Full-automatic stranding device and method for composite cable production
By designing rotary stranding wire, tensioning and control mechanism in a fully automatic stranding device, the problem of insufficient speed control and tensioning during stranding of copper wire is solved, and a stable and efficient cable stranding process is achieved.
Patent Information
- Application Number
- CN202411319094.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-21
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-09-21
AI Technical Summary
When the existing fully automatic stranded wire device is twisted, the shaft of the copper wire placed is easily out of control, resulting in excessive output of the copper wire, low tension, and easy to wind and overlap.
A fully automatic stranded wire device for composite cable production is designed, including a rotary stranding mechanism, a tensioning mechanism, a control mechanism and a cable receptacle mechanism. By setting up passive gears, active gears, auxiliary gears, sliding frames, tensioning springs, and centrifugal Components such as sliding grooves and friction blocks control the twisting speed and tension of the copper wire to prevent excessive winding and output.
The rotation speed and tension of the copper wire are effectively controlled, avoiding the problems of winding and excessive output, and improving the twisting quality and stability.
Smart Images

Figure CN119230200A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fully automatic wire stranding equipment for composite cable production, and in particular to a fully automatic wire stranding device and method for composite cable production. Background Art
[0002] Stranded wire refers to two or more strands of wire wrapped around each other. The most commonly used ones are copper and aluminum. Copper and aluminum wires can be twisted into conductors and cable cores of various specifications and cross-sections as well as different types of wires and cables. The twisting device used in twisting the wires is mostly composed of a twisting mechanism and a winding mechanism, which are used to wind and collect the processed inner cores to complete the twisting work.
[0003] In the fully automatic wire twisting device under the existing technology, when the copper wires are twisted, most of the rotating shafts for placing the copper wires rotate freely. When the copper wires are twisted quickly, it is not easy to control the speed of the rotating shaft for placing the copper wires. When the rotating speed of the rotating shaft for placing the copper wires is fast and the output of the copper wires is large, it is easy to cause the tension of the copper wires to be low. The low tension of the copper wires can easily cause several copper wires to be entangled and overlapped. Summary of the invention
[0004] The object of the present invention is to provide a fully automatic wire stranding device and method for composite cable production to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a fully automatic stranding device and method for composite cable production, comprising an equipment base, a rotating fixed plate is fixedly connected to the top of the equipment base, a connecting column is rotatably connected to one end of the rotating fixed plate away from the equipment base, a driving motor is fixedly connected to the side of the rotating fixed plate, and a rotating cylinder is fixedly connected to one end of the connecting column away from the rotating fixed plate, and further comprising: The rotating wire twisting mechanism includes a rotating shaft fixedly connected to the output end of the driving motor, a plurality of driving gears are fixedly connected to the rotating shaft, an auxiliary gear is fixedly connected to the end of the rotating cylinder close to the connecting column, a passive gear is fixedly connected to the end of the rotating cylinder away from the connecting column, the passive gear is meshed with the driving gear, a plurality of wire-releasing shafts are rotatably connected to the side of the passive gear away from the rotating cylinder, a copper wire wheel is arranged on the copper wire wheel, and copper wire is arranged on the copper wire wheel.
[0006] Furthermore, a tensioning mechanism is provided on the passive gear, and the tensioning mechanism includes a plurality of sliding frames fixedly connected to the side of the passive gear away from the rotating cylinder, a sliding block 1 is slidably connected inside the sliding frame, one end of the sliding block 1 is fixedly connected to a tensioning spring, an end of the tensioning spring away from the sliding block 1 is fixedly connected to a sliding block 2, the sliding block 2 is slidably connected to the sliding frame, an end of the sliding block 1 away from the tensioning spring is rotatably connected to a changing wheel, and the copper wire is transmission-connected to the changing wheel.
[0007] Furthermore, a tightening mechanism is arranged directly above the base of the equipment, and the tightening mechanism includes a rotating shaft fixedly connected to the end of the passive gear away from the rotating cylinder, and a tightening disk is fixedly connected to the end of the rotating shaft away from the passive gear, and a plurality of small holes are opened on the tightening disk. Copper wire passes through the small holes on the tightening disk, and a tightening plate is fixedly connected directly above the base of the equipment, and small holes are opened on the tightening plate.
[0008] Furthermore, a cable collection mechanism is provided directly above the equipment base, and the cable collection mechanism includes a bevel gear 1 fixedly connected to the end of the rotating shaft away from the driving motor, and a plurality of side fixing plates are fixedly connected directly above the equipment base, and a rotating shaft 1 is rotatably connected to the side fixing plate, and a bevel gear 2 is fixedly connected to the middle part of the rotating shaft 1, and the bevel gear 1 is meshed with the rotating shaft 1, and one end of the rotating shaft 1 is transmission-connected to a transmission belt, and the side wall of the side fixing plate is rotatably connected to a cable receiving wheel, and the end of the transmission belt away from the rotating shaft 1 is transmission-connected to the rotating shaft 2, and the end of the rotating shaft 2 away from the transmission belt is fixedly connected to the cable receiving wheel, and the copper wire wheel forms a finished cable product through one side of the tightening plate.
[0009] Furthermore, a control mechanism is provided on one side of the passive gear, and the control mechanism includes a plurality of centrifugal sliding grooves opened on the side of the passive gear away from the rotating cylinder, a plurality of clamping sliding grooves are opened on the side of the passive gear away from the rotating cylinder, a centrifugal sliding block is slidably connected in the centrifugal sliding groove, a plurality of extrusion sliding blocks are slidably connected in the clamping sliding groove, one end of the centrifugal sliding block is rotatably connected to a plurality of linkage rods, and an end of the linkage rod away from the centrifugal sliding block is rotatably connected to the extrusion sliding block.
[0010] Furthermore, the control mechanism also includes an extrusion spring arranged inside the clamping sliding groove, the end of the extrusion sliding block away from the clamping sliding groove is fixedly connected to a telescopic rod, the end of the telescopic rod away from the extrusion sliding block is fixedly connected to a friction block, the friction block is slidably connected to a control slider inside, the end of the control slider away from the line-releasing shaft is fixedly connected to a pressure spring, and a ball bearing is inlaid on the side of the control slider close to the line-releasing shaft.
[0011] Furthermore, an auxiliary mechanism is provided on the centrifugal sliding block, which includes a linkage rod 2 rotatably connected to the side of the centrifugal sliding block away from the centrifugal sliding groove, and one end of the linkage rod 2 away from the centrifugal sliding block is rotatably connected to a connecting rod, and the connecting rod is fixedly connected to one end of the sliding block 2.
[0012] The method of the fully automatic stranding device for producing composite cables comprises the following steps: S1: Rotary twisting, the pay-off shaft arranged on the passive gear rotates with the passive gear, at this time, the copper wire wheel on the pay-off shaft rotates, and the copper wire on the copper wire wheel passes through the reversing wheel in the sliding frame, and at this time, the copper wire passes through the small hole on the tightening disk, and several copper wires pass through the small holes on the tightening disk and converge into the small holes on the tightening plate, so that the arrangement is conducive to limiting the position of several copper wires to prevent the several copper wires from being entangled with each other during the twisting process, and the several copper wires passing through the tightening plate are driven by the rotation of the rotary twisting mechanism to form a finished cable; S2: The tension is tightened. By setting the direction-changing wheel in the tensioning mechanism, the tensioning spring squeezes the direction-changing wheel on the sliding block 1, and the direction-changing wheel is squeezed by the elastic force of the tensioning spring and slides forward along the sliding frame. This arrangement is conducive to tightening the copper wire; S3: Product winding, the rotating shaft rotates to drive the bevel gear 1 to rotate, the bevel gear 1 rotates to drive the rotating shaft 1 on the bevel gear 2 to rotate, the rotating shaft 1 rotates to drive the rotating shaft 2 at one end of the transmission belt to rotate, the rotating shaft 2 rotates to drive the cable storage wheel to rotate, and the cable storage wheel rotates to store the finished cable; S4: Control the rotation speed, and use the centrifugal force of the centrifugal sliding block to slide outward along the centrifugal sliding groove to drive the friction block in the control mechanism to generate friction with the surface of the pay-off shaft, so that the pay-off shaft is damped during rotation.
[0013] The present invention has the following beneficial effects: (1) The present invention sets a control mechanism. When the driven gear rotates at a faster speed, the centrifugal sliding block slides outward along the centrifugal sliding groove under the action of centrifugal force. The centrifugal sliding block drives the extrusion sliding block at one end of the linkage rod to slide along the clamping sliding groove toward one end close to the pay-off shaft. The extrusion sliding block drives the telescopic rod to contract. At this time, the pressure spring on the telescopic rod is squeezed and contracted. When the pressure spring contracts, the elastic force of the pressure spring increases. The pressure spring contracts and controls the sliding block to slide outward along the friction block. At this time, the ball is away from the surface of the pay-off shaft, and the side of the friction block close to the pay-off shaft generates sliding friction with the surface of the pay-off shaft. When the friction block and the surface of the pay-off shaft are When friction occurs on the surface, the pay-off shaft is constrained, and the rotation damping of the pay-off shaft increases. This arrangement is conducive to controlling the rotation speed of the pay-off shaft, thereby avoiding excessive rotation speed of the pay-off shaft and excessive output of copper wire on the copper wire wheel; when the passive gear rotates slowly, the displacement of the centrifugal sliding block is small, and the contraction of the pressure spring is small. At this time, the ball on the control slider maintains a rolling connection with the surface of the pay-off shaft, while the friction block does not contact the surface of the pay-off shaft. This arrangement is conducive to ensuring that when the passive gear is twisted at a low speed, the friction generated by the pay-off shaft is small, and the heat generated by the rolling friction between the ball and the pay-off shaft is small.
[0014] (2) In the present invention, when the fully automatic wire twisting device is used, the driving motor is started, and the output end of the driving motor drives the rotating shaft to rotate. The rotation of the rotating shaft drives the driving gear to rotate. The rotation of the driving gear drives the driven gear to rotate. At this time, the driven gear drives the connecting column at one end of the rotating cylinder to rotate. By arranging the connecting column at one end of the rotating cylinder, it is beneficial to ensure that the driven gear on the rotating cylinder rotates stably. The wire-releasing shaft arranged on the driven gear rotates with the driven gear. At this time, the copper wire wheel on the wire-releasing shaft rotates, and the copper wire on the copper wire wheel passes through the turning wheel in the sliding frame. At this time, the copper wire passes through the small hole on the tightening disk. Several copper wires pass through the small holes on the tightening disk and merge into the small holes on the tightening plate. This arrangement is beneficial to limit the several copper wires to prevent the several copper wires from being entangled with each other during the twisting process. The several copper wires passing through the tightening plate are driven by the rotation of the rotating wire twisting mechanism to form a finished cable.
[0015] (3) The present invention provides a tensioning mechanism. When a plurality of copper wires are twisted together, the copper wires are pulled to generate tension. In order to ensure that the copper wires always maintain a large tension, a reversing wheel is provided in the tensioning mechanism. The tensioning spring squeezes the reversing wheel on the sliding block. The reversing wheel is squeezed by the elastic force of the tensioning spring and slides forward along the sliding frame. This arrangement is conducive to tightening the copper wires and avoiding the copper wires from being loosened due to too small tension, thereby ensuring that the plurality of copper wires are always tightened during the twisting process and ensuring the twisting quality of the device.
[0016] (4) The present invention provides an auxiliary mechanism. When the driven gear rotates at a faster speed, the centrifugal sliding block slides outward along the centrifugal sliding groove under the action of centrifugal force. The centrifugal sliding block drives the connecting rod at one end of the linkage rod 2 to move. The connecting rod drives the sliding block 2 to squeeze the tensioning spring along the sliding frame. At this time, the tensioning spring is squeezed and contracted by the sliding block 2. The elastic force of the sliding block 2 increases, and the squeezing force of the sliding block 2 on the sliding block 1 increases. The squeezing force of the sliding block on the copper wire on the turning wheel increases. This arrangement is conducive to further tightening the copper wire on the turning wheel and further increasing the tension of the copper wire.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention; Figure 3 It is a schematic diagram of the structure of the rotary stranding mechanism of the present invention; Figure 4 It is a structural schematic diagram of the tightening mechanism of the present invention; Figure 5 For the present invention Figure 4 A magnified view of middle; Figure 6 It is a schematic diagram of the local structure of the present invention; Figure 7 It is a schematic diagram of the control mechanism structure of the present invention; Figure 8 For the present invention Figure 7 Enlarged view of middle B; Fig. 9 For the present invention Figure 7 Enlarged view of middle C; Fig.10 The figure is a flow chart of the method of the present invention.
[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows: In the figure: 1. Equipment base; 11. Rotating fixed plate; 12. Connecting column; 13. Driving motor; 14. Rotating cylinder; 2. Rotating twisting mechanism; 201. Rotating shaft; 202. Driving gear; 203. Auxiliary gear; 204. Passive gear; 205. Pay-off shaft; 206. Copper wire wheel; 207. Copper wire; 3. Tensioning mechanism; 301. Sliding frame; 302. Sliding block 1; 303. Tensioning spring; 304. Sliding block 2; 305. Direction-changing wheel; 4. Tightening mechanism; 401. Rotating shaft; 402. Tightening disk; 403. Tightening plate; 5. Cable retracting mechanism; 50 1. Bevel gear one; 502. Side fixing plate; 503. Rotating shaft one; 504. Bevel gear two; 505. Transmission belt; 506. Rotating shaft two; 507. Cable storage wheel; 508. Finished cable product; 6. Control mechanism; 601. Centrifugal sliding groove; 602. Clamping sliding groove; 603. Centrifugal sliding block; 604. Extrusion sliding block; 605. Linkage rod one; 606. Extrusion spring; 607. Telescopic rod; 608. Friction block; 609. Control slider; 610. Pressure spring; 611. Ball; 7. Auxiliary mechanism; 701. Linkage rod two; 702. Connecting rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example 1, please refer to Figure 1 - Fig. 9 As shown, the present invention is a fully automatic stranding device and method for composite cable production, comprising an equipment base 1, a rotating fixed plate 11 is fixedly connected to the top of the equipment base 1, a connecting column 12 is rotatably connected to the end of the rotating fixed plate 11 away from the equipment base 1, a driving motor 13 is fixedly connected to the side of the rotating fixed plate 11, and a rotating cylinder 14 is fixedly connected to the end of the connecting column 12 away from the rotating fixed plate 11, and further comprising: The rotating wire twisting mechanism 2 includes a rotating shaft 201 fixedly connected to the output end of the driving motor 13, a plurality of driving gears 202 are fixedly connected to the rotating shaft 201, an auxiliary gear 203 is fixedly connected to the end of the rotating cylinder 14 close to the connecting column 12, and a passive gear 204 is fixedly connected to the end of the rotating cylinder 14 away from the connecting column 12, and the passive gear 204 is meshed with the active gear 202. The side of the passive gear 204 away from the rotating cylinder 14 is rotatably connected to a plurality of wire-releasing rotating shafts 205, and a copper wire wheel 206 is provided with a copper wire. Wheel 206, copper wire wheel 206 is provided with copper wire 207, the function of this component is when using the full-automatic wire twisting device, start the driving motor 13, the output end of the driving motor 13 drives the rotating shaft 201 to rotate, the rotating shaft 201 rotates to drive the driving gear 202 to rotate, the driving gear 202 rotates to drive the passive gear 204 to rotate, at this time the passive gear 204 drives the connecting column 12 at one end of the rotating cylinder 14 to rotate, by arranging the connecting column 12 at one end of the rotating cylinder 14, it is beneficial to ensure the stable rotation of the passive gear 204 on the rotating cylinder 14.
[0023] The passive gear 204 is provided with a tensioning mechanism 3, which includes a plurality of sliding frames 301 fixedly connected to the side of the passive gear 204 away from the rotating cylinder 14, a sliding block 302 is slidably connected inside the sliding frame 301, one end of the sliding block 302 is fixedly connected to a tensioning spring 303, and the end of the tensioning spring 303 away from the sliding block 302 is fixedly connected to a sliding block 2 304, the sliding block 2 304 is slidably connected to the sliding frame 301, and the end of the sliding block 1 302 away from the tensioning spring 303 is rotatably connected to a reversing wheel 305, and the copper wire 207 is transmission-connected to the reversing wheel 305. The function of this component is The tensioning mechanism 3 is provided. When a plurality of copper wires 207 are in the process of twisting, the copper wires 207 are pulled to generate tensioning force. In order to ensure that the copper wires 207 always maintain a large tensioning force, a changing wheel 305 is provided in the tensioning mechanism 3. The tensioning spring 303 squeezes the changing wheel 305 on the sliding block 1 302. The changing wheel 305 is squeezed by the elastic force of the tensioning spring 303 and slides forward along the sliding frame 301. This arrangement is conducive to tightening the copper wires 207 and avoiding the copper wires 207 from being loosened due to too small tensioning force, thereby ensuring that the plurality of copper wires 207 are always tightened during the twisting process and ensuring the twisting quality of the device.
[0024] A tightening mechanism 4 is arranged directly above the equipment base 1. The tightening mechanism 4 includes a rotating shaft 401 fixedly connected to the end of the passive gear 204 away from the rotating cylinder 14. A tightening disk 402 is fixedly connected to the end of the rotating shaft 401 away from the passive gear 204. A plurality of small holes are opened on the tightening disk 402. The copper wire 207 passes through the small holes on the tightening disk 402. A tightening plate 403 is fixedly connected directly above the equipment base 1. The tightening plate 403 is opened with a small hole. The function of this component is to be arranged on the passive gear 204. The pay-off shaft 205 rotates along with the passive gear 204, at which time the copper wire wheel 206 on the pay-off shaft 205 rotates, and the copper wire 207 on the copper wire wheel 206 passes through the changing wheel 305 in the sliding frame 301, and at this time the copper wire 207 passes through the small hole on the tightening disk 402, and several copper wires 207 pass through the small holes on the tightening disk 402 and then flow into the small holes on the tightening plate 403, so that this arrangement is conducive to limiting the several copper wires 207 to prevent the several copper wires 207 from being entangled with each other during the twisting process.
[0025] A cable receiving mechanism 5 is arranged directly above the device base 1. The cable receiving mechanism 5 includes a bevel gear 1 501 fixedly connected to the end of the rotating shaft 201 away from the driving motor 13. A plurality of side fixing plates 502 are fixedly connected directly above the device base 1. A rotating shaft 1 503 is rotatably connected to the side fixing plates 502. A bevel gear 2 504 is fixedly connected to the middle of the rotating shaft 1 503. The bevel gear 1 501 is meshed with the rotating shaft 1 503. One end of the rotating shaft 1 503 is transmission-connected to a transmission belt 505. A cable receiving wheel 507 is rotationally connected to the side wall of the side fixing plate 502. The transmission belt 505 is away from the rotating shaft 1 50 3 is transmission-connected with a rotating shaft 2 506, and an end of the rotating shaft 2 506 away from the transmission belt 505 is fixedly connected with a cable receiving wheel 507. The copper wire wheel 206 forms a cable finished product 508 through one side of the tightening plate 403. The function of this component is that the rotation of the rotating shaft 201 drives the bevel gear 1 501 to rotate, the rotation of the bevel gear 1 501 drives the rotating shaft 1 503 on the bevel gear 2 504 to rotate, the rotation of the rotating shaft 1 503 drives the rotating shaft 2 506 at one end of the transmission belt 505 to rotate, the rotation of the rotating shaft 2 506 drives the cable receiving wheel 507 to rotate, and the cable receiving wheel 507 rotates to realize the storage of the cable finished product 508.
[0026] Embodiment 2 is different from Embodiment 1 in that: Figure 1 - Fig.10As shown, a control mechanism 6 is provided on one side of the passive gear 204, and the control mechanism 6 includes a plurality of centrifugal sliding grooves 601 opened on the side of the passive gear 204 away from the rotating cylinder 14, and a plurality of clamping sliding grooves 602 are opened on the side of the passive gear 204 away from the rotating cylinder 14. A centrifugal sliding block 603 is slidably connected in the centrifugal sliding groove 601, and a plurality of extrusion sliding blocks 604 are slidably connected in the clamping sliding groove 602. One end of the centrifugal sliding block 603 is rotatably connected to a plurality of linkage rods 605, and one end of the linkage rod 605 away from the centrifugal sliding block 603 is rotatably connected to the extrusion sliding block 604.
[0027] The control mechanism 6 also includes an extrusion spring 606 arranged inside the clamping sliding groove 602, and the end of the extrusion sliding block 604 away from the clamping sliding groove 602 is fixedly connected to a telescopic rod 607, and the end of the telescopic rod 607 away from the extrusion sliding block 604 is fixedly connected to a friction block 608, and the friction block 608 is slidably connected to a control slider 609 inside, and the end of the control slider 609 away from the line-releasing shaft 205 is fixedly connected to a pressure spring 610, and the side of the control slider 609 close to the line-releasing shaft 205 is inlaid with a ball 611. The function of this component is By setting the control mechanism 6, when the driven gear 204 rotates faster, the centrifugal sliding block 603 slides outward along the centrifugal sliding groove 601 under the action of centrifugal force, and the centrifugal sliding block 603 drives the extrusion sliding block 604 at one end of the linkage rod 605 to slide along the clamping sliding groove 602 toward the end close to the pay-off shaft 205, and the extrusion sliding block 604 drives the telescopic rod 607 to contract. At this time, the pressure spring 610 on the telescopic rod 607 is squeezed and contracted. When the pressure spring 610 contracts, the elastic force of the pressure spring 610 increases, and the pressure spring 610 is pressed. The spring 610 contracts and controls the slider 609 to slide outward along the friction block 608. At this time, the ball 611 is away from the surface of the pay-off shaft 205, and the side of the friction block 608 close to the pay-off shaft 205 generates sliding friction with the surface of the pay-off shaft 205. When the friction block 608 and the surface of the pay-off shaft 205 generate friction, the pay-off shaft 205 is restrained, and the rotation damping of the pay-off shaft 205 increases. This arrangement is conducive to controlling the rotation speed of the pay-off shaft 205, thereby avoiding excessive rotation of the pay-off shaft 205 and avoiding the copper wire wheel 2 06 has excessive output of the copper wire 207; when the driven gear 204 rotates slowly, the displacement of the centrifugal sliding block 603 is small, and the contraction of the pressure spring 610 is small. At this time, the ball 611 on the control slider 609 maintains a rolling connection with the surface of the pay-off shaft 205, while the friction block 608 does not contact the surface of the pay-off shaft 205. This arrangement is conducive to ensuring that when the driven gear 204 is twisted at a low speed, the friction generated by the pay-off shaft 205 is small, and the heat generated by the rolling friction between the ball 611 and the pay-off shaft 205 is small.
[0028] The centrifugal sliding block 603 is provided with an auxiliary mechanism 7, which includes a linkage rod 701 rotatably connected to the side of the centrifugal sliding block 603 away from the centrifugal sliding groove 601, and the end of the linkage rod 701 away from the centrifugal sliding block 603 is rotatably connected to a connecting rod 702, and the connecting rod 702 is fixedly connected to one end of the sliding block 2 304. The function of this component is to set the auxiliary mechanism 7, so that when the driven gear 204 rotates faster, the centrifugal sliding block 603 slides outward along the centrifugal sliding groove 601 under the action of centrifugal force, and the centrifugal sliding block 603 The connecting rod 702 at one end of the linkage rod 2 701 is driven to move, and the connecting rod 702 drives the sliding block 2 304 to squeeze the tensioning spring 303 along the sliding frame 301. At this time, the tensioning spring 303 is squeezed and contracted by the sliding block 2 304, and the elastic force of the sliding block 2 304 increases. The squeezing force of the sliding block 2 304 on the sliding block 1 302 increases, and the squeezing force of the sliding block 1 302 on the copper wire 207 on the changing wheel 305 increases. This arrangement is conducive to further tightening the copper wire 207 on the changing wheel 305, and is conducive to further increasing the tension of the copper wire 207.
[0029] The method for producing a composite cable with a fully automatic stranding device comprises the following steps: S1: Rotary twisting, the pay-off shaft 205 arranged on the passive gear 204 rotates with the passive gear 204, at this time, the copper wire wheel 206 on the pay-off shaft 205 rotates, and the copper wire 207 on the copper wire wheel 206 passes through the reversing wheel 305 in the sliding frame 301, and at this time, the copper wire 207 passes through the small hole on the tightening disk 402, and several copper wires 207 pass through the small holes on the tightening disk 402 and then merge into the small holes on the tightening plate 403, so that the arrangement is conducive to limiting the several copper wires 207 to prevent the several copper wires 207 from being entangled with each other during the twisting process, and the several copper wires 207 passing through the tightening plate 403 are driven by the rotation of the rotary twisting mechanism 2 to form a cable product 508; S2: The tension is tightened. By setting the direction-changing wheel 305 in the tensioning mechanism 3, the tensioning spring 303 squeezes the direction-changing wheel 305 on the sliding block 1 302. The direction-changing wheel 305 is squeezed by the elastic force of the tensioning spring 303 and slides forward along the sliding frame 301. This arrangement is conducive to tightening the copper wire 207. S3: Product winding, the rotating shaft 201 rotates to drive the bevel gear 1 501 to rotate, the bevel gear 1 501 rotates to drive the rotating shaft 1 503 on the bevel gear 2 504 to rotate, the rotating shaft 1 503 rotates to drive the rotating shaft 2 506 at one end of the transmission belt 505 to rotate, the rotating shaft 2 506 rotates to drive the cable storage wheel 507 to rotate, the cable storage wheel 507 rotates to store the finished cable 508; S4: Control the rotation speed, and use the centrifugal force of the centrifugal sliding block 603 to slide outward along the centrifugal sliding groove 601 to drive the friction block 608 in the control mechanism 6 to generate friction with the surface of the pay-off shaft 205, so that the pay-off shaft 205 is damped during rotation.
[0030] A specific application of this embodiment is: When the fully automatic wire twisting device is used, the driving motor 13 is started, and the output end of the driving motor 13 drives the rotating shaft 201 to rotate. The rotation of the rotating shaft 201 drives the driving gear 202 to rotate. The rotation of the driving gear 202 drives the driven gear 204 to rotate. At this time, the driven gear 204 drives the connecting column 12 at one end of the rotating cylinder 14 to rotate. By arranging the connecting column 12 at one end of the rotating cylinder 14, it is helpful to ensure that the driven gear 204 on the rotating cylinder 14 rotates stably; the wire unwinding shaft 205 arranged on the driven gear 204 follows the rotating cylinder 14. The passive gear 204 rotates, and the copper wire wheel 206 on the wire-releasing shaft 205 rotates. The copper wire 207 on the copper wire wheel 206 passes through the reversing wheel 305 in the sliding frame 301. At this time, the copper wire 207 passes through the small hole on the tightening disk 402. Several copper wires 207 pass through the small holes on the tightening disk 402 and then flow into the small holes on the tightening plate 403. This arrangement is conducive to limiting the position of several copper wires to prevent the several copper wires 207 from being entangled with each other during the twisting process. The finished cable 508 is formed under the rotation of the rotating twisting mechanism 2; the rotation of the rotating shaft 201 drives the bevel gear 1 501 to rotate, the rotation of the bevel gear 1 501 drives the rotating shaft 1 503 on the bevel gear 2 504 to rotate, the rotation of the rotating shaft 1 503 drives the rotating shaft 2 506 at one end of the transmission belt 505 to rotate, the rotation of the rotating shaft 2 506 drives the cable storage wheel 507 to rotate, and the cable storage wheel 507 rotates to store the finished cable 508; by setting the tensioning mechanism 3, when a plurality of copper wires 207 are in the process of twisting, the copper wires 207 is pulled to generate tension. In order to ensure that the copper wire 207 always maintains a large tension, a change-direction wheel 305 is provided in the tensioning mechanism 3. The tensioning spring 303 squeezes the change-direction wheel 305 on the sliding block 1 302. The change-direction wheel 305 is squeezed by the elastic force of the tensioning spring 303 and slides forward along the sliding frame 301. This arrangement is conducive to tightening the copper wire 207 and avoiding the copper wire 207 from being loosened due to too small tension, thereby ensuring that the copper wires 207 are always tightened during the twisting process, and ensuring the twisting quality of the device; By setting the control mechanism 6, when the driven gear 204 rotates faster, the centrifugal sliding block 603 slides outward along the centrifugal sliding groove 601 under the action of centrifugal force, and the centrifugal sliding block 603 drives the extrusion sliding block 604 at one end of the linkage rod 605 to slide along the clamping sliding groove 602 toward the end close to the line-releasing shaft 205, and the extrusion sliding block 604 drives the telescopic rod 607 to contract. At this time, the pressure spring 610 on the telescopic rod 607 is squeezed and contracted. When the pressure spring 610 contracts, the elastic force of the pressure spring 610 increases, and the pressure spring 610 contracts to control the slider 609 to move along the friction When the friction block 608 and the surface of the pay-off shaft 205 produce friction, the pay-off shaft 205 is restrained, and the rotation damping of the pay-off shaft 205 increases. This arrangement is conducive to controlling the rotation speed of the pay-off shaft 205, thereby avoiding the pay-off shaft 205 from rotating too fast and avoiding the phenomenon of excessive output of the copper wire 207 on the copper wire wheel 206. When the passive gear 204 rotates slowly, The displacement of the centrifugal sliding block 603 is small, and the contraction of the pressure spring 610 is small. At this time, the ball 611 on the control slider 609 maintains rolling connection with the surface of the pay-off shaft 205, while the friction block 608 does not contact the surface of the pay-off shaft 205. This arrangement is conducive to ensuring that when the passive gear 204 is twisted at a low speed, the friction generated by the pay-off shaft 205 is small, and the heat generated by the rolling friction between the ball 611 and the pay-off shaft 205 is small; by setting the auxiliary mechanism 7, when the passive gear 204 rotates faster, the centrifugal sliding block 603 is subjected to the centrifugal force and moves along the centrifugal sliding groove 6 01 slides outward, the centrifugal sliding block 603 drives the connecting rod 702 at one end of the linkage rod 2 701 to move, and the connecting rod 702 drives the sliding block 2 304 to squeeze the tensioning spring 303 along the sliding frame 301. At this time, the tensioning spring 303 is squeezed and contracted by the sliding block 2 304, and the elastic force of the sliding block 2 304 increases. The squeezing pressure of the sliding block 2 304 on the sliding block 1 302 increases, and the squeezing pressure of the sliding block 1 302 on the copper wire 207 on the changing wheel 305 increases. This arrangement is conducive to further tightening the copper wire 207 on the changing wheel 305, and is conducive to further increasing the tension of the copper wire 207.
[0031] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A fully automatic stranding device for composite cable production, comprising a device base (1), a rotating fixed plate (11) is fixedly connected to the top of the device base (1), a connecting column (12) is rotatably connected to the end of the rotating fixed plate (11) away from the device base (1), a driving motor (13) is fixedly connected to the side of the rotating fixed plate (11), and a rotating cylinder (14) is fixedly connected to the end of the connecting column (12) away from the rotating fixed plate (11), characterized in that: Also includes: A rotary wire twisting mechanism (2), the rotary wire twisting mechanism (2) comprising a rotary shaft (201) fixedly connected to an output end of a driving motor (13), a plurality of driving gears (202) fixedly connected to the rotary shaft (201), an auxiliary gear (203) fixedly connected to one end of the rotary cylinder (14) close to the connecting column (12), a passive gear (204) fixedly connected to one end of the rotary cylinder (14) away from the connecting column (12), the passive gear (204) meshing with the driving gear (202), a plurality of wire-releasing rotating shafts (205) rotatably connected to one side of the passive gear (204) away from the rotary cylinder (14), a copper wire wheel (206) provided on the copper wire wheel (206), and a copper wire (207) provided on the copper wire wheel (206).
2. The fully automatic stranding device for composite cable production according to claim 1, characterized in that: The passive gear (204) is provided with a tensioning mechanism (3), the tensioning mechanism (3) comprising a plurality of sliding frames (301) fixedly connected to a side of the passive gear (204) away from the rotating cylinder (14), a sliding block 1 (302) being slidably connected inside the sliding frame (301), one end of the sliding block 1 (302) being fixedly connected to a tensioning spring (303), an end of the tensioning spring (303) away from the sliding block 1 (302) being fixedly connected to a sliding block 2 (304), the sliding block 2 (304) being slidably connected to the sliding frame (301), an end of the sliding block 1 (302) away from the tensioning spring (303) being rotatably connected to a direction-changing wheel (305), and the copper wire (207) being transmission-connected to the direction-changing wheel (305).
3. The fully automatic wire stranding device for composite cable production according to claim 2, characterized in that: A tightening mechanism (4) is arranged directly above the device base (1), and the tightening mechanism (4) comprises a rotating shaft (401) fixedly connected to an end of the driven gear (204) away from the rotating cylinder (14); an end of the rotating shaft (401) away from the driven gear (204) is fixedly connected to a tightening disk (402), and a plurality of small holes are formed on the tightening disk (402); the copper wire (207) passes through the small holes on the tightening disk (402); and a tightening plate (403) is fixedly connected directly above the device base (1), and the tightening plate (403) is provided with small holes.
4. The fully automatic stranding device for composite cable production according to claim 3 is characterized in that: A cable receiving mechanism (5) is arranged directly above the device base (1), and the cable receiving mechanism (5) comprises a bevel gear 1 (501) fixedly connected to an end of the rotating shaft (201) away from the driving motor (13). A plurality of side fixing plates (502) are fixedly connected directly above the device base (1), and a rotating shaft 1 (503) is rotatably connected to the side fixing plates (502). A bevel gear 2 (504) is fixedly connected to the middle of the rotating shaft 1 (503). The bevel gear 1 (501) and the rotating shaft 1 (504) are connected to each other. 3) are meshed with each other, one end of the rotating shaft 1 (503) is drivingly connected to a transmission belt (505), the side wall of the side fixing plate (502) is rotatably connected to a cable receiving wheel (507), one end of the transmission belt (505) away from the rotating shaft 1 (503) is drivingly connected to the rotating shaft 2 (506), one end of the rotating shaft 2 (506) away from the transmission belt (505) is fixedly connected to the cable receiving wheel (507), and the copper wire wheel (206) forms a finished cable product (508) through one side of the tightening plate (403).
5. The fully automatic wire stranding device for composite cable production according to claim 4, characterized in that: A control mechanism (6) is provided on one side of the passive gear (204), and the control mechanism (6) comprises a plurality of centrifugal sliding grooves (601) provided on the side of the passive gear (204) away from the rotating cylinder (14); a plurality of clamping sliding grooves (602) are provided on the side of the passive gear (204) away from the rotating cylinder (14); a centrifugal sliding block (603) is slidably connected inside the centrifugal sliding groove (601); a plurality of extrusion sliding blocks (604) are slidably connected inside the clamping sliding groove (602); one end of the centrifugal sliding block (603) is rotatably connected to a plurality of linkage rods (605); and one end of the linkage rod (605) away from the centrifugal sliding block (603) is rotatably connected to the extrusion sliding block (604).
6. The fully automatic stranding device for composite cable production according to claim 5, characterized in that: The control mechanism (6) further comprises an extrusion spring (606) arranged inside the clamping sliding groove (602); one end of the extrusion sliding block (604) away from the clamping sliding groove (602) is fixedly connected to a telescopic rod (607); one end of the telescopic rod (607) away from the extrusion sliding block (604) is fixedly connected to a friction block (608); a control slider (609) is slidably connected inside the friction block (608); one end of the control slider (609) away from the line-releasing shaft (205) is fixedly connected to a pressure spring (610); and a ball bearing (611) is embedded on a side of the control slider (609) close to the line-releasing shaft (205).
7. The fully automatic wire stranding device for composite cable production according to claim 6, characterized in that: The centrifugal sliding block (603) is provided with an auxiliary mechanism (7), and the auxiliary mechanism (7) comprises a second linkage rod (701) rotatably connected to a side of the centrifugal sliding block (603) away from the centrifugal sliding groove (601), and one end of the second linkage rod (701) away from the centrifugal sliding block (603) is rotatably connected to a connecting rod (702), and the connecting rod (702) is fixedly connected to one end of the second sliding block (304).
8. A method for producing a composite cable using a fully automatic stranding device, using the fully automatic stranding device for composite cable production as claimed in claim 7, characterized in that: It includes the following steps: S1: Rotary twisting, wherein the pay-off shaft (205) arranged on the passive gear (204) rotates along with the passive gear (204), and the copper wire wheel (206) on the pay-off shaft (205) rotates, and the copper wire (207) on the copper wire wheel (206) passes through the direction-changing wheel 305 in the sliding frame 301. At this time, the copper wire (207) passes through the small hole on the tightening disk (402), and the plurality of copper wires (207) pass through the small hole on the tightening disk (402) and then merge into the small hole on the tightening plate (403). Such a setting is conducive to limiting the plurality of copper wires (207) to prevent the plurality of copper wires (207) from being entangled with each other during the twisting process, and the plurality of copper wires (207) on the tightening plate (403) are driven by the rotation of the rotary twisting mechanism (2) to form a finished cable product (508); S2: The tension is tightened by setting a direction-changing wheel (305) in the tensioning mechanism (3). The tensioning spring (303) squeezes the direction-changing wheel (305) on the sliding block (302). The direction-changing wheel (305) is squeezed by the elastic force of the tensioning spring (303) and slides forward along the sliding frame (301). This arrangement is conducive to tightening the copper wire (207); S3: Product winding, the rotating shaft (201) rotates to drive the bevel gear 1 (501) to rotate, the bevel gear 1 (501) rotates to drive the rotating shaft 1 (503) on the bevel gear 2 (504) to rotate, the rotating shaft 1 (503) rotates to drive the rotating shaft 2 (506) at one end of the transmission belt (505) to rotate, the rotating shaft 2 (506) rotates to drive the cable storage wheel (507) to rotate, and the cable storage wheel (507) rotates to store the finished cable (508); S4: Controlling the rotation speed, utilizing the centrifugal force of the centrifugal sliding block (603) to slide outward along the centrifugal sliding groove (601) to drive the friction block (608) in the control mechanism (6) to generate friction with the surface of the pay-off shaft (205), thereby damping the pay-off shaft (205) during its rotation.
Citation Information
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Automatic stranding machine for cable production
CN111243796A
Cabling machine for composite cable and processing technology
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Anti-shaking rubber coating device for cable processing
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