An automatic material collecting device

Abstract

The application relates to the technical field of packing equipment, in particular to an automatic material collecting device. The technical scheme is as follows: a material frame transfer mechanism is arranged, and a waiting area, a material collecting area and a discharging area are arranged; the material frame transfer mechanism is used for driving the material frame to pass through the waiting area, the material collecting area and the discharging area in sequence; a feeding conveying mechanism is arranged adjacent to the material collecting area of the material frame transfer mechanism, and is used for transferring clothes and making the clothes close to the material collecting area; and a transfer mechanism is arranged between the material frame transfer mechanism and the feeding conveying mechanism, and is used for transferring the clothes from the feeding conveying mechanism to the material frame in the material collecting area. The application can reduce the labor cost, and can maintain good material collecting efficiency in a long-time working state.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of packing equipment, and in particular to an automatic material collecting device. BACKGROUND

[0002] In the process of clothes production and processing, packaging is an important step before delivery, and the packaging quality and operation efficiency are directly related to the final delivery effect. With the development of technology, automatic packaging equipment is widely used in the clothing production industry. First, after the clothes are produced, the machine is used to fold and bag the clothes, which significantly optimizes the packaging efficiency of the clothes.

[0003] However, after the clothes are packaged, they still need to be packed into a transfer frame, and then transferred to the corresponding carton for the next step of packaging to facilitate subsequent freight transfer. Currently, after the clothes pass through the automatic packaging machine, they are usually sent into the transfer frame by the conveyor belt, and manual arrangement of the clothes and replacement of full and empty frames are required regularly. The frame replacement frequency is high, and the whole process is time-consuming and labor-intensive. Therefore, the existing technology needs to be improved.

[0004] The above information is given as background information only to assist with understanding the present disclosure, and does not constitute admission or recognition that any of the above information constitutes prior art with respect to the present disclosure. SUMMARY

[0005] The present application provides an automatic material collecting device to solve the problems in the prior art.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0007] An automatic material collecting device comprises:

[0008] A material frame transfer mechanism having a waiting area, a material collecting area and a discharging area, the material frame transfer mechanism is used to drive the material frame to pass through the waiting area, the material collecting area and the discharging area in turn;

[0009] An upper conveying mechanism is arranged adjacent to the material collecting area of the material frame transfer mechanism, and is used to transfer the clothes close to the material collecting area;

[0010] And a transfer mechanism is located between the material frame transfer mechanism and the upper conveying mechanism, and is used to transfer the clothes from the upper conveying mechanism to the material frame in the material collecting area.

[0011] Preferably, the material frame transfer mechanism comprises:

[0012] The first conveying line is two groups arranged side by side, the waiting area and the unloading area are arranged on the two groups of the first conveying line respectively, the first conveying line arranged with the waiting area is used for translating empty material frames, and the first conveying line arranged with the unloading area is used for translating full material frames.

[0013] The first pushing frame assembly is arranged on the first conveying line carrying the empty material frame.

[0014] The second conveying line is respectively connected with the two groups of the first conveying line, the first pushing frame assembly is used for pushing the empty material frame to the second conveying line, the receiving area is located on the second conveying line, and the second conveying line is used for moving the empty material frame to the receiving area.

[0015] The second pushing frame assembly is arranged on the second conveying line and is used for pushing the full material frame from the receiving area to the first conveying line carrying the full material frame.

[0016] Preferably, the first conveying line comprises:

[0017] The support;

[0018] The plurality of rollers are arranged at intervals from one side to the other side of the support, and the rollers are rotationally arranged on the support;

[0019] And the driving element is arranged on the support and is in transmission connection with the rollers, and is used for driving the plurality of rollers to rotate towards the same side.

[0020] Preferably, the first conveying line is further provided with a deviation correction track, the deviation correction track is at least two, the two deviation correction tracks are arranged in parallel and opposite, and are respectively fixedly arranged on opposite sides of the first conveying line.

[0021] Preferably,

[0022] The second conveying line comprises:

[0023] The base:

[0024] The lifting bracket is used for supporting the material frame;

[0025] And the translation module is arranged on the base, the lifting bracket is arranged on the translation module, and the translation module is used for driving the lifting bracket to reciprocate between the inside and outside of the receiving area.

[0026] Preferably, the first pushing frame assembly comprises:

[0027] The first pushing frame linear module is arranged on the first conveying line;

[0028] A first frame pushing cylinder is vertically arranged on the first frame pushing linear module, and the first frame pushing linear module is used to drive the first frame pushing cylinder to move along the material frame transfer direction;

[0029] And a first push frame member is arranged at the telescopic rod of the first push frame cylinder, and the first push frame member is used to drive the first push frame member to rise and fall to avoid. When the telescopic rod of the first push frame cylinder is extended, the first push frame member abuts and cooperates with one side of the material frame.

[0030] Preferably, the second push frame assembly includes:

[0031] A second push frame linear module is provided on the second transport line;

[0032] And a second push frame member is arranged in the second push frame linear module and is used to abut and cooperate with one side of the material frame. The second push frame linear module is used to drive the second push frame member to move along the material frame transfer direction.

[0033] Preferably, the transfer mechanism includes:

[0034] Mounting rack;

[0035] A three-dimensional displacement module is provided on the mounting frame;

[0036] and a grabbing module, which is arranged on the three-dimensional displacement module, and is used to drive the grabbing module to move in a three-dimensional space, and the grabbing module is used to grab the clothes.

[0037] Preferably, the displacement module includes:

[0038] A first horizontal linear module is provided on the mounting frame and is used to output displacement in the X-axis direction;

[0039] A second horizontal linear module is provided on the first horizontal linear module and is used to output displacement in the Y-axis direction;

[0040] And a lifting linear module is arranged on the second horizontal linear module, which is used to output displacement in the Z-axis direction. The grabbing module is arranged on the lifting linear module, and the X-axis, Y-axis, and Z-axis constitute a spatial rectangular coordinate system.

[0041] Preferably, the grabbing module is a vacuum adsorption module.

[0042] Compared with the prior art, the present invention has the following beneficial effects:

[0043] The automatic material collecting device provided by the application can drive the material frame to automatically pass through the waiting area, the material collecting area and the discharging area in order, and at this time, the clothes are automatically transmitted to the side of the material collecting area under the driving of the feeding conveying mechanism, and then the clothes are automatically collected into the material frame under the grabbing of the transfer mechanism; in this process, on the one hand, the clothes are transferred into the material frame by mechanical grabbing, thereby reducing the labor cost, and on the other hand, the empty material frame and the full material frame are automatically replaced under the action of the material frame transfer mechanism, thereby reducing the labor cost and maintaining a high material collecting efficiency for a long time.

[0044] The application has other characteristics and advantages, which will be apparent or will be described in detail in the drawings and the subsequent specific embodiments incorporated herein, which are collectively used to explain the specific principles of the application. BRIEF DESCRIPTION OF DRAWINGS

[0045] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.

[0046] Figure 1 is a structural schematic view of an automatic material collecting device provided by a preferred embodiment of the application;

[0047] Figure 2 is a structural schematic view of a first conveying line and a second conveying line provided by a preferred embodiment of the application;

[0048] Figure 3 is a structural schematic view of two groups of first conveying lines arranged side by side provided by a preferred embodiment of the application;

[0049] Figure 4 is a structural schematic view of a first push frame assembly provided by a preferred embodiment of the application;

[0050] Figure 5 is a structural schematic view of a second conveying line and a second push frame assembly provided by a preferred embodiment of the application;

[0051] Figure 6 is a structural schematic view of a lifting bracket and a translation module provided by a preferred embodiment of the application;

[0052] Figure 7 is a structural schematic view of a transfer mechanism and a feeding conveying mechanism provided by a preferred embodiment of the application.

[0053] Reference signs:

[0054] 1. A material frame transfer mechanism;

[0055] 11. A first conveying line; 111, a support; 112, a roller; 113, a driving element;

[0056] 12. A second conveying line; 121, a base; 122, a lifting bracket; 1221, a bracket part; 1222, a lifting driving part; 1223, a supporting arm; 1224, a positioning slope; 123, a translation module;

[0057] 13. A first push frame assembly; 131, a first push frame linear module; 132, a first push frame cylinder; 133, a first push frame piece;

[0058] 14. A second push frame assembly; 141, a second push frame linear module; 142, a second push frame piece;

[0059] 15. A deviation rectifying track;

[0060] 2. A feeding conveying mechanism;

[0061] 3. A transfer mechanism; 31, a mounting frame; 32, a three-dimensional displacement module; 321, a first horizontal linear module; 322, a second horizontal linear module; 323, a lifting linear module; 33, a grabbing module;

[0062] 4. A waiting area; 5, a material receiving area; 6, a material discharging area; 7, a first avoiding opening; 8, a second avoiding opening; 9, a third avoiding opening. DETAILED DESCRIPTION

[0063] In order to make the objectives, characteristics and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the embodiments described below are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0064] In the description of the present application, it should be understood that when one component is considered to be “connected” to another component, it can be directly connected to the other component or a component arranged in the middle can exist simultaneously. When one component is considered to be “arranged on” another component, it can be directly arranged on the other component or a component arranged in the middle can exist simultaneously.

[0065] In addition, terms such as "long", "short", "inside", and "outside" indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention. They do not indicate or imply that the device or component referred to must have this specific orientation or operate in a specific orientation structure, and should not be understood as a limitation of the present invention.

[0066] The following is combined with Figures 1-7 The technical solution of the present invention is further illustrated through specific implementation methods.

[0067] Please refer to Figure 1 An embodiment of the present invention provides an automatic material receiving device for solving the time-consuming and labor-intensive problems caused by manual frame changing and manual material receiving. The material receiving device mainly comprises: a material frame transferring mechanism 1, a loading and conveying mechanism 2, and a transfer mechanism 3. The material frame transferring mechanism 1 is mainly used to drive the material frame to transfer along a linear track. The material frame can be an empty material frame or a material frame fully loaded with clothes, which is referred to as a fully loaded material frame herein.

[0068] Among them, combined Figure 2 In order to facilitate the explanation of the transfer path of the material frame, as shown in the figure, a waiting area 4, a material receiving area 5 and a material unloading area 6 are provided on the material frame transfer mechanism 1, wherein the waiting area 4 is used for placing the empty material frame, the material receiving area 5 is used to perform the material receiving action, and the material unloading area 6 is used for placing the fully loaded material frame. It can be understood that the main function of the material frame transfer mechanism 1 is to drive the frame material frame to pass through the waiting area 4, the material receiving area 5 and the material unloading area 6 in sequence, and in this process, clothes are loaded into the material frame to change the material frame from an empty material frame to a fully loaded material frame.

[0069] Furthermore, the loading conveyor mechanism 2 is arranged adjacent to the receiving area 5. The loading conveyor mechanism 2 is used to send the clothes from the previous packaging station and transfer the clothes to a position close to the receiving area 5. This can shorten the running distance of the clothes during the receiving process, which is beneficial to improving the operating efficiency. Optionally, in this embodiment, the loading conveyor mechanism 2 adopts a belt assembly line.

[0070] In addition, look back Figure 1 The transfer mechanism 3 is disposed between the material frame transfer mechanism 1 and the loading conveyor mechanism 2. In this embodiment, the transfer mechanism 3 is also disposed directly above the material frame transfer mechanism 1, which makes the structure more compact and further optimizes the transfer efficiency. Here, the transfer mechanism 3 is mainly used to transfer clothes from the loading conveyor mechanism 2 to the material frame located in the receiving area 5 to achieve the stacking and framing function.

[0071] So far, the above scheme adopts the material frame transfer mechanism 1 to replace the manual frame changing operation steps, and adopts the transfer mechanism 3 to replace the manual action of putting clothes into the material frame, so as to reduce the labor cost; in addition, by adjacently arranging and overlappingly arranging the material frame transfer mechanism 1, the feeding conveying mechanism 2 and the transfer mechanism 3, the overall structure size of the device can be effectively shortened, the structure is more compact, and the path size of the clothes transferred to the material frame can be shortened, so that the material receiving action is faster and more efficient.

[0072] Referring to Figure 2 In order to realize efficient transfer of the material frame, the material frame transfer mechanism 1 comprises a first conveying line 11, a first frame pushing assembly 13, a second conveying line 12 and a second frame pushing assembly 14. The first conveying line 11 is arranged in two groups and arranged side by side, and the first conveying line 11 is used to drive the material frame to move in the horizontal direction, which is defined as the X-axis direction for convenience of description. In addition, the two groups of first conveying lines 11 are different in specific action, wherein the waiting area 4 and the discharging area 6 are arranged on the two groups of first conveying lines 11, that is, the first conveying line 11 arranged with the waiting area 4 is used to move the empty material frame, and the first conveying line 11 arranged with the discharging area 6 is used to move the full material frame.

[0073] Specifically, referring to Figure 2 and Figure 3 In order to realize the transfer of the material frame in the X-axis direction, the first conveying line 11 comprises a support 111, a roller 112 and a driving element 113, wherein the support 111 is placed on the ground to provide a mounting position for the roller 112 and the driving element 113; the number of rollers 112 is arranged in multiple, and the multiple rollers 112 are arranged at intervals from one side end to the other side end of the support 111, preferably, the rollers 112 are arranged at intervals along the X-axis direction, and the roller 112 is rotatably mounted on the support 111 by a bearing seat.

[0074] Based on the above structure, the material frame can be placed on the roller 112, at this time, the material frame and the roller 112 form a rolling friction, which is beneficial to the rapid movement of the full material frame, and the transfer action of the material frame is more efficient and fast; it should be noted that the specific number of rollers 112 can be set according to actual needs, such as 10, 20 or 80, etc., which depends on the required carrying length of the first conveying line 11, which is not limited in the embodiment.

[0075] Meanwhile, the driving element 113 is arranged on the support 111 and is in transmission connection with the rollers 112, and the driving element 113 is used to drive the plurality of rollers 112 to rotate towards the same side, so as to drive the rollers 112 to drive the material frame to translate. Preferably, the driving element 113 can be selected from a power structure composed of a motor, a first chain wheel, a second chain wheel and a chain, and in the specific arrangement, the motor is first fixedly installed on the support 111, then a plurality of first chain wheels consistent in number with the rollers 112 are selected, the plurality of first chain wheels are one by one correspondingly installed on the plurality of rollers 112, then the second chain wheel is installed on the output shaft of the motor, and the chain is wrapped and installed on the second chain wheel and the plurality of first chain wheels.

[0076] Based on the above arrangement, by starting the first motor, under the transmission action of the chain, the first chain wheel and the second chain, the plurality of rollers 112 are simultaneously started to drive the material frame to be transferred on the first conveying line 11 along the X-axis direction. In other embodiments, a belt and a belt wheel structure can be used instead of the transmission structure composed of the first chain wheel, the second chain wheel and the chain in the present application, and the related structures of the transmission can be tried to be used, and should be included in the explanation range of the present application.

[0077] It can be understood that in the present embodiment, the transfer directions of the two first conveying lines 11 are opposite, and the purpose is to form a one-way carrying path by cooperating the two groups of first conveying lines 11 with the second conveying line 12, so that the transfer is more efficient.

[0078] Specifically, the second conveying line 12 is arranged at a position close to one end of the two groups of first conveying lines 11 in the present embodiment, and the second conveying line 12 is respectively connected with the two groups of first conveying lines 11. The material receiving area 5 is located on the second conveying line 12, the second conveying line 12 first receives the empty material frame from one of the two groups of first conveying lines 11, then the second conveying line 12 moves the empty material frame to the material receiving area 5 for material receiving, and finally moves the full material frame to the other first conveying line 11.

[0079] Based on this, in order to realize the transfer of the empty material frame to the second conveying line 12, the first frame pushing assembly 13 is arranged on the first conveying line 11 carrying the empty material frame, and the first frame pushing assembly 13 is used to push the empty material frame to the second conveying line 12.

[0080] Referring to Figure 3 and Figure 4The first push frame assembly 13 comprises a first push frame linear module 131, a first push frame cylinder 132 and a first push frame piece 133. In order to improve the overall compactness of the structure, a first avoiding opening 7 is formed at the position of the roller 112 of the first conveying line 11, at this time, the roller 112 in this area can be replaced by a shorter roller 112 structure, and the shorter roller 112 is arranged in parallel in two rows, so that the first avoiding opening 7 is formed between the two rows of rollers 112, and the first push frame assembly 13 is accommodated in the first avoiding opening 7, so that the compactness of the structure is improved, and the interference between the structures is reduced.

[0081] In the setting, the first push frame linear module 131 is first fixedly installed on the support 111. In one embodiment, the first push frame linear module 131 can adopt a linear module with a lead screw and a sliding table structure, or in another embodiment, a linear module structure outputting reciprocating motion by a cylinder structure can also be adopted. The specific structure of the first push frame linear module 131 is not limited, and structures outputting linear reciprocating motion can be used. In this embodiment, a linear module with a lead screw and a sliding table structure is used as an example. In the setting, the first push frame linear module 131 is arranged in parallel along the X-axis direction.

[0082] At the same time, the first push frame cylinder 132 is installed on the first push frame linear module 131 in the vertical direction. At this time, the first push frame linear module 131 can drive the first push frame cylinder 132 to move along the direction of the material frame transfer, which can also be understood as that the first push frame linear module 131 can drive the first push frame cylinder 132 to move along the X-axis direction. Further, the first push frame cylinder 132 is used to drive the first push frame piece 133 to move up and down. In the specific setting, the telescopic rod of the first push frame cylinder 132 is arranged vertically upward, and the first push frame piece 133 is fixedly installed on the telescopic rod of the first push frame cylinder 132. At this time, the first push frame piece 133 can drive the first push frame piece 133 to move up and down.

[0083] Optionally, the first push frame piece 133 can be a rod-shaped, plate-shaped or block-shaped structure, and the specific structure of the first push frame piece 133 is not limited. In this embodiment, the first push frame adopts a relatively thin plate-shaped structure as an example. The plate-shaped structure can make the structure more compact, and can better meet the actual use requirements.

[0084] Based on the above structure, when the telescopic rod of the first push frame air cylinder 132 retracts, the first push frame 133 descends to a low position, at this time the first push frame linear module 131, the first push frame air cylinder 132 and the first push frame 133 are all located below the roller 112, so as to avoid the material frame. At this time, the material frame can pass above the first push frame linear module 131, the first push frame air cylinder 132 and the first push frame 133 under the drive of the roller 112, until the material frame approaches the second conveying line 12, at this time the first push frame air cylinder 132 can be started, the telescopic rod of the first push frame air cylinder 132 is extended, and then the first push frame linear module 131 is started, the first push frame linear module 131 drives the first push frame 133 to abut against one side of the material frame through the first push frame air cylinder 132, with the movement, the first push frame 133 can push the material frame into the second conveying line 12, realizing the transfer of the empty material frame between the first conveying line 11 and the second conveying line 12.

[0085] When the empty material frame is transferred to the second conveying line 12, the empty material frame is first placed on the second conveying line 12 at a position adjacent to the material receiving area 5, at this time the empty material frame is equivalent to reaching a standby position, which is beneficial to the quick and orderly frame changing operation between the empty material frame and the full material frame.

[0086] Referring to Figure 5 and Figure 6 , specifically, to realize the above switching action, the second conveying line 12 includes a base 121, a lifting bracket 122 and a translation module 123, wherein the base 121 is placed on the ground to provide a mounting position for the lifting bracket 122 and the translation module 123. The translation module 123 adopts a linear module structure as described above, and its purpose is also to output reciprocating linear motion, and the specific structure is not repeated here; but the difference between the translation module 123 in the specific setting is that the reciprocating displacement direction output by the translation module 123 is perpendicular to the X-axis in the horizontal plane, hereinafter for the sake of description, the displacement direction output by the translation module 123 is defined as the Y-axis direction, and the vertical lifting direction is defined as the Z-axis direction, the X-axis, Y-axis and Z-axis directions constitute a space rectangular coordinate system.

[0087] Based on the above setting, the lifting bracket 122 is installed on the translation module 123, and the lifting bracket 122 mainly includes a bracket part 1221 and a lifting driving part 1222, wherein the bracket part 1221 is slidably installed on the sliding table of the translation module 123 by adding guide columns and guide sleeves, at this time the bracket part 1221 can move up and down.

[0088] In addition, the lifting driving part 1222 adopts a cylinder structure, is fixedly installed on the sliding table of the translation module 123, and a telescopic rod thereof is fixedly connected with the bracket part 1221. Under the action of the lifting driving part 1222, the bracket part 1221 can move up and down. Furthermore, a second avoiding opening 8 is provided on the base 121 and penetrates through the bracket part 1221. One end of the second avoiding opening 8 extends to the material receiving area 5. The second avoiding opening 8 has the same effect as the first avoiding opening 7, that is, to enable the material frame to move above the lifting bracket 122 to achieve the avoiding effect. In addition, the second avoiding opening 8 also enables the lifting bracket 122 to move freely between the inside and outside of the material receiving area 5.

[0089] Based on the above setting, when the material frame moves above the lifting bracket 122, the lifting driving part 1222 is started, and then the bracket part 1221 lifts the material frame. At this time, the translation module 123 is started, and the translation module 123 drives the material frame to be transferred to the material receiving area 5, so as to realize the frame changing action. The process is convenient and efficient.

[0090] Optionally, in order to stably lift the material frame, the opposite sides of the lifting bracket 122 are respectively provided with supporting arms 1223. The top end of the supporting arm 1223 is provided with a positioning inclined surface 1224 for abutting against the material frame. The positioning inclined surfaces 1224 of the two supporting arms 1223 are oppositely arranged to form an upward flared cross-sectional profile. In this way, the two sides of the material frame can be positioned and supported, so that the material frame is not easy to shake.

[0091] Further, referring back to Figure 3 Or Figure 4 In order to ensure that the material frame can accurately stay above the lifting bracket 122 when being transferred from the first conveying line 11 to the second conveying line 12, the first conveying line 11 is further provided with deviation correcting rails 15. The deviation correcting rails 15 are at least two, and the two deviation correcting rails 15 are arranged in parallel and opposite to each other and are respectively fixedly arranged on the opposite sides of the first conveying line 11. In the embodiment, the deviation correcting rails 15 are fixedly installed on the support 111. In addition, in order to ensure the deviation correction effect, the distance between the two deviation correcting rails 15 can be adapted to the width of the material frame, and a chamfer is formed at the end of the deviation correcting rail 15. The chamfer guides the material frame between the deviation correcting rails 15, so as to accurately correct the deviation. When the material frame is transferred between the first conveying line 11 and the second conveying line 12, it will not deviate too much.

[0092] It can be understood that the specific number of the deviation correcting rails 15 can be set according to actual needs. In the embodiment, the deviation correcting rails 15 in the same group of the first conveying line 11 are four, and form two groups that cooperate with each other. The specific number is not limited herein.

[0093] Continuing to refer to Figure 5, after the clothes are loaded into the frame, the full frame is then pushed from the receiving area 5 to the first conveying line 11 for carrying the full frame by the second frame pushing assembly 14. Specifically, the second frame pushing assembly is arranged on the second conveying line 12, and the second frame pushing assembly 14 includes a second frame pushing linear module 141 and a second frame pushing piece 142.

[0094] The second frame pushing linear module 141 is fixedly installed on the base 121 and arranged along the X-axis direction, which is mainly constructed by a linear module with a cylinder structure, and the specific structure is not described here. The second frame pushing piece 142 is in a rod-shaped structure in this embodiment, and is arranged in parallel along the Y-axis direction, fixedly installed on the sliding table of the second frame pushing linear module 141, and one end extends into the interior of the receiving area 5.

[0095] Based on the above arrangement, the second frame pushing linear module 141 is started to drive the second frame pushing piece 142 to abut with one side of the frame, and then drive the second frame pushing piece 142 to move along the direction of the frame transfer, so as to push the full frame from the second conveying line 12 to another first conveying line 11, and then the full frame is carried away by the other first conveying line 11.

[0096] Referring to Figure 7 To realize efficient receiving action, the transfer mechanism 3 includes a mounting frame 31, a three-dimensional displacement module 32 and a grabbing module 33. The mounting frame 31 is placed on the ground, and a long leg is arranged on the mounting frame 31, so that the mounting frame 31 can be stacked above the base 121.

[0097] In addition, the three-dimensional displacement module 32 is arranged on the mounting frame 31 and is used to output spatial three-dimensional motion. Specifically, the displacement module includes a first horizontal linear module 321, a second horizontal linear module 322 and a lifting linear module 323. The first horizontal linear module 321, the second horizontal linear module 322 and the lifting linear module 323 can be linear modules mainly constructed by a screw motor structure, or a linear module mainly constructed by a cylinder structure, or a linear module mainly constructed by a belt structure, and the specific structure of the linear module is not described here. In this embodiment, the first horizontal linear module 321 and the second horizontal linear module 322 are linear modules mainly constructed by a screw motor structure, and the lifting linear module 323 is a linear module mainly constructed by a cylinder structure.

[0098] In the specific installation, first, the first horizontal linear module 321 is fixedly installed on the mounting frame 31, and the first horizontal linear module 321 is arranged in parallel along the X-axis direction, at this time, the first horizontal linear module 321 can output the displacement in the X-axis direction; further, the second horizontal linear module 322 is installed on the first horizontal linear module 321, the second horizontal linear module 322 is parallel to the Y-axis, and is used to output the displacement in the Y-axis direction; in addition, the lifting linear module 323 is installed on the second horizontal linear module 322, and is used to output the displacement in the Z-axis direction, and the grabbing module 33 is installed on the lifting linear module 323.

[0099] Based on the above setting, under the common driving of the first horizontal linear module 321, the second horizontal linear module 322 and the lifting linear module 323, the grabbing module 33 can be displaced and adjusted in the three-dimensional space, so that the clothes can be stacked in turn along the length or width direction of the frame, which is beneficial to improve the compactness of the clothes stacking and reasonably utilize the space.

[0100] Further, in the embodiment, the grabbing module 33 is a vacuum suction module, which mainly includes a suction cup, a vacuum pipeline and a vacuum generator and the like. The vacuum suction cup is fixedly installed on the lifting linear module 323, and the two ends of the vacuum pipeline are respectively connected with the vacuum generator and the suction cup. Under the driving of the vacuum generator, a negative pressure area can be formed at the suction cup, and then the vacuum grabbing action is realized, which is fast and firm.

[0101] Optionally, in other embodiments, a pneumatic gripper can also be used to grab the clothes, which is not limited here.

[0102] In addition, in order to improve the carrying efficiency and the degree of automation of the whole receiving device, a PLC controller can also be used for action control, and the PLC controller is electrically connected with the frame transfer mechanism 1, the feeding conveying mechanism 2 and the transfer mechanism 3.

[0103] In addition, an independent two-dimensional code can be attached on the frame, a code scanning gun is installed on the frame transfer mechanism 1, and a position sensor is installed on the feeding area and the unloading area 6 respectively, and the above elements are connected into the MES system and the AGV system. Usually, the MES system and the AGV system can be connected by wire or wireless signal.

[0104] Based on the above setting, the automatic implementation process is as follows:

[0105] ①The sensor signal set on the first conveying line 11 interacts with the MES system, and calls the AGV car to transport the empty frame to the first conveying line 11.

[0106] ②Subsequently, the PLC controller sends a control signal, and the frame transfer mechanism 1 transfers the empty frame to the receiving area 5, and then the PLC controller continues to send a control signal to make the transfer mechanism 3 place the clothes in the frame according to the preset stacking sequence, and count the number of stacked clothes through the PLC controller.

[0107] ③The number of clothes placed in a single frame is set in advance in the PLC controller, and if the number of clothes placed in the frame reaches the preset value, another control signal is sent to replace the frame by the frame transfer mechanism 1 until the full frame is displaced to the discharging area 6.

[0108] ④At this time, the frame in the discharging area 6 touches the position sensor, which interacts with the MES system, and the MES system calls the AGV car to transport the full frame away.

[0109] Optionally, in combination with Figure 3 To facilitate the AGV car to transfer the frame, a third avoiding opening 9 is provided on the side of the first transport line 11 away from the second transport line 12, which facilitates the forklift to fork the frame, and is more convenient to use. At the same time, it needs to be explained that in the above running process, the code scanning gun can scan the code of the frame and input it into the MES system to record the logistics information of the frame.

[0110] So far, the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An automatic material receiving device, characterized in that: include: The material frame transfer mechanism (1) has a waiting area (4), a material receiving area (5) and a material unloading area (6), and the material frame transfer mechanism (1) is used to drive the material frame to pass through the waiting area (4), the material receiving area (5) and the material unloading area (6) in sequence; A material feeding conveying mechanism (2) is provided adjacent to the material receiving area (5) of the material frame transfer mechanism (1) and is used to transfer the clothes and move them closer to the material receiving area (5); and a transfer mechanism (3), located between the material frame transfer mechanism (1) and the material feeding conveying mechanism (2), for transferring clothes from the material feeding conveying mechanism (2) to the material frame located in the material receiving area (5); The material frame transfer mechanism (1) comprises: The first transport lines (11) are two groups arranged side by side, the waiting area (4) and the unloading area (6) are respectively arranged on the two groups of the first transport lines (11), the first transport line (11) equipped with the waiting area (4) is used for translating empty material frames, and the first transport line (11) equipped with the unloading area (6) is used for translating fully loaded material frames; A first push frame assembly (13) is arranged on the first transport line (11) for carrying empty material frames; The second transport line (12) is docked with the two groups of the first transport lines (11), the first push frame assembly (13) is used to push the empty material frame onto the second transport line (12), the material receiving area (5) is located on the second transport line (12), and the second transport line (12) is used to transfer the empty material frame to the material receiving area (5); and a second push frame assembly (14), arranged on the second transport line (12), for pushing the fully loaded material frame from the material receiving area (5) to the first transport line (11) for carrying the fully loaded material frame; The first transport line (11) includes: bracket (111); There are multiple rollers (112), and the multiple rollers (112) are spaced apart from one side to the other side of the bracket (111), and the rollers (112) are rotatably arranged on the bracket (111); and a driving element (113), which is provided on the bracket (111) and is in driving connection with the rollers (112), and is used to drive the plurality of rollers (112) to rotate toward the same side; The second transport line (12) comprises: Base(121): A lifting bracket (122) for supporting the material frame; and a translation module (123) disposed on the base (121), the lifting bracket (122) disposed on the translation module (123), the translation module (123) being used to drive the lifting bracket (122) to move back and forth between the inside and outside of the material receiving area (5); The first push frame assembly (13) comprises: A first push frame linear module (131) is arranged on the first transport line (11); A first frame pushing cylinder (132) is vertically arranged on the first frame pushing linear module (131), and the first frame pushing linear module (131) is used to drive the first frame pushing cylinder (132) to move along the material frame transfer direction; And a first push frame member (133) is arranged at the telescopic rod of the first push frame cylinder (132), and the first push frame member (133) is used to drive the first push frame member (133) to rise and fall to avoid. When the telescopic rod of the first push frame cylinder (132) is extended, the first push frame member (133) is in contact with one side of the material frame.

2. The automatic material receiving device according to claim 1, characterized in that: The first transport line (11) is also provided with a correction track (15), and there are at least two correction tracks (15). The two correction tracks (15) are parallel and oppositely arranged and are respectively fixed on opposite sides of the first transport line (11).

3. The automatic material receiving device according to claim 1, characterized in that: The second push frame assembly (14) comprises: A second push frame linear module (141) is arranged on the second transport line (12); The second push frame member (142) is arranged on the second push frame linear module (141) and is used to abut against one side of the material frame. The second push frame linear module (141) is used to drive the second push frame member (142) to move along the material frame transfer direction.

4. The automatic material receiving device according to claim 1, characterized in that: The transfer mechanism (3) comprises: Mounting frame (31); A three-dimensional displacement module (32) is arranged on the mounting frame (31); and a grabbing module (33) arranged on the three-dimensional displacement module (32), wherein the three-dimensional displacement module (32) is used to drive the grabbing module (33) to move in a three-dimensional space, and the grabbing module (33) is used to grab the clothes.

5. The automatic material receiving device according to claim 4, characterized in that: The displacement module includes: A first horizontal linear module (321) is provided on the mounting frame (31) and is used for outputting displacement in the X-axis direction; A second horizontal linear module (322) is provided on the first horizontal linear module (321) and is used to output displacement in the Y-axis direction; And a lifting linear module (323) is arranged on the second horizontal linear module (322) and is used to output displacement in the Z-axis direction. The grabbing module (33) is arranged on the lifting linear module (323), and the X-axis, Y-axis, and Z-axis constitute a spatial rectangular coordinate system.

6. The automatic material receiving device according to claim 5, characterized in that: The grabbing module (33) is a vacuum adsorption module.

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