Control system and control method of short-edge feeding pushing hand device
By designing an automated control system in the furniture customization industry, the problems of bending deformation and inconsistent size in the processing of narrow and long boards are solved, efficient and accurate conveying of boards and position correction are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411383347.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-09-30
AI Technical Summary
In the furniture customization industry, there are bending and deformation problems in the processing of narrow and long boards, and due to the inconsistent size of the board, automatic processing is difficult to achieve, resulting in low production efficiency and high cost, making it difficult to meet the needs of high-quality personalized products.
A control system for short-side feeding pusher device is designed, integrating belt conveyor mechanism, conveyor table left and right pulling mechanism, pusher plate plate mechanism and CPU control unit to realize automatic control of plate conveying, position change and position correction, reducing labor Intervention, improve efficiency and accuracy.
Through the automated control system, the efficiency and accuracy of sheet conveying is improved, the production cost is reduced, the stability and reliability of equipment are enhanced, and the production needs of high-quality personalized furniture are met.
Smart Images

Figure CN119218491A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of woodworking machinery, and in particular to a control system and a control method of a short-side feeding pusher device. Background Art
[0002] In the furniture customization industry, as consumers' demand for personalization and customization grows, the demand for processing short-edged boards has also increased significantly. These boards are usually long and narrow, and the edge banding process is particularly complicated because the edge banding machine is designed to feed short edges. In traditional processing methods, the side of the board is usually pushed into the edge banding machine by a pusher mechanism, but this method has obvious defects when processing narrow and long boards: the board is easily bent and deformed during the pushing process, affecting the quality and appearance of the final product.
[0003] In addition, since the length and width of each batch of boards are mostly different, this poses a great challenge to automated processing. At present, in order to ensure the reliable position of the workpiece during feeding, most domestic furniture factories still rely on manual feeding operations. This method is not only inefficient, but also difficult to achieve assembly line production, which seriously restricts the improvement of production efficiency and capacity.
[0004] In view of the above situation, the furniture customization industry urgently needs an automated processing solution that can effectively process narrow and long boards, solve the problem of conveying transition when sealing short edges, and can adapt to boards of different sizes. This solution should be able to significantly improve production efficiency, reduce labor costs, and ensure the quality and precision of processed parts to meet the market demand for high-quality, personalized furniture products. Summary of the invention
[0005] In view of the problems of the prior art, the present invention provides a control system and a control method for a short-side feeding pusher device, which realizes automatic control of the whole process of plate conveying, position change, position correction, etc. by integrating a belt conveyor mechanism control unit, a conveyor table left and right pulling mechanism control unit, a pusher plate alignment mechanism control unit, a human-machine dialogue unit and a CPU control unit; improves the efficiency and accuracy of plate conveying, reduces manual intervention, reduces production costs, and enhances the stability and reliability of the equipment.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] The present invention provides a control system for a short-side feeding pusher device, which comprises a belt conveying mechanism, a left-right material pulling mechanism of a conveying platform and a pusher plate-aligning mechanism which are sequentially arranged along the conveying direction of the plate, the plate enters the belt conveying mechanism from the rear end of a first automatic edge banding machine, and then the plate passes through the left-right material pulling mechanism of the conveying platform in sequence to change the plate conveying position, and then the plate is corrected by the pusher plate-aligning mechanism and sent to a second automatic edge banding machine; the control system comprises a belt conveying mechanism control unit, a conveying platform left-right material pulling mechanism control unit, a pusher plate-aligning mechanism control unit, a human-machine dialogue unit and a CPU control unit, the belt conveying mechanism, the conveying platform left-right material pulling mechanism and the pusher plate-aligning mechanism are respectively connected with the belt conveying mechanism control unit, the conveying platform left-right material pulling mechanism control unit and the pusher plate-aligning mechanism control unit by signal, the belt conveying mechanism control unit, the conveying platform left-right material pulling mechanism control unit, the pusher plate-aligning mechanism control unit and the human-machine dialogue unit are respectively connected with the CPU control unit by signal;
[0008] The belt conveyor mechanism control unit includes a belt position sensing switch, a belt frequency converter and a belt motor, and the belt conveyor mechanism control unit is used to control the belt conveyor mechanism to convey the plate;
[0009] The control unit of the left and right material pulling mechanism of the conveyor platform is used to drive the left and right material pulling mechanism of the conveyor platform to change the conveying position of the plate, and quickly convey the processed plate from the discharging position of the belt conveyor mechanism to the feeding position of the pusher plate alignment mechanism;
[0010] The pusher plate alignment mechanism control unit includes a hook head positioning mechanism control unit, a plate alignment mechanism control unit and a conveying mechanism control unit;
[0011] The hook head positioning mechanism control unit includes a hook head sensing component, a top hook head driving component and a hook head reset driving component, wherein the hook head sensing component is used to sense the position of the hook head and the plate, the top hook head driving component controls the hook head to extend according to the position of the hook head and the plate sensed by the hook head sensing component, and the hook head reset driving component controls the hook head to retract and return to its original position according to the position of the hook head sensed by the hook head sensing component (the origin position switch and the rotary encoder calculate the hook head running position);
[0012] The plate alignment mechanism control unit is used to align the plates on the conveying mechanism in two directions;
[0013] The conveying mechanism control unit includes a drag frequency converter, a drag motor and a rotary encoder; the control signal of the drag frequency converter and the rotary encoder are respectively connected to the CPU control unit signal, the output end of the drag frequency converter is electrically connected to the input end of the drag motor, and the drag motor is used to drive the guide chain of the conveying mechanism to rotate.
[0014] Among them, there are two belt position sensing switches, two belt frequency converters and two belt motors respectively; the belt conveying mechanism is provided with two groups of belt conveying groups, each belt conveying group is correspondingly provided with a belt position sensing switch, a belt frequency converter and a belt motor, the output end of the belt frequency converter is connected to the input end of the belt motor, and the output end of the belt motor is used to drive the belt conveying group to work.
[0015] Among them, the control unit of the left and right pulling mechanism of the conveyor table includes a board length sensing switch group, a board in-place sensing switch group, a long and short board sensing switch, a baffle solenoid valve, a roller motor inverter, a first lifting belt inverter, a second lifting belt inverter, a first lifting belt solenoid valve and a second lifting belt solenoid valve;
[0016] The left and right material pulling mechanisms of the conveyor platform include a roller conveyor group, a first lifting belt group and a second lifting belt group; the conveying directions of the first lifting belt group and the second lifting belt group are 90 degrees to the conveying direction of the roller conveyor group; the first lifting belt frequency converter and the first lifting belt solenoid valve are respectively arranged corresponding to the first lifting belt group; the second lifting belt frequency converter and the second lifting belt solenoid valve are respectively arranged corresponding to the second lifting belt group;
[0017] When in standby mode, the first lifting belt group and the second lifting belt group are in the ascending position. When the plate is transported to the side position of the roller conveyor group, the plate in place sensing switch group is touched, and the first lifting belt solenoid valve and the second lifting belt solenoid valve are powered off; the first lifting belt group and the second lifting belt group are lowered, and the plate falls onto the continuously rotating roller conveyor group, and the plate moves on the roller of the roller conveyor group;
[0018] When the board in place sensing switch group and the long and short board sensing switch sense signals at the same time, it is judged as a long board, and the first lifting belt group and the second lifting belt group work up and down at the same time;
[0019] When the board in place induction switch group senses a signal, and the long and short board induction switch has no signal, it is judged as a short board. The board moves on the roller of the roller conveyor group. When it is a short board, the tail of the board is separated from the long and short board induction switch, and the second lifting belt solenoid valve will be energized and rise to take over the next board.
[0020] The plate moves on the roller conveyor group. When the plate head hits the plate length sensing switch group, the CPU control unit controls the deceleration of the roller inverter, and the plate continues to move after deceleration; when it hits the plate in-place sensing switch group, the roller inverter stops, the roller motor stops, and the plate stops moving;
[0021] The drum motor stops, delays, the first lifting belt solenoid valve is energized and rises again, and the second lifting belt solenoid valve rises again depending on the length of the plate. After the baffle is calibrated, the baffle solenoid valve is de-energized and raised to release the plate, and the plate is sent out of this position. The tail of the plate is separated from the plate in place induction switch group, the baffle solenoid valve is energized, and the baffle is reset;
[0022] After the program starts, the drum inverter, the first lifting belt inverter and the second lifting belt inverter are delayed started in sequence; after the program starts, the first lifting belt solenoid valve and the second lifting belt solenoid valve are energized to rise, and the baffle solenoid valve is energized to fall; wait for the plate to come over.
[0023] Wherein, the board length sensing switch group includes a plurality of board length sensing switches.
[0024] Wherein, the board-in-place sensing switch group includes a plurality of board-in-place sensing switches.
[0025] Among them, the hook head sensing component includes a first origin sensing switch, a first hook head sensing switch and a second hook head sensing switch; when the plate moves forward continuously, the tail of the plate is separated from the first hook head sensing switch until the second hook head sensing switch touches the hook head, and the top hook head driving component drives the hook head to extend; when the plate moves forward continuously, the tail of the plate is separated from the first origin sensing switch, and the running position of the plate is calculated by the rotary encoder. When the tail of the plate reaches the preset position, the hook head reset driving component is activated to retract the originally extended hook head to its original position.
[0026] Wherein, the top hook head driving assembly includes a plurality of top hook head solenoid valves; the hook head reset driving assembly includes a plurality of hook head reset solenoid valves.
[0027] The control unit of the plate alignment mechanism includes a plate alignment position sensing switch, a baffle detachment sensing switch, a bracket upper position sensing switch, a baffle middle position sensing switch, an over-thickness protection switch, a deceleration sensing switch, a plate alignment Z-axis servo driver, a plate alignment rotation servo driver, a baffle alignment solenoid valve and a bracket drive assembly;
[0028] The plate moves forward on the conveying mechanism, and stops moving when it hits the baffle at the plate level. After the plate hits the baffle at the plate level, the plate level position induction switch is triggered, and the bracket drive assembly drives the bracket to rise to the position, triggering the bracket upper position induction switch. The plate leveling Z-axis servo driver drives the rotating rubber wheel to descend to the plate thickness position, so that the plate leveling servo upper rubber wheel touches the plate surface, and the plate leveling rotation servo driver drives the rotating rubber wheel to rub against the plate surface to drive the plate to move toward the stop direction, correcting the lateral position of the plate (relative to the feeding direction). After the correction time is up, the plate leveling Z-axis servo driver drives it to rise, and the plate waits for the hook head to come over on the bracket;
[0029] The hook moves forward and touches the side of the tail of the plate, pushing the plate forward. The front of the plate squeezes the baffle at the plate level. Because the baffle and the hook are perpendicular to the stop and parallel, the longitudinal position of the plate (relative to the feeding direction) can be corrected by squeezing. The baffle position changes and touches the baffle mid-position induction switch. The baffle is powered off and quickly rises to release. The hook continues to push the plate forward. When the tail of the plate is separated from the baffle and the induction switch, the bracket drive assembly is powered off, the bracket drops, and the plate continues to move forward and enters the edge banding machine.
[0030] When the hook head is about to drop to the end of the guide rail, the tail of the board senses the deceleration sensing switch and drives the drag inverter to decelerate immediately through the CPU control unit.
[0031] Wherein, the bracket driving assembly includes a plurality of bracket solenoid valves.
[0032] The present invention provides a control method for a short side feeding pusher device, which comprises the following steps:
[0033] Step S1, after the program is started, the two belt inverters are started in sequence with a delayed start, and the two belt conveyor groups are started in sequence accordingly;
[0034] Step S2, the first lifting belt group and the second lifting belt group are in the ascending position, and when the plate is transported to the side position of the roller conveyor group, the plate touches the plate in place sensing switch group, and the first lifting belt solenoid valve and the second lifting belt solenoid valve are powered off; the first lifting belt group and the second lifting belt group descend, and the plate falls on the continuously rotating roller conveyor group, and the plate moves on the roller of the roller conveyor group;
[0035] When the board in place sensing switch group and the long and short board sensing switch sense signals at the same time, it is judged as a long board, and the first lifting belt group and the second lifting belt group work up and down at the same time;
[0036] When the board in-place sensing switch group senses a signal, but the long and short board sensing switch has no signal, it is judged as a short board, and the board moves on the roller of the roller conveyor group. When it is a short board, the tail of the board is separated from the long and short board sensing switch, and the second lifting belt solenoid valve will be energized and rise to receive the next board; the board moves on the roller conveyor group, and the head of the board hits the board length sensing switch group, and the CPU control unit controls the deceleration of the roller inverter, and the board continues to move after deceleration; when it hits the board in-place sensing switch group, the roller inverter stops, the roller motor stops, and the board stops moving;
[0037] The drum motor stops, delays, the first lifting belt solenoid valve is energized and rises again, and the second lifting belt solenoid valve rises again depending on the length of the plate. After the baffle is calibrated, the baffle solenoid valve is de-energized and raised to release the plate, and the plate is sent out of this position. The tail of the plate is separated from the plate in place induction switch group, the baffle solenoid valve is energized, and the baffle is reset;
[0038] After the program is started, the drum inverter, the first lifting belt inverter and the second lifting belt inverter are delayed in sequence. After the program is started, the first lifting belt solenoid valve and the second lifting belt solenoid valve are energized to rise, and the baffle solenoid valve is energized to fall. Wait for the plate to come over.
[0039] Step S3, the drag motor drives the guide rail chain to rotate continuously to drive the plate forward;
[0040] Step S4, the tail of the plate is separated from the first hook head sensing switch, the second hook head sensing switch touches the hook head, and the top hook head driving assembly drives the hook head to extend;
[0041] Step S5, when the tail of the plate is separated from the first origin sensing switch during the process of the plate moving forward uninterruptedly, the running position of the plate is calculated by the rotary encoder, and when the tail of the plate reaches the preset position, the hook head reset driving assembly is actuated to retract the originally extended hook head to its original position;
[0042] Step S6, the plate moves forward on the conveying mechanism, and stops moving when the plate hits the baffle at the plate level position. After the plate hits the baffle at the plate level position, the plate level position sensing switch is triggered, and the bracket driving component drives the bracket to rise;
[0043] Step S7, after the bracket rises to the position, the bracket upper position induction switch is triggered, and the Z-axis servo driver of the plate alignment drives the rotating rubber wheel to descend to the plate thickness position, so that the upper rubber wheel of the plate alignment servo touches the plate surface, and the plate alignment rotation servo driver drives the rotating rubber wheel to rub against the plate surface to drive the plate to move toward the stop direction, thereby correcting the lateral position of the plate (relative to the feeding direction);
[0044] Step S8, after the calibration time is up, the Z-axis servo driver of the plate is driven to rise, and the plate is on the bracket waiting for the hook to come over;
[0045] Step S9, the hook moves forward and touches the side of the tail of the plate, pushing the plate forward, and the front of the plate squeezes the baffle at the plate level, because the baffle and the hook are perpendicular to the stop and parallel, and the longitudinal position of the plate (relative to the feeding direction) can be corrected by squeezing, the baffle position changes, and touches the baffle mid-position sensing switch, the baffle is powered off and quickly rises to release, and the hook continues to push the plate forward;
[0046] Step S10: When the tail of the sheet disengages from the baffle and the sensing switch, the bracket drive assembly is powered off, the bracket descends, and the sheet continues to move forward and enters the edge banding machine;
[0047] Step S11, the rotary encoder counts to obtain the hook reset distance;
[0048] Step S12, when the hook head is about to drop at the end of the guide rail, the tail of the board senses the deceleration sensing switch, and the CPU control unit drives the drag inverter to decelerate immediately;
[0049] Step S13: When the deceleration time reaches the preset time, the speed is restored, and when the hook head reaches the preset reset position, the hook head reset drive assembly is activated to retract the originally extended hook head back to its original position.
[0050] Beneficial effects of the present invention:
[0051] The control system of the short-side feeding pusher device of the present invention realizes automatic control of the whole process of plate conveying, direction change, position correction, etc. by integrating the belt conveying mechanism control unit, the left and right material pulling mechanism control unit of the conveying platform, the pusher plate alignment mechanism control unit, the human-machine dialogue unit and the CPU control unit. The present invention improves the efficiency and accuracy of plate conveying, reduces manual intervention, reduces production costs, and enhances the stability and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] Figure 1 It is a structural schematic diagram of the short side feeding pusher device of the present invention.
[0053] Figure 2 It is a structural schematic diagram of the push-hand plate alignment mechanism of the present invention.
[0054] Figure 3 It is a schematic structural diagram of a single guide rail chain of the present invention.
[0055] Figure 4 It is a partial structural schematic diagram of the push-hand plate alignment mechanism of the present invention.
[0056] Figure 5 The present invention is a block diagram of the principle of a control system of a short side feeding pusher device.
[0057] Figure 6 It is a specific control principle block diagram of the connection between the CPU control unit of the present invention and the belt conveyor mechanism control unit, the conveyor table left and right material pulling mechanism control unit, the pusher plate alignment mechanism control unit, and the human-machine dialogue unit.
[0058] Figure 7 It is a principle block diagram of the belt conveyor mechanism control unit of the present invention.
[0059] Figure 8 It is a principle block diagram of the control unit of the left and right material pulling mechanism of the conveyor platform of the present invention.
[0060] Fig. 9 This is a principle block diagram of the first part of the control unit of the push-hand and plate-aligning mechanism of the present invention.
[0061] Fig.10 This is a principle block diagram of the second part of the control unit of the push-hand and plate-aligning mechanism of the present invention. DETAILED DESCRIPTION
[0062] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with the embodiments and drawings, and the contents mentioned in the embodiments are not intended to limit the present invention. The present invention is described in detail below in conjunction with the drawings.
[0063] A control system for a short side feeding pusher device, such as Figures 1 to 10 As shown, the short-side feeding pusher device comprises a belt conveying mechanism, a left-right material pulling mechanism of the conveying platform and a pusher plate alignment mechanism which are sequentially arranged along the conveying direction of the plate. The plate enters the belt conveying mechanism from the tail of the first automatic edge banding machine, and then the plate is sequentially changed through the left-right material pulling mechanism of the conveying platform for changing the plate conveying position, and then the plate is corrected by the pusher plate alignment mechanism and sent to the second automatic edge banding machine; its pusher plate alignment mechanism comprises a frame, a hook head positioning mechanism, a plate alignment mechanism and a conveying mechanism, and the conveying mechanism and the plate alignment mechanism are respectively mounted on the frame, and the conveying mechanism comprises a plurality of guide rail chains driven by the same transmission shaft, a bracket is movably arranged on one side of each guide rail chain, and the hook head positioning mechanism is arranged on the guide rail chain; the plate alignment mechanism comprises a baffle and a rotating rubber wheel arranged on one side of the baffle;
[0064] The control system includes a belt conveyor mechanism control unit, a conveyor platform left and right material pulling mechanism control unit, a pusher plate alignment mechanism control unit, a human-machine dialogue unit and a CPU control unit. The belt conveyor mechanism, the conveyor platform left and right material pulling mechanism, and the pusher plate alignment mechanism are respectively connected to the belt conveyor mechanism control unit, the conveyor platform left and right material pulling mechanism control unit, and the pusher plate alignment mechanism control unit by signal. The belt conveyor mechanism control unit, the conveyor platform left and right material pulling mechanism control unit, the pusher plate alignment mechanism control unit and the human-machine dialogue unit are respectively connected to the CPU control unit by signal.
[0065] The belt conveyor mechanism control unit includes a belt position sensing switch, a belt frequency converter and a belt motor, and the belt conveyor mechanism control unit is used to control the belt conveyor mechanism to convey the plate;
[0066] The control unit of the left and right material pulling mechanism of the conveyor platform is used to drive the left and right material pulling mechanism of the conveyor platform to change the conveying position of the plate, and convey the processed plate from the discharging position of the belt conveyor mechanism to the feeding position of the pusher plate alignment mechanism;
[0067] The pusher plate alignment mechanism control unit includes a hook head positioning mechanism control unit, a plate alignment mechanism control unit and a conveying mechanism control unit;
[0068] The hook head positioning mechanism control unit includes a hook head sensing component, a top hook head driving component and a hook head reset driving component. The hook head sensing component is used to sense the position of the hook head and the plate. The top hook head driving component controls the hook head to extend according to the position of the hook head and the plate sensed by the hook head sensing component. The hook head reset driving component controls the hook head to retract and return to its original position according to the position of the hook head sensed by the hook head sensing component (the origin position switch and the rotary encoder calculate the hook head running position).
[0069] The plate alignment mechanism control unit is used to align the plates on the conveying mechanism in two directions;
[0070] The conveying mechanism control unit includes a drag frequency converter, a drag motor and a rotary encoder; the control signal of the drag frequency converter and the rotary encoder are respectively connected to the CPU control unit signal, the output end of the drag frequency converter is electrically connected to the input end of the drag motor, and the drag motor is used to drive the guide chain of the conveying mechanism to rotate.
[0071] Specifically, the control system of the short-side feeding pusher device of the embodiment of the present application realizes automatic control of the whole process of plate conveying, position change, position correction, etc. by integrating the belt conveying mechanism control unit, the left and right material pulling mechanism control unit of the conveying platform, the pusher plate alignment mechanism control unit, the human-machine dialogue unit and the CPU control unit. The present invention improves the efficiency and accuracy of plate conveying, reduces manual intervention, reduces production costs, and enhances the stability and reliability of the equipment.
[0072] In an embodiment of the present application, two of the belt position sensing switches, belt frequency converters and belt motors are respectively provided; the belt conveying mechanism is provided with two groups of belt conveying groups, and each belt conveying group is correspondingly provided with a belt position sensing switch, a belt frequency converter and a belt motor, the output end of the belt frequency converter is connected to the input end of the belt motor, and the output end of the belt motor is used to drive the belt conveying group to work.
[0073] After the system of the embodiment of the present application is started, the CPU control unit receives the parameters set by the user through the human-computer dialogue unit, and calculates the position of each control unit according to these parameters; the Z-axis servo of the plate alignment mechanism control unit automatically rises to the waiting position according to the thickness of the plate, and the plate alignment rotation servo also rises and starts to rotate accordingly; the belt conveyor mechanism control unit and the left and right pulling mechanism control unit of the conveyor table respectively control the corresponding motors and inverters to start in sequence with delayed start, so as to prepare for the conveying of the plate; the plate enters the belt conveyor mechanism from the tail of the first automatic edge banding machine, and the belt conveyor mechanism control unit detects the position of the plate through the belt position sensing switch, and controls the belt motor and the inverter to adjust the conveying speed, so as to smoothly convey the plate to the left and right pulling mechanism of the conveyor table; the left and right pulling mechanism control units of the conveyor table control the operation of the lifting belt solenoid valve and the roller motor inverter according to the length of the plate and the signal of the sensing switch, so as to change the conveying position of the plate and smoothly convey the plate to the position of the pusher plate alignment mechanism; the plate enters the pusher plate alignment mechanism After the mechanism is installed, the conveying mechanism control unit first controls the drag motor and the frequency converter to make the guide chain drive the plate to move forward; when the plate hits the baffle at the plate level, the plate leveling mechanism control unit detects the position of the plate through the position sensing switch, and controls the bracket solenoid valve to rise to lift the plate; then, the plate leveling Z-axis servo descends to the plate thickness position, and the plate leveling rotation servo continues to rotate, and the lateral (relative to the feeding direction) direction position of the plate is corrected by rotating the rubber wheel and rubbing against the plate surface; after the correction is completed, the plate leveling Z-axis servo rises, and the plate waits for the hook head to come on the bracket; the plate is pushed and enters the next process: the hook head positioning mechanism control unit controls the top hook head drive assembly to extend the hook head according to the signal of the hook head sensing assembly, and pushes the plate forward; when the front of the plate squeezes the baffle at the plate level and triggers the baffle mid-position sensing switch, the baffle at the plate level is powered off and released, and the hook head continues to push the plate forward; when the tail of the plate is separated from the baffle and the sensing switch is separated, the bracket solenoid valve is powered off, the bracket descends, and the hook head continues to push the plate into the second automatic edge banding machine.
[0074] During the entire working process, the CPU control unit monitors the operating status of the system in real time through the human-computer dialogue unit, and automatically adjusts the action data of each control unit according to the real-time position of the plate, to ensure the stable operation of the system and the accurate transportation of the plate; the control system of the short-side feed pusher device of the present application realizes efficient and accurate transportation and position correction of the plate through precise control and coordination of the work of various mechanisms, thereby improving production efficiency and product quality.
[0075] In the embodiment of the present application, the control unit of the left and right pulling mechanism of the conveyor table includes a board length sensing switch group, a board in-place sensing switch group, a long and short board sensing switch, a baffle solenoid valve, a roller motor inverter, a first lifting belt inverter, a second lifting belt inverter, a first lifting belt solenoid valve and a second lifting belt solenoid valve; wherein, the board in-place sensing switch group includes a plurality of board in-place sensing switches; the plurality of board in-place sensing switches include a first board in-place sensing switch, a second board in-place sensing switch and a third board in-place sensing switch;
[0076] The left and right material pulling mechanisms of the conveyor platform include a roller conveyor group, a first lifting belt group and a second lifting belt group; the conveying directions of the first lifting belt group and the second lifting belt group are 90 degrees to the conveying direction of the roller conveyor group; the first lifting belt frequency converter and the first lifting belt solenoid valve are respectively arranged corresponding to the first lifting belt group; the second lifting belt frequency converter and the second lifting belt solenoid valve are respectively arranged corresponding to the second lifting belt group;
[0077] When in standby mode, the first lifting belt group and the second lifting belt group are in the ascending position. When the plate is transported to the side position of the roller conveyor group, the first plate in-position induction switch is touched, and the first lifting belt solenoid valve and the second lifting belt solenoid valve are powered off; the first lifting belt group and the second lifting belt group descend, and the plate falls onto the continuously rotating roller conveyor group, and the plate moves on the roller of the roller conveyor group;
[0078] Because the length of each board may be different, in order to improve efficiency, the control system automatically controls the working mode of the second lifting belt solenoid valve according to the long and short board sensing switch signal: when the first board in place sensing switch group and the long and short board sensing switch sense a signal at the same time, it is judged as a long board, and the first lifting belt group and the second lifting belt group work up and down at the same time;
[0079] When the first board is in place, the induction switch group senses a signal, but the long and short board induction switch has no signal, it is judged as a short board. The board moves on the roller of the roller conveyor group. When it is a short board, the tail of the board is separated from the long and short board induction switch, and the second lifting belt solenoid valve is energized to rise so as to take over the next board.
[0080] The plate moves on the roller conveyor group. When the plate head hits the second plate length induction switch, the CPU control unit controls the deceleration of the roller inverter, and the plate continues to move after deceleration; when it hits the second plate in-place induction switch, the roller inverter stops, the roller motor stops, and the plate stops moving;
[0081] The drum motor stops, delays, the first lifting belt solenoid valve is energized and rises again, the second lifting belt solenoid valve rises again depending on the length of the plate, after the baffle is calibrated, the baffle solenoid valve is de-energized and raised to release, the plate is sent out of this position, the tail of the plate is separated from the third plate in place induction switch, the baffle solenoid valve is energized, and the baffle is reset;
[0082] After the program starts, the drum inverter, the first lifting belt inverter and the second lifting belt inverter are delayed started in sequence; after the program starts, the first lifting belt solenoid valve and the second lifting belt solenoid valve are energized to rise, and the baffle solenoid valve is energized to fall; wait for the plate to come over.
[0083] In the embodiment of the present application, the hook sensing component includes a first origin sensing switch, a first hook sensing switch and a second hook sensing switch. Fig.10 3 of the induction switches *9 in the drawing; when the tail of the plate is disengaged from the first hook induction switch during the uninterrupted forward movement of the plate, until the second hook induction switch touches the hook, the top hook driving assembly drives the hook to extend; when the tail of the plate is disengaged from the first origin induction switch during the uninterrupted forward movement of the plate, the plate running position is calculated by the rotary encoder, and when the tail of the plate reaches the preset position, the hook reset driving assembly is actuated to retract the originally extended hook back to its original position. Wherein, the top hook driving assembly includes a plurality of top hook solenoid valves. Wherein, the hook reset driving assembly includes a plurality of hook reset solenoid valves. Specifically, in the embodiment of the present application, the first origin sensing switch serves as a reference point for plate position detection and is used as a reference zero position for the action. When the tail of the plate is separated from the first hook head sensing switch, the second hook head sensing switch detects whether the hook head is in place so as to trigger the extension action of the hook head. When the plate moves forward continuously and its tail is separated from the first hook head sensing switch, the system will prepare to drive the hook head to extend. The second hook head sensing switch is used to confirm whether the hook head has reached the correct position so as to perform subsequent extension actions. When the second hook head sensing switch touches the hook head, the system will trigger the top hook head driving assembly to extend the hook head.
[0084] Among them, the top hook head drive component is responsible for controlling the extension of the hook head. It is mainly composed of multiple top hook head solenoid valves, such as Fig. 9 It is equipped with 7 top hook head cylinders, that is, the number of top hook head solenoid valves is also 7. A top hook head cylinder and a hook head reset cylinder are set on each guide chain. Each top hook head solenoid valve controls the extension of a hook head; when the signals of the first hook head sensing switch and the second hook head sensing switch meet the conditions, the controller will send a signal to the top hook head solenoid valve; after the top hook head solenoid valve is energized, it drives the hook head to extend; the extension distance and timing are accurately calculated and controlled by the controller according to the position data of the encoder; the hook head reset drive component is used to retract the extended hook head to its original position after the plate processing is completed, so as to carry out the next operation; it is also composed of multiple hook head reset solenoid valves, such as Fig. 9It is equipped with 7 hook head reset cylinders, that is, the number of hook head reset solenoid valves is also 7; when the tail of the plate is separated from the first origin sensing switch, the controller starts to calculate the moving position of the plate through the rotary encoder; when the tail of the plate reaches the preset position, the CPU control unit will send a signal to the hook head reset solenoid valve; after the hook head reset solenoid valve is energized, it drives the hook head to retract and return to its original position, preparing for the next operation; the timing and position of the reset are also precisely controlled by the rotary encoder to ensure the stability and accuracy of the system.
[0085] In the present application embodiment, Fig.10 As shown, the control unit of the plate alignment mechanism includes a plate alignment position sensing switch, a baffle detachment sensing switch, a bracket upper position sensing switch, a baffle middle position sensing switch, an over-thickness protection switch, a deceleration sensing switch, a plate alignment Z-axis servo driver, a plate alignment rotation servo driver, a plate alignment baffle solenoid valve and a bracket drive assembly; wherein, the bracket drive assembly includes a plurality of bracket solenoid valves, wherein the plate alignment position sensing switch, the baffle detachment sensing switch, the bracket upper position sensing switch, the baffle middle position sensing switch, the over-thickness protection switch, and the deceleration sensing switch correspond to Fig.10 The inductive switches in *9 include 6 inductive switches, the baffle solenoid valve at the plate level is used to drive the baffle cylinder at the plate level in the plate leveling mechanism to work; the number of the guide chain, the bracket solenoid valve, the top hook solenoid valve and the hook reset solenoid valve corresponds to each other; among them, the plate leveling Z-axis servo driver is used to control the vertical movement of the rotating rubber wheel to make it drop to the plate thickness position so that the rubber wheel on the plate leveling servo touches the plate surface; the plate leveling rotation servo driver is used to drive the rotating rubber wheel to rotate, and the friction with the plate surface drives the plate to move toward the blocking direction to correct the lateral position (relative to the feeding direction) of the plate; the plate leveling position inductive switch: the detection plate Whether the material reaches the baffle position at the level of the plate, triggering the subsequent bracket rising action; baffle detachment sensing switch: monitors whether the tail of the plate is detached from the baffle, used to control the descent of the bracket; bracket upper position sensing switch: confirms whether the bracket has risen to the position to ensure the stability of the plate level operation; baffle middle position sensing switch: during the process of the plate squeezing the baffle, when the baffle position changes to a certain extent, it is triggered, so that the baffle is powered off and released quickly; over-thick protection switch: used to prevent excessively thick plates from damaging the equipment; deceleration sensing switch: triggered when the hook head approaches the end of the guide chain, and decelerates through the CPU control unit to ensure smooth operation.
[0086] When the embodiment of the present application is working, the plate moves forward on the conveying mechanism, and stops moving when the plate hits the baffle position at the plate alignment position. After the plate hits the baffle at the plate alignment position, the plate alignment position sensing switch is triggered, and the bracket driving component drives the bracket to rise into position, triggering the bracket upper position sensing switch, and the plate alignment Z-axis servo driver drives the rotating rubber wheel to descend to the plate thickness position, so that the upper rubber wheel of the plate alignment servo touches the plate surface, and the plate alignment rotation servo driver drives the rotating rubber wheel and the plate surface to rub against each other to drive the plate to move toward the blocking direction, and correct the lateral direction (relative to the feeding direction) of the plate. After the correction time is up, the plate alignment Z-axis servo driver drives it to rise, and the plate waits for the hook head to come over on the bracket; the hook head moves to The hook moves forward and touches the side of the tail of the plate, pushing the plate forward. The front of the plate squeezes the baffle at the level of the plate. Because the baffle and the hook head are perpendicular to the stop and are parallel, the longitudinal position of the plate (relative to the feeding direction) can be corrected by squeezing. The baffle position changes and touches the baffle mid-position sensing switch. The baffle is powered off and quickly rises to release. The hook head continues to push the plate forward. When the tail of the plate disengages from the baffle sensing switch, the bracket drive assembly is powered off, the bracket descends, and the plate continues to move forward and enters the edge banding machine. When the hook head is about to descend at the end of the guide rail, the tail of the plate senses the deceleration sensing switch, and the CPU control unit is used to drive the drag inverter to decelerate immediately.
[0087] Specifically, in the embodiment of the present application, the plate is aligned and corrected: the plate moves forward on the conveying mechanism and stops when it hits the baffle at the plate alignment position; the plate alignment position sensing switch is triggered, the bracket drive assembly is started, the bracket rises into position, and the bracket upper position sensing switch is triggered; the plate alignment Z-axis servo driver drives the rotating rubber wheel to descend to the plate thickness position, and the plate alignment rotation servo driver is started, and the lateral position of the plate is corrected by the friction between the rotating rubber wheel and the plate surface (the plate alignment mechanism corrects the plate laterally by the friction between the rotating rubber wheel and the surface of the plate, and cooperates with the conveying mechanism to drive the plate forward); the plate is pushed and the bracket is lowered: the hook moves forward, touches and pushes the plate to continue moving forward; the front of the plate squeezes the baffle, and the change in the baffle position triggers the baffle. The middle position induction switch, the baffle is powered off and released quickly; when the tail of the plate is separated from the baffle and the induction switch is separated, the bracket drive assembly is powered off and the bracket descends; the hook head continues to push the plate forward and enters the edge banding machine; deceleration control: when the hook head is about to descend at the end of the guide rail, the tail of the plate senses the deceleration induction switch; after the CPU control unit receives the signal, it drives the drag inverter to decelerate immediately, and the drag motor runs at a decelerated speed to ensure that the hook head does not collide with the tail of the plate during the descent process; ensure the smooth landing of the hook head and the plate; avoidance action: the hook head follows an arc trajectory during the descent process, and the speed is lower than the plate speed to avoid scratching the tail of the plate; after the hook head is completely separated from the plate, the drag inverter returns to normal speed, and the conveying mechanism continues to operate. The plate alignment mechanism control unit in the embodiment of the present application realizes the precise positioning, correction and smooth pushing of the plate during the conveying process through precise induction, servo drive and solenoid valve control, providing reliable guarantee for subsequent processing procedures.
[0088] In an embodiment of the present application, the CPU control unit includes an industrial switch and a programmable controller.
[0089] In the embodiment of the present application, the board length sensing switch group includes a plurality of board length sensing switches. Preferably, 7 board length sensing switches are provided corresponding to 7 guide rail chains respectively. When calibrating at the roller baffle, the approximate length of the board is calculated through the 7 sensing switch signals, thereby calculating the required number of hook head movements and the number of brackets; of course, this mode can be applied to the left and right material pulling mechanism of the conveyor table in the stand-alone mode; when applied in the master control mode, the plate alignment mechanism control unit in the pusher plate alignment mechanism is still used to calculate the plate to realize the calculation of the required number of hook head movements and the number of brackets.
[0090] in,
[0091] Embodiment 2
[0092] In the second embodiment of the present application, a control method for a short side feeding pusher device is provided, which comprises the following steps:
[0093] Step S1, after the program is started, the two belt inverters are started in sequence with a delayed start, and the two belt conveyor groups are started in sequence accordingly;
[0094] Step S2, the first lifting belt group and the second lifting belt group are in the ascending position, and when the plate is transported to the side position of the roller conveyor group, the plate touches the plate in place sensing switch group, and the first lifting belt solenoid valve and the second lifting belt solenoid valve are powered off; the first lifting belt group and the second lifting belt group descend, and the plate falls on the continuously rotating roller conveyor group, and the plate moves on the roller of the roller conveyor group;
[0095] When the board in place sensing switch group and the long and short board sensing switch sense signals at the same time, it is judged as a long board, and the first lifting belt group and the second lifting belt group work up and down at the same time;
[0096] When the board in-place sensing switch group senses a signal, but the long and short board sensing switch has no signal, it is judged as a short board, and the board moves on the roller of the roller conveyor group. When it is a short board, the tail of the board is separated from the long and short board sensing switch, and the second lifting belt solenoid valve will be energized and rise to receive the next board; the board moves on the roller conveyor group, and the head of the board hits the board length sensing switch group, and the CPU control unit controls the deceleration of the roller inverter, and the board continues to move after deceleration; when it hits the board in-place sensing switch group, the roller inverter stops, the roller motor stops, and the board stops moving;
[0097] The drum motor stops, delays, the first lifting belt solenoid valve is energized and rises again, and the second lifting belt solenoid valve rises again depending on the length of the plate. After the baffle is calibrated, the baffle solenoid valve is de-energized and raised to release the plate, and the plate is sent out of this position. The tail of the plate is separated from the plate in place induction switch group, the baffle solenoid valve is energized, and the baffle is reset;
[0098] After the program is started, the drum inverter, the first lifting belt inverter and the second lifting belt inverter are delayed in sequence. After the program is started, the first lifting belt solenoid valve and the second lifting belt solenoid valve are energized to rise, and the baffle solenoid valve is energized to fall. Wait for the plate to come over.
[0099] Step S3, the drag motor drives the guide rail chain to rotate continuously to drive the plate forward;
[0100] Step S4, the tail of the plate is separated from the first hook head sensing switch, the second hook head sensing switch touches the hook head, and the top hook head driving assembly drives the hook head to extend;
[0101] Step S5, when the tail of the plate is separated from the first origin sensing switch during the process of the plate moving forward uninterruptedly, the running position of the plate is calculated by the rotary encoder, and when the tail of the plate reaches the preset position, the hook head reset driving assembly is actuated to retract the originally extended hook head to its original position;
[0102] Step S6, the plate moves forward on the conveying mechanism, and stops moving when the plate hits the baffle at the plate level position. After the plate hits the baffle at the plate level position, the plate level position sensing switch is triggered, and the bracket driving component drives the bracket to rise;
[0103] Step S7, after the bracket rises to the position, the bracket upper position induction switch is triggered, and the Z-axis servo driver of the plate alignment drives the rotating rubber wheel to descend to the plate thickness position, so that the upper rubber wheel of the plate alignment servo touches the plate surface, and the plate alignment rotation servo driver drives the rotating rubber wheel to rub against the plate surface to drive the plate to move toward the stop direction, thereby correcting the lateral position of the plate (relative to the feeding direction);
[0104] Step S8, after the calibration time is up, the Z-axis servo driver of the plate is driven to rise, and the plate is on the bracket waiting for the hook to come over;
[0105] Step S9, the hook moves forward and touches the side of the tail of the plate, pushing the plate forward, and the front of the plate squeezes the baffle at the plate level, because the baffle and the hook are perpendicular to the stop and parallel, and the longitudinal position of the plate (relative to the feeding direction) can be corrected by squeezing, the baffle position changes, and touches the baffle mid-position sensing switch, the baffle is powered off and quickly rises to release, and the hook continues to push the plate forward;
[0106] Step S10: When the tail of the sheet disengages from the baffle and the sensing switch, the bracket drive assembly is powered off, the bracket descends, and the sheet continues to move forward and enters the edge banding machine;
[0107] Step S11, the rotary encoder counts to obtain the hook reset distance;
[0108] Step S12, when the hook head is about to drop at the end of the guide rail, the tail of the board senses the deceleration sensing switch, and the CPU control unit drives the drag inverter to decelerate immediately;
[0109] Step S13: When the deceleration time reaches the preset time, the speed is restored, and when the hook head reaches the preset reset position, the hook head reset drive assembly is activated to retract the originally extended hook head back to its original position.
[0110] Specifically, under the above settings, the control method realizes the precise positioning, correction and pushing of the plate during the conveying process through precise sensing, driving and control logic. This method not only improves the production efficiency but also ensures the accuracy and stability of the plate processing.
[0111] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention is disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent changes and modifications made to the above embodiments according to the technology of the present invention are within the scope of the technical solution of the present invention without departing from the content of the technical solution of the present invention.
Claims
1. A control system for a short-side feeding pusher device, the short-side feeding pusher device comprises a belt conveying mechanism, a left-right material pulling mechanism of a conveying platform and a pusher plate alignment mechanism sequentially arranged along the conveying direction of the plate, the plate enters the belt conveying mechanism from the tail of the first automatic edge banding machine, and then the plate is sequentially changed through the left-right material pulling mechanism of the conveying platform to change the plate conveying position, and then the plate is corrected by the pusher plate alignment mechanism and sent to the second automatic edge banding machine; it is characterized in that: The control system includes a belt conveyor mechanism control unit, a conveyor platform left and right material pulling mechanism control unit, a pusher plate alignment mechanism control unit, a human-machine dialogue unit and a CPU control unit. The belt conveyor mechanism, the conveyor platform left and right material pulling mechanism, and the pusher plate alignment mechanism are respectively connected to the belt conveyor mechanism control unit, the conveyor platform left and right material pulling mechanism control unit, and the pusher plate alignment mechanism control unit by signal. The belt conveyor mechanism control unit, the conveyor platform left and right material pulling mechanism control unit, the pusher plate alignment mechanism control unit and the human-machine dialogue unit are respectively connected to the CPU control unit by signal. The belt conveyor mechanism control unit includes a belt position sensing switch, a belt frequency converter and a belt motor, and the belt conveyor mechanism control unit is used to control the belt conveyor mechanism to convey the plate; The control unit of the left and right material pulling mechanism of the conveyor platform is used to drive the left and right material pulling mechanism of the conveyor platform to change the conveying position of the plate, so as to quickly convey the processed plate from the discharge position of the belt conveyor mechanism to the feeding position of the pusher plate alignment mechanism; The pusher plate alignment mechanism control unit includes a hook head positioning mechanism control unit, a plate alignment mechanism control unit and a conveying mechanism control unit; The hook head positioning mechanism control unit includes a hook head sensing component, a top hook head driving component and a hook head resetting driving component, wherein the hook head sensing component is used to sense the position of the hook head and the plate, the top hook head driving component controls the hook head to extend according to the position of the hook head and the plate sensed by the hook head sensing component, and the hook head resetting driving component controls the hook head to retract and return to its original position according to the position of the hook head sensed by the hook head sensing component; The plate alignment mechanism control unit is used to align the plates on the conveying mechanism in two directions; The conveying mechanism control unit includes a drag frequency converter, a drag motor and a rotary encoder; the control signal of the drag frequency converter and the rotary encoder are respectively connected to the CPU control unit signal, the output end of the drag frequency converter is electrically connected to the input end of the drag motor, and the drag motor is used to drive the guide chain of the conveying mechanism to rotate.
2. The control system of the short side feeding pusher device according to claim 1, characterized in that: The belt position sensing switch, belt frequency converter and belt motor are respectively provided with two; the belt conveying mechanism is provided with two groups of belt conveying groups, each belt conveying group is correspondingly provided with a belt position sensing switch, a belt frequency converter and a belt motor, the output end of the belt frequency converter is connected to the input end of the belt motor, and the output end of the belt motor is used to drive the belt conveying group to work.
3. The control system of the short side feeding pusher device according to claim 1, characterized in that: The control unit of the left and right material pulling mechanism of the conveyor table includes a board length sensing switch group, a board in-place sensing switch group, a long and short board sensing switch, a baffle solenoid valve, a roller motor inverter, a first lifting belt inverter, a second lifting belt inverter, a first lifting belt solenoid valve and a second lifting belt solenoid valve; The left and right material pulling mechanisms of the conveyor platform include a roller conveyor group, a first lifting belt group and a second lifting belt group; the conveying directions of the first lifting belt group and the second lifting belt group are 90 degrees to the conveying direction of the roller conveyor group; the first lifting belt frequency converter and the first lifting belt solenoid valve are respectively arranged corresponding to the first lifting belt group; the second lifting belt frequency converter and the second lifting belt solenoid valve are respectively arranged corresponding to the second lifting belt group; When in standby mode, the first lifting belt group and the second lifting belt group are in the ascending position. When the plate is transported to the side position of the roller conveyor group, the plate in place sensing switch group is touched, and the first lifting belt solenoid valve and the second lifting belt solenoid valve are powered off; the first lifting belt group and the second lifting belt group are lowered, and the plate falls onto the continuously rotating roller conveyor group, and the plate moves on the roller of the roller conveyor group; When the board in place sensing switch group and the long and short board sensing switch sense signals at the same time, it is judged as a long board, and the first lifting belt group and the second lifting belt group work up and down at the same time; When the board in place induction switch group senses a signal, and the long and short board induction switch has no signal, it is judged as a short board. The board moves on the roller of the roller conveyor group. When it is a short board, the tail of the board is separated from the long and short board induction switch, and the second lifting belt solenoid valve will be energized and rise to take over the next board. The plate moves on the roller conveyor group. When the plate head hits the plate length sensing switch group, the CPU control unit controls the deceleration of the roller inverter, and the plate continues to move after deceleration; when it hits the plate in-place sensing switch group, the roller inverter stops, the roller motor stops, and the plate stops moving; The drum motor stops, delays, the first lifting belt solenoid valve is energized and rises again, and the second lifting belt solenoid valve rises again depending on the length of the plate. After the baffle is calibrated, the baffle solenoid valve is de-energized and raised to release the plate, and the plate is sent out of this position. The tail of the plate is separated from the plate in place induction switch group, the baffle solenoid valve is energized, and the baffle is reset; After the program starts, the drum inverter, the first lifting belt inverter and the second lifting belt inverter are delayed started in sequence; after the program starts, the first lifting belt solenoid valve and the second lifting belt solenoid valve are energized to rise, and the baffle solenoid valve is energized to fall; wait for the plate to come over.
4. The control system of the short side feeding pusher device according to claim 3, characterized in that: The board length sensing switch group includes a plurality of board length sensing switches.
5. The control system of the short side feeding pusher device according to claim 3, characterized in that: The board-in-place sensing switch group includes a plurality of board-in-place sensing switches.
6. The control system of the short side feeding pusher device according to claim 1, characterized in that: The hook head sensing component includes a first origin sensing switch, a first hook head sensing switch and a second hook head sensing switch; when the plate moves forward continuously, the tail of the plate is separated from the first hook head sensing switch until the second hook head sensing switch touches the hook head, and the top hook head driving component drives the hook head to extend; when the plate moves forward continuously, the tail of the plate is separated from the first origin sensing switch, and the running position of the plate is calculated by the rotary encoder. When the tail of the plate reaches the preset position, the hook head reset driving component is activated to retract the originally extended hook head to its original position.
7. The control system of the short side feeding pusher device according to claim 6, characterized in that: The top hook head driving assembly includes a plurality of top hook head electromagnetic valves; the hook head reset driving assembly includes a plurality of hook head reset electromagnetic valves.
8. The control system of the short side feeding pusher device according to claim 1, characterized in that: The control unit of the plate alignment mechanism includes a plate alignment position sensing switch, a baffle detachment sensing switch, a bracket upper position sensing switch, a baffle middle position sensing switch, an over-thickness protection switch, a deceleration sensing switch, a plate alignment Z-axis servo driver, a plate alignment rotation servo driver, a baffle alignment solenoid valve, and a bracket drive assembly; The plate moves forward on the conveying mechanism, and stops moving when it hits the baffle at the plate leveling position. After the plate hits the baffle at the plate leveling position, the plate leveling position sensing switch is triggered, and the bracket driving component drives the bracket to rise to the position, triggering the bracket upper position sensing switch, and the plate leveling Z-axis servo driver drives the rotating rubber wheel to descend to the plate thickness position, so that the upper rubber wheel of the plate leveling servo touches the plate surface, and the plate leveling rotation servo driver drives the rotating rubber wheel to rub against the plate surface to drive the plate to move toward the stop direction, and correct the lateral position of the plate. After the correction time is up, the plate leveling Z-axis servo driver drives it to rise, and the plate waits for the hook head to come over on the bracket; The hook moves forward and touches the side of the tail of the plate, pushing the plate forward. The front of the plate squeezes the baffle at the plate level. By squeezing, the longitudinal position of the plate is corrected. The baffle position changes and touches the baffle mid-position induction switch. The baffle is powered off and quickly rises to release. The hook continues to push the plate forward. When the tail of the plate is separated from the baffle and the induction switch, the bracket drive assembly is powered off, the bracket descends, and the plate continues to move forward and enters the edge banding machine. When the hook head is about to drop to the end of the guide rail, the tail of the board senses the deceleration sensing switch and drives the drag inverter to decelerate immediately through the CPU control unit.
9. The control system of the short side feeding pusher device according to claim 8, characterized in that: The carriage drive assembly includes a plurality of carriage solenoid valves.
10. The control method of the short side feeding pusher device according to claim 1, characterized in that: The following steps are involved: Step S1, after the program is started, the two belt inverters are started in sequence with a delayed start, and the two belt conveyor groups are started in sequence accordingly; Step S2, the first lifting belt group and the second lifting belt group are in the ascending position, and when the plate is transported to the side position of the roller conveyor group, the plate touches the plate in place sensing switch group, and the first lifting belt solenoid valve and the second lifting belt solenoid valve are powered off; the first lifting belt group and the second lifting belt group descend, and the plate falls on the continuously rotating roller conveyor group, and the plate moves on the roller of the roller conveyor group; When the board in place sensing switch group and the long and short board sensing switch sense signals at the same time, it is judged as a long board, and the first lifting belt group and the second lifting belt group work up and down at the same time; When the board in-place sensing switch group senses a signal, but the long and short board sensing switch has no signal, it is judged as a short board, and the board moves on the roller of the roller conveyor group. When it is a short board, the tail of the board is separated from the long and short board sensing switch, and the second lifting belt solenoid valve will be energized and rise to receive the next board; the board moves on the roller conveyor group, and the head of the board hits the board length sensing switch group, and the CPU control unit controls the deceleration of the roller inverter, and the board continues to move after deceleration; when it hits the board in-place sensing switch group, the roller inverter stops, the roller motor stops, and the board stops moving; The drum motor stops, delays, the first lifting belt solenoid valve is energized and rises again, and the second lifting belt solenoid valve rises again depending on the length of the plate. After the baffle is calibrated, the baffle solenoid valve is de-energized and raised to release the plate, and the plate is sent out of this position. The tail of the plate is separated from the plate in place induction switch group, the baffle solenoid valve is energized, and the baffle is reset; After the program is started, the drum inverter, the first lifting belt inverter and the second lifting belt inverter are delayed in sequence. After the program is started, the first lifting belt solenoid valve and the second lifting belt solenoid valve are energized to rise, and the baffle solenoid valve is energized to fall. Wait for the plate to come over. Step S3, the drag motor drives the guide rail chain to rotate continuously to drive the plate forward; Step S4, the tail of the plate is separated from the first hook head sensing switch, the second hook head sensing switch touches the hook head, and the top hook head driving assembly drives the hook head to extend; Step S5, when the tail of the plate is separated from the first origin sensing switch during the process of the plate moving forward uninterruptedly, the running position of the plate is calculated by the rotary encoder, and when the tail of the plate reaches the preset position, the hook head reset driving assembly is actuated to retract the originally extended hook head to its original position; Step S6, the plate moves forward on the conveying mechanism, and stops moving when the plate hits the baffle at the plate level position. After the plate hits the baffle at the plate level position, the plate level position sensing switch is triggered, and the bracket driving component drives the bracket to rise; Step S7, after the bracket rises to the position, the bracket upper position induction switch is triggered, and the Z-axis servo driver of the plate alignment drives the rotating rubber wheel to descend to the plate thickness position, so that the upper rubber wheel of the plate alignment servo touches the plate surface, and the plate alignment rotation servo driver drives the rotating rubber wheel to rub against the plate surface to drive the plate to move toward the blocking direction, thereby correcting the lateral position of the plate; Step S8, after the calibration time is up, the Z-axis servo driver of the plate is driven to rise, and the plate is on the bracket waiting for the hook to come over; Step S9, the hook moves forward and touches the side of the tail of the plate, pushing the plate forward, and the front of the plate squeezes the baffle at the plate level. By squeezing, the longitudinal position of the plate can be corrected, and the baffle position changes, touching the baffle mid-position sensing switch, the baffle is powered off and quickly rises to release, and the hook continues to push the plate forward; Step S10, when the tail of the plate is separated from the baffle and the induction switch, the bracket drive assembly is powered off, the bracket descends, the plate continues to move forward, and the hook continues to push the plate forward to enter the edge banding machine; Step S11, the rotary encoder counts to obtain the hook reset distance; Step S12, when the hook head is about to drop at the end of the guide rail, the tail of the board senses the deceleration sensing switch, and the CPU control unit drives the drag inverter to decelerate immediately; Step S13: When the deceleration time reaches the preset time, the speed is restored, and when the hook head reaches the preset reset position, the hook head reset drive assembly is activated to retract the originally extended hook head back to its original position.
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