturing bio-based materials, which has the following beneficial effects:
[0021] The multi-layer composite equipment for manufacturing bio-based materials is inserted into the inside through the arrangement of and staggered, so that after the material is placed inside, the material can be effectively staggered and supported, and then the arrangement is used to blow air to the place, so that an air curtain is formed at the place, which can prevent subsequent dust from entering and can also play a role in removing dust from the material itself, effectively ensuring the effect when the inner material is pressed.
[0022] The multi-layer composite equipment for manufacturing bio-based materials has added a one-way valve and a gas circulation function in the pressing part through the design of the inflatable parts and the pressing part. These improvements enable better dust removal of the material before pressing, and form a more stable air curtain protection during the pressing process, effectively preventing dust pollution and improving the quality of the composite material.
[0023] The multi-layer composite equipment for manufacturing bio-based materials improves the design of the positioning seat, adds positioning grooves and positioning blocks, so that the first and second pull plates can be inserted more accurately, thereby improving the positioning accuracy of the equipment. At the same time, the combination of the baffle and the positioning block further enhances the stability of the material during the pressing process and reduces the possibility of material dislocation or offset.
[0024] The multi-layer composite equipment for manufacturing bio-based materials has rollers installed at the ends of the first and second pull plates, which greatly reduces the friction when inserting and withdrawing the pull plates, thereby improving the convenience of operation. This improvement not only improves production efficiency, but also reduces the workload of operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic structural diagram of a multi-layer composite device and composite method for manufacturing bio-based materials proposed by the present invention;
[0026] Figure 2 A structural side view of a multi-layer composite device and composite method for manufacturing bio-based materials proposed by the present invention;
[0027] Figure 3 This is a structural front view of a multi-layer composite device and composite method for manufacturing bio-based materials proposed by the present invention;
[0028] Figure 4 A top-sectional view of the structure of a multi-layer composite device and composite method for manufacturing bio-based materials proposed by the present invention;
[0029] Figure 5 This is a schematic structural diagram of a multi-layer composite device and composite method for manufacturing bio-based materials proposed by the present invention;
[0030] Figure 6 A structural cross-sectional view of a multi-layer composite device and composite method for manufacturing bio-based materials proposed by the present invention;
[0031] Figure 7 A multi-layer composite device and composite method for manufacturing bio-based materials proposed by the present invention Figure 4 A magnified schematic diagram of the middle A area;
[0032] Figure 8 A multi-layer composite device and composite method for manufacturing bio-based materials proposed by the present invention Figure 5 Enlarged schematic diagram of area B in the middle.
[0033] In the figure: 1, workbench; 2, positioning seat; 21, positioning groove; 22, baffle; 23, positioning block; 24, cavity; 25, air outlet; 3, pressing part; 31, mounting frame 1; 32, mounting frame 2; 33, air inlet; 34, air outlet; 4, hydraulic cylinder; 5, inflatable part; 51, air storage tank; 52, air push rod; 53, air push plate; 54, air outlet pipe; 55, air inlet pipe; 56. One-way valve 1; 57. One-way valve 2; 6. Material rack 1; 61. Mounting plate 1; 62. Pull plate 1; 63. Mounting seat; 64. Roller; 7. Material rack 2; 71. Mounting plate 2; 72. Pull plate 2; 8. Driving element; 81. Short rack; 82. Small gear plate; 83. Large gear plate; 84. Large rack; 85. Bevel gear 1; 86. Bevel gear 2; 9. Heating element. DETAILED DESCRIPTION
[0034] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.
[0035] Example
[0036] like Figure 1-Figure 8As shown, a multi-layer composite device for manufacturing bio-based materials proposed in one embodiment of the present invention is mainly used to accurately stack, heat, soften and press different layers of bio-based materials to form a composite material with a multi-layer structure. The equipment is mainly composed of a workbench 1, a positioning seat 2, a pressing part 3, a hydraulic cylinder 4, a heating element 9, a material rack part 1 6, a material rack part 2 7 and an inflatable element 5. The workbench 1 is the foundation of the entire equipment and carries all components of the equipment. It is usually made of a sturdy and easy-to-clean material to ensure the stability and service life of the equipment. The positioning seat 2 is arranged on the top of the workbench 1, and its main function is to position and fix the bio-based material to be pressed. The positioning seat 2 is designed with an appropriate groove or clamping mechanism inside to ensure that the material will not be offset during the pressing process. The pressing part 3 is located above the positioning seat 2 and is driven by the hydraulic cylinder 4 to rise and fall. The bottom of the pressing part 3 is usually equipped with a pressing plate made of rubber or other soft materials to ensure that the material will not be damaged during the pressing process. The hydraulic cylinder 4 is the power source for driving the pressing part 3 to rise and fall. By controlling the extension and contraction of the hydraulic cylinder 4, the pressure of the pressing part 3 on the material can be accurately controlled to ensure the pressing effect. The heating element 9 is installed at the bottom of the positioning seat 2 to heat and soften the material in the positioning seat 2. The heating element 9 usually adopts heating elements such as electric heating wires and electric heating tubes, and the precise control of the temperature is achieved by controlling the on and off of the heating element. The material rack part 1 6 and the material rack part 2 7 are respectively composed of a mounting plate 1 61 and a mounting plate 2 71, which are installed on both sides of the positioning seat 2. Their main function is to overhead and layer the materials of each layer to prevent the materials from sticking or dislocating during the pressing process. The mounting plate 1 61 and the mounting plate 2 71 are respectively located on both sides of the positioning seat 2, and are installed with a pull plate 1 62 and a pull plate 2 72 that can be inserted into the positioning seat 2. When it is necessary to insert the material, the pull plate 1 62 and the pull plate 2 72 are pulled out; when the material is placed, the pull plate 1 62 and the pull plate 2 72 are inserted into the positioning seat 2 again, and the material is suspended. The inflatable member 5 is set on one side of the positioning seat 2 and connected to the positioning seat 2 through a pipeline. The function of the inflatable member 5 is to remove dust from the material in the positioning seat 2 before pressing, and to form an air curtain during the pressing process to prevent dust pollution. When the inflatable member 5 is started, it will generate an airflow, enter the positioning seat 2 through the pipeline, blow away the dust on the surface of the material, and form a layer of air curtain around the material to protect the material from external pollution.
[0037] Operation process
[0038] The bio-based material to be pressed is placed in the positioning seat 2, and the pull plate 1 62 and the pull plate 2 72 are pulled out. After all the materials are placed, the pull plates 1 62 and the pull plates 2 72 are reinserted into the positioning seat 2, the materials are suspended, the heating element 9 is started, the materials in the positioning seat 2 are heated and softened, the inflatable element 5 is started, the dust is removed from the materials and an air curtain is formed around them, the hydraulic cylinder 4 is controlled to descend, the pressing part 3 presses the materials, and after a certain pressing time, the hydraulic cylinder 4 is controlled to rise, and the pressed composite material is taken out. Through the above operation process, the multi-layer composite equipment for bio-based material manufacturing provided in this embodiment can efficiently and accurately complete the pressing work of multi-layer bio-based materials.
[0039] Among them, based on the first embodiment, the second embodiment makes a number of optimizations and improvements to the multilayer composite equipment for manufacturing bio-based materials, aiming to further improve the performance and use efficiency of the equipment.
[0040] The surface of the positioning seat 2 is provided with a plurality of positioning grooves 21 at the positions of the material rack part 1 6 and the material rack part 2 7. These positioning grooves 21 are precisely designed to ensure that the pull plate 1 62 and the pull plate 2 72 can be inserted accurately, thereby improving the positioning accuracy and stability of the equipment. A baffle 22 is placed at the notch to further fix and support the material. A positioning block 23 is installed at the bottom of the surface of the baffle 22. The cooperation between the positioning block 23 and the positioning seat 2 ensures the stability and position accuracy of the baffle 22. The surface of the pressing part 3 is provided with a mounting frame 1 31 and a mounting frame 2 32, which are used to install the push rod 52 and the short rack 81 respectively. This design makes the structure of the pressing part 3 more compact and convenient for installation and maintenance. In addition, a cavity is also provided in the pressing part 3, including an air inlet 33 and an air outlet 34, which are used for the circulation of gas to further improve the dust removal and air curtain effect. A one-way valve 2 57 and a one-way valve 1 56 are installed on the surface of the air inlet pipe 55 and the air outlet pipe 54 respectively. These one-way valves ensure the one-way flow of gas during the inflation and exhaust process, prevent gas backflow, and improve inflation efficiency and safety. A mounting seat 63 is installed at the ends of the pull plate 1 62 and the pull plate 2 72, and a rotatable roller 64 is installed on the mounting seat 63. The roller 64 is in contact with the material. When the pull plate is inserted or withdrawn, the roller 64 can roll, thereby reducing the friction resistance between the material and the material, making the operation smoother and reducing the damage to the material.
[0041] Operation process
[0042] The bio-based materials to be pressed are placed in the positioning seat 2 in order, and the pull plate 1 62 and the pull plate 2 72 are pulled out, the baffle 22 is placed at the notch, and fixed by the positioning block 23. After all the materials are placed, the pull plate 1 62 and the pull plate 2 72 are reinserted into the positioning groove 21 of the positioning seat 2, the materials are suspended, the heating element 9 is started, the materials in the positioning seat 2 are heated and softened, the inflation element 5 is started, and the gas is filled into the positioning seat 2 through the air inlet pipe 55, the dust is removed from the materials, and an air curtain is formed around them, the hydraulic cylinder 4 is controlled to descend, and the pressing part 3 presses the materials. During the pressing process, the gas in the pressing part 3 is discharged through the air outlet 34 to form a circulating flow, further improving the dust removal and air curtain effects. After maintaining a certain pressing time, the hydraulic cylinder 4 is controlled to rise and the pressed composite material is taken out. Through the above improvements and optimizations, the multi-layer composite equipment for bio-based material manufacturing provided in Example 2 has significantly improved positioning accuracy, operation convenience, dust removal effect and safety, and can better meet the production needs of multi-layer composites of bio-based materials.
[0043] A composite method for a multi-layer composite device for manufacturing bio-based materials, comprising the following steps: a. Preparation stage: placing a workbench 1 in an appropriate position and ensuring that the various components of the equipment are firmly connected, checking the working conditions of key components such as a hydraulic cylinder 4, a heating element 9, an inflatable element 5 and a driving element 8 to ensure that there are no abnormalities, preparing the bio-based materials to be composited, and placing them in sequence between a rack part 1 6 and a rack part 2 7 in a positioning seat 2, ensuring that there are no layers of material between each layer; b. Material positioning and dust removal: inserting the material through the opening of the positioning seat 2, ensuring that the material is placed flat in the positioning seat 2, starting the inflatable element 5, extracting and spraying gas into the positioning seat 2, and purging the material through the air outlet 25. Dust is removed and an air curtain is formed to prevent dust; c. Material heating and softening: The heating element 9 is started to heat and soften the material in the positioning seat 2 for subsequent pressing; d. The material rack part moves and is pressed into shape: The hydraulic cylinder 4 begins to descend, and the pressing part 3 descends accordingly. At the same time, the driving element 8 starts to work, and through the linkage of the short rack 81, the small toothed disc 82, the large toothed disc 83 and the large rack 84, the material rack part 1 6 and the material rack part 2 7 are moved out of the positioning seat 2 to avoid interference with the pressing. The pressing part 3 continues to descend to press the material in the positioning seat 2; e. Post-molding processing: After the pressing is completed, the hydraulic cylinder 4 rises, and the pressing part 3 is separated from the material; the composite material is taken out for subsequent processing or testing.
[0044] Finally, it should be noted that the basic concepts have been described above. Obviously, for those skilled in the art, the above detailed disclosure is only an example and does not constitute a limitation of this specification. Although it is not explicitly stated here, those skilled in the art may make various modifications, improvements and corrections to this specification. Such modifications, improvements and corrections are suggested in this specification, so such modifications, improvements and corrections still belong to the spirit and scope of the exemplary embodiments of this specification. At the same time, this specification uses specific words to describe the embodiments of this specification. For example, "one embodiment", "one embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of this specification. Therefore, it should be emphasized and noted that "one embodiment" or "one embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, certain features, structures or characteristics in one or more embodiments of this specification can be appropriately combined. In addition, unless explicitly stated in the claims, the order of processing elements and sequences described in this specification, the use of alphanumeric characters, or the use of other names are not used to limit the order of the processes and methods of this specification.
[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A multilayer composite device for manufacturing bio-based materials, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a positioning seat (2) for positioning the material, the top of the positioning seat (2) is provided with a pressing part (3) for inserting into the positioning seat (2) to press the material, the bottom of the positioning seat (2) is provided with a heating element (9) for heating and softening the material in the positioning seat (2), the top of the pressing part (3) is provided with a hydraulic cylinder (4), the hydraulic cylinder (4) is used to drive the pressing part (3) to rise and fall, and the positioning seat (2) is respectively inserted with a material rack part (6) ) and a material rack part 2 (7), the material rack part 1 (6) and the material rack part 2 (7) are used to perform overhead layering of each layer of materials, the material rack part 1 (6) and the material rack part 2 (7) are symmetrically arranged relative to the positioning seat (2), the surface of the positioning seat (2) is provided with an opening, the opening is used for inserting materials, and the other side of the positioning seat (2) is provided with an inflatable member (5), the inflatable member (5) is used to extract gas and spray it into the positioning seat (2), so as to remove dust from the material and form an air curtain, so as to prevent dust from the material.
2. A multi-layer composite device for manufacturing bio-based materials according to claim 1, characterized in that: The material rack part 1 (6) comprises a movable mounting plate 1 (61), the mounting plate 1 (61) being arranged on one side of the positioning seat (2), the mounting plate 1 (61) being arranged at the positioning seat (2) with a pull plate 1 (62) which can be inserted into the positioning seat (2), and the material rack part 2 (7) comprises a mounting plate 2 (71) being arranged on the other side of the positioning seat (2), the mounting plate 2 (71) being arranged at the positioning seat (2) with a pull plate 2 (72) which can be inserted into the positioning seat (2), and the mounting plate 1 (61) and the mounting plate 2 (71) are staggered after being inserted into the positioning seat (2).
3. The multi-layer composite equipment for manufacturing bio-based materials according to claim 1, characterized in that: A driving member (8) is installed on the back of the positioning seat (2). The driving member (8) is used to move the first material rack part (6) and the second material rack part (7) out of the positioning seat (2) when the hydraulic cylinder (4) moves downward, so as to facilitate the pressing and forming of the material in the positioning seat (2) by the pressing part (3).
4. A multi-layer composite device for manufacturing bio-based materials according to claim 3, characterized in that: The driving member (8) comprises a short rack (81) installed at the pressing part (3); a rotatable small toothed disc (82) and a large toothed disc (83) are installed on the side of the positioning seat (2); the short rack (81) and the small toothed disc (82) are meshingly connected; a large toothed disc (84) is installed at the material rack part 2 (7) and the material rack part 1 (6); the large toothed disc (83) and the large rack (84) are meshingly connected; the travel distance of the large rack (84) is twice that of the short rack (81); a bevel gear 1 (85) is installed at the large toothed disc (83); a bevel gear 2 (86) is installed at the small toothed disc (82); the bevel gear 1 (85) and the bevel gear 2 (86) are meshingly connected.
5. The multi-layer composite equipment for manufacturing bio-based materials according to claim 1, characterized in that: The inflatable member (5) comprises an air pushing rod (52) connected to the pressing part (3) and an air storage tank (51) installed on the top of the workbench (1), the air pushing rod (52) is inserted into the air storage tank (51), and an air pushing plate (53) is installed at the end of the air pushing rod (52), and the air pushing plate (53) is tightly fitted with the inner wall of the air storage tank (51), and an air intake pipe (55) is installed on the side of the air storage tank (51), and a cavity (24) is opened in the positioning seat (2), and the air intake pipe (55) is inserted into the cavity (24), and the inner wall of the positioning seat (2) is located at the cavity (24) and has a plurality of air outlet holes (25) for air outlet.
6. The multi-layer composite equipment for manufacturing bio-based materials according to claim 2, characterized in that: The surface of the positioning seat (2) is provided with a plurality of positioning grooves (21) at the material frame part 1 (6) and the material frame part 2 (7), and the positioning grooves (21) are used for inserting the pull plate 1 (62) and the pull plate 2 (72). The positioning seat (2) is provided with a baffle (22) at the notch, and a positioning block (23) is installed at the bottom of the surface of the baffle (22), and the positioning block (23) is used for limiting the position of the baffle (22).
7. The multi-layer composite equipment for manufacturing bio-based materials according to claim 1, characterized in that: The pressing part (3) includes a mounting frame 1 (31) and a mounting frame 2 (32) installed on its surface, wherein the mounting frame 1 (31) is used to install the push rod (52), and the mounting frame 2 (32) is used to install the short rack (81). A cavity is opened in the pressing part (3), and the cavity includes two openings, namely an air inlet (33) and an air outlet (34), wherein the air inlet (33) is located on one side of the air outlet (25), and the air outlet (34) is located on the other side.
8. The multi-layer composite equipment for manufacturing bio-based materials according to claim 5, characterized in that: A second one-way valve (57) is installed on the surface of the air inlet pipe (55), and a first one-way valve (56) is installed on the surface of the air outlet pipe (54). Both the second one-way valve (57) and the first one-way valve (56) are used for large one-way flow of gas.
9. The multi-layer composite equipment for manufacturing bio-based materials according to claim 2, characterized in that: A mounting seat (63) is installed at the end of the first pulling plate (62) and the second pulling plate (72), and a rotatable roller (64) is installed at the mounting seat (63), and the roller (64) is in contact with the material.
10. The composite method of a multi-layer composite device for manufacturing bio-based materials according to claim 1, characterized in that: The following steps are involved: a. Preparation stage: Place the workbench (1) in an appropriate position and ensure that all parts of the equipment are firmly connected. Check the working conditions of key parts such as the hydraulic cylinder (4), the heating element (9), the inflatable element (5) and the driving element (8) to ensure that there are no abnormalities. Prepare the bio-based materials to be compounded and place them in order between the first rack (6) and the second rack (7) in the positioning seat (2), ensuring that there is space between each layer of materials; b. Material positioning and dust removal: insert the material through the opening of the positioning seat (2), ensure that the material is placed flat in the positioning seat (2), start the inflator (5), extract and spray gas into the positioning seat (2), remove dust from the material through the air outlet (25), and form an air curtain to prevent dust; c. Heating and softening the material: starting the heating element (9) to heat and soften the material in the positioning seat (2) for subsequent pressing; d. Material rack section movement and pressing and forming: the hydraulic cylinder (4) begins to descend, and the pressing section (3) descends accordingly. At the same time, the driving member (8) begins to work, and through the linkage of the short rack (81), the small toothed disc (82), the large toothed disc (83) and the large rack (84), the material rack section 1 (6) and the material rack section 2 (7) are moved out of the positioning seat (2) to avoid interference with the pressing. The pressing section (3) continues to descend, and the material in the positioning seat (2) is pressed and formed; e. Post-molding processing: After the pressing is completed, the hydraulic cylinder (4) rises and the pressing part (3) is separated from the material; Take out the composite material for subsequent processing or testing.
Citation Information
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