Prefabricated cabin equipment based on transformation of transformer substation

By designing components such as exhaust fan blades, U-shaped channels and moisture absorption cloth in the prefabricated cabin equipment, efficient air filtration and purification are achieved, solving the problem of poor dust protection effect of existing prefabricated cabin equipment and improving the equipment's heat dissipation efficiency and air quality and reduce maintenance and energy consumption.

CN119231343APending Publication Date: 2024-12-31JINHUA ELECTRIC POWER DESIGN INST CO LTD
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Patent Information

Application Number
CN202411206682.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

The existing prefabricated cabin equipment has problems such as filter cotton or filter nets that are prone to clogging, high maintenance costs and poor filtration in extreme weather.

Method used

A prefabricated cabin equipment including a prefabricated cabin body, a frame and a filter mesh is designed to realize the preliminary filtration of air, water washing and dehumidification through exhaust fan blades, U-shaped channels, moisture absorption cloth and dryer, and utilize the specific heat capacity of water. and heat conduction efficiency reduces the air temperature and keeps the air dry through a moisture absorbent cloth and a dryer.

Benefits of technology

It has achieved efficient heat dissipation, preliminary filtration and deep purification, which has reduced the poor heat dissipation problems of the equipment, improved air quality and heat dissipation efficiency, reduced maintenance costs, and reduced energy consumption and pollution emissions through intelligent air circulation and purification mechanisms.

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Abstract

The invention relates to the field of household daily necessities, in particular to prefabricated cabin equipment based on transformation of a transformer substation. The prefabricated cabin equipment based on transformation of the transformer substation comprises a prefabricated cabin body, a frame body and a filter screen, a through hole is formed in one side of the prefabricated cabin body, draft fan blades are installed in the through hole, the frame body is fixedly connected to the side, close to the through hole, of the prefabricated cabin body, and air inlets and air outlets are formed in the two sides, away from the prefabricated cabin body, of the frame body; a U-shaped channel is installed in the frame body and communicated with the air inlet and the air outlet, clear water is injected into the bottom of the U-shaped channel, and a filter screen is installed in the air inlet. According to the invention, the cooled air is primarily filtered through the elaborately designed filter screen, so that particulate matters such as dust and impurities in the external environment are effectively blocked, and the air entering the prefabricated cabin is ensured to be cleaner; the step not only improves the air quality, but also reduces the problem of poor heat dissipation of equipment caused by dust accumulation, and improves the heat dissipation efficiency.
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Description

Technical Field

[0001] The invention relates to the field of household daily necessities, and in particular to a prefabricated cabin device based on transformer substation transformation. Background Art

[0002] In the rapidly developing power system, substations serve as a bridge between power generation and power consumption. The stability and reliability of their operation are directly related to the overall safety of the power grid. With the continuous expansion of the power grid and the continuous advancement of power technology, the design and operation mode of traditional substations can no longer meet the needs of modern power grids. Therefore, the transformation and upgrading of substations has become an important issue in the power industry. As an important innovative achievement in substation reconstruction, prefabricated cabin equipment has greatly improved the construction efficiency and operation and maintenance convenience of substations with its integrated and modular characteristics. This type of equipment not only saves land resources but also simplifies the connection and debugging process between equipment by encapsulating various power equipment in prefabricated cabins. However, while improving integration and modularization, prefabricated cabin equipment also faces more severe challenges such as heat dissipation, dust prevention, and moisture resistance. In terms of dust prevention, existing prefabricated cabin equipment mostly relies on filter materials such as filter cotton or filter mesh for air filtration to prevent dust from entering the interior of the equipment; however, this filtering method has many limitations; on the one hand, filter cotton and filter mesh are easy to clog and need to be replaced or cleaned regularly, which increases maintenance costs; on the other hand, when encountering extreme weather such as sandstorms and haze, the filtering effect will be greatly reduced and it is impossible to completely prevent the invasion of dust.

[0003] Therefore, it is necessary to provide a new prefabricated cabin equipment based on substation transformation to solve the above technical problems. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a prefabricated cabin equipment based on substation transformation.

[0005] The prefabricated cabin equipment based on substation transformation provided by the present invention includes: a prefabricated cabin body, a frame and a filter screen, a through hole is opened on one side of the prefabricated cabin body, an exhaust fan blade is installed inside the through hole, a side of the prefabricated cabin body close to the through hole is fixedly connected with the frame, both sides of the frame away from the prefabricated cabin body are provided with air inlets and air outlets, a U-shaped channel is installed inside the frame, the U-shaped channel is connected with the air inlet and the air outlet respectively, clean water is filled at the bottom of the U-shaped channel, a filter screen is installed inside the air inlet, and a moisture-absorbing cloth is installed inside the frame.

[0006] Preferably, the inner wall of the U-shaped channel is located at the inner wall of the air outlet and is fixedly connected with a trapezoidal block, the trapezoidal block in the U-shaped channel causes the outlet in the U-shaped channel to continuously increase, a follower blade is installed on the inner wall of the air inlet, the axis of the follower blade is fixedly connected with a driving bevel gear, a transmission rod is rotatably connected inside the frame, one end of the transmission rod is fixedly connected with a driven bevel gear, the driving bevel gear is meshed with the driven bevel gear, and the other end of the transmission rod is fixedly connected with a driving pulley.

[0007] Preferably, a cavity is opened inside the frame, the cavity is connected to the through hole, a dryer is fixedly connected inside the cavity, a driven roller is rotatably connected inside the cavity, a driving roller is rotatably connected to the inner wall of the cavity, the driving roller and the driven roller are connected by a moisture-absorbing cloth, one end of the driving roller extends out of the frame and is fixedly connected to a driven pulley, and the driving pulley and the driven pulley are connected by a belt transmission.

[0008] Preferably, the outer wall of the filter is provided with grooves at equal intervals, the inner wall of the groove is fixedly connected to a spring, the inner wall of the groove is slidably connected to a slide plate, one side of the slide plate is fixedly connected to one end of the spring, the side of the slide plate away from the spring is fixedly connected to a push rod, one end of the push rod extends out of the groove and is fixedly connected to an arc-shaped block, the outer wall of the air inlet is fixedly connected to a slot at equal intervals, and the arc-shaped block is engaged with the slot.

[0009] Preferably, a sealing gasket is fixedly connected to one side of the filter screen close to the air inlet.

[0010] Preferably, the outer wall of the filter screen is frosted to facilitate the rotation of the filter screen.

[0011] Preferably, the outer walls of the active roller and the driven roller are both designed to be made of cloth to increase the friction between the active roller and the filter screen.

[0012] Compared with the related art, the prefabricated cabin equipment based on substation transformation provided by the present invention has the following beneficial effects: Efficient heat dissipation and preliminary filtration: The heat dissipation air is first filtered through a carefully designed filter, which effectively blocks dust, impurities and other particles in the external environment, ensuring that the air entering the prefabricated cabin is cleaner; this step not only improves the air quality, but also reduces the problem of poor heat dissipation of equipment caused by dust accumulation, and improves the heat dissipation efficiency; Intelligent air circulation and deep purification: Through the rotation of the follower blades, the air that has been initially filtered is introduced into a more complex air treatment system; the linkage mechanism between the follower blades and the active bevel gear, the driven bevel gear, the transmission rod and the active pulley realizes efficient energy transmission and conversion; in this process, the air not only drives the rotation of the follower blades, but also drives the operation of the entire transmission system, allowing the air to further enter the U-shaped channel; in the U-shaped channel, the air is fully in contact with the water, and the large specific heat capacity and high heat conduction efficiency of water are used to effectively reduce the air temperature, and the air is further purified through the washing effect of water; in particular, the design of the trapezoidal block allows the air to form a certain water level difference in the channel, which enhances the air cleaning effect and ensures the quality of the air that finally enters the prefabricated cabin; Efficient dehumidification and drying: Although the air after washing in the U-shaped channel is cleaner, it may contain more moisture. At this time, the air is further treated by a moisture-absorbing cloth, which can effectively absorb moisture in the air and convert wet air into dry air. This step not only improves the quality of the air, but also avoids the potential harm of wet air to the electronic equipment in the prefabricated cabin, such as corrosion and short circuit. In addition, the setting of the dryer ensures that the moisture-absorbing cloth can remain dry continuously, realizing recycling and reducing maintenance costs. Environmental protection, energy saving and intelligent management: The design of the entire system fully considers the needs of environmental protection and energy saving. Through efficient air circulation and purification mechanisms, energy consumption and pollution emissions are reduced. At the same time, the intelligent transmission and control mechanism makes the system operation more stable and reliable, reduces the need for manual intervention, and improves operation and maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of the structure of the prefabricated cabin equipment based on substation transformation provided by the present invention; Figure 2 for Figure 1 The schematic diagram of the structure of the partial cross-section shown; Figure 3 for Figure 1 The schematic structural diagram of the frame body shown in side view; Figure 4 for Figure 1 The structural schematic diagram of the filter screen is shown.

[0014] Numbers in the figure: 1. prefabricated cabin body; 2. through hole; 3. exhaust fan blade; 4. frame; 5. air inlet; 51. air outlet; 6. U-shaped channel; 7. filter screen; 8. moisture-absorbing cloth; 9. trapezoidal block; 10. follower blade; 11. driving bevel gear; 12. transmission rod; 13. driven bevel gear; 14. driving pulley; 15. cavity; 16. dryer; 17. driven roller; 18. driving roller; 19. driven pulley; 20. groove; 21. spring; 22. slide plate; 23. push rod; 24. arc-shaped block; 25. slot. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0016] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0017] See also Figures 1 to 4 A prefabricated cabin equipment based on substation transformation, the prefabricated cabin equipment based on substation transformation comprises: a prefabricated cabin body 1, a frame 4 and a filter 7, a through hole 2 is opened on one side of the prefabricated cabin body 1, an exhaust fan blade 3 is installed inside the through hole 2, the prefabricated cabin body 1 is fixedly connected to the frame 4 on one side close to the through hole 2, the frame 4 is provided with an air inlet 5 and an air outlet 51 on both sides away from the prefabricated cabin body 1, a U-shaped channel 6 is installed inside the frame 4, the U-shaped channel 6 is connected to the air inlet 5 and the air outlet 51 respectively, and clean water is injected into the bottom of the U-shaped channel 6, a filter 7 is installed inside the air inlet 5, a moisture-absorbing cloth 8 is installed inside the frame 4, a sealing gasket is fixedly connected to the side of the filter 7 close to the air inlet 5, and the outer wall of the filter 7 is frosted for the rotation of the filter 7.

[0018] See also Figure 2-3 The inner wall of the U-shaped channel 6 is located at the inner wall of the air outlet 51 and is fixedly connected with a trapezoidal block 9. The trapezoidal block 9 in the U-shaped channel 6 makes the outlet in the U-shaped channel 6 continuously increase. A follower blade 10 is installed on the inner wall of the air inlet 5. The axis of the follower blade 10 is fixedly connected with a driving bevel gear 11. A transmission rod 12 is rotatably connected inside the frame 4. One end of the transmission rod 12 is fixedly connected with a driven bevel gear 13. The driving bevel gear 11 is meshed with the driven bevel gear 13, and the other end of the transmission rod 12 is fixedly connected with a driving pulley 14.

[0019] See also Figure 2-3A cavity 15 is provided inside the frame 4, and the cavity 15 is connected to the through hole 2. A dryer 16 is fixedly connected inside the cavity 15. A driven roller 17 is rotatably connected inside the cavity 15. An active roller 18 is rotatably connected to the inner wall of the cavity 15. The active roller 18 and the driven roller 17 are connected by a moisture-absorbing cloth 8. One end of the active roller 18 extends out of the frame 4 and is fixedly connected to a driven pulley 19. The active pulley 14 and the driven pulley 19 are connected by a belt transmission. The outer walls of the active roller 18 and the driven roller 17 are both designed with cloth to increase the friction between the filter screen 7.

[0020] See also Figure 3-4 The outer wall of the filter screen 7 is provided with grooves 20 at equal intervals, the inner wall of the groove 20 is fixedly connected with a spring 21, the inner wall of the groove 20 is slidably connected with a slide plate 22, one side of the slide plate 22 is fixedly connected to one end of the spring 21, the side of the slide plate 22 away from the spring 21 is fixedly connected with a push rod 23, one end of the push rod 23 extends out of the groove 20 and is fixedly connected with an arc-shaped block 24, the outer wall of the air inlet 5 is fixedly connected with a slot 25 at equal intervals, and the arc-shaped block 24 is engaged with the slot 25.

[0021] The working principle of the prefabricated cabin equipment based on substation transformation provided by the present invention is as follows: Preliminary filtration and introduction of air: When the temperature inside the prefabricated cabin body 1 rises and needs to be dissipated, the outside air first enters through the through hole 2 opened on one side of the prefabricated cabin body 1. Before entering the through hole 2, the air will first pass through the filter 7 installed inside the air inlet 5 for preliminary filtration to block dust, impurities and other particles in the external environment, ensuring that the air entering the cabin has a certain degree of cleanliness.

[0022] Air kinetic energy conversion and transmission: The air that has been initially filtered enters the frame 4, and its flow drives the follower blade 10 to start rotating. The rotation of the follower blade 10 drives the driving bevel gear 11 to rotate through the main shaft. The driving bevel gear 11 is meshed and connected with the driven bevel gear 13, thereby transmitting the rotational force to the driven bevel gear 13, and driving the transmission rod 12 and the driving pulley 14 connected thereto to rotate synchronously. In this process, the kinetic energy of the air is effectively converted into mechanical energy, providing power for subsequent air processing.

[0023] Air-water washing purification: With the operation of the transmission system, the air is guided into the U-shaped channel 6. In the U-shaped channel 6, clean water is used as a cooling and purification medium and is in full contact with the air. The air drives the clean water to move during the flow, causing the water level at the other end of the U-shaped channel 6 to gradually rise. Due to the design of the trapezoidal block 9, the outlet in the U-shaped channel 6 gradually increases as the water level rises. This design not only slows down the air flow rate, but also increases the contact time between air and water, thereby improving the air purification effect. After the air is washed with clean water, its temperature is effectively reduced, and impurities and particles therein are further removed.

[0024] Air dehumidification and drying: The air after water washing and purification contains a high amount of moisture and needs to be further processed to avoid adverse effects on the equipment in the prefabricated cabin. At this time, when the air passes through the moisture-absorbing cloth 8, the moisture-absorbing cloth 8 can effectively absorb the moisture in the air and convert it into dry air. This step ensures that the air entering the prefabricated cabin body 1 is dry and clean.

[0025] Air circulation and exhaust: Finally, the purified and dehumidified air enters the prefabricated cabin body 1 and exchanges heat with the high-temperature air in the cabin to achieve a heat dissipation effect. At the same time, the hot air in the cabin is discharged out of the cabin through the action of the exhaust fan blades 3, forming a complete air circulation system. During this process, the dryer 16 works continuously to ensure that the moisture-absorbing cloth 8 remains dry so as to continue the dehumidification process.

[0026] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A prefabricated cabin equipment based on substation transformation, characterized in that: include: A prefabricated cabin body (1), wherein a through hole (2) is provided on one side of the prefabricated cabin body (1), and an exhaust fan blade (3) is installed inside the through hole (2); A frame (4), wherein one side of the prefabricated cabin body (1) close to the through hole (2) is fixedly connected to the frame (4), and both sides of the frame (4) away from the prefabricated cabin body (1) are provided with an air inlet (5) and an air outlet (51), and a U-shaped channel (6) is installed inside the frame (4), and the U-shaped channel (6) is connected to the air inlet (5) and the air outlet (51) respectively, and the bottom of the U-shaped channel (6) is filled with clean water; A filter screen (7) is installed inside the air inlet (5), and a moisture-absorbing cloth (8) is installed inside the frame (4).

2. The prefabricated cabin equipment based on substation transformation according to claim 1 is characterized in that: The inner wall of the U-shaped channel (6) is located at the inner wall of the air outlet (51) and is fixedly connected to a trapezoidal block (9). The trapezoidal block (9) in the U-shaped channel (6) causes the outlet in the U-shaped channel (6) to continuously increase. A follower blade (10) is installed on the inner wall of the air inlet (5). The axis of the follower blade (10) is fixedly connected to a driving bevel gear (11). A transmission rod (12) is rotatably connected inside the frame (4). One end of the transmission rod (12) is fixedly connected to a driven bevel gear (13). The driving bevel gear (11) is meshedly connected to the driven bevel gear (13). The other end of the transmission rod (12) is fixedly connected to a driving pulley (14).

3. The prefabricated cabin equipment based on substation transformation according to claim 1 is characterized in that: A cavity (15) is provided inside the frame (4), the cavity (15) is connected to the through hole (2), a dryer (16) is fixedly connected inside the cavity (15), a driven roller (17) is rotatably connected inside the cavity (15), an active roller (18) is rotatably connected to the inner wall of the cavity (15), the active roller (18) and the driven roller (17) are connected by a moisture-absorbing cloth (8), one end of the active roller (18) extends out of the frame (4) and is fixedly connected to a driven pulley (19), and the active pulley (14) and the driven pulley (19) are connected by a belt transmission.

4. The prefabricated cabin equipment based on substation transformation according to claim 1 is characterized in that: The outer wall of the filter screen (7) is provided with grooves (20) at equal intervals, the inner wall of the groove (20) is fixedly connected to a spring (21), the inner wall of the groove (20) is slidably connected to a slide plate (22), one side of the slide plate (22) is fixedly connected to one end of the spring (21), a side of the slide plate (22) away from the spring (21) is fixedly connected to a push rod (23), one end of the push rod (23) extends out of the groove (20) and is fixedly connected to an arc-shaped clamping block (24), and the outer wall of the air inlet (5) is fixedly connected to a clamping groove (25) at equal intervals, and the arc-shaped clamping block (24) is clamped to the clamping groove (25).

5. The prefabricated cabin equipment based on substation transformation according to claim 1 is characterized in that: A sealing gasket is fixedly connected to one side of the filter screen (7) close to the air inlet hole (5).

6. The prefabricated cabin equipment based on substation transformation according to claim 1 is characterized in that: The outer wall of the filter screen (7) is frosted and is used for the rotation of the filter screen (7).

7. The prefabricated cabin equipment based on substation transformation according to claim 1 is characterized in that: The outer walls of the active roller (18) and the driven roller (17) are both designed to be made of cloth, so as to increase the friction between the active roller (18) and the driven roller (17) and the filter screen (7).