Packaging equipment and steps for inductor production

Abstract

The packaging equipment for inductor production comprises a bottom table and a conveying belt, a packaging table is installed at the top of the bottom table and penetrates through the conveying belt, a sealing cover packing box is installed at the top of the packaging table, a sealing cover is pushed in the sealing cover packing box, openings are formed in the two sides of the lower end of the sealing cover packing box, and the sealing cover is arranged in the openings. A U-shaped plate is in butt joint with an opening in one side of the packaging table, a packaging sealing cover assembly is arranged on the bottom table and comprises a motor fixed to the bottom of the bottom table, an electric push rod is in butt joint with the top of the motor, and a suction cup is installed at the bottom of a transverse plate fixed to the top of the electric push rod. Through the design of the packaging cover sealing assembly, automatic cover sealing packaging and automatic feeding work are achieved, manual participation is not needed in the whole process, the efficiency is higher, the stability is good, the precision is high, and the working efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of inductor production, and in particular to packaging equipment and steps for inductor production. Background Art

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. Its structure is similar to that of a transformer but it has only one winding. In the production process of inductors, packaging is a key step that affects the protection, stability and final performance of the inductor.

[0003] When producing and packaging existing inductors, most of them are manually placed in the box and then the cover is manually installed. However, the efficiency of manual operation is obviously low. When the production volume of inductors is large, manual packaging will consume a lot of manpower and time, affecting the overall production efficiency. Manual operation may also involve some potential safety hazards, such as hand injuries of workers. Due to the existence of human factors, such as improper operation and distraction, the inductor may be damaged during the packaging process or the packaging quality may not meet the standards, which will affect the appearance and performance of the product and may even lead to customer complaints and returns.

[0004] Therefore, it is particularly necessary to design a packaging and encapsulation equipment and steps for inductor production to solve the above technical problems. Summary of the invention

[0005] The object of the present invention is to provide a packaging and encapsulation device and process for producing an inductor, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the present invention provides a packaging and packaging equipment for inductor production, comprising: a base platform and a conveyor belt, a packaging platform is installed on the top of the base platform, and the packaging platform passes through the conveyor belt, a cover box is installed on the top of the packaging platform, and a cover is pushed and placed in the cover box, openings are provided on both sides of the lower end of the cover box, and a U-shaped plate is connected to the packaging platform at one side of the opening, and a packaging and sealing assembly is provided on the base platform, the packaging and sealing assembly comprises a motor fixed to the bottom of the base platform, an electric push rod is connected to the top of the motor, a suction cup is installed at the bottom of a horizontal plate fixed on the top of the electric push rod, the electric push rod and the motor connecting shaft are connected to a gear rotatably installed on the top of the packaging platform through a synchronization assembly, the gear is meshed with the tooth path of the side wall of the push plate, the push plate is slidably connected to one side of the support plate at the top of the packaging platform, and the push plate can pass through the lower end opening of the cover box to push the cover into the inner side of the U-shaped plate and fit it, and the horizontal plate can be connected with a positioning assembly, a positioning assembly, and the positioning assembly is installed at the top of the packaging platform and is located on one side of the conveyor belt.

[0007] Preferably, three slide bars are fixed on one side of the support plate, the slide bars are inserted into the openings on the side wall of the push plate, and multiple rows of pulleys are installed on the bottom of the push plate, and the pulleys roll on the top of the packaging table.

[0008] Preferably, the synchronous assembly includes a pulley 1 fixed on the electric push rod and the motor connecting shaft, the pulley 1 is connected to the pulley 2 through a synchronous belt, the pulley 2 is rotatably mounted on the top of the base, and the vertical rod fixed on the top is connected to the gear shaft;

[0009] The diameter of the pulley one is greater than the diameter of the pulley two.

[0010] Preferably, one side of the cover box is designed to be open, and the side wall of the opening is fitted with a box plate, the box plate is fitted with a cover pushed into the cover box, and both sides of the box plate are rotatably connected with a clamping plate, and the arc grooves on the side walls of the clamping plate are clamped with the cylindrical blocks on both sides of the cover box.

[0011] Preferably, a camera for internal monitoring is installed on the top of the capping box, and the camera is electrically connected to a display screen on the top of the packaging table.

[0012] Preferably, the positioning assembly includes a vertical block fixed on the top of the packaging table, a slider sliding inside the vertical block, the bottom of the slider is connected to the slideway with a spring, and one side is connected to a bonding plate, the bonding plate is used to contact the bottom surface of the horizontal plate, and its bottom is rotatably connected to a driving rod, the bottom of the driving rod is rotatably connected to a splint, the sliding rod on one side of the splint passes through the sliding mouth of the vertical block, and a thickened rubber pad is fixed on the other side of the splint.

[0013] Preferably, a baffle is installed on the top of the packaging platform through two curved rods, and the baffle is used to support the other side of the box body when the clamp pushes the packaging box.

[0014] Preferably, a row of silicone strips are equidistantly installed on the surface of the conveyor belt, and the silicone strips are all located on one side of the baffle.

[0015] The present invention also provides a packaging step for producing an inductor, comprising:

[0016] S1. Loading steps

[0017] During work, the staff will first stack the covers from one side opening into the cover box and stack them neatly, then install the box board, and then turn the pallet downward to a horizontal position. At this time, the cylindrical block is engaged in the arc groove on the side wall of the pallet. Then the staff will first install a cover on the suction cup at the bottom of the horizontal plate. At this time, the staff will put the inductor into the plastic box body, and then put the box body on the conveyor belt for transportation, and transport it to a suitable position and pause.

[0018] S2. Packaging

[0019] The motor starts the electric push rod to rotate 90 degrees, the horizontal plate moves to the top of the plastic box body, the electric push rod drives the suction cup to descend, and clamps the box body through the positioning assembly, and finally the cover is embedded in the inner side of the top opening of the box body, and is inserted into the cover slot through the card block on the box body to form a snap-on installation.

[0020] S3, loading steps

[0021] After the initial packaging is completed, the conveyor starts one end distance here, and the electric push rod shrinks first, and while rotating and resetting, the gears rotate together through the synchronous component, and mesh with the teeth on the side wall of the push plate to make it slide on one side of the support plate. The push plate enters the cover box through the opening, pushes the bottom cover to move out of the cover box through the opening, and enters the inner side of the U-shaped plate for automatic material replenishment. The electric push rod drives the suction cup to descend and take the material.

[0022] The beneficial effects of the present invention are:

[0023] 1. The present invention realizes automatic capping packaging and automatic feeding through the design of packaging capping components. No human intervention is required throughout the process, which is more efficient, has good stability, high precision, and improves work efficiency.

[0024] 2. The present invention uses a synchronization component, so that the gear can rotate synchronously with the electric push rod through the linkage of pulley 2, pulley 1 and synchronous belt, without additional power output, and the diameter of pulley 1 is larger than the diameter of pulley 2. The electric push rod can drive the gear to rotate two circles by rotating half a circle, ensuring that the push plate can move a sufficiently long distance, which is very convenient.

[0025] 3. The present invention ensures that the packaging box is in a very stable state when engaged through the design of the positioning component 5, thereby increasing the stability of the work. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0027] Figure 1 The present invention is a packaging and packaging equipment and steps for inductor production. Figure 1 ;

[0028] Figure 2 The present invention is a packaging and packaging equipment and steps for inductor production. Figure 2 ;

[0029] Figure 3 A three-dimensional diagram of a packaging cover assembly of an inductor production packaging device and steps of the present invention

[0030] Figure 4 The present invention is a packaging and packaging equipment and steps for inductor production Figure 3 A magnified image of point A;

[0031] Figure 5 A partial three-dimensional diagram of a packaging and encapsulation device and steps for producing an inductor according to the present invention Figure 1 ;

[0032] Figure 6 A partial three-dimensional diagram of a packaging and encapsulation device and steps for producing an inductor according to the present invention Figure 2 ;

[0033] Figure 7 The present invention is a three-dimensional diagram of the sealing and boxing of a packaging and encapsulation device and steps for inductor production.

[0034] In the figure:

[0035] 1. Base; 11. Packaging table; 12. Capping and boxing; 13. U-shaped plate; 14. Box plate; 15. Pallet; 16. Cylindrical block; 17. Camera; 18. Display screen; 19. Baffle; 2. Conveyor belt; 21. Silicone strip; 3. Packaging and capping assembly; 31. Motor; 32. Electric push rod; 33. Gear; 34. Push plate; 35. Gearway; 36. Support plate; 37. Slide bar; 38. Cross plate; 39. Pulley; 4. Synchronous assembly; 41. Pulley 1; 42. Pulley 2; 43. Synchronous belt; 5. Positioning assembly; 51. Vertical block; 52. Slider; 53. Spring; 54. Laminating plate; 55. Drive rod; 56. Clamp; 57. Slide plate; 58. Thickened rubber pad. DETAILED DESCRIPTION

[0036] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0037] like Figure 1-Figure 7As shown, a packaging and packaging equipment and steps for inductor production of the present invention, a base 1 and a conveyor belt 2, a packaging platform 11 is installed on the top of the base 1, and the packaging platform 11 passes through the conveyor belt 2, a cover box 12 is installed on the top of the packaging platform 11, and a cover is pushed into the cover box 12, and openings are provided on both sides of the lower end of the cover box 12, and a U-shaped plate 13 is connected to the packaging platform 11 at one side of the opening, and a packaging cover assembly 3 is provided on the base 1, and the packaging cover assembly 3 includes a motor 31 fixed to the bottom of the base 1, and the top of the motor 31 is connected to an electric push rod 32, and the electric push rod A suction cup is installed at the bottom of the horizontal plate 38 fixed at the top of 32, and the connecting shaft of the electric push rod 32 and the motor 31 is connected to the gear 33 rotatably installed on the top of the packaging table 11 through the synchronization component 4. The gear 33 is engaged with the tooth path 35 on the side wall of the push plate 34, and the push plate 34 is slidably connected to one side of the support plate 36 at the top of the packaging table 11, and the push plate 34 can pass through the lower end opening of the cover box 12 to push the cover into the inner side of the U-shaped plate 13 and fit it. The horizontal plate 38 can be connected with the positioning component 5, and the positioning component 5 is installed at the top of the packaging table 11 and is located on one side of the conveyor belt 2.

[0038] As described above, through the design of the packaging cover assembly 3, when the present invention is working, the staff will stack the covers in the cover box 12 in advance and stack them neatly. The covers are limited in the cover box 12 and can only move up and down, and cannot be displaced horizontally. At the same time, the lowest cover can be removed from the openings provided on both sides of the lower end of the cover box 12, and one side of this cover is in contact with the push plate 34, and the staff will install a cover on the suction cup at the bottom of the cross plate 38 in advance. At this time, the staff will place the inductor into the plastic box body, and then place the box body on the conveyor belt 2 for transportation, and transport it to a suitable position and pause. At this time, the motor 31 starts the electric push rod 32 to rotate ninety degrees, and the cross plate 38 moves to just above the plastic box body. The electric push rod 32 drives the suction cup to descend, and the cover is embedded in the inner side of the top opening of the box body, and is inserted into the cover slot through the card block on the box body to form a card-engaged installation. It should be noted that this is a prior art means, and then the conveyor belt 2 starts one end distance here, and the electric push rod 32 The gear 33 is rotated together through the synchronous assembly 4 and meshes with the tooth path 35 of the side wall of the push plate 34 to make it slide on one side of the support plate 36. The push plate 34 enters the cover box 12 through the opening, pushes the bottom cover to make it move out of the cover box 12 through the opening, and enters the inner side of the U-shaped plate 13 to fit, and completely moves out of the cover box 12. This cover is directly below the suction cup in the initial position, and the remaining covers will move down and press on the push plate 34. Then, when the electric push rod 32 is reset, the push plate 34 is reset, and the remaining covers will move down and be stacked in the cover box 12. It should be noted that the inner side of the U-shaped plate 13 is aligned with the opening. At this time, it is only necessary for the electric push rod 32 to retract and drive the suction cup to descend to the set position to take the material. In this way, automatic cover packaging and automatic feeding are realized. No human intervention is required throughout the process, which is more efficient, has good stability, high accuracy, and improves work efficiency.

[0039] Three slide bars 37 are fixed to one side of the support plate 36 . The slide bars 37 are inserted into the openings on the side wall of the push plate 34 . A plurality of rows of pulleys 39 are installed at the bottom of the push plate 34 . The pulleys 39 roll on the top of the packaging table 11 .

[0040] As described above, the three slide bars 37 enable the push plate 34 to slide stably on one side of the support plate 36. It should be noted that when sliding to the maximum distance, the slide bars 37 are still inside the push plate 34, and the pulley 39 plays a good supporting role on the push plate 34 to enhance stability.

[0041] The synchronous component 4 includes a pulley 41 fixed on the connecting shaft of the electric push rod 32 and the motor 31. The pulley 41 is connected to the pulley 42 through a synchronous belt 43. The pulley 42 is rotatably installed on the top of the base 1, and the vertical rod fixed on the top is connected to the rotating shaft of the gear 33. The diameter of the pulley 41 is larger than the diameter of the pulley 42.

[0042] As mentioned above, through the synchronization component 4, the gear 33 can be rotated synchronously with the electric push rod 32 through the linkage of the pulley 2 42, the pulley 1 41 and the synchronous belt 43, without the need for additional power output, and the diameter of the pulley 1 41 is larger than the diameter of the pulley 2 42. The electric push rod 32 can drive the gear 33 to rotate two circles by rotating half a circle, thereby ensuring that the push plate 34 can move a sufficiently long distance, which is very convenient.

[0043] One side of the cover box 12 is designed to be open, and a box plate 14 is attached to the side wall of the opening. The box plate 14 is attached to the cover box 12 with the cover pushed in it. The box plate 14 is rotatably connected to the two sides with a clamping plate 15. The arc grooves on the side walls of the clamping plate 15 are clamped with the cylindrical blocks 16 on both sides of the cover box 12.

[0044] As described above, when stacking the covers, they can be put in from the opening on one side of the cover box 12, and then the box plate 14 is installed, and then the clamping plate 15 is turned downward to be horizontal. At this time, the cylindrical block 16 is engaged in the arc groove on the side wall of the clamping plate 15, which is very convenient and easy to take out the covers, and has good stability.

[0045] A camera 17 for internal monitoring is installed on the top of the capping box 12 , and the camera 17 is electrically connected to a display screen 18 on the top of the packaging station 11 .

[0046] As mentioned above, when working, the staff stands on the opposite side of the camera 17, that is, working at the oblique angle of one side of the packaging table 11, so they can observe the display screen 18. The camera 17 can monitor the inside of the capping box 12, and when the caps are used up, they can be replenished in time, which is very convenient.

[0047] See also Figure 3-Figure 5The positioning assembly 5 includes a vertical block 51 fixed on the top of the packaging table 11, a slider 52 is slidably arranged inside the vertical block 51, the bottom of the slider 52 is connected to a spring 53 with a slideway, and one side is butted with a bonding plate 54, the bonding plate 54 is used to contact the bottom surface of the horizontal plate 38, and the bottom thereof is rotatably connected to a driving rod 55, the bottom of the driving rod 55 is rotatably connected to a clamping plate 56, a slide plate 57 on one side of the clamping plate 56 passes through the sliding opening of the vertical block 51, and a thickened rubber pad 58 is fixed on the other side of the clamping plate 56;

[0048] A baffle 19 is installed on the top of the packaging table 11 through two curved rods. The baffle 19 is used to support the other side of the box body when the clamp 56 pushes the packaging box. A row of silicone strips 21 are equidistantly installed on the surface of the conveyor belt 2, and the silicone strips 21 are all located on one side of the baffle 19.

[0049] As described above, through the design of the positioning component 5, when packaging, the box body is placed on the conveyor belt 2 for transportation and is tightly attached to the side wall of the silicone strip 21 to ensure that the position is flush and close to the baffle 19. Then, when packaging, the cross plate 38 is located above and close to the bonding plate 54. When the cross plate 38 descends, the bonding plate 54 is pressed downward, and the slider 52 compresses the spring 53 and slides without moving downward. The driving rod 55 can push the clamping plate 56, and the clamping plate 56 slides and translates through the slide plate 57 to push the box body until it contacts the baffle 19 to complete the clamping. At this time, the cover is close to the box body, and then the cover continues to move downward. The thickened rubber pad 58 uses its own elastic deformation. When the box body does not move, the clamping plate 56 continues to move, which is very convenient. Finally, the cover is embedded in the box body to complete the clamping installation, and the spring 53 can drive the reset, which ensures that the packaging box is in a very stable state when clamped, thereby increasing the stability of the work.

[0050] The present invention also provides a packaging step for producing an inductor, comprising:

[0051] S1. Loading steps

[0052] During work, the staff will stack the covers from one side opening into the cover packing box 12 and stack them neatly, then install the box board 14, and then turn the card board 15 downward to a horizontal position. At this time, the cylindrical block 16 is engaged in the arc groove of the side wall of the card board 15. Then the staff will install a cover on the suction cup at the bottom of the cross plate 38 in advance. At this time, the staff will put the inductor into the plastic box body, and then put the box body on the transport belt 2 for transportation, and transport it to a suitable position and pause.

[0053] S2. Packaging

[0054] The motor 31 starts the electric push rod 32 to rotate ninety degrees, and the horizontal plate 38 moves to the top of the plastic box body. The electric push rod 32 drives the suction cup to descend and clamps the box body through the positioning component 5. Finally, the cover is embedded in the inner side of the top opening of the box body and is inserted into the cover slot through the card block on the box body to form a card-fit installation.

[0055] S3, loading steps

[0056] After the initial packaging is completed, the conveyor belt 2 starts one end distance here, and the electric push rod 32 shrinks first, and while rotating and resetting, the gear 33 rotates together through the synchronization component 4, and engages with the tooth path 35 on the side wall of the push plate 34 to make it slide on one side of the support plate 36. The push plate 34 enters the cover box 12 through the opening, pushes the lowest cover to move out of the cover box 12 through the opening, and enters the inner side of the U-shaped plate 13 to fit for automatic material replenishment, and the electric push rod 32 drives the suction cup to descend and take the material.

[0057] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A packaging and encapsulation equipment for inductor production, characterized in that: include: A base (1) and a conveyor belt (2), wherein a packaging platform (11) is installed on the top of the base (1), and the packaging platform (11) passes through the conveyor belt (2), a cover packing box (12) is installed on the top of the packaging platform (11), and a cover is pushed into the cover packing box (12), openings are provided on both sides of the lower end of the cover packing box (12), and a U-shaped plate (13) is provided at one side of the opening to connect with the packaging platform (11), and a packaging cover assembly (3) is provided on the base (1); The packaging capping assembly (3) comprises a motor (31) fixed at the bottom of the base (1), the top of the motor (31) is connected to an electric push rod (32), a suction cup is installed at the bottom of a horizontal plate (38) fixed at the top of the electric push rod (32), the connecting shaft of the electric push rod (32) and the motor (31) is connected to a gear (33) rotatably installed on the top of the packaging platform (11) through a synchronization assembly (4), the gear (33) is meshed with a tooth path (35) on the side wall of a push plate (34), the push plate (34) is slidably connected to one side of a support plate (36) at the top of the packaging platform (11), and the push plate (34) can pass through the lower end opening of the capping box (12) to push the cap into the inner side of the U-shaped plate (13) and fit it, and the horizontal plate (38) can be connected to a positioning assembly (5); A positioning component (5), wherein the positioning component (5) is installed on the top of the packaging platform (11) and is located on one side of the conveyor belt (2).

2. The packaging and encapsulation equipment for inductor production according to claim 1, characterized in that: Three slide bars (37) are fixed on one side of the support plate (36), and the slide bars (37) are inserted into the openings on the side wall of the push plate (34). Multiple rows of pulleys (39) are installed at the bottom of the push plate (34), and the pulleys (39) roll on the top of the packaging table (11).

3. The packaging and encapsulation equipment for inductor production according to claim 1, characterized in that: The synchronous assembly (4) comprises a pulley 1 (41) fixed on the connecting shaft of the electric push rod (32) and the motor (31), the pulley 1 (41) is connected to a pulley 2 (42) via a synchronous belt (43), the pulley 2 (42) is rotatably mounted on the top of the base (1), and the vertical rod fixed on the top is connected to the rotating shaft of the gear (33); The diameter of the pulley one (41) is greater than the diameter of the pulley two (42).

4. The packaging and encapsulation equipment for inductor production according to claim 1, characterized in that: One side of the cover packing box (12) is designed to be open, and a box plate (14) is fitted on the side wall of the opening. The box plate (14) is fitted with a cover pushed into the cover packing box (12). Both sides of the box plate (14) are rotatably connected with a clamping plate (15). The arc grooves on the side wall of the clamping plate (15) are clamped with cylindrical blocks (16) on both sides of the cover packing box (12).

5. The packaging and encapsulation equipment for inductor production according to claim 4, characterized in that: A camera (17) for internal monitoring is installed on the top of the capping box (12), and the camera (17) is electrically connected to a display screen (18) on the top of the packaging platform (11).

6. The packaging and encapsulation equipment for inductor production according to claim 1, characterized in that: The positioning assembly (5) includes a vertical block (51) fixed on the top of the packaging table (11), a slider (52) sliding inside the vertical block (51), the bottom of the slider (52) is connected to the slideway with a spring (53), and one side is connected to a bonding plate (54), the bonding plate (54) is used to contact the bottom surface of the horizontal plate (38), and its bottom is rotatably connected to a driving rod (55), the bottom of the driving rod (55) is rotatably connected to a clamping plate (56), a slide plate (57) on one side of the clamping plate (56) passes through the sliding mouth of the vertical block (51), and a thickened rubber pad (58) is fixed on the other side of the clamping plate (56).

7. The packaging and encapsulation equipment for inductor production according to claim 6, characterized in that: A baffle (19) is installed on the top of the packaging platform (11) via two curved rods, and the baffle (19) is used to support the other side of the box body when the clamping plate (56) pushes the packaging box.

8. The packaging and encapsulation equipment for inductor production according to claim 7, characterized in that: A row of silicone strips (21) are equidistantly mounted on the surface of the conveyor belt (2), and the silicone strips (21) are all located on one side of the baffle (19).

9. The packaging and encapsulation step for producing an inductor according to any one of claims 1 to 8, characterized in that: The method of use comprises the following steps: S1. Loading steps During operation, the staff will first stack the covers from one side opening into the cover packing box (12) and stack them neatly, then install the box board (14), and then turn the card board (15) downward to a horizontal position. At this time, the cylindrical block (16) is engaged in the arc groove of the side wall of the card board (15). Then, the staff will first install a cover on the suction cup at the bottom of the horizontal plate (38). At this time, the staff will put the inductor into the plastic box body, and then put the box body on the transport belt (2) for transportation, and transport it to a suitable position and pause. S2. Packaging The motor (31) starts the electric push rod (32) to rotate 90 degrees, the horizontal plate (38) moves to the top of the plastic box body, the electric push rod (32) drives the suction cup to descend, and clamps the box body through the positioning assembly (5), and finally the cover is embedded in the inner side of the top opening of the box body, and is inserted into the cover slot through the clamping block on the box body to form a clamping installation. S3, loading steps After the initial packaging is completed, the conveyor belt (2) starts to move one end distance, and the electric push rod (32) shrinks first, and while rotating and resetting, the gear (33) rotates together through the synchronous component (4), and engages with the tooth path (35) on the side wall of the push plate (34) to make it slide on the side of the support plate (36). The push plate (34) enters the cover box (12) through the opening, pushes the bottom cover to move out of the cover box (12) through the opening, and enters the inner side of the U-shaped plate (13) to fit for automatic material replenishment. The electric push rod (32) drives the suction cup to descend and take the material.

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