Remote control operation device
By combining the hand control module and the switch screw module in the remote control operating device, the attitude sensor and servo controller can achieve precise control of rotation angle and speed, and provide real feedback through the dynamic torque sensor and resistance module, the screw screw switch is solved The problems of inaccurate and insecure operation achieve high accuracy and security of remote control.
Patent Information
- Application Number
- CN202411435397.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2024-12-31
AI Technical Summary
When the existing remote control operating devices remotely control the rotary switch of GIS equipment, the rotation angle and speed are not accurate enough, and the immediate feedback is lacking, resulting in unsafe operation.
A remote control operating device is designed, including a hand-crank control module and a switch screw module. The rotation direction and speed of the rotation shaft are detected through the attitude sensor, and the precise rotation control is achieved using a servo controller and a CNC motor, and the dynamic torque sensor and resistance are used. The module provides real resistance feedback, ensuring synchronization and safety of operations.
Remote, precise, synchronous and safe control of screw-type switches is achieved, avoiding the risk of equipment damage and casualties.
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Figure CN119230322A_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present invention relate to the technical field of power switch operation, and in particular to a remote control operation device. Background Art
[0002] In the operation and maintenance of substations, fully enclosed combined devices GIS (Gas Insulated Switchgear) are widely used in high voltage, extra-high voltage and ultra-high voltage fields to shut down power or adjust the operation mode.
[0003] The operation of GIS equipment relies on manual on-site work, that is, the staff at the mechanical mechanism of the knife switch opens or closes the knife switch by shaking the operating handle. When the density of the insulating gas inside the GIS equipment, such as sulfur hexafluoride, is insufficient, the discharge arc generated during operation may break through the shell and cause equipment damage or casualties.
[0004] At present, although there are some remote control devices on the market for remotely controlling the opening or closing of GIS switches, most of them are still at the stage of simple switch control and lack the support of precise control. Therefore, a more precise and safe remote control device is needed. Summary of the invention
[0005] The invention provides a remote control operating device, which can solve the problems of inaccurate rotation angle and speed and lack of immediate feedback in the process of remotely controlling a rotary switch.
[0006] An embodiment of the present invention provides a remote control operation device, comprising:
[0007] The hand-crank control module includes a hand-crank drive mechanism and a posture sensor; the hand-crank drive mechanism is designed to receive a user's rotation operation and drive the internal shaft to rotate through the operation; the posture sensor is used to detect the rotation direction and rotation speed of the shaft;
[0008] The switch twisting module is used to drive the operating hole of the mechanism to rotate in the corresponding rotation direction and rotation speed according to the rotation direction and speed of the rotating shaft provided by the posture sensor.
[0009] Optionally, the hand-cranked drive mechanism includes a hand-cranked handle and a transmission structure, and the hand-cranked handle is connected to the rotating shaft through the transmission structure to drive the rotating shaft to rotate according to the user's rotation operation.
[0010] Optionally, the transmission structure includes a first gear and a second gear; the central axis of the first gear is fixedly connected to the hand crank, the first gear and the second gear are meshed, and the central axis of the second gear is fixedly connected to the rotating shaft.
[0011] Optionally, the switch turning module includes a turning programmable logic controller, a servo controller, a CNC motor and a transmission shaft; the turning programmable logic controller is electrically connected to the servo controller, the servo controller is electrically connected to the CNC motor, and the transmission shaft is connected to the CNC motor through a snap; the turning programmable logic controller is used to process the rotation direction and speed of the rotating shaft provided by the attitude sensor, and generate turning speed and angle instructions; the servo controller is used to control the CNC motor according to the turning speed and angle instructions, and drive the mechanism operating hole to rotate according to the corresponding rotation direction and rotation speed.
[0012] Optionally, the switch turning module also includes a dynamic torque sensor, which is used to collect the dynamic torque and speed of the transmission shaft; the hand-cranked control module also includes a resistance module and a hand-cranked programmable logic controller; the hand-cranked programmable logic controller includes a normal working mode; the hand-cranked programmable logic controller is electrically connected to the resistance module, and is used to control the resistance module to apply simulated resistance to the rotating shaft that is positively correlated with the dynamic torque and speed signals according to the dynamic torque and speed signals collected by the dynamic torque sensor in the normal working mode.
[0013] Optionally, the hand-cranked programmable logic controller also includes an initial working mode; the hand-cranked programmable logic controller switches from the initial working mode to the normal working mode when it changes from not receiving the dynamic torque and speed signals provided by the dynamic torque sensor to receiving the dynamic torque and speed signals provided by the dynamic torque sensor; the hand-cranked programmable logic controller is used to control the resistance module to apply maximum simulated resistance to the rotating shaft in the initial working mode.
[0014] Optionally, the resistance module includes: a brake shaft and at least two electromagnetic resistance contacts arranged on a hand-cranked control module; the brake shaft and the rotating shaft are connected by transmission; the hand-cranked programmable logic controller is used to control the opening of a number of electromagnetic resistance contacts that are positively correlated with the dynamic torque and speed signals collected by the dynamic torque sensor, so as to apply friction force to the brake shaft, thereby forming a simulated resistance applied to the rotating shaft that is positively correlated with the dynamic torque and speed signals.
[0015] Optionally, the hand-cranked control module also includes a visualization module, which is electrically connected to the hand-cranked programmable logic controller; the hand-cranked programmable logic controller is also used to obtain the dynamic torque and speed signals of the transmission shaft through the dynamic torque sensor; the visualization module is used to display the dynamic torque and speed signals of the transmission shaft in real time.
[0016] Optionally, the switch screwing module further includes an operating tool, which is assembled on the transmission shaft, and the operating tool is detachable and adapted to the mechanism operating hole.
[0017] Optionally, the hand-crank control module also includes a hand-crank wireless transmission module; the switch turning module also includes a turning wireless transmission module; the switch turning module and the hand-crank control module communicate through the turning wireless transmission module and the hand-crank wireless transmission module to achieve remote control.
[0018] A remote control operation device provided in an embodiment of the present invention can meet the remote and precise operation requirements of rotary switches in high-voltage circuit operation and maintenance. The device obtains the real-time input signal of the operator through the hand-crank control module, and the switch-cranking module simulates the action of the hand-cranking operation to achieve remote, precise, synchronous and safe control of the rotary switch, thereby avoiding the occurrence of safety accidents caused by equipment damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of a remote control device provided by an embodiment of the present invention;
[0020] Figure 2 A schematic structural diagram of another remote control device provided by an embodiment of the present invention. DETAILED DESCRIPTION
[0021] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be noted that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0022] The terms used in the embodiments of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. It should be noted that the "upper", "lower", "left" and "right" directional words described in the embodiments of the present invention are described at the angles shown in the accompanying drawings and should not be understood as limitations on the embodiments of the present invention. In addition, in the context, it is also necessary to understand that when it is mentioned that an element is formed "on" or "under" another element, it can not only be directly formed "on" or "under" another element, but also indirectly formed "on" or "under" another element through an intermediate element. The terms "first" and "second" are used for descriptive purposes only and do not indicate any order, quantity or importance, but are only used to distinguish different components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention are understood in specific circumstances.
[0023] The term “including” and its variations used in the present invention are open inclusions, that is, “including but not limited to.” The term “based on” means “based at least in part on.” The term “one embodiment” means “at least one embodiment.”
[0024] It should be noted that the concepts of “first” and “second” mentioned in the present invention are only used to distinguish the corresponding contents, and are not used to limit the order or interdependence.
[0025] It should be noted that the modifications of "one" and "plurality" mentioned in the present invention are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise clearly indicated in the context, it should be understood as "one or more".
[0026] Figure 1 A schematic diagram of the structure of a remote control device provided by an embodiment of the present invention is shown in FIG. Figure 1 As shown, the remote control device comprises:
[0027] The hand-crank control module 100 includes a hand-crank drive mechanism 11 and a posture sensor 12; the hand-crank drive mechanism 11 is designed to receive a user's rotation operation, and drive the internal shaft 13 to rotate through the operation; the posture sensor 12 is used to detect the rotation direction and rotation speed of the shaft 13;
[0028] The switch screwing module 200 is used to drive the mechanism operating hole 21 to rotate in the corresponding rotation direction and rotation speed according to the rotation direction and rotation speed of the rotating shaft 13 provided by the posture sensor 12.
[0029] Among them, the hand-cranked control module 100 can be understood as a control end, and the switch turning module 200 can be understood as an operating end, which should at least include a numerical control motor 24 that can be driven according to a rotation signal.
[0030] Specifically, when the user drives the hand-cranked driving mechanism 11 to rotate, the internal shaft 13 will rotate according to the direction and speed of the user driving the hand-cranked driving mechanism 11. At this time, the posture sensor 12 will capture the rotation state of the shaft 13 in real time and convert it into a corresponding electrical signal. The above electrical signal records the rotation direction and speed information of the shaft 13 and is transmitted to the switch screwing module 200. After successfully receiving the above electrical signal, the switch screwing module 200 controls the CNC motor 24 to rotate the mechanism operating hole 21 according to the specified rotation direction and speed.
[0031] The technical solution of the embodiment of the present invention provides a remote control device, in which the user inputs rotation information by rotating the hand-cranked drive mechanism on the hand-cranked control module, and transmits the rotation information to the switch turning module in the form of an electrical signal. The switch turning module simulates the rotation operation to achieve precise control of remote devices (such as rotary switches, valves, etc.).
[0032] Optionally, the hand-cranked driving mechanism 11 includes a hand-cranked handle 111 and a transmission structure 112, and the hand-cranked handle 111 is connected to the rotating shaft 13 through the transmission structure 112 to drive the rotating shaft 13 to rotate according to the user's rotation operation.
[0033] Among them, the hand crank handle 111 can be understood as the part of the hand crank drive mechanism 11 that the user directly contacts and rotates, allowing the user to apply rotational force; the transmission structure 112 can be understood as being used to transmit the rotational motion of the hand crank handle 111 to the rotating shaft 13 or other parts that need to be driven. Exemplarily, the transmission structure 112 may include gears, belts, chains, connecting rods, etc.
[0034] Specifically, the user holds the hand crank to rotate it clockwise or counterclockwise, and the transmission structure 112 transmits the rotational force of the hand crank 111 to the rotating shaft 13, and also changes the input speed, torque and even rotation direction through the transmission structure 112, so as to meet the different needs of the user. For example, a multi-gear set is used as the transmission structure 112, and the multi-gear set can achieve the increase and decrease of the speed, the change of the torque and the change of the rotation direction by matching gears with different numbers of teeth.
[0035] Optionally, the transmission structure 112 includes a first gear 1121 and a second gear 1122; the central axis of the first gear 1121 is fixedly connected to the hand crank 111, the first gear 1121 and the second gear 1122 are meshed, and the central axis of the second gear 1122 is fixedly connected to the rotating shaft 13.
[0036] The first gear 1121 may be understood as an input portion of the transmission structure 112 having a gear structure, and the second gear 1122 may be understood as an output portion of the transmission structure 112 having a gear structure.
[0037] Specifically, when the hand crank 111 drives the small gear to drive the large gear, that is, the first gear 1121 is a small gear and the second gear 1122 is a large gear, the rotating shaft 13 rotates at a slower speed than the central axis of the hand crank, but generates a greater torque. On the contrary, if the large gear drives the small gear, that is, the first gear 1121 is a large gear and the second gear 1122 is a small gear, then the rotating shaft 13 will increase in speed, but the torque will decrease. In addition, the gear set can also achieve a change in the direction of rotation.
[0038] Optionally, the switch screwing module 200 includes a screwing programmable logic controller 22, a servo controller 23, a CNC motor 24 and a transmission shaft 25; the screwing programmable logic controller 22 is electrically connected to the servo controller 23, the servo controller 23 is electrically connected to the CNC motor 24, and the transmission shaft 25 is connected to the CNC motor 24 through a buckle; the screwing programmable logic controller 22 is used to process the rotation direction and speed of the rotating shaft 13 provided by the posture sensor 12, and generate screwing speed and angle instructions; the servo controller 23 is used to control the CNC motor 24 according to the screwing speed and angle instructions, and the driving mechanism operating hole 21 rotates according to the corresponding rotation direction and rotation speed. Among them, the screwing programmable logic controller 22 can be understood as a device for receiving, storing, executing and monitoring instructions from various input devices, and controlling the operation of the screwing module 200 according to these instructions. In the remote control device, the screwing programmable logic controller 22 is the core component of the switch screwing module 200, which is responsible for processing the rotation information of the shaft 13 provided by the posture sensor 12 and generating corresponding control instructions; the servo controller 23 can be understood as a motor controller, which accurately controls the speed, position and torque of the motor according to the received instruction signal. In the remote control device, the servo controller 23 receives the screwing speed and angle instructions from the screwing programmable logic controller 22, and ensures that the CNC motor 24 realizes accurate and stable rotation operation according to the instruction requirements according to the above instructions.
[0039] Specifically, when the screwing programmable logic controller 22 receives the signal sent by the hand-cranked programmable logic controller 15, the screwing programmable logic controller 22 parses the rotation direction and speed information in the electrical signal, and then generates a screwing speed and angle instruction for sending to the servo controller 23 according to the preset control logic. When the servo controller 23 receives the above-mentioned screwing speed and angle instruction, the servo controller 23 drives the CNC motor 24 to start and rotate according to the instruction. The CNC motor 24 is connected to the mechanism operating hole 21 through the transmission shaft 25 to ensure that the rotational force can be directly transmitted to the operating hole, and finally realize the precise control of the remote device. In the whole process, the screwing programmable logic controller 22, the servo controller 23 and the CNC motor 24 work together to form an efficient and stable control system, ensuring the accuracy and reliability of the remote control operation.
[0040] Optionally, the switch turning module 200 also includes a dynamic torque sensor 25, which is used to collect the dynamic torque and speed of the transmission shaft 25; the hand-cranked control module 100 also includes a resistance module 14 and a hand-cranked programmable logic controller 15; the hand-cranked programmable logic controller 15 includes a normal working mode; the hand-cranked programmable logic controller 15 is electrically connected to the resistance module 14, and is used to control the resistance module 14 to apply a simulated resistance that is positively correlated with the dynamic torque and speed signals to the rotating shaft 13 according to the dynamic torque and speed signals collected by the dynamic torque sensor 25 in the normal working mode.
[0041] Among them, dynamic torque can be understood as a physical quantity with clear directionality, which reflects the magnitude and direction of the torque received by the object during the rotation process. The dynamic torque sensor 25 is a precision measuring instrument for measuring various torques, speeds and mechanical powers. In the embodiment of the present invention, a non-contact dynamic torque sensor 25 is preferably used, which adopts the principles of electrical, magnetic and optical induction to obtain measurement information, and can obtain accurate measurement information without direct contact with the measured object, thereby effectively avoiding the error and wear problems caused by contact friction. In addition, in order to more realistically simulate the force conditions during the screwing process, the embodiment of the present invention sets a resistance module 14 in the hand-cranked control module 100, and the resistance module 14 can be understood as a structure that can generate a simulated resistance corresponding to the resistance received during the simulated screwing process according to actual needs; the hand-cranked programmable logic controller 15 is used to receive the dynamic torque and speed information obtained by the dynamic torque sensor 25, and generate corresponding control signals based on the above information to control the resistance module 14 to generate a simulated resistance that is positively correlated with the dynamic torque and speed signals. It should be noted that the normal working mode refers to the working state when the device is in a normal operating state.
[0042] Specifically, under normal working conditions, the hand-cranked programmable logic controller 15 dynamically adjusts the simulated resistance applied by the resistance module 14 based on the dynamic torque and speed signals collected in real time by the dynamic torque sensor 25, ensuring that the user can feel the resistance changes consistent with the actual twisting process of the remote device when twisting the hand-cranked handle 111, thereby improving the accuracy and realism of the remote control operation.
[0043] Optionally, the hand-cranked programmable logic controller 15 also includes an initial working mode. The hand-cranked programmable logic controller 15 switches from the initial working mode to the normal working mode when the dynamic torque and speed signals provided by the dynamic torque sensor 25 are received instead of being received. The hand-cranked programmable logic controller 15 is used to control the resistance module 14 to apply the maximum simulated resistance to the rotating shaft 13 in the initial working mode.
[0044] Among them, the initial working mode can be understood as a special working state, which is designed to provide the user with a larger resistance feedback when no dynamic torque and speed signals are received.
[0045] Specifically, when the remote control device is powered on but not running or idle, the switch system remains stationary, and the dynamic torque sensor 25 has not yet detected the dynamic torque and speed signals. If the user tries to turn the hand crank 111 at this moment, since the dynamic torque sensor 25 has not yet detected the dynamic torque and speed signals, the resistance module 14 has not generated simulated resistance, and the user will not be able to obtain real operational resistance feedback. In order to solve the above problem, the embodiment of the present invention introduces an initial working mode. When the hand-cranked programmable logic controller 15 does not receive the dynamic torque and speed signals provided by the dynamic torque sensor 25, the resistance module 14 will apply the maximum simulated resistance to the rotating shaft 13. When the dynamic torque sensor 25 detects that the transmission shaft 25 starts to rotate and transmits the dynamic torque and speed signals to the hand-cranked programmable logic controller 15, the hand-cranked programmable logic controller 15 seamlessly switches the working mode of the device from the initial working mode to the normal working mode. At this time, the hand-cranked programmable logic controller 15 generates a control signal corresponding to the dynamic torque and speed signal and transmits it to the resistance module 14. The resistance module 14 dynamically adjusts the size of the applied simulated resistance to ensure that the user can feel the resistance change consistent with the actual twisting process of the remote device when twisting the hand-cranked handle 111, thereby improving the accuracy and realism of the remote control operation.
[0046] It should be noted that the logical condition for the device to enter the initial working mode is not limited to the device being powered on but not receiving an input signal. In some cases, such as when the dynamic torque sensor 25 fails to transmit the dynamic torque and speed signal to the hand-cranked programmable logic controller 15 within a certain response time, the hand-cranked programmable logic controller 15 will also trigger the initial working mode to ensure the stability of the device and the safety of user operation.
[0047] Optionally, the resistance module 14 includes: a brake shaft 141 and at least two electromagnetic resistance contacts 142 arranged on the hand-cranked control module 100; the brake shaft 141 is transmission-connected to the rotating shaft 13; the hand-cranked programmable logic controller 15 is used to control the opening of a number of electromagnetic resistance contacts 142 that are positively correlated with the dynamic torque and speed signals collected by the dynamic torque sensor 25, so as to apply friction force to the brake shaft 141, thereby forming a simulated resistance applied to the rotating shaft 13 that is positively correlated with the dynamic torque and speed signals.
[0048] The resistance module may be understood as a device that provides corresponding resistance feedback according to an input signal. In the embodiment of the present invention, the resistance module is an electromagnetic resistance module, and each electromagnetic resistance contact provides friction force of the same magnitude.
[0049] Specifically, when the CNC motor 24 drives the mechanism operating hole 21 to rotate in the specified direction and speed, the dynamic torque sensor 25 obtains the dynamic torque and speed signal of the transmission shaft 25 and transmits it to the hand-cranked programmable logic controller 15. The hand-cranked programmable logic controller 15 calculates the resistance that the resistance module 14 should apply to the rotating shaft 13 based on the dynamic torque and speed signals, and controls the corresponding number of electromagnetic resistance contacts 142 to open. For example, when the dynamic torque increases, the hand-cranked programmable logic controller 15 will control the resistance module 14 to open more electromagnetic resistance contacts 142, so that the friction on the brake shaft 141 increases, thereby applying a greater simulated resistance on the rotating shaft 13.
[0050] Optionally, the switch screwing module 200 further includes an operating tool, which is assembled on the transmission shaft 25 , and the operating tool is detachable and adapted to the mechanism operating hole 21 .
[0051] The operating tool may be understood as one or more modular components (such as replaceable heads or accessories), the shapes, sizes and materials of which ensure that they can fit tightly with different types of operating holes.
[0052] Specifically, before using the switch screwing module 200 for operation, the operator needs to select an appropriate operating tool according to the type and size of the operating hole and install it on the transmission shaft 25. Exemplarily, the mechanism operating hole 21 can be a raised hexagonal shape, and the corresponding operating tool is a hexagonal sleeve.
[0053] Optionally, the hand-cranked control module 100 also includes a hand-cranked wireless transmission module 16; the switch turning module 200 also includes a turning wireless transmission module 27; the switch turning module 200 and the hand-cranked control module 100 communicate through the turning wireless transmission module 27 and the hand-cranked wireless transmission module 16 to achieve remote control.
[0054] The hand-crank wireless transmission module 16 can be understood as a wireless transmission module provided on the hand-crank control module 100, and the screw wireless transmission module 27 can be understood as a wireless transmission module provided on the switch screwing module 200. For example, the wireless communication module can be a Bluetooth module or a WIFI module.
[0055] Specifically, the hand-cranked wireless transmission module 16 is integrated in the hand-cranked control module 100, and the module is electrically connected to the hand-cranked programmable logic controller 15. The switch screwing module 200 is integrated with the screwing wireless transmission module 27, and the module is electrically connected to the screwing programmable logic controller 22. The hand-cranked wireless transmission module 16 is configured to receive a wireless signal from the switch screwing module 200. The screwing wireless transmission module 27 is configured to receive a wireless signal from the hand-cranked control module 100.
[0056] Figure 2 A schematic diagram of another remote control device provided by an embodiment of the present invention, referring to Figure 2 In an optional embodiment, the hand-cranked control module 100 also includes a visualization module 17, which is electrically connected to the hand-cranked programmable logic controller 15; the hand-cranked programmable logic controller 15 is also used to obtain the dynamic torque and speed signals of the transmission shaft 25 through the dynamic torque sensor 25; the visualization module 17 is used to display the dynamic torque and speed signals of the transmission shaft 25 in real time.
[0057] Specifically, a visualization module 17 is provided on the hand-cranked control module 100 for displaying in real time the dynamic torque and speed signals of the transmission shaft 25 obtained by the dynamic torque sensor 25. Through the real-time display function of the visualization module 17, the user can intuitively understand the rotation state of the transmission shaft 25, thereby more accurately controlling the mechanism operating hole 21, ensuring the accuracy and safety of the operation.
[0058] Exemplarily, the visualization module 17 includes a rotation angle indicator plate and a rotation speed display. The rotation angle indicator plate is used to display the actual rotation angle and rotation direction of the mechanism operating hole 21, and the rotation speed display displays the rotation speed of the mechanism operating hole.
[0059] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments, combinations and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, but also includes more other effective embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A remote control device, characterized in that: include: The hand-crank control module includes a hand-crank drive mechanism and a posture sensor; the hand-crank drive mechanism is designed to receive a user's rotation operation and drive the internal shaft to rotate through the operation; the posture sensor is used to detect the rotation direction and rotation speed of the shaft; The switch screwing module is used to drive the mechanism operating hole to rotate in the corresponding rotation direction and rotation speed according to the rotation direction and rotation speed of the rotating shaft provided by the posture sensor.
2. The remote control device according to claim 1, characterized in that: The hand-cranked driving mechanism includes a hand-cranked handle and a transmission structure. The hand-cranked handle is connected to the rotating shaft through the transmission structure to drive the rotating shaft to rotate according to the user's rotation operation.
3. The remote control device according to claim 2, characterized in that: The transmission structure includes a first gear and a second gear; The central axis of the first gear is fixedly connected to the hand crank, the first gear is meshed with the second gear, and the central axis of the second gear is fixedly connected to the rotating shaft.
4. The remote control device according to claim 1, characterized in that: The switch screwing module includes a screwing programmable logic controller, a servo controller, a numerical control motor and a transmission shaft; The screwing programmable logic controller is electrically connected to the servo controller, the servo controller is electrically connected to the CNC motor, and the transmission shaft is connected to the CNC motor via a buckle; The screwing programmable logic controller is used to process the rotation direction and speed of the rotating shaft provided by the posture sensor to generate screwing speed and angle instructions; The servo controller is used to control the numerical control motor according to the screwing speed and angle instructions, and drive the mechanism operating hole to rotate according to the corresponding rotation direction and rotation speed.
5. The remote control device according to claim 4, characterized in that: The switch screwing module further includes a dynamic torque sensor, and the dynamic torque sensor is used to collect the dynamic torque and rotation speed of the transmission shaft; The hand-crank control module also includes a resistance module and a hand-crank programmable logic controller; the hand-crank programmable logic controller includes a normal working mode; The hand-cranked programmable logic controller is electrically connected to the resistance module, and is used to control the resistance module to apply simulated resistance that is positively correlated with the dynamic torque and speed signals to the rotating shaft according to the dynamic torque and speed signals collected by the dynamic torque sensor in the normal working mode.
6. The remote control device according to claim 5, characterized in that: The hand-cranked programmable logic controller also includes an initial working mode; The hand-cranked programmable logic controller switches from the initial working mode to the normal working mode when the dynamic torque and speed signals provided by the dynamic torque sensor are received instead of being received; The hand-cranked programmable logic controller is used to control the resistance module to apply the maximum simulated resistance to the rotating shaft in the initial working mode.
7. The remote control device according to claim 5, characterized in that: The resistance module comprises: The brake shaft arranged on the hand-operated control module is composed of at least two electromagnetic resistance contacts; The brake shaft is drivingly connected to the rotating shaft; The hand-cranked programmable logic controller is used to control the opening of the electromagnetic resistance contacts in a number that are positively correlated with the dynamic torque and speed signals collected by the dynamic torque sensor, so as to apply friction force to the brake shaft, thereby forming a simulated resistance applied to the rotating shaft that is positively correlated with the dynamic torque and speed signals.
8. The remote control device according to claim 5, characterized in that: The hand-cranked control module also includes a visualization module, and the visualization module is electrically connected to the hand-cranked programmable logic controller; The hand-cranked programmable logic controller is also used to obtain the dynamic torque and speed signals of the transmission shaft through the dynamic torque sensor; The visualization module is used to display the dynamic torque and speed signals of the transmission shaft in real time.
9. The remote control device according to claim 4, characterized in that: The switch screwing module also includes an operating tool, which is assembled on the transmission shaft. The operating tool is detachable and adapted to the mechanism operating hole.
10. The remote control device according to claim 1, characterized in that: The hand-crank control module also includes a hand-crank wireless transmission module; the switch twisting module also includes a twisting wireless transmission module; The switch screwing module communicates with the hand-cranked control module via the screwing wireless transmission module and the hand-cranked wireless transmission module to achieve remote control.
Citation Information
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