Centrifugal pump impeller cover plate machining device

By designing a centrifugal pump impeller cover processing device including an ultrasonic processing box and multiple mechanisms, semi-automated ultrasonic deburring treatment of the impeller cover is realized, solving the problems of poor operational connection and tiny particles residues, and reducing the flushing treatment difficulty.

CN119237388AActive Publication Date: 2025-01-03HUNAN SANCHANG PUMP CO LTD
View PDF 8 Cites 0 Cited by

Patent Information

Application Number
CN202411687756.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-01-03
Estimated Expiration
2044-11-25

AI Technical Summary

Technical Problem

In the prior art, when ultrasonic vibration is used to deburn the centrifugal pump impeller cover plate, the operational adaptability is poor and it is easy to cause micro particles to remain, increasing the difficulty of subsequent flushing treatment.

Method used

A centrifugal pump impeller cover processing device is designed, including an ultrasonic processing box, a ball locker, a placement plate, a fastening mechanism, an electric push rod, a lifting mechanism, a rotating mechanism and a compression mechanism, which is driven by an electric push rod and The combination of the lifting mechanism realizes semi-automated ultrasonic deburring treatment of the impeller cover plate, and increases liquid flow through the compression mechanism to reduce the possibility of tiny particles remaining.

Benefits of technology

The connection between material discharge, ultrasonic deburring and material extraction operations of the impeller cover plate is improved, the possibility of micro particles remaining is reduced, and the difficulty of subsequent flushing is simplified.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119237388A_ABST
    Figure CN119237388A_ABST
Patent Text Reader

Abstract

The invention discloses a centrifugal pump impeller cover plate machining device, and belongs to the technical field of centrifugal pump accessory machining, the centrifugal pump impeller cover plate machining device comprises an ultrasonic treatment box, and further comprises a spherical clamping seat, a placing plate, a buckling mechanism, a mounting frame, an electric push rod, a lifting mechanism, a rotation supply mechanism, a partition plate and a compression mechanism; through driving of an electric push rod and mutual cooperation of a lifting mechanism, a buckling mechanism and a rotation supplying mechanism, the centrifugal pump impeller cover plate can be sequentially placed and installed, a placement plate is immersed in the liquid level to be buckled, positioned and installed, reciprocating rotation type ultrasonic vibration deburring and upward moving lifting material taking are sequentially carried out, and the machining efficiency is improved. Semi-automatic ultrasonic deburring treatment of the centrifugal pump impeller cover plate is achieved, the coherence of discharging, ultrasonic vibration deburring and material taking operation of the centrifugal pump impeller cover plate is greatly improved, meanwhile, the possibility that tiny particles remain in the centrifugal pump impeller cover plate is greatly reduced, and the difficulty of follow-up flushing treatment is greatly reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of centrifugal pump accessory processing, and in particular relates to a centrifugal pump impeller cover plate processing device. Background Art

[0002] The impeller of a centrifugal pump usually consists of blades and front and rear cover plates. The impeller cover plates are divided into front cover plates and rear cover plates. The front cover plate is located on the inlet side of the impeller. Its main function is to form a flow channel together with the rear cover plate to guide the liquid to flow in the impeller and reduce liquid leakage losses. The rear cover plate is on the outlet side of the impeller. It and the front cover plate together support the blades to ensure the structural stability of the impeller when rotating at high speed. At the same time, the rear cover plate also helps to improve the hydraulic efficiency of the impeller.

[0003] In the prior art, methods for deburring the surface of impeller cover plates made of metal materials generally include manual deburring, mechanical deburring, chemical deburring, electrolytic deburring and ultrasonic deburring. For centrifugal pump impeller cover plates with complex internal shapes, ultrasonic technology is generally used for burr removal. In actual application, the impeller cover plates to be burred are generally sent to an ultrasonic processing device for static treatment, and the burrs are removed by ultrasonic vibration. Although this method can fully remove the burrs of the impeller cover plates, there are certain inconveniences in the operation of sending the impeller cover plates into the ultrasonic processing device and taking them out, and the connection is poor. In addition, when the impeller cover plates are sent for ultrasonic deburring treatment, some tiny particles peeled off from the burrs may remain on the surface of the impeller cover plates during the burr removal process. The static method increases the possibility of tiny particles remaining, thereby greatly increasing the difficulty of rinsing after ultrasonic deburring treatment.

[0004] Therefore, a centrifugal pump impeller cover plate processing device is needed to solve the problems of poor connectivity of the deburring operation and easy residue of tiny particles when deburring the centrifugal pump impeller cover plate using ultrasonic vibration in the prior art. Summary of the invention

[0005] The object of the present invention is to provide a centrifugal pump impeller cover plate processing device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a centrifugal pump impeller cover plate processing device, including an ultrasonic processing box, and also including:

[0007] A spherical card seat, which is fixed at the center of the bottom inner wall of the ultrasonic treatment box, a placement plate is arranged above the spherical card seat, and a buckling mechanism is arranged between the placement plate and the spherical card seat;

[0008] A mounting frame, the mounting frame is fixed to the top surface of the end of the ultrasonic treatment box, an electric push rod is fixed to the bottom surface of the top of the mounting frame, a lifting mechanism is provided between the electric push rod and the placement plate, and a rotation mechanism matched with the lifting mechanism is provided below the placement plate;

[0009] The partition is provided with two partitions and is symmetrically fixed to the bottom inner wall of the ultrasonic treatment box. A compression mechanism matched with the supply and rotation mechanism is arranged inside the partition.

[0010] It should be noted that the buckling mechanism includes:

[0011] A docking column, which is detachably arranged on the inner wall of the spherical socket, and a spherical fixing column is fixed on the top surface of the docking column;

[0012] The spherical collar is fixedly embedded in the inner wall at the center of the placement plate, the spherical collar is rotatably sleeved on the outer surface of the spherical fixing column, and the periphery of the spherical socket is provided with a balancing piece that matches the placement plate.

[0013] As a preferred embodiment, the balancing element includes:

[0014] A fixed sleeve rod, the fixed sleeve rod is fixed to the outer surface of the bottom of the docking column, a balancing rod is slidably penetrated through the top surface of the end of the fixed sleeve rod, and the top end of the balancing rod is hingedly arranged with the bottom surface of the placement plate;

[0015] A sealing sleeve, which is arranged on the periphery of the balancing pole and fixed to the bottom surface of the end of the fixed sleeve, wherein a sealing ring which is tightly sleeved on the outer surface of the balancing pole is arranged inside the sealing sleeve, and a balancing spring which is fixed to the opposite surfaces of the sealing ring and the fixed sleeve is arranged on the outer surface of the balancing pole;

[0016] A fixed track ring is fixed to the bottom inner wall of the ultrasonic treatment box, the bottom end of the balance rod extends to the inside of the fixed track ring, and the track inner wall of the fixed track ring is provided with a plurality of protrusions distributed at equal angles.

[0017] It is further worth noting that the lifting mechanism includes:

[0018] A T-shaped rod, the bottom end of which is rotatably connected to the top end of the spherical fixed column, a fixed sleeve is slidably sleeved on the top outer surface of the T-shaped rod, and the fixed sleeve is detachably connected to the output end of the electric push rod;

[0019] The rotating block is arranged inside the fixed sleeve and the top surface of the rotating block is arranged in close contact with the output end of the electric push rod. The opposite surface of the T-shaped rod and the rotating block is fixed with a tightening spring.

[0020] It should be further explained that the transfer mechanism includes:

[0021] L-shaped rack rods, two L-shaped rack rods are provided and both slide through the side wall of the ultrasonic treatment box, the outer surface of the docking column is tightly sleeved with a rotating gear, the two L-shaped rack rods are meshedly connected with the rotating gear, and the outer surface of the L-shaped rack rod is provided with a tension spring fixed to the L-shaped rack rod and the outer surface of the ultrasonic treatment box;

[0022] A pressing sleeve rod is tightly sleeved on the outer surface of the fixed sleeve, and L-shaped rods are fixed at both ends of the pressing sleeve rod. A pressing block fixed to the L-shaped rod is arranged on the outer surface of the ultrasonic treatment box, and the pressing block is arranged to be inclined and fit with the outer surface of the end of the L-shaped rack rod.

[0023] As a preferred embodiment, mounting plates are fixed to the inner walls of both end surfaces of the ultrasonic treatment box, two upper and lower limit rods are fixed to the opposite surfaces of the two mounting plates, and the L-shaped rack rod is slidably arranged on the opposite surfaces of the two limit rods at the same end.

[0024] As a preferred embodiment, the compression mechanism comprises:

[0025] Compression plates, two of which are provided and are respectively arranged on opposite surfaces of the partition plate and the top of the ultrasonic treatment box, and a pressing rod is fixed between the compression plate and the adjacent L-shaped rod;

[0026] The liquid inlet channel is opened on the top outer surface of the partition and is located below the compression plate. The bottom top surface of the partition is provided with a plurality of evenly distributed through holes.

[0027] As a preferred embodiment, receiving plates are fixed to both side outer surfaces of the ultrasonic treatment box, and the outer end surface of the receiving plate is fitted to the outer surface of one end of the pressing block.

[0028] Compared with the prior art, the centrifugal pump impeller cover plate processing device provided by the present invention has at least the following beneficial effects:

[0029] (1) Through the driving of the electric push rod and the mutual cooperation between the lifting mechanism, the locking mechanism and the supply and rotation mechanism, the centrifugal pump impeller cover plate can be placed and installed in sequence, the placement plate can be immersed in the liquid surface and locked and positioned, the reciprocating ultrasonic vibration deburring and the upward lifting can be carried out in sequence, so as to realize the semi-automatic ultrasonic deburring treatment of the centrifugal pump impeller cover plate, which greatly improves the connection of the material placement, ultrasonic vibration deburring and material taking operations of the centrifugal pump impeller cover plate. At the same time, the centrifugal pump impeller cover plate is subjected to the reciprocating ultrasonic vibration deburring treatment. Compared with the centrifugal pump impeller cover plate being placed in an ultrasonic treatment box for ultrasonic vibration deburring treatment, it greatly reduces the possibility of tiny particles remaining inside the centrifugal pump impeller cover plate, and greatly reduces the difficulty of subsequent flushing treatment.

[0030] (2) The compression mechanism is arranged to move synchronously with the supply and rotation mechanism, so as to spray the liquid under the placement plate upward obliquely, thereby further improving the liquid flow in the ultrasonic treatment box and cooperating with the reciprocating rotation of the placement plate in the ultrasonic treatment box, thereby further avoiding the possibility of tiny particles remaining inside the impeller cover of the centrifugal pump.

[0031] (3) The setting of the balancing part can not only ensure the stability of the placement plate during the reciprocating rotation treatment, but also make the placement plate deflect on the surface of the spherical fixing column through the spherical collar through the intermittent contact between the balancing rod and the protrusion, that is, the centrifugal pump impeller cover plate is subjected to reciprocating deflection and rotation treatment in the ultrasonic treatment box, which reduces the possibility of tiny particles remaining inside the centrifugal pump impeller cover plate to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 It is a schematic diagram of the partial internal structure of the ultrasonic treatment box of the present invention;

[0034] Figure 3 It is a partial structural schematic diagram of the supply and rotation mechanism and the compression mechanism of the present invention;

[0035] Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure of the middle A area;

[0036] Figure 5 It is a partial structural schematic diagram of the lifting mechanism of the present invention;

[0037] Figure 6 It is a schematic diagram of the local structure of the partition of the present invention;

[0038] Figure 7 For the present invention Figure 6Schematic diagram of the enlarged structure of the middle B area;

[0039] Figure 8 For the present invention Figure 6 Schematic diagram of the enlarged structure of the middle C area;

[0040] Fig. 9 It is a schematic diagram of the local structure of the buckling mechanism of the present invention.

[0041] In the figure: 1, ultrasonic treatment box; 2, ball-type card seat; 3, placement plate; 4, buckle mechanism; 41, docking column; 42, ball-type fixing column; 43, ball-type collar; 44, balance piece; 441, fixing sleeve rod; 442, balance rod; 443, sealing sleeve; 444, sealing collar; 445, balance spring; 446, fixing track ring; 447, protrusion; 5, mounting frame; 6, electric push rod; 7, lifting mechanism; 71, T-shaped rod; 72, fixed sleeve; 73, rotating block; 74, pressing spring; 8, rotation supply mechanism; 81, L-shaped rack rod; 82, rotating gear; 83, tension spring; 84, pressing sleeve rod; 85, L-shaped rod; 86, pressing block; 9, partition; 10, compression mechanism; 101, compression plate; 102, pressing rod; 103, liquid inlet channel; 104, through hole; 11, mounting plate; 12, limit rod; 13, receiving plate. DETAILED DESCRIPTION

[0042] The present invention will be further described below in conjunction with the embodiments.

[0043] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present disclosure.

[0044] Unless otherwise defined, the technical or scientific terms used in the present disclosure shall have the usual meanings understood by persons with ordinary skills in the field to which the present disclosure belongs. The words "including" or "comprising" and the like used in the present disclosure mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. The words "connect" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0045] Embodiment 1:

[0046] See also Figure 1-9 The present invention provides a centrifugal pump impeller cover plate processing device, comprising an ultrasonic treatment box 1, and also comprising a spherical card seat 2, the spherical card seat 2 is fixed at the center of the bottom inner wall of the ultrasonic treatment box 1, a placement plate 3 is arranged above the spherical card seat 2, and a buckle mechanism 4 is arranged between the placement plate 3 and the spherical card seat 2;

[0047] A mounting frame 5 is fixed to the top surface of the end of the ultrasonic treatment box 1. An electric push rod 6 is fixed to the bottom surface of the top of the mounting frame 5. A lifting mechanism 7 is provided between the electric push rod 6 and the placement plate 3. A rotation mechanism 8 cooperating with the lifting mechanism 7 is provided below the placement plate 3.

[0048] It should be noted that, through the cooperation of the electric push rod 6 and the lifting mechanism 7, the placement plate 3 can be lifted up and down in the ultrasonic treatment box 1. When the centrifugal pump impeller cover plate is subjected to ultrasonic deburring, the placement plate 3 is first lifted by the electric push rod 6 and the lifting mechanism 7, so that the height of the placement plate 3 is higher than the top surface height of the ultrasonic treatment box 1, and then multiple centrifugal pump impeller cover plates are placed in the card slots on the placement plate 3 in turn, thereby completing the positioning and placement of multiple centrifugal pump impeller cover plates.

[0049] The placement plate 3 on which the centrifugal pump impeller cover plate is placed is moved downward by the electric push rod 6 and the lifting mechanism 7 until the bottom of the placement plate 3 is buckled with the spherical clamping seat 2 by the buckling mechanism 4. At this time, a plurality of centrifugal pump impeller cover plates are submerged below the liquid surface inside the ultrasonic treatment box 1, and the preparation work for ultrasonic deburring of the centrifugal pump impeller cover plates is completed;

[0050] By starting the ultrasonic generating device in the ultrasonic treatment box 1, the ultrasonic vibration deburring treatment is performed on the centrifugal pump impeller cover plate below the liquid surface through the vibration energy generated by the ultrasonic wave, and at the same time, the electric push rod 6 is pressed down again. Since the snap-fit ​​mechanism 4 is snap-fitted and positioned with the spherical holder 2, the placement plate 3 does not cover the ultrasonic height position at this time. At this time, the lifting mechanism 7 rebounds in the reverse direction, and the supply and rotation mechanism 8 moves synchronously, so that the placement plate 3 is rotated in the ultrasonic treatment box 1, thereby completing the rotary ultrasonic vibration deburring treatment of multiple centrifugal pump impeller cover plates. The electric push rod 6 drives the lifting mechanism 7 to reciprocate, so that the placement plate 3 and the centrifugal pump impeller cover plate located above the placement plate 3 can be reciprocated, thereby effectively reducing the possibility of residual tiny particles after the ultrasonic vibration deburring treatment;

[0051] When the ultrasonic vibration deburring treatment of the centrifugal pump impeller cover is completed, the electric push rod 6 drives the lifting mechanism 7 to move upward until the buckle mechanism 4 is separated from the spherical seat 2. At this time, the placement plate 3 and the centrifugal pump impeller cover plate located above the placement plate 3 are lifted up from the liquid in the ultrasonic treatment box 1 through the connection action of the lifting mechanism 7, and then the centrifugal pump impeller cover plate is taken out from the placement plate 3 and transferred to the subsequent flushing device for flushing treatment;

[0052] Partition plates 9, two of which are symmetrically fixed to the bottom inner wall of the ultrasonic treatment box 1, and a compression mechanism 10 cooperating with the supply and rotation mechanism 8 is arranged inside the partition plates 9;

[0053] It should be noted that the compression mechanism 10 moves synchronously with the supply and rotation mechanism 8, so that the partition 9 and the liquid in the ultrasonic treatment box 1 are subjected to reciprocating compression treatment, thereby compressing the liquid under the placement plate 3, thereby further improving the flow performance of the liquid in the ultrasonic treatment box 1, further avoiding the possibility of tiny particles remaining on the impeller cover plate of the centrifugal pump, and effectively reducing the difficulty of subsequent flushing treatment.

[0054] Further Figure 2 , Figure 4 , Figure 7 and Fig. 9 As shown, it is worth to explain in detail that the buckle mechanism 4 includes a docking column 41, which is detachably arranged on the inner wall of the ball-shaped card holder 2, and a spherical fixing column 42 is fixed on the top surface of the docking column 41;

[0055] The spherical collar 43 is fixedly embedded in the inner wall of the center of the placement plate 3, and the spherical collar 43 is rotatably sleeved on the outer surface of the spherical fixing column 42. The outer periphery of the spherical holder 2 is provided with a balancing piece 44 that matches the placement plate 3;

[0056] It should be noted that, by providing the balancing member 44 , the spherical collar 43 can be stably sleeved on the outer surface of the spherical fixing column 42 , thereby improving the stability of the placement plate 3 ;

[0057] It should be noted that, through the downward driving of the electric push rod 6 and the connection of the lifting mechanism 7, the docking column 41 below the placement plate 3 is elastically squeezed and buckled with the spherical socket 2, so that the placement plate 3 and the centrifugal pump impeller cover plate located above the placement plate 3 are immersed below the liquid level in the ultrasonic treatment box 1, thereby completing the buckling installation of the placement plate 3, and at the same time, the balance member 44 is stably located in the ultrasonic treatment box 1;

[0058] When the impeller cover plate of a centrifugal pump is subjected to ultrasonic vibration deburring treatment, the lifting mechanism 7 is driven by the electric push rod 6 to move downward, and then reset upward, thereby forming a downward and upward reciprocating motion of the lifting mechanism 7. At this time, the balancing member 44 moves synchronously with the supply and rotation mechanism 8, thereby ensuring the balance stability of the placement plate 3 when it is rotated by the supply and rotation mechanism 8.

[0059] Further Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 8 As shown, it is worth to explain in detail that the lifting mechanism 7 includes a T-shaped rod 71, the bottom end of the T-shaped rod 71 is rotatably connected to the top end of the spherical fixed column 42, and a fixed sleeve 72 is slidably sleeved on the top outer surface of the T-shaped rod 71, and the fixed sleeve 72 is detachably connected to the output end of the electric push rod 6;

[0060] The rotating block 73 is arranged inside the fixed sleeve 72 and the top surface of the rotating block 73 is arranged to fit the output end of the electric push rod 6. The opposite surface of the T-shaped rod 71 and the rotating block 73 is fixed with a pressing spring 74;

[0061] It should be noted that, through the elastic force of the pressing spring 74, the top end of the T-shaped rod 71 is located at the bottom of the fixed sleeve 72. At this time, when the electric push rod 6 drives the fixed sleeve 72, the T-shaped rod 71 and the placement plate 3 to move downward, the docking column 41 and the ball-shaped clamping seat 2 are elastically squeezed and buckled, so that the placement plate 3 can be buckled and installed inside the ultrasonic treatment box 1.

[0062] When the electric push rod 6 is driven to move downward again, the height of the placement plate 3 does not change through the snap-fitting action of the docking column 41 and the spherical socket 2, and the T-bar 71 is reversely compressed against the spring 74, thereby forming a fixed sleeve 72 that is driven by the electric push rod 6 to change its height above the ultrasonic treatment box 1.

[0063] Further Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 7 and Fig. 9 As shown, it is worth specifically explaining that the supply and rotation mechanism 8 includes an L-shaped rack rod 81, two L-shaped rack rods 81 are provided and both slide through the side wall of the ultrasonic treatment box 1, and the outer surface of the docking column 41 is tightly sleeved with a rotating gear 82, and the two L-shaped rack rods 81 are meshedly connected with the rotating gear 82, and the outer surface of the L-shaped rack rod 81 is provided with a tension spring 83 fixed to the L-shaped rack rod 81 and the outer surface of the ultrasonic treatment box 1;

[0064] A pressing sleeve rod 84 is tightly sleeved on the outer surface of the fixed sleeve 72. L-shaped rods 85 are fixed at both ends of the pressing sleeve rod 84. A pressing block 86 fixed to the L-shaped rod 85 is provided on the outer surface of the ultrasonic treatment box 1. The pressing block 86 is arranged to fit the outer surface of the end of the L-shaped rack rod 81 in an inclined manner.

[0065] The inner walls of both end surfaces of the ultrasonic treatment box 1 are fixed with mounting plates 11, and the opposite surfaces of the two mounting plates 11 are fixed with two upper and lower limit rods 12, and the L-shaped rack rod 81 is slidably arranged on the opposite surfaces of the two limit rods 12 at the same end;

[0066] It should be noted that the mounting plate 11 is provided with an ultrasonic generator and corresponding electrical components for generating ultrasonic waves in the ultrasonic treatment box 1, which are conventional settings in the art and will not be described in detail here. In addition, the setting of the limit rod 12 can further improve the movement stability of the L-shaped rack rod 81;

[0067] It should be noted that after the placement plate 3 is fastened and positioned by the fastening mechanism 4, the fixed sleeve 72 moves downward again with the electric push rod 6, and at the same time drives the pressing sleeve rod 84, the L-shaped rod 85 and the pressing block 86 to perform synchronous downward pressing. At this time, the pressing block 86 and the inclined surface of the end of the L-shaped rack rod 81 are squeezed, so that the L-shaped rack rods 81 at both ends move toward the outside of the ultrasonic treatment box 1 respectively, and at the same time drive the tension spring 83 to perform stretching. Through the meshing transmission of the L-shaped rack rod 81 and the rotating gear 82, and through the rotation limiting effect of the docking column 41 and the ball-type holder 2, the docking column 41, the balancing member 44, the spherical fixing column 42, the spherical collar 43 and the placement plate 3 are all rotated synchronously, that is, the rotary ultrasonic vibration deburring of the centrifugal pump impeller cover plate on the placement plate 3 is completed;

[0068] After the electric push rod 6 drives the fixed sleeve 72 to move down again, and then drives the fixed sleeve 72 to move up and reset, the pressing block 86 can be driven to reset. At this time, the elastic force of the tension spring 83 causes the L-shaped rack rod 81 to reset, and the meshing transmission of the L-shaped rack rod 81 and the rotating gear 82 can cause the placement plate 3 to rotate and reset, so that when the electric push rod 6 drives the fixed sleeve 72 to move down and rise reciprocatingly, the placement plate 3 can be reciprocated in the ultrasonic treatment box 1, completing the reciprocating rotation ultrasonic vibration deburring treatment of the impeller cover plate of the centrifugal pump;

[0069] It should be noted that a connecting protrusion for connecting the tension spring 83 is provided at the corner of the L-shaped rack rod 81, and the contact portion between the connecting protrusion and the pressing block 86 is arranged in an inclined surface.

[0070] Further Figure 2 , Figure 3 , Figure 6 and Fig. 9 As shown, it is worth to explain in detail that the compression mechanism 10 includes a compression plate 101, two compression plates 101 are provided and are respectively arranged on the top opposite surfaces of the partition plate 9 and the ultrasonic treatment box 1, and a pressing rod 102 is fixed between the compression plate 101 and the adjacent L-shaped rod 85;

[0071] A liquid inlet channel 103, which is opened on the top outer surface of the partition plate 9 and is located below the compression plate 101. A plurality of evenly distributed through holes 104 are opened on the bottom top surface of the partition plate 9;

[0072] It should be noted that, through the setting of the liquid inlet channel 103 and the through hole 104, the liquid in the space formed by the partition 9 and the ultrasonic treatment box 1 is filled. When the fixed sleeve 72 moves downward again with the electric push rod 6, the compression plate 101 is pressed down with the L-shaped rod 85 through the connection of the pressing plate until the compression plate 101 reaches the bottom of the liquid inlet channel 103. At this time, the compression plate 101 compresses the liquid in the partition 9 and the ultrasonic treatment box 1, and sprays it through the through hole 104, thereby forming an oblique upward spray of the liquid under the placement plate 3, further improving the liquid flow in the ultrasonic treatment box 1, and cooperating with the reciprocating rotation of the placement plate 3 in the ultrasonic treatment box 1, thereby further avoiding the possibility of tiny particles remaining inside the impeller cover of the centrifugal pump.

[0073] Further Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, it is worth to explain in detail that the outer surfaces of both sides of the ultrasonic treatment box 1 are fixed with receiving plates 13, and the outer end surface of the receiving plate 13 is arranged to fit with the outer surface of one end of the pressing block 86;

[0074] It should be noted that the receiving plate 13 can be used for the initial placement of the centrifugal pump impeller cover plate and temporary storage after deburring, and can also improve the stability of the pressing block 86 moving up and down with the L-shaped rod 85.

[0075] This embodiment has the following working process: when burring is processed on multiple centrifugal pump impeller cover plates, firstly, the placement plate 3 is moved to the top of the ultrasonic treatment box 1 through the connection between the electric push rod 6 and the lifting mechanism 7, and then the centrifugal pump impeller cover plates are placed and installed in sequence, completing the positioning and installation work of multiple centrifugal pump impeller cover plates;

[0076] Through the downward driving of the electric push rod 6 and the connection of the lifting mechanism 7, until the docking column 41 in the buckling mechanism 4 and the ball-shaped clamping seat 2 are elastically squeezed and buckled, the placement plate 3 is fully immersed below the liquid surface of the ultrasonic treatment box 1;

[0077] By the reciprocating drive of the electric push rod 6 moving downward again and ascending, the placement plate 3 can be made to rotate synchronously with the rotation mechanism 8, so that the placement plate 3 and the centrifugal pump impeller cover plate located on the placement plate 3 can be reciprocated. Compared with the centrifugal pump impeller cover plate being placed in the ultrasonic treatment box 1 for ultrasonic vibration deburring, the possibility of tiny particles remaining inside the centrifugal pump impeller cover plate is greatly reduced, and the difficulty of subsequent flushing treatment is greatly reduced;

[0078] After the centrifugal pump impeller cover plate is fully deburred, the electric push rod 6 is driven upward and the lifting mechanism 7 is connected until the docking column 41 in the snap-fit ​​mechanism 4 under the placement plate 3 is separated from the spherical seat 2, thereby forming an upward removal and unloading process of the centrifugal pump impeller cover plate. Subsequently, the centrifugal pump impeller cover plate is taken out of the placement plate 3 in turn and transferred to the subsequent flushing device, thereby completing the ultrasonic deburring process of the centrifugal pump impeller cover plate.

[0079] Embodiment 2:

[0080] Based on the first embodiment, Figure 3 , Figure 7 and Fig. 9 As shown, it is worth to explain in detail that the balance member 44 includes a fixed sleeve rod 441, the fixed sleeve rod 441 is fixed to the bottom outer surface of the docking column 41, and a balance rod 442 is slidably penetrated through the top surface of the end of the fixed sleeve rod 441, and the top end of the balance rod 442 is hingedly arranged with the bottom surface of the placement plate 3;

[0081] A sealing sleeve 443, which is arranged on the periphery of the balancing rod 442 and fixed to the bottom surface of the end of the fixed sleeve 441. A sealing ring 444 is arranged inside the sealing sleeve 443 and is tightly sleeved on the outer surface of the balancing rod 442. A balancing spring 445 is arranged on the outer surface of the balancing rod 442 and is fixed to the opposite surfaces of the sealing ring 444 and the fixed sleeve 441.

[0082] A fixed track ring 446, the fixed track ring 446 is fixed to the bottom inner wall of the ultrasonic treatment box 1, the bottom end of the balance rod 442 extends to the inside of the fixed track ring 446, and the track inner wall of the fixed track ring 446 is provided with a plurality of protrusions 447 distributed at equal angles;

[0083] It should be noted that when the docking column 41 rotates, the spherical fixed column 42, the fixed sleeve rod 441 and the balance rod 442 rotate synchronously. When the bottom end of the balance rod 442 contacts the protrusion 447, the balance rod 442 moves upward in the fixed sleeve rod 441, so that the placement plate 3 is deflected on the surface of the spherical fixed column 42 through the spherical collar 43, that is, the centrifugal pump impeller cover plate is subjected to reciprocating deflection and rotation treatment in the ultrasonic treatment box 1, which reduces the possibility of tiny particles remaining inside the centrifugal pump impeller cover plate to a certain extent.

[0084] In summary, in combination with the two embodiments, it can be known that: through the driving of the electric push rod 6 and the mutual cooperation between the lifting mechanism 7, the buckling mechanism 4 and the supply and rotation mechanism 8, the centrifugal pump impeller cover plate can be placed and installed in sequence, the placement plate 3 can be immersed in the liquid surface and buckled and positioned, the reciprocating ultrasonic vibration deburring and the upward lifting and material collection can be carried out in sequence, so as to realize the semi-automatic ultrasonic deburring treatment of the centrifugal pump impeller cover plate, which greatly improves the connection of the material discharge, ultrasonic vibration deburring and material collection operations of the centrifugal pump impeller cover plate. At the same time, the centrifugal pump impeller cover plate is subjected to reciprocating rotary ultrasonic vibration deburring treatment. Compared with the centrifugal pump impeller cover plate being placed in the ultrasonic treatment box 1 for ultrasonic vibration deburring treatment, it greatly reduces the possibility of tiny particles remaining inside the centrifugal pump impeller cover plate, and greatly reduces the difficulty of subsequent flushing treatment;

[0085] The compression mechanism 10 is arranged to move synchronously with the supply and rotation mechanism 8, so as to form an oblique upward spray of the liquid below the placement plate 3, further improving the liquid flow in the ultrasonic treatment box 1, and cooperating with the reciprocating rotation of the placement plate 3 in the ultrasonic treatment box 1, thereby further avoiding the possibility of small particles remaining inside the centrifugal pump impeller cover plate;

[0086] The setting of the balancing member 44 can not only ensure the stability of the placement plate 3 during the reciprocating rotation treatment, but also make the placement plate 3 deflect on the surface of the spherical fixing column 42 through the spherical collar 43 through the intermittent contact between the balancing rod 442 and the protrusion 447, that is, the centrifugal pump impeller cover plate performs a reciprocating deflection rotation treatment in the ultrasonic treatment box 1, thereby reducing the possibility of tiny particles remaining inside the centrifugal pump impeller cover plate to a certain extent.

[0087] The electric push rod 6 can be purchased from the market and equipped with a separate power supply, which is a mature technology in this field and has been fully disclosed, so it will not be repeated in the specification.

[0088] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A centrifugal pump impeller cover processing device, comprising an ultrasonic processing box (1), characterized in that: Also includes: A spherical card seat (2), the spherical card seat (2) is fixed at the center of the bottom inner wall of the ultrasonic treatment box (1), a placement plate (3) is arranged above the spherical card seat (2), and a buckling mechanism (4) is arranged between the placement plate (3) and the spherical card seat (2); A mounting frame (5), the mounting frame (5) is fixed to the top surface of the end of the ultrasonic treatment box (1), an electric push rod (6) is fixed to the bottom surface of the top of the mounting frame (5), a lifting mechanism (7) is provided between the electric push rod (6) and the placement plate (3), and a rotation supply mechanism (8) matched with the lifting mechanism (7) is provided below the placement plate (3); The partitions (9) are provided with two and are symmetrically fixed to the bottom inner wall of the ultrasonic treatment box (1). A compression mechanism (10) matching with the supply and rotation mechanism (8) is provided inside the partitions (9).

2. The centrifugal pump impeller cover plate processing device according to claim 1, characterized in that: The buckling mechanism (4) comprises: A docking post (41), the docking post (41) is detachably arranged on the inner wall of the spherical socket (2), and a spherical fixing post (42) is fixed on the top surface of the docking post (41); A spherical collar (43) is fixedly embedded in the inner wall at the center of the placement plate (3), and the spherical collar (43) is rotatably sleeved on the outer surface of the spherical fixing column (42). A balancing piece (44) that matches the placement plate (3) is arranged on the periphery of the spherical socket (2).

3. The centrifugal pump impeller cover plate processing device according to claim 2, characterized in that: The balancing member (44) comprises: A fixed sleeve rod (441), the fixed sleeve rod (441) is fixed to the bottom outer surface of the docking column (41), a balancing rod (442) is slidably penetrated through the top surface of the end of the fixed sleeve rod (441), and the top end of the balancing rod (442) is hingedly arranged with the bottom surface of the placement plate (3); A sealing sleeve (443), the sealing sleeve (443) is arranged on the periphery of the balancing rod (442) and is fixed to the bottom surface of the end of the fixed sleeve (441), the sealing sleeve (443) is provided with a sealing ring (444) which is tightly sleeved on the outer surface of the balancing rod (442), and the outer surface of the balancing rod (442) is provided with a balancing spring (445) which is fixed to the opposite surfaces of the sealing ring (444) and the fixed sleeve (441); A fixed track ring (446) is fixed to the bottom inner wall of the ultrasonic treatment box (1), the bottom end of the balance rod (442) extends to the inside of the fixed track ring (446), and the track inner wall of the fixed track ring (446) is provided with a plurality of protrusions (447) distributed at equal angles.

4. The centrifugal pump impeller cover plate processing device according to claim 2, characterized in that: The lifting mechanism (7) comprises: A T-shaped rod (71), the bottom end of the T-shaped rod (71) is rotatably connected to the top end of the spherical fixed column (42), a fixed sleeve (72) is slidably sleeved on the top outer surface of the T-shaped rod (71), and the fixed sleeve (72) is detachably connected to the output end of the electric push rod (6); The rotating block (73) is arranged inside the fixed sleeve (72) and the top surface of the rotating block (73) is arranged to fit the output end of the electric push rod (6). The opposite surfaces of the T-shaped rod (71) and the rotating block (73) are fixed with a pressing spring (74).

5. The centrifugal pump impeller cover plate processing device according to claim 4, characterized in that: The transfer mechanism (8) comprises: L-shaped rack rods (81), two L-shaped rack rods (81) are provided and both slide through the side wall of the ultrasonic treatment box (1), the outer surface of the docking column (41) is tightly sleeved with a rotating gear (82), the two L-shaped rack rods (81) are meshingly connected to the rotating gear (82), and the outer surface of the L-shaped rack rod (81) is provided with a tension spring (83) fixed to the L-shaped rack rod (81) and the outer surface of the ultrasonic treatment box (1); A pressing sleeve rod (84) is tightly sleeved on the outer surface of the fixed sleeve (72), and L-shaped rods (85) are fixed to both ends of the pressing sleeve rod (84). A pressing block (86) fixed to the L-shaped rod (85) is provided on the outer surface of the ultrasonic treatment box (1), and the pressing block (86) is arranged to be inclined and fit with the outer surface of the end of the L-shaped rack rod (81).

6. The centrifugal pump impeller cover plate processing device according to claim 5, characterized in that: The inner walls of both end surfaces of the ultrasonic treatment box (1) are fixed with mounting plates (11), and the opposing surfaces of the two mounting plates (11) are fixed with two upper and lower distributed limit rods (12), and the L-shaped rack rod (81) is slidably arranged on the opposing surfaces of the two limit rods (12) located at the same end.

7. The centrifugal pump impeller cover plate processing device according to claim 5, characterized in that: The compression mechanism (10) comprises: Compression plates (101), two compression plates (101) are provided and are respectively arranged on opposite surfaces of the partition plate (9) and the top of the ultrasonic treatment box (1), and a pressing rod (102) is fixed between the compression plate (101) and the adjacent L-shaped rod (85); A liquid inlet channel (103) is provided on the top outer surface of the partition (9) and is located below the compression plate (101). A plurality of evenly distributed through holes (104) are provided on the bottom top surface of the partition (9).

8. The centrifugal pump impeller cover plate processing device according to claim 5, characterized in that: A receiving plate (13) is fixed to both side outer surfaces of the ultrasonic treatment box (1), and the outer end surface of the receiving plate (13) is arranged to fit the outer surface of one end of the pressing block (86).

Citation Information

Patent Citations

  • Cleaning device for ceramic material production

    CN112317444A

  • Ultrasonic casting burr removing device

    CN113293377A

  • Pretreatment device for pump cover production

    CN118024069A

  • Oil stain cleaning machine for galvanized sheet production and processing

    CN118204307A

  • Telescope lens cleaning device

    CN212349713U