Powder quantitative bagging mechanism
Through the automated powder quantitative bagging mechanism, the problem of low manual operation efficiency during superpotassium oxide packaging is solved, and the automatic bagging and quantitative bagging of film bags is realized, which improves packaging efficiency and safety and reduces human factors. Risk coming.
Patent Information
- Application Number
- CN202411773565.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-12-05
AI Technical Summary
During the existing process of superoxide packaging, especially the step of placing film bags inside the metal barrels mainly relies on manual operations, which are inefficient and can easily lead to lax packaging or damage to the film bags, increasing the risk of contact between the potassium superoxide and the external environment. .
A powder quantitative bagging mechanism is designed, including conveyor belt, bagging mechanism and quantitative filling mechanism. The automatic bagging and quantitative bagging of film bags is realized through frames, cylinders, side support plates and cutting components to ensure the film bags. Place and fill the powder accurately.
Automatic bagging and quantitative bagging of superpotassium oxide powder is realized, which improves packaging efficiency, reduces risks caused by human factors, and ensures the sealing and safety of the packaging.
Smart Images

Figure CN119218469A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of potassium superoxide preparation, in particular to a powder quantitative bagging mechanism. Background Art
[0002] Potassium superoxide, a primary oxidant, can be used as an oxygen generator in aerospace, submarine technology, mine emergency and other fields. In a closed environment, the carbon dioxide and water produced by human breathing can react with potassium superoxide to produce oxygen necessary for human survival.
[0003] Since potassium superoxide is a strong oxidant and hygroscopic, the packaging material must be able to effectively isolate moisture and air to prevent it from reacting with the external environment. Film bags are usually used as inner packaging and open steel drums as outer packaging to ensure the firmness and sealing of the packaging.
[0004] In the existing packaging process, especially in the process of placing the film bag inside the metal barrel, it mainly relies on manual operation. This step is not only inefficient, but also may cause problems such as loose packaging or damage to the film bag due to human factors, thereby increasing the risk of potassium superoxide coming into contact with the external environment. Summary of the invention
[0005] The object of the present invention is to provide a powder quantitative bagging mechanism, aiming to realize automatic bagging of film bags, improve packaging efficiency and reduce the risks caused by human factors.
[0006] In order to solve the above technical problems, the present invention provides a powder quantitative bagging mechanism, comprising: Conveyor belt for conveying metal barrels as powder containers; A bagging mechanism, used for releasing the film bag and placing the film bag inside the metal barrel; the bagging mechanism comprises a frame mounted on the input end of the conveyor belt, a reeling mechanism for releasing the film bag is arranged on one side of the frame, side support plates are respectively installed on both sides of the top of the frame, a bagging assembly facing the conveyor belt is slidably connected between the two groups of the side support plates, a first cylinder is fixed on the top of each of the side support plates, a push rod of the first cylinder is fixed to the bagging assembly, and a cutting assembly for cutting the film bag and sealing it is mounted above the bagging assembly; The quantitative filling mechanism is arranged at the output end of the conveyor belt and is used to fill a preset amount of powder into the film bag in the metal barrel.
[0007] Preferably, the bagging assembly includes a top plate slidably connected to the side support plate, the push rod of the first cylinder is fixed to the top plate, a bag opening assembly for opening the film bag is installed at the bottom of the top plate, and bag blowing assemblies for blowing the film bag into the interior of the metal barrel are installed on both sides of the bottom of the top plate.
[0008] Preferably, the bag opening assembly includes swing arms hinged at the four corners of the bottom of the top plate, the diagonally opposite corners of the bottom of the top plate are hinged with a third cylinder, the push rod of the third cylinder is hinged to the adjacent swing arm, and a mounting seat is fixed between two adjacent groups of the swing arms, and one or more suction cups are provided on the mounting seat.
[0009] Preferably, the bag blowing assembly comprises an arm hinged on both sides of the bottom of the top plate, a nozzle is installed at the head end of the arm, a fourth cylinder is hinged at the end of the arm, and the other end of the fourth cylinder is hinged to the top plate.
[0010] Preferably, the nozzles are located on symmetric planes of the two groups of mounting seats.
[0011] Preferably, the cutting assembly includes a first transverse plate and a second transverse plate, the second transverse plate is slidably connected between the two groups of side support plates, the first transverse plate is fixed between the two groups of side support plates, both ends of the first transverse plate are hinged with second cylinders, the push rod of the second cylinder is hinged to the second transverse plate, the telescopic movement of the second cylinder drives the second transverse plate away from or close to the first transverse plate, the first transverse plate is equipped with a first hot cutting assembly facing the second transverse plate, and the second transverse plate is equipped with a second hot cutting assembly facing the first hot cutting assembly.
[0012] Preferably, the first hot cutting assembly includes a fixed knife installed on the top of the first transverse plate and a first heating plate installed on the bottom of the first transverse plate, and the second hot cutting assembly includes a movable knife installed on the top of the second transverse plate and a second heating plate installed on the bottom of the second transverse plate.
[0013] Preferably, the unwinding mechanism includes a frame fixed on one side of the frame, an unwinding roller is arranged at the bottom of the frame, and multiple groups of guide rollers are arranged inside the frame along the conveying route, and the guide rollers located at the conveying end are located directly above the cutting component.
[0014] After adopting the above technical solution, the beneficial effects of the present invention are: The cutting component quantitatively cuts the film bag according to the preset size or weight, and then places the film bag accurately inside the metal barrel through the bagging component. The metal barrel with the film bag is conveyed to the quantitative filling mechanism through the conveyor belt, and then the preset amount of powder is filled into the film bag in the metal barrel, thereby realizing the automatic bagging and quantitative bagging of potassium superoxide powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the bagging mechanism; Figure 3 The figure is a schematic diagram of the installation of the bagging assembly; Figure 4 is a schematic diagram of the structure of the cutting component; Figure 5 It is a three-dimensional structural schematic diagram of the bagging assembly; Figure 6 It is a schematic diagram of the main structure of the bagging assembly; Figure 7 It is a right view structural schematic diagram of the bagging assembly; Figure 8 Schematic diagram of the working of the bagging mechanism.
[0017] Figure numerals: 1-bagging mechanism, 2-side support plate, 3-bagging assembly, 4-first cylinder, 5-quantitative filling mechanism, 6-conveyor belt, 7-unwinding roller, 8-frame, 9-guide roller, 10-cutting assembly, 11-second cylinder, 12-first horizontal plate, 13-second horizontal plate, 14-moving knife, 15-fixed knife, 16-first heating plate, 17-second heating plate, 18-first support seat, 19-top plate, 20-second support seat, 21-third cylinder, 22-swing arm, 23-mounting seat, 24-suction cup, 25-fourth cylinder, 26-extension arm, 27-nozzle, 28-third support seat. DETAILED DESCRIPTION
[0018] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only configured to explain the present invention and are not configured to limit the present invention. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by illustrating examples of the present invention.
[0019] The directional words appearing in the following description are all directions shown in the figures, and do not limit the specific structure of the present invention. In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0020] A powder quantitative bagging mechanism comprises a conveyor belt 6, a bagging mechanism 1 and a quantitative filling mechanism 5. The conveyor belt 6 is used to convey metal barrels as powder containers. These metal barrels are placed on the conveyor belt 6 and are transported to different workstations for processing as the conveyor belt 6 moves. The bagging mechanism 1 is arranged at the input end of the conveyor belt 6, and is used to release a film bag and place the film bag inside the metal barrel. The quantitative filling mechanism 5 is arranged at the output end of the conveyor belt 6, and is used to fill a preset amount of powder into the film bag in the metal barrel.
[0021] The bagging mechanism 1 includes a bagging assembly 3, a bag blowing assembly and a frame, and the frame is set at the input end of the conveyor belt 6. The bagging assembly 3 includes a top plate 19, and side support plates 2 are installed on both sides of the top of the frame. The top plate 19 is located between the two sets of side support plates 2 and is slidably connected to the side support plates 2 on both sides through slide rails. A first cylinder 4 is fixedly installed on the top of each side support plate 2, and the push rod of the first cylinder 4 is fixed to the upper end surface of the top plate 19 to provide power for the lifting and lowering of the top plate 19.
[0022] A first support seat 18 is fixedly mounted on a pair of diagonally opposite corners at the bottom of the top plate 19, and a second support seat 20 is fixedly mounted on another pair of diagonally opposite corners at the bottom of the top plate 19, forming a cross layout with the first support seat 18. A total of four groups of swing arms 22 are hinged on the first support seat 18 and the second support seat 20, respectively, and can swing on their respective support seats. A third cylinder 21 is hinged on one side of the first support seat 18, and the push rod of the third cylinder 21 is hinged with the adjacent swing arm 22. The third cylinder 21 drives the push rod to perform telescopic movement through air pressure, thereby driving the swing arm 22 to swing. A mounting seat 23 is fixed between two adjacent groups of swing arms 22, so that the two adjacent groups of swing arms 22 are connected as a whole to achieve synchronous swinging. One or more suction cups 24 are arranged on the mounting seat 23, and the suction cup 24 adsorbs the film bag by generating negative pressure.
[0023] The bag blowing assembly includes a third support seat 28 fixedly mounted on both sides of the bottom of the top plate 19, and the third support seat 28 is hinged with a spread arm 26 that can swing toward the center of the top plate 19. Among them, a nozzle 27 is installed at the head end of the spread arm 26, and a fourth cylinder 25 is hinged at the end of the spread arm 26, and the other end of the fourth cylinder 25 is hinged to the third support seat 28. The two groups of mounting seats 23 are symmetrically distributed, and the nozzle 27 is located on the symmetric plane of the two groups of mounting seats 23.
[0024] A cutting assembly 10 for cutting film bags and sealing them is arranged above the bagging assembly 3, and the cutting assembly 10 includes a first transverse plate 12 and a second transverse plate 13. The first transverse plate 12 is fixedly installed between the two sets of side support plates 2, and the second transverse plate 13 is slidably connected between the two sets of side support plates 2. The second cylinder 11 is hinged at both ends of the first transverse plate 12, and the push rod of the second cylinder 11 is hinged to the second transverse plate 13. The telescopic movement of the second cylinder 11 drives the second transverse plate 13 away from or close to the first transverse plate 12. A first hot cutting assembly facing the second transverse plate 13 is installed on the first transverse plate 12, and the first hot cutting assembly includes a fixed knife 15 installed on the top of the first transverse plate 12 and a first heating plate 16 installed at the bottom of the first transverse plate 12. A second hot cutting assembly facing the first hot cutting assembly is installed on the second transverse plate 13, and the second hot cutting assembly includes a movable knife 14 installed on the top of the second transverse plate 13 and a second heating plate 17 installed at the bottom of the second transverse plate 13.
[0025] A reeling mechanism is provided on one side of the frame for storing and releasing tubular film bags in an orderly manner. The reeling mechanism includes a frame body 8 fixed on one side of the frame, and a reeling roller 7 is provided at the bottom of the frame body 8. The film bag is tightly wound around the reeling roller 7 in a tubular form. Along the conveying route, multiple groups of guide rollers 9 are provided inside the frame body 8, and the guide rollers 9 at the conveying end are located directly above the cutting assembly 10. The main function of the guide rollers 9 is to guide and support the conveying of the film bag to ensure that the film bag can be smoothly and accurately conveyed to the cutting assembly 10. A pinch roller (not shown in the figure, the pinch roller is a clamping feeding mechanism, and its structure is a mature technology, so it will not be described in detail here) is also provided between the guide roller 9 at the end and the cutting assembly 10 to provide additional traction to ensure that the film bag can be conveyed continuously and stably.
[0026] The bagging mechanism 1 is provided with a first in-place sensor to detect whether the film bag is in place. Two sets of in-place sensors are installed on the conveyor belt 6: the second in-place sensor is located below the bagging mechanism 1 to detect whether the metal barrel to be bagged has accurately arrived at the bagging station; the third in-place sensor is located below the quantitative filling mechanism 5 to detect whether the metal barrel that has been bagged and is ready for filling has arrived at the filling station.
[0027] The unwinding roller 7 rotates to release the film bag, and the film bag passes through the gap between the first transverse plate 12 and the second transverse plate 13 and falls from the hole of the top plate 19. When the first in-position sensor detects the film bag, it sends a signal to the control system, and all the third cylinders 21 push the push rods at the same time, the two sets of mounting seats 23 approach each other, and the suction cups 24 connect the negative pressure circuit to absorb the film bag. Then all the third cylinders 21 pull the push rods at the same time, the two sets of mounting seats 23 move away from each other, the suction cups 24 maintain negative pressure, and the film bag is stretched open.
[0028] At the same time, the metal barrel moves with the conveyor belt 6 to the bottom of the bagging mechanism 1. When the second in-position sensor detects the metal barrel, the second in-position sensor sends a signal to the control system, and all the first cylinders 4 push out the push rods at the same time, pushing the top plate 19 close to the metal barrel, and the stretched film bag drops accordingly, so that part of the film bag is covered on the outside of the metal barrel. The first cylinder 4 stops moving after falling to a predetermined height, and all the fourth cylinders 25 push out the push rods at the same time, and the two groups of arms 26 approach each other. The nozzle 27 blows the film bag with a small airflow to make it gather towards the center of the metal barrel. Subsequently, the second cylinder 11 pulls the push rod, and the second horizontal plate 13 approaches the first horizontal plate 12, completing heat sealing and cutting. While the second cylinder 11 is in motion, the airflow blown out by the nozzle 27 increases, blowing the film bag into the metal barrel.
[0029] Finally, all the execution components are reset, and the conveyor belt 6 continues to move, and the metal barrel covered with the film bag is sent to the quantitative filling mechanism 5 to complete the quantitative bagging.
[0030] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A powder quantitative bagging mechanism, characterized in that: include: A conveyor belt (6) for conveying a metal barrel serving as a powder container; A bagging mechanism (1) for releasing a film bag and placing the film bag inside a metal barrel; the bagging mechanism (1) comprises a frame mounted on the input end of a conveyor belt (6), a reeling mechanism for releasing the film bag being arranged on one side of the frame, side support plates (2) being respectively mounted on both sides of the top of the frame, a bagging assembly (3) facing the conveyor belt (6) being slidably connected between two groups of the side support plates (2), the bagging assembly (3) comprising a top plate (19) slidably connected to the side support plates (2), a bag opening assembly for opening the film bag being mounted on the bottom of the top plate (19), bag blowing assemblies for blowing the film bag into the metal barrel being mounted on both sides of the bottom of the top plate (19), a first cylinder (4) being fixed on the top of each of the side support plates (2), a push rod of the first cylinder (4) being fixed to the top plate (19), a cutting assembly (10) for cutting the film bag and sealing it being mounted above the bagging assembly (3); The quantitative filling mechanism (5) is arranged at the output end of the conveyor belt (6) and is used to fill a preset amount of powder into the film bag in the metal barrel.
2. The powder quantitative bagging mechanism according to claim 1, characterized in that: The bag opening assembly comprises swing arms (22) hinged at four corners of the bottom of the top plate (19), the diagonally opposite corners of the bottom of the top plate (19) are hinged with third cylinders (21), the push rod of the third cylinder (21) is hinged with the adjacent swing arms (22), a mounting seat (23) is fixed between two adjacent groups of the swing arms (22), and one or more suction cups (24) are arranged on the mounting seat (23).
3. The powder quantitative bagging mechanism according to claim 2, characterized in that: The bag blowing assembly comprises an extension arm (26) hinged to both sides of the bottom of the top plate (19), a nozzle (27) is installed at the head end of the extension arm (26), a fourth cylinder (25) is hinged to the tail end of the extension arm (26), and the other end of the fourth cylinder (25) is hinged to the top plate (19).
4. The powder quantitative bagging mechanism according to claim 3, characterized in that: The nozzles (27) are located on the symmetric planes of the two groups of mounting seats (23).
5. The powder quantitative bagging mechanism according to claim 1, characterized in that: The cutting assembly (10) comprises a first transverse plate (12) and a second transverse plate (13); the second transverse plate (13) is slidably connected between the two groups of side support plates (2); the first transverse plate (12) is fixed between the two groups of side support plates (2); both ends of the first transverse plate (12) are hinged with a second cylinder (11); a push rod of the second cylinder (11) is hinged to the second transverse plate (13); the telescopic movement of the second cylinder (11) drives the second transverse plate (13) to move away from or approach the first transverse plate (12); a first hot cutting assembly facing the second transverse plate (13) is installed on the first transverse plate (12); and a second hot cutting assembly facing the first hot cutting assembly is installed on the second transverse plate (13).
6. The powder quantitative bagging mechanism according to claim 5, characterized in that: The first hot cutting assembly comprises a fixed knife (15) mounted on the top of a first transverse plate (12) and a first heating plate (16) mounted on the bottom of the first transverse plate (12), and the second hot cutting assembly comprises a movable knife (14) mounted on the top of a second transverse plate (13) and a second heating plate (17) mounted on the bottom of the second transverse plate (13).
7. The powder quantitative bagging mechanism according to claim 1, characterized in that: The unwinding mechanism comprises a frame (8) fixed to one side of the frame, an unwinding roller (7) is arranged at the bottom of the frame (8), and a plurality of groups of guide rollers (9) are arranged inside the frame (8) along the conveying route, and the guide rollers (9) located at the conveying end are located directly above the cutting assembly (10).
Citation Information
Patent Citations
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