Bottled probiotic powder production system
By designing a bottled probiotic powder production system, the problem of inconvenience in the packaging of strip bags in the existing technology is solved, fully automated powder bottle production is achieved, production efficiency and product quality are improved, and efficient bottle accuracy and pass rate are ensured.
Patent Information
- Application Number
- CN202411535564.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2024-12-31
AI Technical Summary
The existing probiotic powder products are mainly packaged in strip bags, which are inconvenient to tear and cannot realize the bottling function of powder, and lack an effective bottle production system.
A bottled probiotic powder production system is designed, including a rack and a control system, through the conveying of mold conveyor belt, cup body and cup lid, electrostatic elimination, powder filling, powder absorption, sheet film and heat sealing processes, etc. Achieve fully automated powder bottle production.
It realizes fully automated production from powder to finished products, improves production efficiency and product quality stability, ensures the pass rate of sealing, reduces the powder agglomeration problem caused by poor sealing, and reaches 300 cups per minute filling Packing efficiency and control bottle accuracy to within 0.1 grams.
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Figure CN119218535A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of probiotic bottle packaging, and more particularly to a production system for bottled probiotic powder. Background Art
[0002] Most of the existing probiotic powder products are packaged in strip bags, and there are some shortcomings in the strip bag packaging method: when consumers take it, the strip bag packaging is not easy to tear open, and the strip bag gap is small after tearing, which is not convenient to take. The easy-tear opening of the strip is serrated, which is difficult to tear open, and the gap is incomplete, and the powder is not easy to pour out. The rounded packaging solves the problem of difficulty in tearing, but the gap is too small after tearing, which is also inconvenient to take. After research on the product, the use of bottle packaging products can solve the above problems well. The probiotic bottle body is divided into two parts, namely, the bottle cap and the lower bottle body structure. The probiotic bottle cap has an upper bottle body under the conventional bottle cap, and is clamped between the upper bottle body and the lower bottle body. A sealing structure is provided at the clamping position, and the cover and the upper bottle body are integrally formed. When using, the sealing structure is first removed, and then the cover and the upper bottle body are separated by external force to complete a one-time take.
[0003] At present, the conventional probiotic strip bag dosage form on the market is formed by composite film bag making, and then the material is poured into the bag and sealed, and then the tearing method is selected according to the customer's needs. The sealing methods include serration, side tearing, top tearing, etc. However, the strip bag packaging machine cannot realize the function of bottling probiotic powder.
[0004] Therefore, how to provide a bottled probiotic powder production system is a problem that those skilled in the art need to solve urgently. Summary of the invention
[0005] Therefore, the purpose of the present invention is to solve the production of bottled powder and provide a bottled probiotic powder production system.
[0006] The technical solution of the present invention includes:
[0007] A frame, on which a mold conveyor belt reciprocates, and on which a plurality of rows of receiving holes are provided; cup bodies and cup lids are conveyed on both sides of the frame respectively, and the number of conveying rows of the cup bodies and cup lids matches the number of rows of the receiving holes, and the depth of the receiving holes is greater than the sum of the heights of the cup bodies and cup lids; at least a cup body grabbing station, a cup body static elimination station, a powder filling station, a powder suction station, a sheet film placing station, a heat sealing station, a cup lid grabbing station and a pressing station are sequentially arranged from the cup body conveying end to the cup lid conveying end on the top of the frame;
[0008] The control system controls the cup body and the cup cover to be transported in an orderly manner toward the direction of the frame, coordinates the cup body grabbing station, the cup body static elimination station, the powder filling station, the powder suction station, the film placing station, the heat sealing station, the cup cover grabbing station and the pressing station to work in an orderly manner, and completes the detection and transportation of the empty cup body and the empty cup cover, the cup body static elimination, the cup body powder filling, the cup body powder suction, the cup body heat sealing and the cup body and cup cover pressing.
[0009] According to the technical solution of the present invention, the cup body and the cup cover both adopt the same product conveying mechanism, and the conveying directions are opposite.
[0010] According to the technical solution of the present invention, the product conveying mechanism includes a lifting conveyor, a centrifugal feeder and a multi-row conveyor which are electrically connected to the control system respectively;
[0011] The lifting conveyor transports the cup body or cup cover through the conveyor belt;
[0012] The centrifugal feeder receives the cup bodies or cup lids conveyed by the lifting conveyor, and arranges the cup bodies with their openings facing upward or the cup lids with their openings facing downward into a straight line for output;
[0013] The multi-row conveyor receives the cup bodies or cup lids conveyed from the centrifugal feeder, automatically arranges them into multiple rows in sequence, and conveys them to the cup body grabbing station of the frame.
[0014] According to the technical solution of the present invention, the multi-column conveyor comprises:
[0015] A conveying bracket, one end of which has a support leg and the other end of which is mounted on the frame;
[0016] A first conveyor belt runs along the conveying support toward the frame;
[0017] A second conveyor belt runs along the conveying support in a direction away from the frame;
[0018] A guide bar, located at the conveying support near the outlet of the centrifugal feeder, to guide the cup body or cup cover from the centrifugal feeder;
[0019] a conveying channel, located behind the guide bar, on the conveying support, and above the first conveying belt;
[0020] The conveying detector is located between the guide bar and the conveying channel, and detects the conveyed cup body or cup cover.
[0021] According to the technical solution of the present invention, the conveying detector includes a channel full detector and an accumulation detector electrically connected to the control system. The channel full detector includes a plurality of detectors obliquely arranged on the multiple columns of the conveying channels to detect whether the multiple columns of channels are full. After they are full, the excess cup bodies or cup lids are returned to the guide bar side along the second conveyor belt; the accumulation detector is located before the channel full detector to detect whether the guide bar and the conveying channel are full. After they are full, the control system controls the centrifugal feeder and the lifting conveyor to stop feeding.
[0022] It also includes a positive and negative detector and an alarm electrically connected to the control system to detect whether the cup body opening is facing downward or the cup cover opening is facing upward. If the above situation exists, the alarm will sound, and the machine will be stopped to remove the cup.
[0023] According to the technical solution of the present invention, a cup cleaning mechanism is provided between the multi-row conveyor and the centrifugal separator to clean impurities and static electricity on the cup body.
[0024] According to the technical solution of the present invention, the cup body grabbing station is provided with a cup body grabbing mechanism electrically connected to the control system, the cup body grabbing mechanism is located between the multi-row conveyor and the cup body static elimination station, grabs a corresponding row of cup bodies or cup lids into a corresponding row of the receiving holes, and the rear of the cup body grabbing mechanism is provided with a row of empty cup detectors corresponding to the receiving holes;
[0025] The cup body static elimination station is provided with a static elimination mechanism electrically connected to the control system to eliminate static electricity on the cup body; an empty cup weigher electrically connected to the control system is arranged before or after the cup body static elimination station.
[0026] According to the technical solution of the present invention, the powder filling station is provided with a powder filling machine electrically connected to the control system, which quantitatively fills the cup with powder, and the powder suction station is provided with a powder suction device electrically connected to the control system, which sucks away the powder located on the upper edge of the cup; and a full cup weigher electrically connected to the control system is provided behind the powder suction station to detect the weight of the cup after powder loading;
[0027] The film placing station is provided with a film machine electrically connected to the control system, which places a sealing film corresponding to each weighed cup body; a film detector electrically connected to the control system is arranged behind the film machine to detect the presence or absence of a sealing film; the heat sealing station is provided with a heat sealing machine electrically connected to the control system to heat-seal the sealing film to the top of the cup body.
[0028] According to the technical solution of the present invention, a visual detector electrically connected to the control system is provided behind the heat sealing machine to remove products with poor sealing due to the presence of film flakes; the rear side of the visual detector is a cup lid grabbing station, which has a cup lid grabbing machine electrically connected to the control system, and places the cup lids with the opening facing downward, which are transported by the multi-row conveyor of cup lids at the rear side, into the receiving holes corresponding to the cup bodies that have passed the visual inspection, and then transport them to the laminating station, which has a laminating machine electrically connected to the control system to laminarize the cup bodies and cup lids after the visual inspection.
[0029] According to the technical solution of the present invention, it also includes a finished product handling mechanism electrically connected to the control system, which transports the pressed products to the finished product conveyor line. Before the finished product handling mechanism, a waste kicking mechanism electrically connected to the control system is arranged inside the rack, and the waste kicking mechanism removes unqualified products detected by the visual detector, and the unqualified products are discharged through the waste outlet on one side of the rack.
[0030] It can be seen from the above technical solution that, compared with the prior art, the technical solution of the present invention has the following technical effects:
[0031] The present invention provides a complete multi-row bottled powder production system, including multiple processes such as conveying cup bodies and cup lids, grabbing cup bodies and cup lids, eliminating static electricity on cup bodies, filling cup bodies with powder, sucking powder on cup bodies, placing film sheets, heat sealing cup bodies, pressing cup bodies and cup lids, etc. These processes are coordinated through the control system to realize a fully automated production system from powder to bottled finished products, thereby improving production efficiency and product quality stability.
[0032] During the production process, a variety of detectors are set up (such as channel full detectors, accumulation detectors, positive and negative detectors, weighing sensors, film detectors, etc.), and multiple kick-off links are provided to ensure that each step can be accurately executed. In addition, there are visual detectors to check the sealing quality to ensure that the product meets the standard requirements. This strict quality control helps to improve the qualification rate of the final product.
[0033] In addition to the basic filling function, the system of the present invention also integrates functional modules such as static elimination, powder absorption, and film placement, which can better adapt to the filling of powder products and ensure that there is no powder interference at the sealing position before the film is heat-sealed, further ensuring the filling quality of the product.
[0034] The powder filling rate of the present invention can reach 300 cups per minute, and the configured online empty cup and full cup weighing can control the filling accuracy within 0.1 grams. Defective products are automatically rejected, achieving the qualified rate of powder bottle sealing, reducing the problem of powder agglomeration caused by poor sealing, which leads to a high number of market complaints. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0036] Figure 1 A schematic structural diagram of a bottled probiotic powder production system provided by the present invention;
[0037] Figure 2 for Figure 1 A top view of
[0038] Figure 3 The schematic diagram of the structure of the multi-row conveyor is shown;
[0039] Figure 4 The installation diagram of the first conveyor belt and the second conveyor belt of the multi-row conveyor is shown;
[0040] Figure 5 The process route of the bottled powder system is shown schematically. DETAILED DESCRIPTION
[0041] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0042] The existing probiotic strip bag dosage form is formed by composite film bag making, then the material is poured into the bag and sealed, and then the tearing method is selected according to customer needs. However, the strip bag packaging machine cannot realize the bottling function of probiotic powder and other powders.
[0043] In view of this, the present invention provides a bottled probiotic powder production system, see the attached Figure 1-5 , including: a frame 100 as the main support, a mold conveyor belt 101 reciprocatingly running on the frame 100, and a plurality of rows of accommodating holes 102 on the mold conveyor belt 101; cup bodies and cup lids are conveyed on both sides of the frame 100 respectively, and the accommodating holes 102 are used to accommodate the cup bodies and / or cup lids, and the number of conveying rows of the cup bodies and cup lids is adapted to the number of rows of the accommodating holes 102, and the depth of the accommodating holes 102 is greater than the sum of the heights of the cup bodies and cup lids; at least a cup body grabbing station, a cup body static elimination station, a powder filling station, a powder suction station, a film placing station, a heat sealing station, a cup lid grabbing station and a pressing station are arranged in sequence from the cup body conveying end to the cup lid conveying end on the top of the frame 100.
[0044] The present invention also includes a control system for controlling the orderly (that is, one by one in a preset direction) conveying of the cup body and the cup lid toward the direction of the frame 100, coordinating the orderly cooperation of the cup body grabbing station, the cup body static elimination station, the powder filling station, the powder suction station, the film placing station, the heat sealing station, the cup lid grabbing station and the pressing station to complete the detection and conveying of the empty cup body and the empty cup lid, the static elimination of the cup body, the powder filling of the cup body, the powder suction of the cup body, the heat sealing of the cup body and the pressing of the cup body and the cup lid.
[0045] In the above embodiment, multiple rows (more than six rows) simultaneously carry out multiple processes such as conveying the cup body and cup cover, grabbing the cup body and cup cover, eliminating static electricity on the cup body, filling the cup body with powder, sucking the cup body with powder, placing the film, heat sealing the cup body, pressing the cup body and cup cover. These processes are coordinated through the control system to realize a fully automated production system from powder to bottled finished products, thereby improving production efficiency and product quality stability.
[0046] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0047] In the above solution, the cup body and the cup cover both use the same product conveying mechanism 200, and the conveying directions are opposite.
[0048] For details, see Appendix Figure 1-4 , the product conveying mechanism 200 includes a lifting conveyor, a centrifugal feeder 201 and a multi-row conveyor 202 which are electrically connected to the control system respectively;
[0049] The lifting conveyor transports the cup body or cup cover through the conveyor belt; the existing inclined lifting machine is used to transport the cup body or cup cover upward from the storage bin;
[0050] The centrifugal feeder 201 has a support frame at the bottom, and receives the cup bodies or cup lids conveyed by the lifting conveyor at the top, and arranges the cup bodies with the openings facing upward or the cup lids with the openings facing downward into a straight line for output. The centrifugal feeder 201 adopts the existing technology;
[0051] The multi-row conveyor 202 receives the cup bodies or cup lids conveyed from the centrifugal feeder 201 , automatically arranges them into multiple rows in sequence, and conveys them to the cup body or cup lid grabbing station of the frame 100 .
[0052] The above solution feeds materials from both sides of the frame respectively, and the cup body storage bin and the cup lid storage bin can be located in one place and connected to the multi-row conveyor 202 on both sides through pipelines of different lengths.
[0053] In an embodiment of the present invention, the multi-row conveyor 202 includes: a conveying bracket 2021, one end of which has a leg, and the other end is mounted on the frame 100 and fixed by a fixing member; the conveying bracket 2021 has a first conveyor belt 2022 and a second conveyor belt 2023; the first conveyor belt 2022 is driven by a first motor to run along the conveying bracket 2021 toward the frame 100; the second conveyor belt 2023 is driven by a second motor to run along the conveying bracket 2021 away from the frame 100;
[0054] A guide bar 2024 is located at the conveying support 2021 near the exit of the centrifugal feeder 201 to guide the cup body or cup cover from the centrifugal feeder 201;
[0055] More than six rows of conveying channels 2025 are located behind the guide bar 2024, on the conveying support 2021, and above the first conveying belt 2022;
[0056] The conveying detector is located between the guide bar 2024 and the conveying channel 2025 to detect the conveyed cup body or cup cover.
[0057] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0058] In the embodiment of the present invention, the conveying detector includes a channel full detector 2031 and an accumulation detector 2032 electrically connected to the control system. The channel full detector 2031 includes a plurality of detectors obliquely arranged on the multiple columns of the conveying channels 2025 to detect whether the multiple columns of channels are full. After they are full, the excess cup bodies or cup lids are returned to the guide bar 2024 side along the second conveyor belt 2023; the accumulation detector 2032 is located before the channel full detector 2031 to detect whether the guide bar 2024 and the conveying channel 2025 are full. After they are full, the control system controls the centrifugal feeder 201 and the lifting conveyor to stop feeding.
[0059] It also includes a positive and negative detector and an alarm electrically connected to the control system to detect whether the cup body opening is facing downward or the cup cover opening is facing upward. If the above situation exists, the alarm will sound, and the machine will be stopped to remove the cup.
[0060] The channel full detector 2031 and the accumulation detector 2032 can use a probe rod detector to determine whether the cup is full by the length of time the cup body or cup cover lifts the probe rod. The positive and negative detector uses a proximity switch sensor to determine whether the cup is placed upside down by detecting the distance inside the cup body or cup cover. The "upside down" here refers to the normal state of the cup body and cup cover. The above sensors can be selected and used in the existing technology.
[0061] Advantageously, a cup cleaning mechanism 204 is provided between the multi-row conveyor 202 and the centrifugal feeder 201 to clean impurities and static electricity on the cup body. The cup cleaning mechanism 204 is implemented using existing technology to ensure the cleanliness of the cup body.
[0062] In the above scheme of the present invention, a cup body grabbing mechanism 401 electrically connected to the control system is provided on the cup body grabbing station, and the cup body grabbing mechanism 401 is located between the multi-column conveyor 202 and the cup body static elimination station, and grabs a corresponding row of cup bodies or cup lids into a corresponding row of the receiving holes 102. The cup body grabbing mechanism 401 can adopt a cylinder, a suction cup, a rotating shaft and other mechanisms to realize the grabbing of the cup body, and can rotate the cup body by a certain angle and place it in the receiving hole 102. The rear part of the cup body grabbing mechanism 401 has a row of empty cup detectors 402 corresponding to the receiving holes 102. The empty cup detector 402 can also select a contact switch or an infrared sensor to detect whether there is a cup body or a cup lid in the receiving hole.
[0063] The cup body static electricity elimination station is provided with a static electricity elimination mechanism 403 electrically connected to the control system to eliminate static electricity on the cup body; an empty cup weigher 405 electrically connected to the control system is arranged before or after the cup body static electricity elimination station to detect the weight of the cup body in an empty state and transmit it to the control system.
[0064] The powder filling station is provided with a powder filling machine 404 electrically connected to the control system, which quantitatively fills the cup with powder, and the powder suction station is provided with a powder suction device 406 electrically connected to the control system, which sucks away the powder located at the upper edge of the cup; the powder filling machine 404 and the powder suction device 406 adopt the existing technology; the powder suction station is provided with a full cup weigher 407 electrically connected to the control system, which detects the weight of the cup after powder loading and conveys it to the control system, and the control system compares the weight of the empty cup and the full cup to determine whether the cup is filled with powder, and the mold conveyor belt unit corresponding to the row of accommodating holes corresponding to the position without powder filling is memorized;
[0065] The film placing station is provided with a film machine 408 electrically connected to the control system, and a sealing film is placed on each weighed cup body; a film detector 409 electrically connected to the control system is arranged behind the film machine 408, and the film detector 409 is electrically connected to the control system, and the conveyor belt unit without sealing film is memorized; the heat sealing station is provided with a heat sealing machine 410 electrically connected to the control system, and the sealing film is heat-sealed with the top of the cup body. The film machine 408, the film detector 409 and the heat sealing machine 410 are all based on existing technologies. The heat sealer 410 is provided with a visual detector 501 electrically connected to the control system at the back, which memorizes the conveyor belt unit corresponding to the product with poor sealing due to the presence of film flakes; the rear side of the visual detector 501 is a cup lid grabbing station, which is provided with a cup lid grabbing machine 502 electrically connected to the control system, which puts the cup lid with the opening facing downward, which is transported by the multi-row conveyor 202 of cup lids at the rear side, into the receiving hole 102 corresponding to the cup body that has passed the visual inspection, and then transports it to the laminating station, which is provided with a laminating machine 503 electrically connected to the control system, to laminarize the cup body and cup lid after the visual inspection.
[0066] The visual detector 501 can use multiple sets of cameras for comparison, or other image acquisition devices. The pressing machine 503 can use existing technology.
[0067] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0068] The cup lid grabbing machine 502 can also be implemented by mechanisms such as cylinders and suction cups. In an embodiment of the present invention, the multi-column conveyor of cup lids is higher than the frame. Therefore, in order to ensure the smooth grabbing of the cup lids, the suction cups in the cup lid grabbing mechanism can correspond to two rows of suction cups of different heights. A transition step can be provided between the multi-column conveyor of the cup lids and the frame. It can be understood that the cup lid grabbing mechanism grabs two rows of cup lids on one side, places one row of accommodating holes at the transition step position as a buffer, and the other row is placed in the accommodating holes of the frame.
[0069] Advantageously, it also includes a finished product transport mechanism 504 electrically connected to the control system, which transports the pressed products to the finished product conveyor line 505. Before the finished product transport mechanism 504, a waste kicking mechanism electrically connected to the control system is provided inside the frame 100, and the waste kicking mechanism removes the materials on the conveyor belt unit memorized by the control system, that is, as long as there is only one unqualified conveyor belt unit memorized in the above process, the whole row is removed to ensure the product qualification rate, and the unqualified products are discharged through the waste outlet 506 on one side of the frame 100. The mold conveyor belt unit that transports the finished product is cleaned by sucking powder through a negative pressure fan, which is convenient for continuous use.
[0070] The overall process diagram of the present invention is shown in the attached Figure 5 The present invention integrates conveying, filling, heat sealing, pressing, multi-station detection, static electricity removal, powder suction, and waste removal, and completes the bottled powder in an orderly manner through coordinated work of the control system. The powder filling of the present invention can reach 300 cups per minute, and the bottling accuracy is controlled within 0.1 grams. Quality control improves the qualified rate of the final product, realizes a fully automated production system from powder to bottled finished products, and improves production efficiency and product quality stability.
[0071] It is worth noting that the present invention is not only applicable to the bottled production of probiotic powder, but also can be used for the bottled production of other powder products.
[0072] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.
[0073] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A bottled probiotic powder production system, characterized in that: include: A frame (100), wherein a mold conveyor belt (101) reciprocates on the frame (100), and the mold conveyor belt (101) has a plurality of rows of receiving holes (102); cup bodies and cup lids are conveyed on both sides of the frame (100) respectively, and the number of conveying rows of the cup bodies and cup lids matches the number of rows of the receiving holes (102), and the depth of the receiving holes (102) is greater than the sum of the heights of the cup bodies and cup lids; and at least a cup body grabbing station, a cup body static elimination station, a powder filling station, a powder suction station, a film placing station, a heat sealing station, a cup lid grabbing station and a pressing station are sequentially arranged on the top of the frame (100) from the cup body conveying end to the cup lid conveying end; The control system controls the cup body and the cup cover to be transported in an orderly manner relative to the frame (100), coordinates the cup body grabbing station, the cup body static elimination station, the powder filling station, the powder suction station, the film placing station, the heat sealing station, the cup cover grabbing station and the pressing station to work in an orderly manner, and completes the detection and transportation of the empty cup body and the empty cup cover, the cup body static elimination, the cup body powder filling, the cup body powder suction, the cup body heat sealing and the cup body and cup cover pressing.
2. A bottled probiotic powder production system according to claim 1, characterized in that: The cup body and the cup cover both use the same product conveying mechanism (200), and the conveying directions are opposite.
3. A bottled probiotic powder production system according to claim 2, characterized in that: The product conveying mechanism (200) comprises a lifting conveyor, a centrifugal feeder (201) and a multi-row conveyor (202) which are electrically connected to the control system respectively; The lifting conveyor transports the cup body or cup cover through the conveyor belt; The centrifugal feeder (201) receives the cup bodies or cup lids conveyed by the lifting conveyor, and arranges the cup bodies with their openings facing upward or the cup lids with their openings facing downward into a straight line for output; The multi-row conveyor (202) receives the cup bodies or cup lids conveyed from the centrifugal feeder (201), automatically arranges them into multiple rows in sequence, and conveys them to the cup body grabbing station of the frame (100).
4. A bottled probiotic powder production system according to claim 3, characterized in that: The multi-row conveyor (202) comprises: A conveying support (2021), one end of which has a support leg, and the other end of which is mounted on the frame (100); A first conveyor belt (2022) running along the conveying support (2021) toward the frame (100); A second conveyor belt (2023) runs along the conveying support (2021) in a direction away from the frame (100); A guide bar (2024), located on the conveying support (2021) near the outlet of the centrifugal feeder (201), for guiding the cup body or cup cover from the centrifugal feeder (201); A conveying channel (2025), located behind the guide bar (2024), on the conveying support (2021), and above the first conveying belt (2022); A conveying detector is located between the guide bar (2024) and the conveying channel (2025) and detects the conveyed cup body or cup cover.
5. The bottled probiotic powder production system according to claim 4, characterized in that: The conveying detector comprises a channel full detector (2031) and an accumulation detector (2032) electrically connected to the control system. The channel full detector (2031) comprises a plurality of detectors obliquely arranged on the plurality of columns of the conveying channels (2025), and detects whether the plurality of columns of the channels are full. When the channels are full, the excess cup bodies or cup lids are returned to the guide bar (2024) side along the second conveyor belt (2023); the accumulation detector (2032) is located before the channel full detector (2031), and detects whether the space between the guide bar (2024) and the conveying channel (2025) is full. When the space is full, the control system controls the centrifugal feeder (201) and the lifting conveyor to stop feeding. It also includes a positive and negative detector and an alarm electrically connected to the control system to detect whether the cup body opening is facing downward or the cup cover opening is facing upward. If the above situation exists, the alarm will sound, and the machine will be stopped to remove the cup.
6. The bottled probiotic powder production system according to claim 4, characterized in that: A cup cleaning mechanism (204) is provided between the multi-row conveyor (202) and the centrifugal feeder (201) to clean impurities and static electricity on the cup body.
7. A bottled probiotic powder production system according to any one of claims 3 to 6, characterized in that: The cup body grabbing station is provided with a cup body grabbing mechanism (401) electrically connected to the control system, the cup body grabbing mechanism (401) is located between the multi-row conveyor (202) and the cup body static elimination station, grabs a corresponding row of cup bodies or cup lids into a corresponding row of receiving holes (102), and the rear of the cup body grabbing mechanism (401) is provided with a row of empty cup detectors (402) corresponding to the receiving holes (102); The cup body static elimination station is provided with a static elimination mechanism (403) electrically connected to the control system to eliminate static electricity on the cup body; an empty cup weigher (405) electrically connected to the control system is arranged before or after the cup body static elimination station.
8. The bottled probiotic powder production system according to claim 7, characterized in that: The powder filling station is provided with a powder filling machine (404) electrically connected to the control system, which quantitatively fills the cup with powder; the powder suction station is provided with a powder suction device (406) electrically connected to the control system, which sucks away the powder located on the upper edge of the cup; and behind the powder suction station is a full cup weigher (407) electrically connected to the control system, which performs weight detection on the cup after powder loading; The film placing station is provided with a film machine (408) electrically connected to the control system, for placing sealing film corresponding to each weighed cup body; a film detector (409) electrically connected to the control system is arranged behind the film machine (408) to detect the presence or absence of sealing film; the heat sealing station is provided with a heat sealing machine (410) electrically connected to the control system to heat-seal the sealing film to the top of the cup body.
9. The bottled probiotic powder production system according to claim 8, characterized in that: The heat sealing machine (410) is provided with a visual detector (501) electrically connected to the control system to remove products with poor sealing due to the presence of film flakes; the rear side of the visual detector (501) is a cup lid grabbing station, which is provided with a cup lid grabbing machine (502) electrically connected to the control system to place the cup lids with the opening facing downwards, which are transported by the multi-row conveyor (202) of cup lids located at the rear side, into the receiving holes (102) corresponding to the cup bodies that have passed the visual inspection, and then transport them to the laminating station, which is provided with a laminating machine (503) electrically connected to the control system to laminarize the cup bodies and cup lids after the visual inspection.
10. The bottled probiotic powder production system according to claim 9, characterized in that: It also includes a finished product transport mechanism (504) electrically connected to the control system, which transports the pressed products to a finished product conveyor line (505); before the finished product transport mechanism (504), a waste kicking mechanism electrically connected to the control system is provided inside the frame (100); the waste kicking mechanism rejects unqualified products detected by the visual detector (501), and the unqualified products are discharged through a waste product outlet (506) on one side of the frame (100).
Citation Information
Patent Citations
Small bottle conveying device and working method
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